CN112946380A - Electromagnetic compatibility test system, method and device of shift-by-wire execution system - Google Patents

Electromagnetic compatibility test system, method and device of shift-by-wire execution system Download PDF

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Publication number
CN112946380A
CN112946380A CN202110061710.5A CN202110061710A CN112946380A CN 112946380 A CN112946380 A CN 112946380A CN 202110061710 A CN202110061710 A CN 202110061710A CN 112946380 A CN112946380 A CN 112946380A
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China
Prior art keywords
gear
shifter
wire
actuator controller
shift
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CN202110061710.5A
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Chinese (zh)
Inventor
邓毅力
雷志强
李兵
黄水才
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GAC Component Co Ltd
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GAC Component Co Ltd
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Priority to CN202110061710.5A priority Critical patent/CN112946380A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere

Abstract

The invention discloses an electromagnetic compatibility test system of a shift-by-wire execution system, which comprises an upper computer and the shift-by-wire execution system; the shift-by-wire execution system is arranged in a test environment with electromagnetic signals; the upper computer sequentially sends the four gear control instructions to the linear control gear shifter execution system in turn for gear shifting operation according to fixed time intervals in a preset time period, and sequentially receives data results returned by the linear control gear shifter execution system to judge whether the linear control gear shifter execution system works normally or not; the upper computer is also used for monitoring whether communication interruption and/or communication fault occur in the communication between the upper computer and the drive-by-wire gear shifter in real time and recording the frequency of the communication interruption and/or communication fault. The invention can solve the problem that manual operation is needed when the shift-by-wire execution system in the prior art carries out electromagnetic compatibility test. The invention also provides an electromagnetic compatibility testing device and a storage medium of the shift-by-wire execution system.

Description

Electromagnetic compatibility test system, method and device of shift-by-wire execution system
Technical Field
The invention relates to shifter testing, in particular to an electromagnetic compatibility testing system, method and device of a line control shift execution system.
Background
With the increasing requirements of intellectualization and reliability of the automobile industry, the wire control gear shifter is one of the standard accessories of medium and high-grade cars. The electromagnetic container has an important role in driving safety as an actuator control module in the automobile gear shifter, and the electromagnetic container not only requires a reasonable algorithm of a shift-by-wire execution system and comprehensive protection mechanism, but also ensures that the shift-by-wire execution system is not interfered by external electromagnetic waves and does not interfere with surrounding objects and the like under specific conditions. Therefore, in the design process of the execution control module of the shift-by-wire shifter of the automobile, the electromagnetic compatibility requirement of the actuator control module needs to be ensured by measuring the used electromagnetic compatibility container through an electromagnetic compatibility test under the specified use condition.
At present, electromagnetic compatibility tests of different shift-by-wire execution systems mainly comprise interference tests and anti-interference tests. Namely, the shift-by-wire execution system to be tested is placed in different environments to realize the electromagnetic compatibility test.
In addition, in an electromagnetic compatibility test of the shift-by-wire execution system, an actuator is usually required to be carried, so that the control module drives the actuator according to a control command of the shift-by-wire shifter to realize the electromagnetic compatibility test. However, in the electromagnetic compatibility test of the existing shift-by-wire execution system, the shift-by-wire shifter cannot automatically generate an instruction, and manual operation is required in the test process. However, the test is generally carried out in a darkroom, and manual intervention operation cannot be performed, and particularly for an anti-interference test, the interference of a magnetic field and electromagnetic waves to communication is instantaneous, so that the test process cannot be manually monitored, and the test is difficult to operate.
Disclosure of Invention
In order to overcome the defects of the prior art, one of the purposes of the present invention is to provide an electromagnetic compatibility testing system of a shift-by-wire executing system, which can solve the problems that the electromagnetic compatibility testing of the shift-by-wire shifter in the prior art needs manual operation, etc.
The second objective of the present invention is to provide an electromagnetic compatibility testing method for a shift-by-wire executing system, which can solve the problems of manual operation required for the electromagnetic compatibility testing of the shift-by-wire shifter in the prior art.
The invention further aims to provide a storage medium which can solve the problems that manual operation is required for electromagnetic compatibility testing of a drive-by-wire shifter in the prior art.
One of the purposes of the invention is realized by adopting the following technical scheme:
the electromagnetic compatibility test system of the shift-by-wire execution system comprises an upper computer and the shift-by-wire execution system, wherein the shift-by-wire shifter execution system is arranged in a test environment with electromagnetic signals; the upper computer is in communication connection with the drive-by-wire shifter execution system and is used for sequentially sending a P gear control instruction, an R gear control instruction, an N gear control instruction and a D gear control instruction to the drive-by-wire shifter execution system in turn according to fixed time intervals within a preset time period, so that the drive-by-wire shifter execution system executes corresponding operation according to the control instructions, sequentially receives data results returned by the drive-by-wire shifter execution system, and judges whether the drive-by-wire shifter execution system normally works or not according to the data results; the upper computer is also used for monitoring whether communication interruption and/or communication fault occur in the communication between the upper computer and the drive-by-wire gear shifter in real time and recording the frequency of the communication interruption and/or communication fault.
Further, the shift-by-wire execution system comprises a shifter controller, an actuator controller and a shifter execution mechanism; the gear shifter controller and the actuator controller are respectively in communication connection with an upper computer; the actuator controller is electrically connected with the shifter actuating mechanism; the shifter controller is electrically connected with the actuator controller and is used for providing a hard wire signal to the actuator controller, so that the actuator controller controls the shifter actuating mechanism to shift gears after detecting the hard wire signal;
the host computer includes when switching instruction transmission line accuse selector actuating system with P shelves gear: firstly, a P-gear hard wire signal instruction is sent to a shifter controller, so that the shifter controller provides a P-gear hard wire signal to an actuator controller, and the actuator controller acquires a current-gear hard wire signal and judges whether the current-gear hard wire signal is correct or not; then sending a P-gear shifting message instruction to the actuator controller, so that the actuator controller controls the gear shifter executing mechanism to perform gear shifting operation, and acquiring a gear shifting result through the actuator controller and judging whether the gear shifting result is correct or not;
the host computer includes when switching the instruction with R shelves gear and sending the line accuse selector actuating system: firstly, an R gear hard wire signal instruction is sent to a shifter controller, so that the shifter controller provides an R gear hard wire signal to an actuator controller, and the actuator controller acquires a current gear hard wire signal and judges whether the current gear hard wire signal is correct or not; then sending an R gear shift switching message instruction to the actuator controller, so that the actuator controller controls an actuator of the gear shifter to perform gear shifting operation, and acquiring a gear shifting result through the actuator controller and judging whether the gear shifting result is correct or not;
the host computer includes when switching the instruction with N shelves gear and sending the line accuse selector actuating system: firstly, an N-gear hard wire signal instruction is sent to a shifter controller, so that the shifter controller provides an N-gear hard wire signal to an actuator controller, and the actuator controller acquires a current-gear hard wire signal and judges whether the current-gear hard wire signal is correct or not; then sending an N-gear shifting message instruction to the actuator controller, so that the actuator controller controls the gear shifter executing mechanism to perform gear shifting operation, and acquiring a gear shifting result through the actuator controller and judging whether the gear shifting result is correct or not;
the host computer includes when switching the instruction with D shelves gear and sending the line accuse selector actuating system: firstly, a D-gear hard wire signal instruction is sent to a shifter controller, so that the shifter controller provides a D-gear hard wire signal to an actuator controller, and the actuator controller acquires a current-gear hard wire signal and judges whether the current-gear hard wire signal is correct or not; and then sending a D-gear shifting message instruction to the actuator controller, so that the actuator controller controls the gear shifter executing mechanism to perform gear shifting operation, and the actuator controller acquires a gear shifting result and judges whether the gear shifting result is correct.
Furthermore, the gear shifter controller and the actuator controller are communicated with the upper computer through CAN buses respectively.
Further, the shift result includes a detection value of a hall sensor and a gear position value; the Hall sensor is used for detecting whether the gears of the drive-by-wire shifter are shifted in place or not and sending a detection value to the actuator controller; the gear value refers to the gear in which the vehicle is located.
Further, the gear shifter comprises a gear shifting motor, wherein the gear shifter executing mechanism is electrically connected with the gear shifting motor and used for driving the gear shifting motor to work so as to shift gears of the automobile.
Further, the preset time interval is 20000 ms.
The second purpose of the invention is realized by adopting the following technical scheme:
the electromagnetic compatibility test method of the shift-by-wire execution system is applied to the electromagnetic compatibility test system of the shift-by-wire execution system adopted as one of the purposes of the invention, and comprises the following steps:
the setting step: placing the shift-by-wire execution system in a test environment with electromagnetic signals, and connecting an upper computer with the shift-by-wire execution system in a communication manner;
a gear shifting test step: in a preset time period, sequentially sending a P gear control instruction, an R gear control instruction, an N gear control instruction and a D gear control instruction to a shift-by-wire execution system in turn through an upper computer according to a preset fixed time interval so as to enable the shift-by-wire execution system to execute corresponding operations, receiving a data result returned by the shift-by-wire control system and judging whether the data result is correct or not;
a communication detection step: and when the gear shifting test step is executed, detecting whether the communication interruption and/or the communication fault occur or not between the upper computer and an actuator control module of the shift-by-wire execution system in real time through the upper computer, and recording the times of the communication interruption and/or the communication fault.
Further, the shift test step further comprises: sequentially and alternately executing a P-gear testing step, an R-gear testing step, an N-gear testing step and a D-gear testing step by the upper computer;
wherein, P shelves test step includes: sending a P-gear hard-wire signal instruction to a shifter controller through an upper computer, so that the shifter controller provides a P-gear hard-wire signal to an actuator controller, and acquiring a current-gear hard-wire signal through the actuator controller and judging whether the current-gear hard-wire signal is correct or not; then sending a P-gear shifting message instruction to the actuator controller through the upper computer, so that the actuator controller controls the gear shifter executing mechanism to perform gear shifting operation, and acquiring a gear shifting result through the actuator controller and judging whether the gear shifting result is correct or not;
the R gear testing step comprises the following steps: the gear shifter controller provides the R gear hard wire signal for the actuator controller, acquires the current gear hard wire signal through the actuator controller and judges whether the current gear hard wire signal is correct or not; then, an R gear shift switching message instruction is sent to the actuator controller through the upper computer, so that the actuator controller controls the gear shifter executing mechanism to perform gear shifting operation, and a gear shifting result is obtained through the actuator controller and whether the gear shifting result is correct or not is judged;
the N-gear testing step comprises the following steps: sending an N-gear hard-wire signal instruction to a shifter controller through an upper computer, so that the shifter controller provides an N-gear hard-wire signal to an actuator controller, and acquiring a current-gear hard-wire signal through the actuator controller and judging whether the current-gear hard-wire signal is correct or not; then, an N-gear shifting message instruction is sent to the actuator controller through the upper computer, so that the actuator controller controls the gear shifter executing mechanism to perform gear shifting operation, and a gear shifting result is obtained through the actuator controller and whether the gear shifting result is correct or not is judged;
the D-gear testing step comprises the following steps: sending a D-gear hard-wire signal instruction to a shifter controller through an upper computer, so that the shifter controller provides a D-gear hard-wire signal to an actuator controller, and acquiring a current-gear hard-wire signal through the actuator controller and judging whether the current-gear hard-wire signal is correct or not; then, a D-gear shifting message instruction is sent to the actuator controller through the upper computer, so that the actuator controller controls the gear shifter executing mechanism to perform gear shifting operation, and a gear shifting result is obtained through the actuator controller and whether the gear shifting result is correct or not is judged;
the shift-by-wire executing system comprises a shifter controller, an actuator controller and a shifter executing mechanism; the gear shifter controller and the actuator controller are respectively in communication connection with the upper computer; the actuator controller is electrically connected with the shifter actuating mechanism; the gear shifter controller is electrically connected with the actuator controller.
Further, the shift result includes a detection value of a hall sensor and a gear position value; the Hall sensor is used for detecting whether the automobile gear is shifted in place or not and sending a detection value to the actuator controller;
the upper computer obtains a detection value and a gear position value of the Hall sensor through the actuator controller, judges whether the detection value of the Hall sensor meets a preset requirement and whether the gear position value is correct, and further judges whether the gear shifting of the drive-by-wire gear shifter is correct.
The third purpose of the invention is realized by adopting the following technical scheme:
a storage medium which is a computer-readable storage medium having stored thereon a computer program which is an electromagnetic compatibility test program which, when executed by a processor, implements the steps of an electromagnetic compatibility test method of a shift-by-wire execution system employed as a second object of the present invention.
Compared with the prior art, the invention has the beneficial effects that:
the automatic gear shifting system is communicated with all devices of the shift-by-wire executing system through the upper computer and is used for simulating automatic transmission of a gear shifting control instruction to the shift-by-wire shifter, so that the shift-by-wire executing system enters an automatic gear shifting mode to realize automatic gear shifting; meanwhile, in the gear shifting process, whether the communication between the upper computer and the shift-by-wire executing system is interfered by electromagnetic signals or not is detected in real time, the test whether the shift-by-wire shifter can normally work in a corresponding electromagnetic environment or not is realized, the electromagnetic compatibility test of the shift-by-wire executing system is also realized, and the problem that the gear shifting test of the shift-by-wire shifter in the prior art needs manual operation is solved.
Drawings
FIG. 1 is a block diagram of an electromagnetic compatibility testing system of a shift-by-wire actuating system according to the present invention;
FIG. 2 is a block diagram of an environmental durability test system for the shifter actuator when there are three shift-by-wire actuation systems;
FIG. 3 is a flowchart of a method for testing electromagnetic compatibility of a shift-by-wire shift actuation system according to the present invention;
fig. 4 is a flowchart of step S2 in fig. 3;
fig. 5 is a block diagram of an electromagnetic compatibility testing apparatus of the shift-by-wire shift execution system provided by the invention.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the detailed description, and it should be noted that any combination of the embodiments or technical features described below can be used to form a new embodiment without conflict.
Example one
Preferably, the present embodiment provides an electromagnetic compatibility testing system of a shift-by-wire execution system, which is used for testing electromagnetic compatibility of an actuator of a shift-by-wire shifter of an automobile, and as shown in fig. 1, the electromagnetic compatibility testing system includes an upper computer and the shift-by-wire execution system.
And when in test, the shift-by-wire execution system is arranged in a specific environment. The specific environment is used to simulate the environment during operation of the vehicle. Since the invention is directed to the test of the electromagnetic compatibility of the actuator of the shift-by-wire device, the environment refers to the existence of factors such as electromagnetic fields or electromagnetic waves, that is, the environment with electromagnetic signals. Meanwhile, in the test process, the strength of the electromagnetic signal in the environment can be changed according to the actual situation, so that the electromagnetic compatibility of the actuator of the linear control gear shifter can be tested.
The upper computer is in communication connection with the shift-by-wire execution system and is used for generating a gear control instruction and sending the control instruction to the shift-by-wire execution system, so that the shift-by-wire execution system executes corresponding work according to the control instruction. Meanwhile, the shift-by-wire execution system feeds back the execution result to the upper computer, and the upper computer detects and judges whether the shift-by-wire execution system works normally according to the execution result so as to realize the electromagnetic compatibility test of the shift-by-wire shifter.
Preferably, because an electromagnetic field or an electromagnetic wave may cause a certain interference or influence on the communication network, in the test process of this embodiment, the upper computer also monitors in real time whether the communication network between the upper computer and the shift-by-wire execution system is interrupted, so as to implement an electromagnetic compatibility test, that is, a test of monitoring whether the shift-by-wire execution system receives the communication interruption caused by the interference of the electromagnetic field and/or the electromagnetic wave.
Preferably, in the test process, the upper computer sends the control instructions to the shift-by-wire execution system in sequence according to a fixed time interval so as to control the shift operation of the shift-by-wire shifter and receive the execution result returned each time in real time, so that whether the shift operation of the shift-by-wire shifter is normal or not can be determined according to the execution results for multiple times; meanwhile, in the embodiment, the upper computer automatically sends control instructions to the shift-by-wire execution system in sequence, so that the shift-by-wire shifter enters the automatic cycle test system, and the durability test of the shift-by-wire shifter is realized.
Preferably, the gears of the automobile generally include a P gear, an R gear, an N gear, and a D gear. Preferably, the gear control commands respectively include a P-gear control command, an R-gear control command, an N-gear control command and a D-gear control command.
During testing, a preset time period is set, the upper computer sends a P-gear control instruction to the wire-controlled gear shifting system and receives an execution result according to a preset fixed time interval, then sends an R-gear control instruction to the wire-controlled gear shifting system and receives the execution result, then sends an N-gear control instruction to the wire-controlled gear shifting system and receives the execution result, finally sends a D-gear control instruction to the wire-controlled gear shifting system and receives the execution result, then sends the P-gear control instruction, the R-gear control instruction, the N-gear control instruction and the D-gear control instruction to the wire-controlled gear shifting system in turn and receives the execution result at the same time, and performs analogization circulation in turn, so that the wire-controlled gear shifting execution system enters a circulation test system.
Preferably, the shift-by-wire execution system includes: an Actuator Controller (ACM), a shifter actuator (SCU) and a shifter controller (GSM).
The actuator controller in this embodiment is a test object, and the shifter controller and the shifter actuator are both loads. The electromagnetic compatibility test of the linear control gear shifter is realized by carrying out work test on the actuator controller in a corresponding electromagnetic environment.
The actuator controller is electrically connected with the gear shifter actuating mechanism and used for controlling the gear shifter actuating mechanism to shift gears of the automobile.
More specifically, selector actuating mechanism and gear shifting motor electric connection for the work of drive gear shifting motor, and then realize the operation of shifting of car gear.
More preferably, the shifter controller is electrically connected with the actuator controller and is used for providing a hard-wire signal to the actuator controller, so that the actuator controller controls the shifter actuating mechanism to drive the shifting motor to work according to the hard-wire signal, and further controls the automobile gear operation.
The upper computer is in communication connection with the gear shifter controller and used for generating a gear hard-line signal instruction and sending the gear shifter controller to enable the gear shifter controller to provide a hard-line signal for the actuator controller and control the actuator controller to work.
The upper computer is in communication connection with the actuator controller and used for sending a gear switching control instruction to the actuator controller, so that the actuator controller controls the gear shifter executing mechanism to work, the gear shifting motor is driven to work, gear switching is achieved, and meanwhile a gear shifting result returned by the actuator controller is obtained. And the upper computer judges whether the gear shifting is normal according to the gear shifting result, so that the test of the actuator controller and the gear shifting executing mechanism is realized.
In addition, after the upper computer sends a gear hard wire signal instruction to the gear shifter controller, the upper computer also acquires a current hard wire signal through the actuator controller, and judges whether the current hard wire signal is the same as a hard wire signal in the gear hard wire signal instruction, so that the gear shifter controller is tested.
Meanwhile, in the testing process, the upper computer sends gear switching control instructions to the gear shifter controller in sequence according to fixed time intervals, so that the shift-by-wire execution system enters an automatic gear shifting circulation mode. And the upper computer also sequentially receives the execution result returned by the actuator controller and judges whether the gear shifting of the automobile is normal or not according to the execution result so as to realize the test of the actuator controller.
In the automatic gear shifting cycle mode, the upper computer detects the network state in real time, detects whether communication interruption and/or communication failure occurs, and records the frequency of occurrence of communication interruption and/or communication failure so as to detect whether the communication of the actuator controller is influenced by electromagnetic waves and/or electromagnetic fields.
Specifically, within a preset time period:
when a preset fixed time interval is reached: the upper computer firstly sends a P-gear hard wire signal instruction to the shifter controller, so that the shifter controller provides a hard wire signal to the actuator controller, and meanwhile, the upper computer also acquires the current hard wire signal through the actuator controller and judges whether the current hard wire signal is correct or not;
then sending a P-gear switching control instruction to an actuator controller, so that the actuator controller controls the operation of a gear shifting executing mechanism and drives a gear shifting motor to perform gear shifting operation; meanwhile, a gear shifting result is obtained through an actuator controller, and whether gear shifting is normal or not is judged according to the gear shifting result;
and simultaneously, the upper computer starts timing when sending a P-gear hard wire signal instruction to the gear shifter controller.
When the timing time reaches a preset fixed time interval, the upper computer firstly sends an R gear hard wire signal instruction to the gear shifter controller and then sends an R gear switching control instruction to the actuator controller; while retiming.
When the timing time reaches a preset fixed time interval, the upper computer firstly sends an N-gear hard wire signal instruction to the gear shifter controller and then sends an N-gear switching control instruction to the actuator controller; while retiming.
When the timing time reaches a preset fixed time interval, the upper computer firstly sends a D-gear hard wire signal instruction to the gear shifter controller and then sends a D-gear switching control instruction to the actuator controller; while retiming.
When the timing time reaches a preset fixed time interval, the upper computer firstly sends a P-gear hard wire signal instruction to the gear shifter controller and then sends a P-gear switching control instruction to the actuator controller; while retiming.
By analogy, according to the circulation mode, the testing of the line control gear shifting execution system is realized through the upper computer.
Meanwhile, in the test process, the upper computer also detects whether communication faults or communication interruption occur in the communication between the shift controller and the actuator controller in the drive-by-wire shift controller execution system in real time, and records the occurrence times.
Therefore, through the test process, the electromagnetic compatibility test of the line control gear shifting execution system can be realized, the electromagnetic compatibility test system is automatically controlled through the upper computer, manual parameters are not needed, and the problems that the test result is inaccurate, the operation is complex and the like due to the fact that manual participation is needed in the test in the prior art are solved.
Preferably, the actuator controller and the gear shifter controller are respectively communicated with the upper computer through CAN buses.
Preferably, the shift result includes a detection value of the hall sensor and a gear position value, a hard wire signal, fault code information, and the like. The Hall sensor is electrically connected with the gear shifter controller and used for detecting whether the gears are shifted in place. After the gear shifting operation is completed, the detected detection value is sent to the upper computer by the Hall sensor through the gear shifter controller, and the upper computer detects whether the detection value of the Hall sensor meets the preset requirement or not, so that whether gear shifting is in place or not is judged.
The gear values indicate the gears in which the vehicle is located, such as P, R, N, and D.
And the fault information code represents the preset fault value of the system when the detection value, the gear value and the hard wire signal are wrong.
Preferably, the invention can also realize the test of the durability of each component in the shift control execution system in the actual test process.
Preferably, the upper computer further comprises a human-computer interface, and the judgment result is visually displayed through the human interface, so that the test personnel can conveniently check the judgment result.
Preferably, the test system provided by the embodiment meets the standard requirements of testing, solves the problem that manual operation cannot be performed in a darkroom, and simulates to send a control instruction to the shifter control module through the upper computer, so that the manual operation of the line control shifter is not needed in the testing process, the error data is automatically recorded in real time, and the data is visually displayed. The invention can adapt to the endurance test standard of the actuator control module in the shift-by-wire shifter, conforms to the actual working condition of the shift-by-wire execution system and has the advantage of convenient use; meanwhile, the modular, universal and systematic development requirements of the existing endurance test equipment are met, and the practical application value is achieved.
Preferably, the present embodiment can also test for multiple shift-by-wire execution systems simultaneously. When the shift-by-wire executing systems are multiple, each shift-by-wire executing system is respectively in communication connection with the upper computer. Each shift-by-wire execution system comprises a shifter controller, an actuator controller and a shifter execution mechanism. Specifically, as shown in fig. 2, the shift-by-wire execution system includes a first shift-by-wire execution system, a second shift-by-wire execution system, and a third shift-by-wire execution system. The first linear control gear shifting execution system comprises a first gear shifter controller, a first actuator controller, a first gear shifter execution mechanism and a first gear shifting motor, the second linear control gear shifting execution system comprises a second gear shifter controller, a second actuator controller, a second gear shifter execution mechanism and a second gear shifting motor, and the third linear control gear shifting execution system comprises a third gear shifter controller, a third actuator controller, a third gear shifter execution mechanism and a third gear shifting motor.
And the upper computer sequentially sends the four gear switching control instructions to each shift-by-wire execution system in turn according to preset corresponding fixed time intervals, and receives an execution result returned by an actuator controller in each shift-by-wire execution system so as to realize the test of the durability of the environment of each shift-by-wire.
Based on the first embodiment, the present invention further provides another embodiment, a method for testing electromagnetic compatibility of a shifter actuator is applied to the system for testing electromagnetic compatibility of a shifter actuator provided in the first embodiment, as shown in fig. 3, and includes the following steps:
s1, placing the shift-by-wire execution system in a test environment with electromagnetic signals, and connecting the upper computer with the shift-by-wire execution system in a communication manner;
step S2, sequentially sending a P gear control instruction, an R gear control instruction, an N gear control instruction and a D gear control instruction to the shift-by-wire execution system by the upper computer at preset fixed time intervals in turn within a preset time period so as to enable the shift-by-wire execution system to execute corresponding operations, receive a data result returned by the shift-by-wire control system and judge whether the data result is correct;
and step S3, detecting whether the communication interruption and/or the communication fault occur or not between the upper computer and an actuator control module of the shift-by-wire execution system in real time through the upper computer while the shift test step is executed, and recording the times of the communication interruption and/or the communication fault.
Further, as shown in fig. 4, step S2 further includes:
the host computer still includes with P gear control command transmission to drive-by-wire shift execution system at first:
step S21, sending a P-gear hard wire signal instruction to a shifter controller through an upper computer, so that the shifter controller provides a P-gear hard wire signal to an actuator controller, and acquiring a current-gear hard wire signal through the actuator controller and judging whether the current-gear hard wire signal is correct or not;
and step S22, sending a P-gear shift switching message instruction to the actuator controller, so that the actuator controller controls the gear shifter executing mechanism to perform gear shifting operation, and the actuator controller acquires a gear shifting result and judges whether the gear shifting result is correct.
When reaching preset time interval, when the host computer sends N gear control command to shift by wire actuating execution system, specifically include:
step S23, sending an N-gear hard wire signal instruction to a shifter controller through an upper computer, so that the shifter controller provides an N-gear hard wire signal to an actuator controller, and acquiring a current-gear hard wire signal through the actuator controller and judging whether the current-gear hard wire signal is correct or not;
and step S24, sending an N-gear shift switching message instruction to the actuator controller, so that the actuator controller controls the gear shifter executing mechanism to perform gear shifting operation, and the actuator controller acquires a gear shifting result and judges whether the gear shifting result is correct.
When reaching preset time interval, when the host computer sends R gear control command to shift by wire actuating execution system, specifically include:
step S25, sending an R gear hard wire signal instruction to a shifter controller through an upper computer, so that the shifter controller provides an R gear hard wire signal to an actuator controller, and acquiring a current gear hard wire signal through the actuator controller and judging whether the current gear hard wire signal is correct or not;
and step S26, sending an R gear shift switching message instruction to the actuator controller, so that the actuator controller controls the gear shifter executing mechanism to perform gear shifting operation, and the actuator controller acquires a gear shifting result and judges whether the gear shifting result is correct.
When reaching preset time interval, when the host computer sends D gear control command to shift by wire actuating execution system, specifically include:
step S27, sending a D-gear hard wire signal instruction to a shifter controller through an upper computer, so that the shifter controller provides a D-gear hard wire signal to an actuator controller, and acquiring a current-gear hard wire signal through the actuator controller and judging whether the current-gear hard wire signal is correct or not;
and step S28, sending a D-gear shift switching message instruction to the actuator controller, so that the actuator controller controls the gear shifter executing mechanism to perform gear shifting operation, and the actuator controller acquires a gear shifting result and judges whether the gear shifting result is correct.
The upper computer firstly executes the steps S21-S22, executes the steps S23-S24 after a preset fixed time interval, executes the steps S25-S26 after a preset fixed time interval, executes the steps S27-S28 after a preset fixed time interval, executes the steps S21-S22 after a preset fixed time interval, and executes the step S … after a preset fixed time interval. And the like, the shift-by-wire execution system is in an automatic cycle test mode.
Further, the electromagnetic compatibility testing method comprises the step of S4, and the testing result is displayed visually through a manual interface through the upper computer.
EXAMPLE III
The invention provides an electromagnetic compatibility testing device of a shifter actuator. As shown in fig. 5, an embodiment of the present invention provides an internal structural diagram of an electromagnetic compatibility testing apparatus for a shifter actuator.
In this embodiment, the electromagnetic compatibility testing device of the shifter actuator may be a PC (Personal Computer), or may be a terminal device such as a smart phone, a tablet Computer, or a portable Computer. The electromagnetic compatibility testing device of the shifter actuator at least comprises: a processor 12, a communication bus 13, a network interface 14, and a memory 11.
The memory 11 includes at least one type of readable storage medium, which includes a flash memory, a hard disk, a multimedia card, a card type memory (e.g., SD or DX memory, etc.), a magnetic memory, a magnetic disk, an optical disk, and the like. The memory 11 may in some embodiments be an internal memory unit of the electromagnetic compatibility testing device of the gear shifter actuator, for example a hard disk of the electromagnetic compatibility testing device of the gear shifter actuator. The memory 11 may also be an external storage device of the electromagnetic compatibility testing device of the gear shifter actuator in other embodiments, such as a plug-in hard disk provided on the electromagnetic compatibility testing device of the gear shifter actuator, a Smart Media Card (SMC), a Secure Digital (SD) Card, a Flash memory Card (Flash Card), and the like. Further, the memory 11 may also include both an internal memory unit and an external memory device of the electromagnetic compatibility testing apparatus of the shifter actuator. The memory 11 may be used not only to store application software of the electromagnetic compatibility test apparatus installed in the shifter actuator and various types of data, such as codes of the electromagnetic compatibility test program, but also to temporarily store data that has been output or is to be output.
The processor 12 may be a Central Processing Unit (CPU), controller, microcontroller, microprocessor or other data Processing chip in some embodiments, and is used for executing program codes stored in the memory 11 or Processing data, such as executing an electromagnetic compatibility test program.
The communication bus 13 is used to realize connection communication between these components.
The network interface 14 may optionally include a standard wired interface, a wireless interface (e.g., WI-FI interface), typically used to establish a communication link between the electromagnetic compatibility testing device of the shifter actuator and other electronic equipment.
Optionally, the electromagnetic compatibility testing apparatus of the shifter actuator may further include an employee interface, the employee interface may include a Display (Display), an input unit such as a Keyboard (Keyboard), and the optional employee interface may further include a standard wired interface, a wireless interface. Alternatively, in some embodiments, the display may be an LED display, a liquid crystal display, a touch-sensitive liquid crystal display, an OLED (Organic Light-Emitting Diode) touch device, or the like. The display, which may also be referred to as a display screen or display unit, is used to display information processed in the electromagnetic compatibility testing device of the selector actuator and to display a visual staff interface.
While fig. 5 shows only the emc testing device of the shifter actuator with the components 11-14 and the emc testing program, it will be understood by those skilled in the art that the configuration shown in fig. 5 does not constitute a limitation of the emc testing device of the shifter actuator and may include fewer or more components than shown, or some components in combination, or a different arrangement of components.
In the embodiment of the electromagnetic compatibility test apparatus of the shifter actuator shown in fig. 5, an electromagnetic compatibility test program is stored in the memory 11; the processor 12, when executing the emc test program stored in the memory 11, implements the following steps:
the setting step: placing the shift-by-wire execution system in a test environment with electromagnetic signals, and connecting an upper computer with the shift-by-wire execution system in a communication manner;
a gear shifting test step: in a preset time period, sequentially sending a P gear control instruction, an R gear control instruction, an N gear control instruction and a D gear control instruction to a shift-by-wire execution system in turn through an upper computer according to a preset fixed time interval so as to enable the shift-by-wire execution system to execute corresponding operations, receiving a data result returned by the shift-by-wire control system and judging whether the data result is correct or not;
a communication detection step: and when the gear shifting test step is executed, detecting whether the communication interruption and/or the communication fault occur or not between the upper computer and an actuator control module of the shift-by-wire execution system in real time through the upper computer, and recording the times of the communication interruption and/or the communication fault.
Further, the shift test step further comprises: sequentially and alternately executing a P-gear testing step, an R-gear testing step, an N-gear testing step and a D-gear testing step by the upper computer;
wherein, P shelves test step includes: sending a P-gear hard-wire signal instruction to a shifter controller through an upper computer, so that the shifter controller provides a P-gear hard-wire signal to an actuator controller, and acquiring a current-gear hard-wire signal through the actuator controller and judging whether the current-gear hard-wire signal is correct or not; then sending a P-gear shifting message instruction to the actuator controller through the upper computer, so that the actuator controller controls the gear shifter executing mechanism to perform gear shifting operation, and acquiring a gear shifting result through the actuator controller and judging whether the gear shifting result is correct or not;
the R gear testing step comprises the following steps: the gear shifter controller provides the R gear hard wire signal for the actuator controller, acquires the current gear hard wire signal through the actuator controller and judges whether the current gear hard wire signal is correct or not; then, an R gear shift switching message instruction is sent to the actuator controller through the upper computer, so that the actuator controller controls the gear shifter executing mechanism to perform gear shifting operation, and a gear shifting result is obtained through the actuator controller and whether the gear shifting result is correct or not is judged;
the N-gear testing step comprises the following steps: sending an N-gear hard-wire signal instruction to a shifter controller through an upper computer, so that the shifter controller provides an N-gear hard-wire signal to an actuator controller, and acquiring a current-gear hard-wire signal through the actuator controller and judging whether the current-gear hard-wire signal is correct or not; then, an N-gear shifting message instruction is sent to the actuator controller through the upper computer, so that the actuator controller controls the gear shifter executing mechanism to perform gear shifting operation, and a gear shifting result is obtained through the actuator controller and whether the gear shifting result is correct or not is judged;
the D-gear testing step comprises the following steps: sending a D-gear hard-wire signal instruction to a shifter controller through an upper computer, so that the shifter controller provides a D-gear hard-wire signal to an actuator controller, and acquiring a current-gear hard-wire signal through the actuator controller and judging whether the current-gear hard-wire signal is correct or not; then, a D-gear shifting message instruction is sent to the actuator controller through the upper computer, so that the actuator controller controls the gear shifter executing mechanism to perform gear shifting operation, and a gear shifting result is obtained through the actuator controller and whether the gear shifting result is correct or not is judged;
the shift-by-wire executing system comprises a shifter controller, an actuator controller and a shifter executing mechanism; the gear shifter controller and the actuator controller are respectively in communication connection with the upper computer; the actuator controller is electrically connected with the shifter actuating mechanism; the gear shifter controller is electrically connected with the actuator controller.
Further, the shift result includes a detection value of a hall sensor and a gear position value; the Hall sensor is used for detecting whether the automobile gear is shifted in place or not and sending a detection value to the actuator controller;
the upper computer obtains a detection value and a gear position value of the Hall sensor through the actuator controller, judges whether the detection value of the Hall sensor meets a preset requirement and whether the gear position value is correct, and further judges whether the gear shifting of the drive-by-wire gear shifter is correct.
EXAMPLE III
The invention also provides a storage medium, which is a computer readable storage medium, and a computer program is stored on the storage medium, wherein the computer program is an electromagnetic compatibility test program; the electromagnetic compatibility test program realizes the following steps when being executed by the processor:
the setting step: placing the shift-by-wire execution system in a test environment with electromagnetic signals, and connecting an upper computer with the shift-by-wire execution system in a communication manner;
a gear shifting test step: in a preset time period, sequentially sending a P gear control instruction, an R gear control instruction, an N gear control instruction and a D gear control instruction to a shift-by-wire execution system in turn through an upper computer according to a preset fixed time interval so as to enable the shift-by-wire execution system to execute corresponding operations, receiving a data result returned by the shift-by-wire control system and judging whether the data result is correct or not;
a communication detection step: and when the gear shifting test step is executed, detecting whether the communication interruption and/or the communication fault occur or not between the upper computer and an actuator control module of the shift-by-wire execution system in real time through the upper computer, and recording the times of the communication interruption and/or the communication fault.
Further, the shift test step further comprises: sequentially and alternately executing a P-gear testing step, an R-gear testing step, an N-gear testing step and a D-gear testing step by the upper computer;
wherein, P shelves test step includes: sending a P-gear hard-wire signal instruction to a shifter controller through an upper computer, so that the shifter controller provides a P-gear hard-wire signal to an actuator controller, and acquiring a current-gear hard-wire signal through the actuator controller and judging whether the current-gear hard-wire signal is correct or not; then sending a P-gear shifting message instruction to the actuator controller through the upper computer, so that the actuator controller controls the gear shifter executing mechanism to perform gear shifting operation, and acquiring a gear shifting result through the actuator controller and judging whether the gear shifting result is correct or not;
the R gear testing step comprises the following steps: the gear shifter controller provides the R gear hard wire signal for the actuator controller, acquires the current gear hard wire signal through the actuator controller and judges whether the current gear hard wire signal is correct or not; then, an R gear shift switching message instruction is sent to the actuator controller through the upper computer, so that the actuator controller controls the gear shifter executing mechanism to perform gear shifting operation, and a gear shifting result is obtained through the actuator controller and whether the gear shifting result is correct or not is judged;
the N-gear testing step comprises the following steps: sending an N-gear hard-wire signal instruction to a shifter controller through an upper computer, so that the shifter controller provides an N-gear hard-wire signal to an actuator controller, and acquiring a current-gear hard-wire signal through the actuator controller and judging whether the current-gear hard-wire signal is correct or not; then, an N-gear shifting message instruction is sent to the actuator controller through the upper computer, so that the actuator controller controls the gear shifter executing mechanism to perform gear shifting operation, and a gear shifting result is obtained through the actuator controller and whether the gear shifting result is correct or not is judged;
the D-gear testing step comprises the following steps: sending a D-gear hard-wire signal instruction to a shifter controller through an upper computer, so that the shifter controller provides a D-gear hard-wire signal to an actuator controller, and acquiring a current-gear hard-wire signal through the actuator controller and judging whether the current-gear hard-wire signal is correct or not; then, a D-gear shifting message instruction is sent to the actuator controller through the upper computer, so that the actuator controller controls the gear shifter executing mechanism to perform gear shifting operation, and a gear shifting result is obtained through the actuator controller and whether the gear shifting result is correct or not is judged;
the shift-by-wire executing system comprises a shifter controller, an actuator controller and a shifter executing mechanism; the gear shifter controller and the actuator controller are respectively in communication connection with the upper computer; the actuator controller is electrically connected with the shifter actuating mechanism; the gear shifter controller is electrically connected with the actuator controller.
Further, the shift result includes a detection value of a hall sensor and a gear position value; the Hall sensor is used for detecting whether the automobile gear is shifted in place or not and sending a detection value to the actuator controller;
the upper computer obtains a detection value and a gear position value of the Hall sensor through the actuator controller, judges whether the detection value of the Hall sensor meets a preset requirement and whether the gear position value is correct, and further judges whether the gear shifting of the drive-by-wire gear shifter is correct.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are within the protection scope of the present invention.

Claims (10)

1. The electromagnetic compatibility test system of the shift-by-wire execution system is characterized by comprising an upper computer and the shift-by-wire execution system, wherein the shift-by-wire shifter execution system is arranged in a test environment with electromagnetic signals; the upper computer is in communication connection with the drive-by-wire shifter execution system and is used for sequentially sending a P gear control instruction, an R gear control instruction, an N gear control instruction and a D gear control instruction to the drive-by-wire shifter execution system in turn according to fixed time intervals within a preset time period, so that the drive-by-wire shifter execution system executes corresponding operation according to the control instructions, sequentially receives data results returned by the drive-by-wire shifter execution system, and judges whether the drive-by-wire shifter execution system normally works or not according to the data results; the upper computer is also used for monitoring whether communication interruption and/or communication fault occur in the communication between the upper computer and the drive-by-wire gear shifter in real time and recording the frequency of the communication interruption and/or communication fault.
2. The electromagnetic compatibility testing system of a shift-by-wire execution system of claim 1, wherein the shift-by-wire execution system comprises a shifter controller, an actuator controller and a shifter actuator; the gear shifter controller and the actuator controller are respectively in communication connection with an upper computer; the actuator controller is electrically connected with the shifter actuating mechanism; the shifter controller is electrically connected with the actuator controller and is used for providing a hard wire signal to the actuator controller, so that the actuator controller controls the shifter actuating mechanism to shift gears after detecting the hard wire signal;
the host computer includes when switching instruction transmission line accuse selector actuating system with P shelves gear: firstly, a P-gear hard wire signal instruction is sent to a shifter controller, so that the shifter controller provides a P-gear hard wire signal to an actuator controller, and the actuator controller acquires a current-gear hard wire signal and judges whether the current-gear hard wire signal is correct or not; then sending a P-gear shifting message instruction to the actuator controller, so that the actuator controller controls the gear shifter executing mechanism to perform gear shifting operation, and acquiring a gear shifting result through the actuator controller and judging whether the gear shifting result is correct or not;
the host computer includes when switching the instruction with R shelves gear and sending the line accuse selector actuating system: firstly, an R gear hard wire signal instruction is sent to a shifter controller, so that the shifter controller provides an R gear hard wire signal to an actuator controller, and the actuator controller acquires a current gear hard wire signal and judges whether the current gear hard wire signal is correct or not; then sending an R gear shift switching message instruction to the actuator controller, so that the actuator controller controls an actuator of the gear shifter to perform gear shifting operation, and acquiring a gear shifting result through the actuator controller and judging whether the gear shifting result is correct or not;
the host computer includes when switching the instruction with N shelves gear and sending the line accuse selector actuating system: firstly, an N-gear hard wire signal instruction is sent to a shifter controller, so that the shifter controller provides an N-gear hard wire signal to an actuator controller, and the actuator controller acquires a current-gear hard wire signal and judges whether the current-gear hard wire signal is correct or not; then sending an N-gear shifting message instruction to the actuator controller, so that the actuator controller controls the gear shifter executing mechanism to perform gear shifting operation, and acquiring a gear shifting result through the actuator controller and judging whether the gear shifting result is correct or not;
the host computer includes when switching the instruction with D shelves gear and sending the line accuse selector actuating system: firstly, a D-gear hard wire signal instruction is sent to a shifter controller, so that the shifter controller provides a D-gear hard wire signal to an actuator controller, and the actuator controller acquires a current-gear hard wire signal and judges whether the current-gear hard wire signal is correct or not; and then sending a D-gear shifting message instruction to the actuator controller, so that the actuator controller controls the gear shifter executing mechanism to perform gear shifting operation, and the actuator controller acquires a gear shifting result and judges whether the gear shifting result is correct.
3. The system of claim 2, wherein the shifter controller and the actuator controller are each in communication with the host computer via a CAN bus.
4. The electromagnetic compatibility test system of the shift-by-wire execution system according to claim 2, characterized in that the shift result includes a detection value of a hall sensor and a range value; the Hall sensor is used for detecting whether the gears of the drive-by-wire shifter are shifted in place or not and sending a detection value to the actuator controller; the gear value refers to the gear in which the vehicle is located.
5. The electromagnetic compatibility testing system of the shift-by-wire executing system according to claim 2, comprising a shift motor, wherein the shifter executing mechanism is electrically connected with the shift motor and is used for driving the shift motor to work so as to shift gears of the automobile.
6. The electro-magnetic compatibility test system of a shift-by-wire execution system according to claim 1, characterized in that said preset time interval is 20000 ms.
7. An electromagnetic compatibility test method of a shift-by-wire execution system, applied to the electromagnetic compatibility test system of the shift-by-wire execution system according to any one of claims 1 to 6, characterized by comprising:
the setting step: placing the shift-by-wire execution system in a test environment with electromagnetic signals, and connecting an upper computer with the shift-by-wire execution system in a communication manner;
a gear shifting test step: in a preset time period, sequentially sending a P gear control instruction, an R gear control instruction, an N gear control instruction and a D gear control instruction to a shift-by-wire execution system in turn through an upper computer according to a preset fixed time interval so as to enable the shift-by-wire execution system to execute corresponding operations, receiving a data result returned by the shift-by-wire control system and judging whether the data result is correct or not;
a communication detection step: and when the gear shifting test step is executed, detecting whether the communication interruption and/or the communication fault occur or not between the upper computer and an actuator control module of the shift-by-wire execution system in real time through the upper computer, and recording the times of the communication interruption and/or the communication fault.
8. The electromagnetic compatibility testing method of a shift-by-wire execution system according to claim 7, characterized in that the shift testing step further comprises: sequentially and alternately executing a P-gear testing step, an R-gear testing step, an N-gear testing step and a D-gear testing step by the upper computer;
wherein, P shelves test step includes: sending a P-gear hard-wire signal instruction to a shifter controller through an upper computer, so that the shifter controller provides a P-gear hard-wire signal to an actuator controller, and acquiring a current-gear hard-wire signal through the actuator controller and judging whether the current-gear hard-wire signal is correct or not; then sending a P-gear shifting message instruction to the actuator controller through the upper computer, so that the actuator controller controls the gear shifter executing mechanism to perform gear shifting operation, and acquiring a gear shifting result through the actuator controller and judging whether the gear shifting result is correct or not;
the R gear testing step comprises the following steps: the gear shifter controller provides the R gear hard wire signal for the actuator controller, acquires the current gear hard wire signal through the actuator controller and judges whether the current gear hard wire signal is correct or not; then, an R gear shift switching message instruction is sent to the actuator controller through the upper computer, so that the actuator controller controls the gear shifter executing mechanism to perform gear shifting operation, and a gear shifting result is obtained through the actuator controller and whether the gear shifting result is correct or not is judged;
the N-gear testing step comprises the following steps: sending an N-gear hard-wire signal instruction to a shifter controller through an upper computer, so that the shifter controller provides an N-gear hard-wire signal to an actuator controller, and acquiring a current-gear hard-wire signal through the actuator controller and judging whether the current-gear hard-wire signal is correct or not; then, an N-gear shifting message instruction is sent to the actuator controller through the upper computer, so that the actuator controller controls the gear shifter executing mechanism to perform gear shifting operation, and a gear shifting result is obtained through the actuator controller and whether the gear shifting result is correct or not is judged;
the D-gear testing step comprises the following steps: sending a D-gear hard-wire signal instruction to a shifter controller through an upper computer, so that the shifter controller provides a D-gear hard-wire signal to an actuator controller, and acquiring a current-gear hard-wire signal through the actuator controller and judging whether the current-gear hard-wire signal is correct or not; then, a D-gear shifting message instruction is sent to the actuator controller through the upper computer, so that the actuator controller controls the gear shifter executing mechanism to perform gear shifting operation, and a gear shifting result is obtained through the actuator controller and whether the gear shifting result is correct or not is judged;
the shift-by-wire executing system comprises a shifter controller, an actuator controller and a shifter executing mechanism; the gear shifter controller and the actuator controller are respectively in communication connection with the upper computer; the actuator controller is electrically connected with the shifter actuating mechanism; the gear shifter controller is electrically connected with the actuator controller.
9. The electromagnetic compatibility test method of a shift-by-wire execution system according to claim 8, characterized in that the shift result includes a detection value of a hall sensor and a range value; the Hall sensor is used for detecting whether the automobile gear is shifted in place or not and sending a detection value to the actuator controller;
the upper computer obtains a detection value and a gear position value of the Hall sensor through the actuator controller, judges whether the detection value of the Hall sensor meets a preset requirement and whether the gear position value is correct, and further judges whether the gear shifting of the drive-by-wire gear shifter is correct.
10. A storage medium which is a computer-readable storage medium having a computer program stored thereon, the computer program being an electromagnetic compatibility test program, characterized in that: the electromagnetic compatibility test program, when executed by a processor, implements the steps of the electromagnetic compatibility test method of the shifter actuator of any one of claims 7-9.
CN202110061710.5A 2021-01-18 2021-01-18 Electromagnetic compatibility test system, method and device of shift-by-wire execution system Pending CN112946380A (en)

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