Disclosure of Invention
The invention aims to provide a structure for improving the metallization bonding strength of a glass substrate, and the structure can effectively improve the bonding force between a metal circuit and the glass substrate.
Another object of the present invention is to provide a method for improving the metalized bonding strength of a glass substrate, by which the bonding force between a metal wiring and the glass substrate can be effectively improved.
In order to achieve the purpose, the invention adopts the following technical scheme:
the structure comprises a glass substrate, a coarsening structure formed on the glass substrate, a coating formed on the coarsening structure and a metal circuit manufactured on the coating, wherein the coarsening structure is formed by performing structural treatment on the glass substrate, the coating is formed by providing a nitrogen-containing silane coupling agent, performing hydrolysis treatment on the nitrogen-containing silane coupling agent to obtain a hydrolysate, and coating the hydrolysate on the surface of the glass substrate with the coarsening structure.
In the prior art, the conventional method for improving the bonding force between a substrate and a metal circuit by adopting a semi-additive method is adopted for manufacturing a Ti/Cu metal seed layer, and high-purity metal Ti is expensive. The metal circuit comprises a Cu metal seed layer manufactured on the surface of the coating layer and a heavy wiring layer manufactured on the Cu metal seed layer through electroplating, or a Ti metal seed layer, a Cu metal seed layer and a heavy wiring layer manufactured on the Cu metal seed layer through electroplating, or a Ni metal seed layer, a Cu metal seed layer and a heavy wiring layer manufactured on the Cu metal seed layer through electroplating, wherein the Ti metal seed layer is manufactured on the surface of the coating layer, the Cu metal seed layer and the heavy wiring layer are manufactured on the surface of the coating layer, the heavy wiring layer is manufactured on the Cu metal seed layer through electroplating, the Ti metal seed layer serving as an intermediate dielectric layer is unnecessary, Cu is directly manufactured to serve as the seed layer under the condition that the Ti metal seed layer does not exist, an attachment area can be provided for subsequent electroplating Cu, and the Ti metal seed layer. Therefore, compared with the conventional means, the method is simple to operate and lower in cost, and can ensure that the bonding force between the metal circuit and the glass substrate is improved.
The seed layer may be formed by any one or a combination of a vacuum sputtering method, a Physical Vapor Deposition (PVD) method, a Chemical Vapor Deposition (CVD) method, a direct copper foil attachment method, an evaporation method, and a gel method, which are not described in detail herein.
In the invention, the surface of the glass substrate is subjected to structuring treatment to form a coarsening structure with a special shape, and the actually measured shape of the coarsening structure is pyramid, terrace, inverted bowl or pit.
Further, the specific steps of forming the structure by performing the structuring process on the glass substrate are: after the glass substrate is cleaned, the glass substrate is soaked by adopting an etching solution, the direction is converted once at intervals of 3s (the direction is converted once at intervals of 3s respectively from top to bottom, left to right, front to back), and the time is 1-20min, for example: 1min, 2min, 3min, 4min, 5min, 6min, 7min, 8min, 9min, 10min, 11min, 12min, 13min, 14min, 15min, 16min, 17min, 18min, 19min, 20min and the like to obtain the glass substrate with the coarsened structure.
Wherein, the etching liquid mainly comprises hydrofluoric acid solution, and also comprises other acids, salts and water; the above-mentioned other acids, such as: sulfuric acid, hydrochloric acid, phosphoric acid, nitric acid; salts, such as: ammonium bifluoride, ammonium fluoride.
The inventor of the present application verified through experiments: the pyramid coarsening structure formed on the surface of the glass substrate can ensure that the peeling strength between the glass substrate and the copper metal layer reaches 9.3N/cm; the terrace-shaped coarsening structure formed on the surface of the glass substrate can ensure that the peeling strength between the glass substrate and the copper metal layer reaches 10.7N/cm; the pit-shaped coarsening structure formed on the surface of the glass substrate can ensure that the peeling strength between the glass substrate and the copper metal layer reaches 5.4N/cm; the peel strength was measured under conditions in which only the structured glass substrate was directly metallized. And further forming a coating on the basis of forming a coarsening structure on the glass substrate, wherein the coarsening structure and the coating interact with each other, so that the peeling strength between the glass substrate and the copper metal layer is higher and is 5-15N/cm.
In the present invention, the adhesion manner of the hydrolysate on the glass substrate includes one or a combination of several of a coating method, a soaking method, a spin coating method, a spraying method, and an evaporation method, which are not described in detail.
In the invention, the molecular formula of the hydrolysate of the nitrogen-containing silane coupling agent is as follows: Y-R-Si (OH)3Wherein Y is any one of vinyl, amino, epoxy and mercapto, and R is a carbon chain having a saturated or unsaturated bond. The Y group and the Si-OH generated after hydrolysis can play the role of inorganic-inorganic bonding and can be respectively bonded with inorganic glass and metal Cu. Therefore, compared with the nitrogen-containing silane coupling agent, the hydrolysate of the nitrogen-containing silane coupling agent can effectively improve the bonding force between the metal line and the glass substrate.
As a preferable scheme of the structure for improving the metalized bonding strength of the glass substrate, the hydrolyzing agent for hydrolyzing the nitrogen-containing silane coupling agent is A-water, wherein A is any one of acetic acid, ethanol, methanol and toluene. Adopting any one of acetic acid-water, ethanol-water, methanol-water and toluene-water as a hydrolytic agent of the nitrogenous silane coupling agent, and hydrolyzing to form a hydrolysis product Y-R-Si (OH)3The effect can be fully exerted to effectively connect the metal circuit and the glass substrate.
Further, the volume ratio of a to water is 9:1, and lower or higher volume ratio affects the bonding force between the metal wiring and the glass substrate.
Further, the concentration of the nitrogen-containing silane coupling agent in the hydrolytic agent is 1-50%, and the excessive high concentration or the excessive low concentration can affect the bonding force between the metal circuit and the glass substrate to a certain extent.
As a preferable scheme of the structure for improving the metallization bonding strength of the glass substrate, the nitrogen-containing silane coupling agent is benzimidazolyl triethoxysilane shown in a structural formula (1) or 2-methylimidazolyl triethoxysilane shown in a structural formula (2);
further, the nitrogen-containing silane coupling agent may also be selected from any of the following compounds: 3-ureidopropyltriethoxysilane, diethylaminomethyltriethoxysilane, p-aminophenyltrimethoxysilane, cyclohexylaminomethyltriethoxysilane, trimethylsilylcyanomethane, acetamidopropyltrimethoxysilane, methyltributanonoximosilane, diethylenetriaminopropyltrimethoxysilane, anilinomethyltriethoxysilane, gamma-aminoethylaminopropyltrimethoxysilane, 3-aminopropyltrimethoxysilane, gamma-piperazinylpropylmethyldimethoxysilane, 2-cyanoethyltrichlorosilane, bis (3-trimethoxysilylpropyl) amine, p-aminophenyltrimethoxysilane, N-diethyl-3-aminopropyltrimethoxysilane, N-diethyl-1, 1, 1-trimethylsilylamine, N-propyltriethoxysilane, N-propyltrimethoxysilane, p-aminoethyltrimethoxysilane, p-ethyltrimethoxysilane, p, (N, N-dimethyl-3-aminopropyl) trimethoxysilane.
The inventor of the present application verifies through experiments that the nitrogen-containing silane coupling agent represented by the structural formula (1) or (2) has a more significant effect of improving the bonding force between the glass substrate and the metal line compared with other nitrogen-containing silane coupling agents or silane coupling agents.
The benzimidazolyl triethoxysilane is prepared by the following preparation method, and the reaction formula is as follows:
s10a, dissolving gamma-aminopropyl triethoxysilane in a toluene solution, and then mixing with benzimidazole;
s20a, adding a catalyst 1, 3-divinyl-1, 1,3, 3-tetramethyldisiloxane platinum (0), heating to 50-70 ℃, and stirring to distill off excessive toluene;
s30a, extracting unreacted gamma-aminopropyl triethoxysilane by using an extracting agent to obtain benzimidazolyl triethoxysilane.
Further, the temperature in the step S20 is 60 ℃, magnetic stirring is adopted, and the stirring time is 15 hours;
the preparation of raw materials of gamma-aminopropyltriethoxysilane, toluene, benzimidazole and catalyst 1, 3-divinyl-1, 1,3, 3-tetramethyldisiloxane platinum (0) and the temperature rise and stirring are necessary technical characteristics for preparing benzimidazolyl triethoxysilane of which the hydrolysate has the function of improving the binding force between a glass substrate and a metal circuit, and the preparation method is not indispensable.
Further, the concentration of the γ -aminopropyltriethoxy silicon in the toluene solution is 1 to 50%, for example, 1%, 1.1%, 1.2%, 1.3%, 1.4%, 1.5%, 1.8%, 2%, 2.3%, 2.5%, 2.8%, 3%, 3.5%, 4%, 4.5%, 5%, 6%, 8%, 10%, 12%, 15%, 18%, 20%, 22%, 25%, 27.5%, 30%, 32%, 35%, 40%, 45%, or 48%, etc.; the benzimidazole is at a concentration of 1 to 50%, for example, 1%, 1.1%, 1.2%, 1.3%, 1.4%, 1.5%, 1.8%, 2%, 2.3%, 2.5%, 2.8%, 3%, 3.5%, 4%, 4.5%, 5%, 6%, 8%, 10%, 12%, 15%, 18%, 20%, 22%, 25%, 27.5%, 30%, 32%, 35%, 40%, 45%, or 48% based on the total raw material; the concentration of the 1, 3-divinyl-1, 1,3, 3-tetramethyldisiloxane platinum (0) as the catalyst is 1 to 10% by weight, for example, 1%, 1.1%, 1.2%, 1.3%, 1.4%, 1.5%, 1.8%, 2%, 2.3%, 2.5%, 2.8%, 3%, 3.5%, 4%, 4.5%, 5%, 6%, 8%, or 10% by weight based on the total raw material.
Further, the mass ratio of the γ -aminopropyltriethoxysilane, the toluene, the benzimidazole, and the 1, 3-divinyl-1, 1,3, 3-tetramethyldisiloxane platinum (0) is 10:10:10: 3. The benzimidazolyl triethoxysilane prepared by adopting the specific proportion is hydrolyzed and then coated on the surface of the glass substrate to form a coating, so that the bonding strength between the glass substrate and the copper metal layer can reach more than 5N/cm.
As another preferable scheme of the structure for improving the metalized bonding strength of the glass substrate, the nitrogen-containing silane coupling agent is 2-methylimidazolyl triethoxy silicon, and the 2-methylimidazolyl triethoxy silane is prepared by the following preparation method, wherein the reaction formula is as follows:
s10b, dissolving gamma-aminopropyl triethoxysilane in a toluene solution, and then adding 2-methylimidazole;
s20b, heating to 50-70 ℃ in a water bath, and stirring to obtain 2-methylimidazolyl triethoxysilane;
the preparation of raw materials of gamma-aminopropyltriethoxysilane, toluene and 2-methylimidazole and the temperature rise and stirring are necessary technical characteristics for preparing the 2-methylimidazolyl triethoxysilane of which the hydrolysate has the function of improving the binding force between a glass substrate and a metal circuit, and the defect is that the preparation is not necessary.
Further, the concentration of the γ -aminopropyltriethoxysilane in the toluene solution is 1 to 50%, for example, 1%, 1.1%, 1.2%, 1.3%, 1.4%, 1.5%, 1.8%, 2%, 2.3%, 2.5%, 2.8%, 3%, 3.5%, 4%, 4.5%, 5%, 6%, 8%, 10%, 12%, 15%, 18%, 20%, 22%, 25%, 27.5%, 30%, 32%, 35%, 40%, 45%, or 48%, etc.; the concentration of the 2-methylimidazole is 1 to 50%, for example, 1%, 1.1%, 1.2%, 1.3%, 1.4%, 1.5%, 1.8%, 2%, 2.3%, 2.5%, 2.8%, 3%, 3.5%, 4%, 4.5%, 5%, 6%, 8%, 10%, 12%, 15%, 18%, 20%, 22%, 25%, 27.5%, 30%, 32%, 35%, 40%, 45%, or 48%.
Further, the mass ratio of the gamma-aminopropyltriethoxysilane to the toluene to the 2-methylimidazole is 1:1: 1. The 2-methylimidazolyl triethoxysilane prepared by adopting the specific proportion is hydrolyzed and then coated on the surface of the glass substrate to form a coating, so that the bonding strength between the glass substrate and the copper metal layer can reach more than 3N/cm.
The invention also provides a method for improving the metallization bonding strength of the glass substrate, which forms the structure for improving the metallization bonding strength of the glass substrate and comprises the following steps: carrying out structuring treatment on the glass substrate to form a glass substrate with a coarsening structure; manufacturing a coating on the glass substrate with the coarsening structure to form the glass substrate with the coating; and manufacturing metal lines on the glass substrate with the coating.
Specifically, the method for improving the metalized bonding strength of the glass substrate comprises the following steps:
cleaning the surface of the glass substrate, soaking the glass substrate by adopting etching liquid, converting the direction once at intervals of 3s for 1-20min, and obtaining the glass substrate with a coarsening structure;
adding the self-synthesized nitrogenous silane coupling agent benzimidazolyl triethoxysilane or 2-methylimidazolyl triethoxysilane into a hydrolyzing agent for hydrolysis, and controlling the hydrolysis concentration to be 1-50%;
preparing a hydrolysis product on the surface of the glass substrate with the coarsening mechanism to form a coating;
drying treatment;
carrying out surface cleaning by adopting plasma;
manufacturing a seed layer on the surface of the coating;
pressing a photosensitive dry film above the seed layer, and electroplating to manufacture a copper redistribution layer after exposure and development by adopting LDI equipment;
and removing the residual photosensitive dry film, and etching off the seed layer exposed out of the rewiring layer.
The invention has the beneficial effects that: the hydrolysate of the invention can play a role in bonding inorganic-inorganic substances and can be respectively bonded with inorganic glass and metal Cu. Compared with a silane coupling agent or a nitrogen-containing silane coupling agent, the hydrolysate of the nitrogen-containing silane coupling agent can effectively improve the binding force between the metal circuit and the glass substrate, and the method is simple to operate and low in cost.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Example 1
Preparation of benzimidazolyl triethoxysilane:
s10, dissolving gamma-aminopropyl triethoxysilane in a toluene solution, and then mixing with benzimidazole;
s20, adding a catalyst 1, 3-divinyl-1, 1,3, 3-tetramethyldisiloxane platinum (0), heating to 60 ℃, and magnetically stirring for 15 hours to distill off excessive toluene;
s30, extracting unreacted gamma-aminopropyl triethoxysilane by using an extracting agent n-hexane to obtain benzimidazolyl triethoxysilane;
wherein the mass ratio of the gamma-aminopropyltriethoxysilane, the toluene, the benzimidazole and the 1, 3-divinyl-1, 1,3, 3-tetramethyldisiloxane platinum (0) is 10:10:10: 3.
Adding the benzimidazolyl triethoxysilane prepared by the method into a hydrolytic agent ethanol-water (volume ratio is 9:1), and controlling the hydrolytic concentration to be 30 percent preferably; cleaning the surface of the glass substrate 10, soaking the glass substrate 10 by using etching liquid, converting the direction once at intervals of 3s for 10min, and obtaining the glass substrate 10 with a coarsening structure; coating the hydrolysis product on the surface of a glass substrate 10 with a coarsening structure to form a coating 20 (figure 1), drying and then cleaning the surface by adopting plasma; manufacturing a Cu metal seed layer on the surface of the coating by a vacuum sputtering method; after the photosensitive dry film is pressed, exposing and developing by adopting LDI equipment, and then electroplating to manufacture a copper redistribution layer; and removing the residual photosensitive dry film, and etching the Cu metal seed layer exposed out of the rewiring layer.
Example 2
This embodiment is substantially the same as embodiment 1 above, except that the seed layer is formed: and sequentially manufacturing a Ti metal seed layer and a Cu metal seed layer on the surface of the coating by a vacuum sputtering method.
Example 3
Preparation of 2-methylimidazolyltriethoxysilane:
s10b, dissolving gamma-aminopropyl triethoxysilane in a toluene solution, and then adding 2-methylimidazole;
s20b, heating to 60 ℃ in a water bath, and magnetically stirring for 10 hours to obtain 2-methylimidazolyl triethoxysilane;
wherein the mass ratio of the gamma-aminopropyltriethoxysilane to the toluene to the 2-methylimidazole is 1:1: 1.
Adding the 2-methylimidazolyl triethoxysilane prepared by the method into a hydrolysis agent methanol-water (volume ratio of 9:1), and preferably controlling the hydrolysis concentration to be 45%; cleaning the surface of the glass substrate 10, soaking the glass substrate 10 by using etching liquid, converting the direction once at intervals of 3s for 10min, and obtaining the glass substrate 10 with a coarsening structure; coating the hydrolysis product on the surface of a glass substrate 10 with a coarsening structure to form a coating 20, drying and then cleaning the surface by adopting plasma; manufacturing a Cu metal seed layer on the surface of the coating by a vacuum sputtering method; after the photosensitive dry film is pressed, exposing and developing by adopting LDI equipment, and then electroplating to manufacture a copper redistribution layer; and removing the residual photosensitive dry film, and etching the Cu metal seed layer exposed out of the rewiring layer.
Example 4
This embodiment is substantially the same as embodiment 3 above, except that the seed layer is formed: and sequentially manufacturing a Ti metal seed layer and a Cu metal seed layer on the surface of the coating by a vacuum sputtering method.
In the above-described examples 1 to 4, as shown in fig. 2, the seed layer and the rewiring layer constitute the metal wiring 30, and the coating layer 20 includes the silanol group 21 bonded to the glass substrate 10, the Y group 23 bonded to the metal wiring 30, and the saturated or unsaturated carbon chain 22 connected to the silanol group 21 and the Y group 23, respectively.
Comparative example 1
The hydrolysis product was prepared by adding gamma-aminopropyltriethoxysilane instead of benzimidazolyl triethoxysilane in example 1 to the hydrolysis agent toluene-water (9: 1 by volume), the concentration of the hydrolysis product was controlled to 30%, and the subsequent steps were the same as in example 1.
Comparative example 2
3-aminopropyltrimethoxysilane was added to a methanol-water (9: 1 by volume) as a hydrolysis agent in place of 2-methylimidazolyltriethoxysilane in example 3 to control the hydrolysate concentration to 45%, and the subsequent steps were the same as in example 3 above.
Comparative example 3
Hydrolysis product was prepared by adding gamma- (2, 3-glycidoxy) propyltrimethoxysilane instead of benzimidazolyl triethoxysilane in example 2 to the hydrolysis agent ethanol-water (9: 1 by volume), and the subsequent procedure was the same as in example 2 above, with the concentration of hydrolysis product controlled to 30%.
Comparative example 4
The hydrolysis product was prepared by adding gamma-aminoethylaminopropyltrimethoxysilane instead of the benzimidazolyltriethoxysilane in example 1 to methanol-water (9: 1 by volume) as a hydrolysis agent, and the concentration of the hydrolysis product was controlled to 30%, and the subsequent steps were the same as in example 1.
Comparative example 5
Diethylenetriaminopropyltrimethoxysilane was added to the hydrolysis agent methanol-water (volume ratio 9:1) instead of the benzimidazolyltriethoxysilane of example 1 to prepare a hydrolysate, the concentration of the hydrolysate was controlled to 30%, and the subsequent steps were the same as those of example 4.
Comparative example 6
3-aminopropyltrimethoxysilane was added to the hydrolysis agent methanol-water (9: 1 by volume) in place of the benzimidazolyl triethoxysilane in example 3 to prepare a hydrolyzate, the concentration of which was controlled to 30%, and the subsequent steps were the same as in example 3.
Comparative example 7
The difference from example 1 is: after the surface of the glass substrate 10 is cleaned and degreased, the hydrolysate is coated on the surface of the glass substrate 10 to form a coating 20.
Test example
Basic performance parameters of the gamma-aminopropyltriethoxysilane used as the starting material in examples 1-4 and the benzimidazolyl triethoxysilane and 2-methylimidazolyl triethoxysilane obtained were tested and the results are shown in Table 1:
TABLE 1 Performance parameters of the raw material gamma-aminopropyltriethoxysilane and the resulting nitrogenous silane coupling agent
Composition of
|
Boiling point (. degree.C.)
|
Flash Point (. degree.C.)
|
Density (25 ℃, g/mL)
|
Molecular weight
|
Gamma-aminopropyltriethoxysilane
|
217
|
96
|
0.946
|
221.4
|
Benzimidazolyl triethoxysilane
|
198
|
98
|
1.15
|
337.18
|
2-methylimidazolyl triethoxysilane
|
215
|
150
|
1.25
|
301.18 |
The nitrogen-containing silane coupling agents obtained in examples 1 to 4 and the silane coupling agents used in comparative examples 1 to 6 were tested for their degree of hydrolysis and for the peel strength between the glass substrate and the metal wiring in examples 1 to 4 and comparative examples 1 to 6, and the results are shown in Table 2:
TABLE 2 hydrolysis degree and peel strength test results of the silane coupling agent in each embodiment
Type (B)
|
Degree of hydrolysis/%)
|
Peel strength (N/cm)
|
Example 1
|
100
|
10.4
|
Example 2
|
100
|
11.2
|
Example 3
|
100
|
11.7
|
Example 4
|
100
|
12.7
|
Comparative example 1
|
95.4
|
2.3
|
Comparative example 2
|
98.8
|
4.2
|
Comparative example 3
|
73.7
|
0.8
|
Comparative example 4
|
100
|
2.3
|
Comparative example 5
|
97.5
|
3.3
|
Comparative example 6
|
100
|
3.1
|
Comparative example 7
|
100
|
5.5 |
Through comparison of the data, the benzimidazolyl triethoxysilane and the 2-methylimidazolyl triethoxysilane prepared by the method of the embodiment are hydrolyzed and then prepared on the surface of the glass substrate, and the hydrolysate can effectively improve the binding force between the glass substrate and the metal circuit no matter whether the seed layer contains a Ti metal seed layer or not. Meanwhile, the glass substrate is subjected to structural treatment and then is made into a coating, so that the bonding force between the glass substrate and the metal circuit can be further effectively improved.
It should be understood that the above-described embodiments are merely preferred embodiments of the invention and the technical principles applied thereto. It will be understood by those skilled in the art that various modifications, equivalents, changes, and the like can be made to the present invention. However, such variations are within the scope of the invention as long as they do not depart from the spirit of the invention. In addition, certain terms used in the specification and claims of the present application are not limiting, but are used merely for convenience of description.