CN112937105A - Coating production process of edge banding, single-roll printing machine and infrared leveling machine - Google Patents
Coating production process of edge banding, single-roll printing machine and infrared leveling machine Download PDFInfo
- Publication number
- CN112937105A CN112937105A CN202110124912.XA CN202110124912A CN112937105A CN 112937105 A CN112937105 A CN 112937105A CN 202110124912 A CN202110124912 A CN 202110124912A CN 112937105 A CN112937105 A CN 112937105A
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- Prior art keywords
- printing
- wheel
- edge banding
- machine
- infrared leveling
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Links
- 238000007639 printing Methods 0.000 title claims abstract description 98
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000000576 coating method Methods 0.000 title claims abstract description 11
- 239000011248 coating agent Substances 0.000 title claims abstract description 8
- 238000000034 method Methods 0.000 claims abstract description 19
- 238000001816 cooling Methods 0.000 claims abstract description 7
- 230000017525 heat dissipation Effects 0.000 claims abstract description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 24
- 229910052802 copper Inorganic materials 0.000 claims description 24
- 239000010949 copper Substances 0.000 claims description 24
- 238000001035 drying Methods 0.000 claims description 18
- 230000005540 biological transmission Effects 0.000 claims description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- WVBBLATZSOLERT-UHFFFAOYSA-N gold tungsten Chemical compound [W].[Au] WVBBLATZSOLERT-UHFFFAOYSA-N 0.000 claims description 6
- 239000010453 quartz Substances 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- 210000003205 muscle Anatomy 0.000 claims description 4
- 238000010020 roller printing Methods 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 238000007651 thermal printing Methods 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 description 7
- 238000007789 sealing Methods 0.000 description 6
- 230000006378 damage Effects 0.000 description 5
- 230000007306 turnover Effects 0.000 description 3
- 239000002912 waste gas Substances 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 210000002435 tendon Anatomy 0.000 description 2
- 239000002341 toxic gas Substances 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000003440 toxic substance Substances 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F17/00—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
- B41F17/08—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for for printing on filamentary or elongated articles, or on articles with cylindrical surfaces
- B41F17/10—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for for printing on filamentary or elongated articles, or on articles with cylindrical surfaces on articles of indefinite length, e.g. wires, hoses, tubes, yarns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
- B41F33/0018—Protection means against injury to the operator
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a coating production process of an edge banding, a single-roll printing machine and an infrared leveling machine, which comprise two single-roll printing machines, two infrared leveling machines and a conveyor, wherein the edge banding after cooling and forming is sent to a first single-roll printing machine for printing treatment; the printed edge banding is fed into a first infrared leveling machine to be leveled with dry printing ink, the primarily dried edge banding is fed onto a second single-roll printing machine to be printed for the second time, the secondarily printed edge banding enters a second infrared leveling machine to be printed with the dry printing ink, the completely dried edge banding is fed onto a conveyor to be subjected to heat dissipation treatment, the traditional thermal printing mode is replaced by a coating method to perform a simple and convenient printing process of a pattern printing process on the edge banding, the pattern is printed on the edge banding by using the ink, the production and labor cost is reduced, the working efficiency and the yield are increased, and the quantity required in the current market is met.
Description
Technical Field
The invention relates to the technical field of edge banding production, in particular to a coating production process of an edge banding, a single-roll printing machine and an infrared leveling machine.
Background
Furniture is one of indispensable articles for daily use in modern life, and along with the improvement of living standard of people, the requirements of people on the furniture are higher and higher. The furniture is required to have good quality and beautiful appearance, and edge sealing strips are required to be adopted to carry out edge sealing and trimming treatment on the furniture in the manufacturing process for realizing the beautiful effect.
In the traditional edge banding manufacturing method, a hot printing mode is usually adopted when the edge banding is not cooled and shaped, and then cooling treatment is carried out; such a process requires a relatively high temperature for thermal printing and a relatively high operator specification and has a higher probability of defective products due to improper operation; the edge banding also can release toxic substances due to high temperature in the process of thermal printing, so that the edge banding also has certain damage to the body of an operator.
If use traditional equipment and technology will consume very big manual work to debug the machine, not only long manufacturing time, production efficiency is low, but also can increase the probability of defective products, consume very big manpower and material resources, also have certain injury to the human body, seriously influence the production of banding strip, increased the manufacturing cost of banding strip, make the supply volume of enterprise can not reach the demand in market, thereby lost original customer, reduced market share.
Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art. To this end, according to a first aspect of the present invention, there is provided a process for producing a finishing strip, comprising two single-roll printing machines, two infrared leveling machines, and a conveyor, wherein the process comprises the following steps:
printing: sending the edge banding after cooling and forming to a first single-roller printing machine, and carrying out printing treatment by using ink with the solid content of 100%;
and (3) drying: and (4) feeding the printed edge banding into a first infrared leveling machine to level and dry the printing ink at the temperature of 50 ℃, wherein the drying degree is eighty percent.
And (3) secondary printing: sending the edge banding strip subjected to primary pattern printing to a second single-roll printing machine for secondary printing;
secondary drying: the edge banding after the second printing enters a second infrared leveling machine to be leveled and dried to print the printing ink at the temperature of 60 ℃, wherein the drying degree is complete drying;
and (3) cooling: and (4) feeding the completely dried edge banding into a conveyor for heat dissipation treatment.
According to a second aspect of the invention, the single-roller printing machine for the process production comprises a machine frame, a transmission wheel, a printing wheel and a copperplate wheel; the feeding end of the frame is provided with an anti-deflection plate, and a plurality of anti-deflection iron blocks are arranged on the anti-deflection plate; the transmission wheels are arranged on the rack; the printing wheel is arranged above the driving wheel, a driving gear is arranged on a rotating shaft of the printing wheel, and the rotating shaft of the printing wheel is connected with a driving motor; the printing wheel is arranged above the driving wheel, a driven gear is arranged on a rotating shaft of the copper plate wheel, the driving gear is meshed with the driven gear, the copper plate wheel is in contact with the printing wheel, and a thrust shaft bearing is arranged on the rotating shaft of the copper plate wheel.
According to some embodiments of the invention, the rotating shaft of the copper plate wheel and the rotating shaft of the printing wheel are rotatably mounted on a side plate, the bottom of the side plate is connected with the frame through a dovetail slide rail sliding block assembly, a screw rod is mounted on the dovetail slide rail sliding block assembly, a worm wheel is mounted at the bottom of the screw rod, the worm wheel is engaged with a worm, and the worms are connected through a synchronizing rod.
According to some embodiments of the invention, a tungsten-gold scraper is mounted above the coated wheel, the tungsten-gold scraper being in contact with a rim surface of the coated wheel; the printing wheel top is equipped with the ox muscle scraper, the ox muscle scraper the rim face contact of printing wheel.
According to some embodiments of the present invention, an upper oil return groove is disposed above the rotating shaft of the driving wheel, and a lower oil return groove is disposed downstream of the upper oil return groove.
According to the third aspect of the invention, the infrared leveling machine for the process production comprises a bottom frame, a conveying belt, an oven turnover cover and a quartz lamp tube, wherein the conveying belt is installed at the top of the rack, the oven turnover cover is installed above the conveying belt in a covering mode, and the quartz lamp tube is installed in the oven turnover cover.
According to some embodiments of the invention, the upper part of the oven flip cover is respectively provided with an exhaust gas exhaust pipe and a fan.
According to some embodiments of the invention, the frame is provided with a cylinder, and a piston rod of the cylinder is connected with the oven flip cover.
According to some embodiments of the invention, the frame is provided with an adjustable baffle at the feed end.
The coating production process of the edge banding, the single-roll printing machine and the infrared leveling machine provided by the embodiment of the invention at least have the following beneficial effects: carry out the pattern printing technology to the banding strip through using the method of scribbling to replace traditional hot printing mode of scribbling to reduce the degree that discharges toxic gas and harm to the human body in the hot printing process, the mode of utilizing to scribble can be more convenient with printing technology, only go on simultaneously from two banding strips to many banding strips in traditional once printing, simple convenient printing technology, accomplish the pattern on the banding strip with the mode of printing ink, production and artificial cost have been reduced, work efficiency and yield have been increased, satisfy the volume that needs on the existing market, the basic equipment demand of vast banding strip manufacturers has also been satisfied.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a schematic view of the production process connection of the present invention;
FIG. 2 is a schematic overall view of a single-roll printing press of the present invention;
FIG. 3 is a schematic view of a copper plate wheel and a printing wheel of the single-roll printing machine of the present invention;
FIG. 4 is a schematic view of a frame of a single roll printing press of the present invention;
FIG. 5 is a schematic view of the infrared leveling machine according to the present invention;
fig. 6 is a schematic view of the inside of the oven flip of the infrared leveling machine of the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
Referring to fig. 1, a coating production process for edge banding, comprising two single-roll printing machines 100, two infrared leveling machines 200, and a conveyor 300, comprising the following production steps:
printing: sending the cooled and formed edge banding to a first single-roll printing machine 100, and performing printing treatment by using ink with the solid content of 100%;
and (3) drying: and (3) feeding the printed edge banding into a first infrared leveling machine 200 to level and dry the printing ink at the temperature of 50 ℃, wherein the drying degree is eighty percent.
And (3) secondary printing: the edge banding after the pattern is printed for the first time is sent to a second single-roller printing machine 100 for secondary printing, so that the stripes are more obvious, and the patterns are more abundant;
secondary drying: the edge banding after the second printing enters a second infrared leveling machine 200 to be leveled and dried, printing ink is printed at the temperature of 60 ℃, the drying degree is complete drying, and the printing ink with the solid content of 100% is used for printing, so that the volatile solvent is 0, and no harm is caused to the body of a worker;
and (3) cooling: and (3) feeding the edge banding after complete drying into a conveyor 300 for heat dissipation treatment, additionally arranging a fan at the upper part of the conveyor 300 to perform heat dissipation treatment on the edge banding which is just dried, and performing the next procedure on the edge banding after the heat dissipation treatment is completed.
Wherein, in order to achieve eighty percent dry, the length of the first infrared leveling machine 200 is 2 meters; to achieve complete drying, the second infrared leveling machine 200 was 3 meters in length.
Carry out the pattern printing technology to the banding strip through using the method of scribbling to replace traditional hot printing mode of scribbling to reduce the degree that discharges toxic gas and harm to the human body in the hot printing process, the mode of utilizing to scribble can be more convenient with printing technology, only go on simultaneously from two banding strips to many banding strips in traditional once printing, simple convenient printing technology, accomplish the pattern on the banding strip with the mode of printing ink, production and artificial cost have been reduced, work efficiency and yield have been increased, satisfy the volume that needs on the existing market, the basic equipment demand of vast banding strip manufacturers has also been satisfied.
Referring to fig. 2 to 4, a single-roll printing machine 100 for the above-mentioned process includes a frame 110, a driving wheel 130, a printing wheel 140, a halftone wheel 160; an anti-deviation plate 120 is arranged at the feeding end of the frame 110, and a plurality of anti-deviation iron blocks 121 are arranged on the anti-deviation plate 120 and used for guiding edge sealing strips and performing a coating process on the edge sealing strips simultaneously; the driving wheels 130 are arranged on the frame 110; the printing wheel 140 is arranged above the transmission wheel 130, a driving gear 141 is arranged on a rotating shaft of the printing wheel 140, and the rotating shaft of the printing wheel 140 is connected with a driving motor 150; the copper plate wheel 160 is arranged above the transmission wheel 130, the driven gear 161 is arranged on the rotating shaft of the copper plate wheel 160, the driving gear 141 is meshed with the driven gear 161, the copper plate wheel 160 is in contact with the printing wheel 140, the pattern on the copper plate wheel 160 is transferred to the printing wheel 140 through ink, the printing wheel 140 presses lines on edge sealing strips in a coating mode to carry out a coating process, a thrust shaft bearing 162 and a star-shaped hand wheel are arranged on the rotating shaft of the copper plate wheel 160 to disassemble the copper plate wheel 160, and the copper plate wheel 160 can be conveniently replaced.
The rotating shaft of the copper plate wheel 160 and the rotating shaft of the printing wheel 140 are rotatably arranged on the side plate 170, the bottom of the side plate 170 is connected with the rack 110 through the dovetail slide rail sliding block assembly 171, the dovetail slide rail sliding block assembly 171 is provided with a screw rod 172, the bottom of the screw rod 172 is provided with a worm wheel 173, the worm wheel 173 is meshed with a worm 174, and the worm 174 is connected through a synchronizing rod 175 and used for adjusting the height of the copper plate wheel 160 and the printing wheel 140 according to the thickness of the edge sealing strip.
A tungsten gold scraper 180 is arranged above the copper plate wheel 160, and the tungsten gold scraper 180 is in contact with the rim surface of the copper plate wheel 160; the ox tendon scraper 190 is arranged above the printing wheel 140, and the ox tendon scraper 190 contacts with the rim surface of the printing wheel 140 to adjust the uniform distribution effect of the printing ink.
An upper oil return groove 131 is formed above the rotating shaft of the driving wheel 130, a lower oil return groove 132 is formed in the downstream position of the upper oil return groove 131, paint returns to the paint bucket, and oil pumping recycling is performed through the oil pump 107.
Referring to fig. 5 and 6, an infrared leveling machine 200 for the above-mentioned process production comprises a bottom frame 210, a conveyor belt 220, an oven flip cover 230 and a quartz lamp tube 240, wherein the conveyor belt 220 is installed on the top of the frame 110, the oven flip cover 230 is installed on the conveyor belt 220 in a covering manner, and the quartz lamp tube 240 is installed in the oven flip cover 230.
The upper part of the oven flip cover 230 is respectively provided with a waste gas exhaust pipe 250 and a fan 260, the waste gas exhaust pipe 250 exhausts waste gas, and the fan 260 accelerates the flow of heat inside the oven flip cover 230.
The frame 110 is provided with the cylinder 270, a piston rod of the cylinder 270 is connected with the oven flip cover 230, and the cylinder 270 can jack up the whole oven flip cover 230, so that the infrared lamp tube can be conveniently replaced and maintained.
The feeding end of the frame 110 is provided with an adjusting baffle 280, and the height of the adjusting baffle can be adjusted according to the thickness of the edge banding.
Referring to fig. 1, a conveyor 300 for the above-mentioned process is provided with a fan above the conveyor 300, and is used for performing air-blowing cooling treatment on the dried edge banding, so as to facilitate the next process of the edge banding.
Claims (9)
1. The coating production process of the edge banding is characterized by comprising two single-roll printing machines (100), two infrared leveling machines (200) and a conveyor (300), and comprises the following production steps:
(1) printing: sending the cooled and formed edge banding to a first single-roll printing machine (100), and printing with ink with the solid content of 100%;
(2) and (3) drying: and (3) feeding the printed edge banding into a first infrared leveling machine (200) to level and dry the printing ink at the temperature of 50 ℃, wherein the drying degree is eighty percent. (ii) a
(3) And (3) secondary printing: sending the edge banding subjected to primary pattern printing to a second single-roll printing machine (100) for secondary printing;
(4) secondary drying: the edge banding after the second printing enters a second infrared leveling machine (200) to be leveled and dried to print the printing ink at the temperature of 60 ℃, wherein the drying degree is complete drying;
(5) and (3) cooling: and (3) feeding the edge banding after complete drying to a conveyor (300) for heat dissipation treatment.
2. A single-roll printing press produced by the process of claim 1, comprising:
the device comprises a machine frame (110), wherein a deflection preventing plate (120) is arranged at the feeding end of the machine frame (110), and a plurality of deflection preventing iron blocks (121) are arranged on the deflection preventing plate (120);
the transmission wheels (130), the transmission wheels (130) are arranged on the frame (110);
the printing wheel (140), the printing wheel (140) is installed above the driving wheel (130), a driving gear (141) is installed on a rotating shaft of the printing wheel (140), and the rotating shaft of the printing wheel (140) is connected with a driving motor (150);
the printing plate mechanism comprises a copper plate wheel (160), wherein the copper plate wheel (160) is arranged above the transmission wheel (130), a driven gear (161) is arranged on a rotating shaft of the copper plate wheel (160), the driving gear (141) is meshed with the driven gear (161), the copper plate wheel (160) is in contact with the printing wheel (140), and a thrust shaft bearing (162) is arranged on the rotating shaft of the copper plate wheel (160).
3. The single-roller printing machine according to claim 2, wherein a rotating shaft of the copper plate wheel (160) and a rotating shaft of the printing wheel (140) are rotatably arranged on a side plate (170), the bottom of the side plate (170) is connected with the frame (110) through a dovetail slide rail slider assembly (171), a screw rod (172) is arranged on the dovetail slide rail slider assembly (171), a worm wheel (173) is arranged at the bottom of the screw rod (172), the worm wheel (173) is engaged with a worm (174), and the worms (174) are connected through a synchronizing rod (175).
4. A single-roll printing press according to claim 2, wherein a tungsten-gold doctor blade (180) is mounted above the copper plate wheel (160), the tungsten-gold doctor blade (180) being in contact with the rim surface of the copper plate wheel (160); ox muscle scraper (190) are equipped with to printing wheel (140) top, ox muscle scraper (190) the rim face contact of printing wheel (140).
5. A single-roll printing machine according to claim 2, wherein an upper oil return groove (131) is provided above the rotating shaft of the driving wheel (130), and a lower oil return groove (132) is provided at a position downstream of the upper oil return groove (131).
6. The infrared leveling machine for the production by the process of claim 1, which comprises a bottom frame (210), a conveying belt (220), an oven flip cover (230) and a quartz lamp tube (240), wherein the conveying belt (220) is installed at the top of the machine frame (110), the oven flip cover (230) is installed above the conveying belt (220), and the quartz lamp tube (240) is installed in the oven flip cover (230).
7. The infrared leveling machine according to claim 6, wherein an exhaust gas exhaust pipe (250) and a fan (260) are respectively mounted on the upper portion of the oven flip cover (230).
8. The infrared leveling machine according to claim 6, wherein an air cylinder (270) is mounted on the frame (110), and a piston rod of the air cylinder (270) is connected with the oven flip (230).
9. The infrared leveling machine according to claim 6, wherein the feeding end of the frame (110) is provided with an adjusting baffle (280).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110124912.XA CN112937105A (en) | 2021-01-29 | 2021-01-29 | Coating production process of edge banding, single-roll printing machine and infrared leveling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110124912.XA CN112937105A (en) | 2021-01-29 | 2021-01-29 | Coating production process of edge banding, single-roll printing machine and infrared leveling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112937105A true CN112937105A (en) | 2021-06-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110124912.XA Pending CN112937105A (en) | 2021-01-29 | 2021-01-29 | Coating production process of edge banding, single-roll printing machine and infrared leveling machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN112937105A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115107349A (en) * | 2022-06-15 | 2022-09-27 | 湖州通旭机械设备有限公司 | Furniture wood grain lithography apparatus |
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| CN210591017U (en) * | 2019-07-19 | 2020-05-22 | 昆山市鸿玛自动化科技有限公司 | Full-automatic printing baking line |
| CN111347758A (en) * | 2020-04-28 | 2020-06-30 | 景德镇陶瓷大学 | Gravure printing process and equipment for paper packaging box |
| CN112248632A (en) * | 2020-09-29 | 2021-01-22 | 江苏聚格新材料有限公司 | Printing device and process for decorative edge banding |
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- 2021-01-29 CN CN202110124912.XA patent/CN112937105A/en active Pending
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| CN101700710A (en) * | 2009-10-30 | 2010-05-05 | 西安正和机械设备有限公司 | Eccentric adjustable paper thickness compensation mechanism of flexography unit |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115107349A (en) * | 2022-06-15 | 2022-09-27 | 湖州通旭机械设备有限公司 | Furniture wood grain lithography apparatus |
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Address after: 528308 2nd floor, No.5, Industrial Avenue, intensive industrial zone, Xiyong village committee, Lunjiao street, Shunde District, Foshan City, Guangdong Province Applicant after: Guangdong Hanqiu Intelligent Equipment Co.,Ltd. Address before: 528308 2nd floor, No.5, Industrial Avenue, intensive industrial zone, Xiyong village committee, Lunjiao street, Shunde District, Foshan City, Guangdong Province Applicant before: FOSHAN SHUNDE PURETE MECHANICAL CO.,LTD. |
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| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20210611 |