CN112938621A - Automatic ball forming machine and operation method thereof - Google Patents
Automatic ball forming machine and operation method thereof Download PDFInfo
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- CN112938621A CN112938621A CN202110092557.2A CN202110092557A CN112938621A CN 112938621 A CN112938621 A CN 112938621A CN 202110092557 A CN202110092557 A CN 202110092557A CN 112938621 A CN112938621 A CN 112938621A
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- winding
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- yarn
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/22—Automatic winding machines, i.e. machines with servicing units for automatically performing end-finding, interconnecting of successive lengths of material, controlling and fault-detecting of the running material and replacing or removing of full or empty cores
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/10—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/64—Winding of balls
- B65H54/66—Winding yarns into balls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
The invention discloses an automatic ball forming machine and an operation method thereof, wherein the automatic ball forming machine comprises a rack, a pay-off mechanism and a controller, wherein the rack is provided with a wire inlet mechanism, a winding pipe and a winding core rod, the winding pipe is communicated with the wire inlet mechanism, yarns of the pay-off mechanism enter the winding pipe from the wire inlet mechanism, the yarn is wound on the winding core rod to form balls, the pay-off mechanism comprises a weighing sensor, and the controller calculates the weight of the yarns to be formed balls according to the weight reduction of the weighing sensor. According to the invention, the wire inlet mechanism, the winding pipe and the winding core rod are arranged in the vertical working surface, so that the problem that an operator needs to run forwards and backwards is solved, the manual operation is simplified, and the working efficiency is improved; the weight reduction of the pay-off mechanism is used for carrying out weight fixing control on the ball-formed yarns, so that the accurate weight fixing control on the ball-formed yarns is realized; the method can continuously and automatically process a large amount of continuous yarns into the constant-weight ball-forming yarns, and the process does not need manual operation at all, thereby realizing complete automation.
Description
Technical Field
The invention relates to the technical field of spinning, in particular to an automatic ball forming machine and an operation method thereof.
Background
The original textile meaning is a general name taken from spinning and weaving, but with the continuous development and perfection of a textile knowledge system and a subject system, particularly after non-woven textile materials and three-dimensional compound weaving and other technologies are produced, the existing textile is not only the traditional hand-made spinning and weaving, but also clothing, industrial and decorative textiles produced by non-woven fabric technology, modern three-dimensional weaving technology, modern electrostatic nano-web technology and the like.
The traditional spinning process is skein → dyeing → rewinding → balling → labeling, the whole process has more procedures and lower production efficiency. The structure of the conventional pelletizer is shown in fig. 1, which has many disadvantages, specifically as follows:
1) although the machine has multiple stations, all the stations work uniformly and cannot operate independently. After one round of balling process is finished, need to take off all the balling yarns artificially and just can carry out next round of balling process, all stations can only stop operation during this period, and whole work efficiency is lower.
2) The working face of machine is the plane, and the front and back width of machine is great, needs at least 2 operators to operate around usually, alone in the leading-in machine of the end of a thread of rewinding last yarn in the machine front end, another people passes the coiler with the end of a thread and twines on the winding plug at the machine rear end, and manual operation is more, and the cost of labor is higher, and has further reduced work efficiency.
3) An operator working at the front end of the machine needs an additional blow gun to blow the thread end into the machine.
4) The winding core rod is controlled by the air cylinder, only two angles can be adjusted, and controllability is low.
5) The weight of the yarn to be formed into a ball cannot be accurately controlled.
Therefore, an automatic ball forming machine which has high automation degree, high working efficiency, simple process steps and can accurately control the weight of the ball forming yarns is urgently needed.
Disclosure of Invention
The invention aims to provide an automatic ball forming machine, which solves the problem that operators need to run forwards and backwards by arranging a wire inlet mechanism, a winding pipe and a winding mandrel in a vertical working surface, simplifies manual operation and improves working efficiency; the weight reduction of the pay-off mechanism is used for carrying out weight fixing control on the ball-formed yarns, so that the accurate weight fixing control on the ball-formed yarns is realized; the invention can realize automation from yarn feeding to final balling, has high automation degree, and can even directly process a large amount of yarns in the hemp bag into the balling yarns with fixed weight without manual participation.
In order to achieve the above object, the present invention provides an automatic ball forming machine, including a frame, a paying-off mechanism and a controller, wherein the frame is provided with a yarn feeding mechanism, a winding pipe and a winding mandrel, the winding pipe is communicated with the yarn feeding mechanism, the winding mandrel is connected with the frame through an angle adjusting mechanism, a yarn of the paying-off mechanism enters the winding pipe from the yarn feeding mechanism and is wound on the winding mandrel to form a ball, the paying-off mechanism includes a weighing sensor, the controller is electrically connected with the yarn feeding mechanism, the winding pipe, the winding mandrel, the angle adjusting mechanism and the weighing sensor, respectively, and the controller calculates the weight of the ball yarn according to the weight reduction of the weighing sensor.
Preferably, the wire inlet mechanism, the winding pipe and the winding mandrel are arranged up and down and are positioned in a vertical working face, an operator can finish operation without running back and forth, the winding pipe is directly communicated with the wire inlet mechanism, and the wire inlet process is simplified.
Preferably, the winding machine further comprises a pay-off mechanism, and yarns on the pay-off mechanism enter the winding pipe from the yarn feeding mechanism and are wound on the winding core rod to form balls. The setting position of the pay-off mechanism is not limited, a person skilled in the art can set the position of the pay-off mechanism according to needs, the pay-off mechanism can be arranged on the rack, and can also be arranged near the rack through other mechanisms as long as yarns on the pay-off mechanism can enter the winding pipe from the yarn inlet mechanism.
Preferably, the wire inlet mechanism comprises a wire inlet pipe and a blowing hole, the blowing hole is formed in the inner wall of the wire inlet pipe, and the blowing hole is obliquely and downwards arranged. The air blowing hole is connected with an air source through an air pipe, the air source is electrically connected with the controller, automatic air blowing is achieved, and an extra air blowing gun is not needed for air blowing inlet wires.
Preferably, the inlet wire mechanism further comprises a first infrared sensor, and the first infrared sensor is used for detecting whether a sand line enters the inlet wire pipe.
Preferably, a winding pipe driving mechanism is arranged between the winding pipe and the wire inlet mechanism and drives the winding pipe to rotate. The winding pipe driving mechanism is a common technical means of a person skilled in the art, and generally comprises a driving motor and a driving belt, wherein the driving motor drives the driving belt, and the driving belt drives the winding pipe to rotate. Preferably, the winding tube rotates about a vertical rotation axis.
Preferably, the angle adjusting mechanism comprises an angle adjusting frame and an angle adjusting motor, the winding mandrel is arranged on the angle adjusting frame, and a mandrel motor is arranged at the bottom of the winding mandrel. The winding mandrel is disposed below the winding tube.
Preferably, the automatic ball forming machine further comprises a clamping mechanism, the clamping mechanism is arranged below the outlet end of the winding pipe, the clamping mechanism is electrically connected with the controller, and the clamping mechanism comprises two clamping claws.
Preferably, the clamping mechanism further comprises a second infrared sensor, and the second infrared sensor is used for detecting whether the outlet end of the winding pipe is exposed with the sand line.
Preferably, the inner side of the clamping claw is provided with saw teeth so as to improve the friction force between the clamping claw and the yarn and ensure that the yarn can be firmly grabbed.
Preferably, the automatic ball forming machine further comprises a shearing mechanism, and the shearing mechanism is arranged at one end, far away from the winding pipe, of the clamping mechanism.
Preferably, the paying-off mechanism is an inverted cylinder or a gunny bag. The yarns in the rewinding and the jute bag are continuous yarns, the weight of the yarn balls is fixed through a weighing sensor, the yarn is automatically cut and the yarn is automatically bound on the winding core rod through the cutting mechanism and the clamping mechanism, namely the clamping mechanism can be used as the start of winding the next yarn ball on the winding core rod when the last yarn ball is cut, and the repeated and cyclic automatic work is realized.
When the paying-off mechanism is a gunny bag, the automatic ball forming machine can even directly and automatically process the yarns in the whole gunny bag into fixed-weight ball forming yarns without the steps of twisting and rewinding.
The invention also provides an operation method of the automatic ball forming machine, which is characterized by comprising the following steps:
(1) putting the thread end of the yarn of the pay-off mechanism into the wire inlet pipe;
(2) after the first infrared sensor detects that yarns exist in the wire inlet pipe, the controller starts the air blowing pipe to blow air, and the yarns are blown into the winding pipe;
(3) after the second infrared sensor detects that the yarn is exposed at the outlet end of the winding pipe, the controller controls the clamping mechanism to clamp the yarn, and meanwhile, the controller closes the air blowing pipe;
(4) the controller starts the winding pipe driving mechanism to enable the winding pipe driving mechanism to drive the winding pipe to rotate, the yarn is wound on the winding core rod located at the initial position, and then the clamping mechanism releases the yarn;
(5) the controller starts the angle adjusting motor to adjust the angle of the winding mandrel, and starts the mandrel motor to drive the winding mandrel to rotate; the person skilled in the art can set the angular position of the winding mandrel as desired, for example by adjusting the winding mandrel to the angular position of the inner layer and the angular position of the outer layer, to realize different lines after the yarn is formed into a ball.
(6) The controller calculates the weight of the ball-shaped yarns according to the weight reduction of the weighing sensor, and when the weight of the ball-shaped yarns reaches a preset weight, the mandrel motor and the winding pipe driving mechanism stop working;
(7) and (4) clamping the yarn by the clamping mechanism, cutting the yarn by the cutting mechanism, taking down the ball-formed yarn, and repeating the step (4). Of course, the person skilled in the art may be provided with automated means for automatically removing the ball yarn as required.
Preferably, before the step (2), the method further comprises: adjusting the winding pipe to an initial position, and adjusting the angle adjusting mechanism to enable the winding core rod to be at the initial position. Preferably, the initial position of the winding mandrel is the vertical position and the initial position of the winding tube is the position closest to the clamping mechanism.
Compared with the prior art, the invention has the following beneficial effects:
(1) according to the invention, the wire inlet mechanism, the winding pipe and the winding core rod are arranged in the vertical working surface, so that the problem that an operator needs to run forwards and backwards is solved, the manual operation is simplified, and the working efficiency is improved.
(2) The invention carries out weight-fixing control on the ball-forming yarns by weight reduction of the pay-off mechanism, thereby realizing accurate weight-fixing control on the ball-forming yarns.
(3) The invention can continuously and automatically process a large amount of continuous yarns into the constant-weight ball-forming yarns, and the process completely does not need manual operation, thereby realizing complete automation.
(4) The invention can also be provided with a plurality of stations, each station can not be influenced mutually, and the working efficiency can be effectively improved.
Drawings
FIG. 1 is a schematic structural view of a conventional pelletizer in the prior art;
FIG. 2 is a schematic structural diagram according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a wire feeding mechanism according to an embodiment of the present invention;
FIG. 4 is a schematic structural view of a creel damper according to an embodiment of the present invention;
FIG. 5 is a schematic structural diagram of a clamping mechanism according to an embodiment of the present invention;
FIG. 6 is an electrical connection block diagram of an embodiment of the present invention;
FIG. 7 is a flow chart of a method of operation of an embodiment of the present invention.
In the figure: 100. a frame; 110. a creel damper; 120. a placement groove; 200. a controller; 210. a first infrared sensor; 220. a second infrared sensor; 300. a weighing sensor; 400. a wire feeding mechanism; 410. a conduit; 420. a gas blowing hole; 510. winding the tube; 520. winding the core rod; 530. a winding tube drive mechanism; 540. a core rod motor; 600. an angle adjusting mechanism; 610. an angle adjusting bracket; 620. an angle adjustment motor; 700. a clamping mechanism; 710. a gripper jaw; 800. a shearing mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Fig. 2 shows a schematic structural diagram of an automatic ball forming machine according to an embodiment of the present invention, which includes a frame 100, a pay-off mechanism and a controller 200, wherein the frame 100 is provided with a thread feeding mechanism 400, a winding tube 510 and a winding mandrel 520, the winding tube 510 is communicated with the thread feeding mechanism 400, the winding mandrel 520 is connected with the frame 100 through an angle adjusting mechanism 600, the pay-off mechanism includes a weighing sensor 300, the controller 200 is electrically connected with the thread feeding mechanism 400, the winding tube 510, the winding mandrel 520, the angle adjusting mechanism 600 and the weighing sensor 300, respectively, and the controller 200 calculates the weight of the ball yarns according to the weight reduction of the weighing sensor 300.
In a preferred embodiment, the wire feeding mechanism 400, the winding tube 510 and the winding mandrel 520 are sequentially arranged from top to bottom in a vertical working plane, so that an operator can complete the operation without running back and forth, the winding tube 510 is directly communicated with the wire feeding mechanism 400, and the wire feeding process is simplified. It should be noted that the embodiment of the present invention is only for illustration, and the setting position of the pay-off mechanism is not limited, and a person skilled in the art may set the position of the pay-off mechanism as needed, and the pay-off mechanism may be disposed on the rack 100, or may be disposed near the rack 100 through other mechanisms, as long as the yarn on the pay-off mechanism can enter the winding tube 510 from the yarn feeding mechanism 400. In other embodiments, the feeding mechanism 400, the winding tube 510 and the winding mandrel 520 may be arranged on a horizontal working surface.
As shown in fig. 3, the wire feeding mechanism 400 includes a wire feeding pipe 410 and a blowing hole 420, the blowing hole 420 is opened on the inner wall of the wire feeding pipe 410, and the blowing hole 420 is disposed obliquely downward. The air blowing hole 420 is connected with an air source through an air pipe, the air source is electrically connected with the controller 200 to realize automatic air blowing, and an additional air blowing gun is not needed for air blowing inlet wire.
The line feeding mechanism 400 further comprises a first infrared sensor 210, and the first infrared sensor 210 is used for detecting whether a sand line enters the line feeding pipe 410.
A winding tube driving mechanism 530 (not shown) is disposed between the winding tube 510 and the wire feeding mechanism 400, the winding tube driving mechanism 530 drives the winding tube 510 to rotate, and the winding tube driving mechanism 530 is electrically connected to the controller 200. The winding tube driving mechanism 530 is a common technical means for those skilled in the art, and generally includes a driving motor and a driving belt, wherein the driving motor drives the driving belt, and the driving belt drives the winding tube 510 to rotate. Preferably, the winding tube 510 rotates about a vertical rotation axis.
The angle adjusting mechanism 600 includes an angle adjusting frame 610 and an angle adjusting motor 620 (not shown in the figure), the winding mandrel 520 is disposed on the angle adjusting frame 610, a mandrel motor 540 (not shown in the figure) is disposed at the bottom of the winding mandrel 520, the winding mandrel 520 is disposed below the winding tube 510, and the angle adjusting motor 620 and the mandrel motor 540 are electrically connected to the controller 200, respectively. The opening and closing of the umbrella-shaped structure of the winding core rod 520 is a common technical means for those skilled in the art, and will not be described in detail herein.
As shown in fig. 4, a creel damper 110 is provided on the top of the machine frame 100, and the creel damper 110 is connected to the rotating shaft of the pay-off mechanism. The pay-off mechanism is driven by the yarn to rotate, the rotating speed of the pay-off mechanism easily exceeds the yarn pulling speed due to inertia under the pulling of the yarn, so that the yarn is separated from the pay-off mechanism in advance and is accumulated at the yarn inlet mechanism 400 to cause blockage. According to the invention, the creel damper 110 is arranged at the connecting position of the rotating shaft of the pay-off mechanism, so that the situation that the yarns are separated in advance is avoided.
The pay-off mechanism is detachably arranged at the top of the rack 100, and a placing groove 120 for placing a rotating shaft of the pay-off mechanism is arranged at the top of the rack 100. One end of the rotating shaft of the pay-off mechanism and the creel damper 110 are respectively provided with a magnetic attraction to attract each other. The magnetic attraction structure is convenient for replacing the pay-off mechanism. The magnetic attraction mechanism can be separated from each other under the condition of the pole ends of yarn staggered blocking and the like, so that equipment is prevented from being damaged.
As shown in fig. 5, the automatic ball forming machine further includes a clamping mechanism 700, the clamping mechanism 700 is disposed at a position below the outlet end of the winding pipe 510, the clamping mechanism 700 is electrically connected to the controller 200, and the clamping mechanism 700 includes two clamping jaws 710. The inner side of the gripper jaw 710 is provided with serrations to increase the friction with the yarn to ensure that the yarn can be gripped.
The clamping mechanism 700 further includes a second infrared sensor 220, and the second infrared sensor 220 is used for detecting whether a sand line is exposed at the outlet end of the winding pipe 510.
The automatic ball forming machine further includes a cutting mechanism 800 (not shown), and the cutting mechanism 800 is disposed at an end of the holding mechanism 700 away from the winding tube 510.
Fig. 7 shows an operation method of the automatic ball forming machine of the present embodiment, which includes the steps of:
(1) putting the thread end of the yarn on the pay-off mechanism into the yarn inlet pipe 410;
(2) after the first infrared sensor 210 detects that the yarn is in the yarn inlet pipe 410, the controller 200 starts the blowing pipe to blow air, and the yarn is blown into the winding pipe 510;
(3) after the second infrared sensor detects that the yarn is exposed at the outlet end of the winding pipe 510, the controller 200 controls the clamping mechanism 700 to clamp the yarn, and meanwhile, the controller 200 closes the blowing pipe;
(4) the controller 200 starts the winding tube driving mechanism 530, so that the winding tube driving mechanism 530 drives the winding tube 510 to rotate, the yarn is wound on the winding core rod 520 located at the initial position, and then the yarn is released by the clamping mechanism 700;
(5) controller 200 activates angle adjustment motor 620 to adjust the angle of winding mandrel 520 and activates mandrel motor 540 to rotate winding mandrel 520, during which winding tube drive mechanism 530 continues to rotate winding tube 510. One skilled in the art can set the angular position of the winding mandrel 520 as desired, for example, by adjusting the winding mandrel 520 to the inner layer angular position and the outer layer angular position, to realize different textures after the yarn is formed into a ball.
(6) The controller 200 calculates the weight of the ball yarn according to the weight reduction of the weighing sensor 300, and when the weight of the ball yarn reaches a preset weight, the mandrel motor 540 and the winding pipe driving mechanism 530 stop working;
(7) the yarn is gripped by the gripping mechanism 700, the yarn is cut by the cutting mechanism 800, the ball yarn is taken off, and then the step (4) is repeated. Of course, the person skilled in the art may be provided with automated means for automatically removing the ball yarn as required. The cutting mechanism 800 cooperates with the clamping mechanism 700 to realize automatic yarn cutting and automatic yarn binding on the winding mandrel 520, that is, the clamping action of the clamping mechanism 700 when the last yarn ball is cut can be just used as the start of winding the next yarn ball on the winding mandrel 520, and the automatic work of repeated circulation is realized.
Wherein, before step (2), further comprising: the winding tube 510 is adjusted to the initial position, and the angle adjustment mechanism 600 is adjusted to place the winding mandrel 520 at the initial position. Preferably, the initial position of winding mandrel 520 is the vertical position and the initial position of winding tube 510 is the position closest to clamping mechanism 700.
It is noted that, in this document, relational terms such as "first" and "second," and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element. The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures. The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (14)
1. An automatic ball forming machine is characterized by comprising a rack, a pay-off mechanism and a controller, wherein a wire inlet mechanism, a winding pipe and a winding mandrel are arranged on the rack, the winding pipe is communicated with the wire inlet mechanism, the winding mandrel is connected with the rack through an angle adjusting mechanism, yarns of the pay-off mechanism enter the winding pipe from the wire inlet mechanism and are wound on the winding mandrel to form balls, the pay-off mechanism comprises a weighing sensor, the controller is electrically connected with the wire inlet mechanism, the winding pipe, the winding mandrel, the angle adjusting mechanism and the weighing sensor respectively, and the controller calculates the weight of the ball yarns according to the weight reduction of the weighing sensor.
2. The automatic ball forming mill according to claim 1, wherein the wire feeding mechanism, the winding pipe and the winding mandrel are arranged in sequence from top to bottom.
3. The automatic ball forming mill according to claim 1, wherein the wire feeding mechanism includes a wire feeding pipe and a blowing hole, the blowing hole is provided on an inner wall of the wire feeding pipe, and the blowing hole is provided obliquely downward.
4. The automatic ball forming mill of claim 3, wherein said wire feeding mechanism further comprises a first infrared sensor for detecting whether a sand line enters said wire feeding pipe.
5. The automatic ball forming mill according to claim 1, wherein a winding pipe driving mechanism is provided between the winding pipe and the wire feeding mechanism, and the winding pipe driving mechanism drives the winding pipe to rotate.
6. The automatic ball forming mill according to claim 1, wherein the angle adjusting mechanism includes an angle adjusting bracket and an angle adjusting motor, the winding mandrel is disposed on the angle adjusting bracket, and a mandrel motor is disposed at a bottom of the winding mandrel.
7. The automatic ball forming mill according to claim 1, wherein a creel damper is provided on the frame, and the creel damper is connected to a rotating shaft of the unwinding mechanism.
8. The automatic ball forming machine according to claim 7, wherein said unwinding mechanism is detachably provided at the top of said frame.
9. The automatic ball forming mill according to claim 7, wherein a magnetic attraction is provided on one end of the rotating shaft of the paying out mechanism and the creel damper respectively to attract each other.
10. The automatic ball forming machine according to claim 1, further comprising a clamping mechanism disposed at a position below the outlet end of the winding pipe, the clamping mechanism being electrically connected to the controller, the clamping mechanism including two clamping jaws.
11. The automatic ball forming mill of claim 10, wherein the clamping mechanism further comprises a second infrared sensor for detecting whether a sand line is exposed at the outlet end of the winding pipe.
12. The automatic ball forming machine of claim 10, further comprising a cutting mechanism disposed at an end of the clamping mechanism remote from the winding tube.
13. An operation method of an automatic ball forming mill is characterized by comprising the following steps:
(1) putting the thread end of the yarn of the pay-off mechanism into the wire inlet pipe;
(2) after the first infrared sensor detects that yarns exist in the wire inlet pipe, the controller starts the air blowing pipe to blow air, and the yarns are blown into the winding pipe;
(3) after the second infrared sensor detects that the yarn is exposed at the outlet end of the winding pipe, the controller controls the clamping mechanism to clamp the yarn, and meanwhile, the controller closes the air blowing pipe;
(4) the controller starts the winding pipe driving mechanism to enable the winding pipe driving mechanism to drive the winding pipe to rotate, the yarn is wound on the winding core rod located at the initial position, and then the clamping mechanism releases the yarn;
(5) the controller starts the angle adjusting motor to adjust the angle of the winding mandrel, and starts the mandrel motor to drive the winding mandrel to rotate;
(6) the controller calculates the weight of the ball-shaped yarns according to the weight reduction of the weighing sensor, and when the weight of the ball-shaped yarns reaches a preset weight, the mandrel motor and the winding pipe driving mechanism stop working;
(7) and (4) clamping the yarn by the clamping mechanism, cutting the yarn by the cutting mechanism, taking down the ball-formed yarn, and repeating the step (4).
14. The method of operation of claim 13, further comprising, prior to step (2): adjusting the winding pipe to an initial position, and adjusting the angle adjusting mechanism to enable the winding core rod to be at the initial position.
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| CN202110092557.2A CN112938621B (en) | 2021-01-24 | 2021-01-24 | Automatic ball forming machine and operation method thereof |
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| CN202110092557.2A CN112938621B (en) | 2021-01-24 | 2021-01-24 | Automatic ball forming machine and operation method thereof |
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| CN112938621B CN112938621B (en) | 2022-01-04 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114427132A (en) * | 2021-12-31 | 2022-05-03 | 江苏欣洁织造有限公司 | Manufacturing process and device of composite superfine fiber special for knitting towel machine |
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| GB1519297A (en) * | 1974-09-30 | 1978-07-26 | Gw Maschinen Ag | Method and apparatus for producing wound pull skeins |
| DE2527753A1 (en) * | 1975-06-21 | 1977-01-13 | Rahdener Maschf August | Automatic skein winding machines - has winding arms coupled individually to drive mechanism |
| JPS5259743A (en) * | 1975-06-21 | 1977-05-17 | Rahdener Maschf August | Method and apparatus for automatic manufacture of incidental looping at winder |
| EP0107001A1 (en) * | 1982-09-24 | 1984-05-02 | DORLE WOLLE GmbH & Co. KG | Device for automatically threading the end of a yarn in textile balls |
| CN201952061U (en) * | 2010-11-05 | 2011-08-31 | 李志雄 | Wire rope unreeling control device |
| CN202400688U (en) * | 2011-12-31 | 2012-08-29 | 宿迁市华一科技有限公司 | Electromagnetic damping type bobbin winder rotary creel |
| CN107473005A (en) * | 2017-07-27 | 2017-12-15 | 南通博旭时装有限公司 | A kind of Weaving device discharging device |
| CN209442373U (en) * | 2019-01-11 | 2019-09-27 | 无锡市润匡机械设备有限公司 | A kind of automatic uncoiling machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114427132A (en) * | 2021-12-31 | 2022-05-03 | 江苏欣洁织造有限公司 | Manufacturing process and device of composite superfine fiber special for knitting towel machine |
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