CN112936763B - Method for manufacturing resin product - Google Patents

Method for manufacturing resin product Download PDF

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Publication number
CN112936763B
CN112936763B CN202110102603.2A CN202110102603A CN112936763B CN 112936763 B CN112936763 B CN 112936763B CN 202110102603 A CN202110102603 A CN 202110102603A CN 112936763 B CN112936763 B CN 112936763B
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China
Prior art keywords
forming die
forming
rotate
driving
resin
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CN202110102603.2A
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Chinese (zh)
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CN112936763A (en
Inventor
庄永波
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Quanzhou Longxin Handicraft Co ltd
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Quanzhou Longxin Handicraft Co ltd
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Priority to CN202110102603.2A priority Critical patent/CN112936763B/en
Publication of CN112936763A publication Critical patent/CN112936763A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/33Moulds having transversely, e.g. radially, movable mould parts
    • B29C45/332Mountings or guides therefor; Drives therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/46Means for plasticising or homogenising the moulding material or forcing it into the mould
    • B29C45/464Means for plasticising or homogenising the moulding material or forcing it into the mould using a rotating plasticising or injection disc
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/46Means for plasticising or homogenising the moulding material or forcing it into the mould
    • B29C45/58Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C2045/1784Component parts, details or accessories not otherwise provided for; Auxiliary operations not otherwise provided for

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The invention relates to the field of artware manufacturing, in particular to a manufacturing method of a resin product, which comprises the following steps: pouring resin into injection ports of a plurality of forming molds on a pulp shaker, sealing the injection ports of the forming molds after the resin is poured, and placing the forming molds on a rotating disc of the pulp shaker; the operation is set for according to the in-service use condition to the operation panel, the operation of the machine of beating after accomplishing, it drives a plurality of forming die along horizontal axle reciprocating motion according to the angle of settlement to shake the machine of beating, a plurality of forming die are the tilt state and rotate, it shakes thick liquid to shake the machine of beating and drive each forming die again and shake along self centre of a circle rotation, cavity and the sclerosis shaping gradually in the forming die of resin laminating in the forming die under the effect of centrifugal force, wherein the rotary disk once can shake thick liquid to a plurality of forming die, avoid the manual work to shake the problem that thick liquid is inefficient, the product of producing is stable good quality, manual work manufacturing inefficiency has been solved, the unstable technical problem of manual production quality.

Description

Method for manufacturing resin product
Technical Field
The invention relates to the field of handicraft manufacturing, in particular to a manufacturing method of a resin product.
Background
At present, the chinese patent application No.: CN200810120158.7 discloses a method for forming a metal layer on the surface of a resin product, which comprises the steps of manufacturing a molding seed mold, inspecting the seed mold after the molding seed mold is manufactured, filling, and finally polishing the seed mold by using water sand with more than one mesh; turning over a silica gel mold; turning out the final silica gel mold; coating a metal powder layer in a silica gel mould, namely putting the metal powder with the particle size above the particle size in the mould and uniformly shaking the metal powder; curing and molding; demolding; repairing; repairing the surface defect of the product or a mold closing line by using a mixed repairing material of metal powder and unsaturated resin, and the patent discloses a hand-operated molding model forming resin product; however, in the actual process of manufacturing a flower cylinder or other resin artware, resin is manually injected into a forming die, an injection opening of the forming die is closed by covering, and then the forming die is manually and reciprocally rolled on a plane, so that the manual transmission manual manufacturing efficiency is low, the production needs skilled and experienced manual work, and during manual production, workers reciprocally roll the forming die by experience, and the quality of the produced product is unstable.
Disclosure of Invention
Therefore, in order to solve the above problems, the present invention provides a method for manufacturing a resin product, which solves the technical problems of low efficiency of manual manufacturing and unstable quality of manual production.
In order to achieve the purpose, the invention adopts the following technical scheme: a method for manufacturing a resin product comprises the following steps:
the first step is as follows: pouring resin into injection ports of a plurality of forming molds on a pulp shaker, sealing the injection ports of the forming molds after the resin is poured, and placing the forming molds on a rotating disc of the pulp shaker;
the second step is that: the operation is set for according to the in-service use condition to the operation panel, shakes the pulp grinder operation after accomplishing, shakes the pulp grinder and drives a plurality of forming die along horizontal axle reciprocating motion according to the angle of settlement, and a plurality of forming die are the tilt state and rotate, shakes the pulp grinder and drives each forming die again and shake the thick liquid along self centre of a circle rotation, and the shaping is hardened and formed gradually to the interior resin of forming die under the effect of centrifugal force.
The third step: and after the completion, the pulp shaking machine resets the positions of the plurality of forming dies, stops running and manually takes out finished products in the forming dies.
Further, shake pulp grinder includes the frame, locate the power supply module of frame one side, locate the operation panel of frame one side, rotationally locate a supporting bench in the frame, rotationally locate on the supporting bench and be equipped with two rotary disks at least, be used for to the mounting fixture of forming die installation fixed, be used for driving the rotatory disk drive assembly of each rotary disk and be used for driving the rotatory platform drive assembly of supporting bench, disk drive assembly locates on the supporting bench, platform drive assembly locates frame one side, mounting fixture locates on the rotary disk.
Further, each the rotary disk bottom be equipped with a supporting bench rotatable coupling's initiative pivot and driven spindle, each initiative pivot and driven spindle are equipped with the axle bed with a supporting bench junction, each the axle bed can be dismantled with a supporting bench and be connected, be equipped with in the initiative pivot and be used for driving the rotatory first coupling mechanism of each driven spindle, a supporting bench is passed on one side of the relative rotary disk of initiative pivot, the dish drive assembly is including being used for driving the rotatory second coupling mechanism of initiative pivot and being used for driving the rotatory first power device of second coupling mechanism, a supporting bench side is located to first power device.
Furthermore, the first power device is located in the middle of the support table, and the active rotating shaft is located in the middle of the support table.
Furthermore, the supporting table is internally provided with an accommodating cavity, the shaft seats are positioned at the top end surface and the bottom of the inner side surface of the supporting table, the upper shaft seat and the lower shaft seat are arranged in parallel and coaxially, connecting shafts for being rotatably connected with the frame are arranged on two transverse sides of the supporting table, and the supporting table is fixedly connected with the connecting shafts.
Further, the table driving assembly includes a third connecting mechanism connected to one side of the connecting shaft and a second power device for driving the third connecting mechanism to rotate the connecting shaft.
Further, the mounting fixture comprises at least three fixing plates detachably arranged on the rotating disc, a plurality of threaded holes are longitudinally formed in the fixing plates, and mounting bolts used for fixing the die are arranged in the fixing plates in a screwing mode.
Further, the mounting fixture includes that chassis, detachably on the rotary disk are located to detachably locate chuck on the chassis, rotationally locate the awl fluted disc on the chuck middle part, rotationally locate little bevel gear and the screw thread at chuck edge and locate the at least three jack catch of awl fluted disc top face, little bevel gear meshes with the awl fluted disc mutually, be equipped with on the chuck and be used for the gliding guide way of jack catch direction, jack catch top end face is equipped with the clamp splice that is used for with the mould laminating.
Furthermore, the transverse two sides of the bottom end face of the clamping block are fixedly provided with convex blocks, the top end face of the clamping jaw is provided with a block sliding groove used for being in sliding connection with the convex blocks, and the convex blocks are detachably arranged in the upper block sliding grooves of the convex blocks.
Further, be equipped with on the jack catch and be used for blocking the piece to piece spout confined, block the piece and locate and keep away from chuck center one side, one of them be equipped with the slide bar in the piece spout, the slide bar both sides are pegged graft with the jack catch and block the piece respectively, another be equipped with the threaded rod in the piece spout, the threaded rod outside is located to lug threaded connection, in the piece spout on the jack catch is rotationally located to threaded rod one side, the threaded rod opposite side passes and blocks the piece, the threaded rod opposite side has set firmly the rocker.
Furthermore, the lug is close to chuck center side and vertically is equipped with a plurality of compression spring, the lug is close to chuck center side and has set firmly damping spring, compression spring is both sides about the lug, damping spring is located the lug middle part, a relative lug terminal surface of compression spring has set firmly the inner panel.
Furthermore, the number of turns of each compression spring is greater than that of the damping springs, and the spacing distance between the turns of the compression springs is greater than that between the turns of the damping springs.
By adopting the technical scheme, the invention has the beneficial effects that:
1. the resin product manufacturing method comprises the steps that a pulp shaking machine drives a plurality of forming molds to reciprocate along a transverse shaft according to a set angle, the forming molds rotate in an inclined state, the pulp shaking machine drives the forming molds to rotate along the circle centers of the forming molds to shake pulp, resin in the forming molds is adhered to cavities in the forming molds under the action of centrifugal force and is gradually hardened and formed, manual shaking of the forming molds is not needed, and the technical problems that manual manufacturing efficiency is low and manual production quality is unstable are solved.
2. Through the setting of shaking the pulp grinder, wherein install forming die on the rotary disk through sectional fixture, platform drive assembly drives a supporting bench rotatory slope, then each rotary disk on the supporting bench is driven to the disk drive assembly and rotates, the rotary disk drives top forming die rotation through sectional fixture, rotate different angles to a plurality of forming die rotation through platform drive assembly and disk drive assembly, replace artifical manual thick liquid that shakes through mechanical equipment, once can shake thick liquid to a plurality of forming die simultaneously, avoid the artifical problem that shakes thick liquid inefficiency, this equipment operating parameter can set up according to the in-service use demand simultaneously, the product stability quality of producing is good, the unstable problem of manual production quality has been solved.
3. The setting of dish drive assembly, it is rotatory that its first power device operation drives the initiative pivot through second coupling mechanism, the rotatory first coupling mechanism that drives the middle part of initiative pivot is rotatory, it is rotatory to drive each driven spindle of both sides through first coupling mechanism, the rotary disk that initiative pivot and each driven spindle drive the top moves simultaneously, it is rotatory that the rotary disk drives each forming die on top through sectional fixture, it is rotatory to drive a plurality of driven spindles through the initiative pivot, thereby make a plurality of rotary disks synchronous revolution, this transmission efficiency is high when a plurality of rotary disks are rotatory, the operation is stable.
4. First power device is located a supporting bench middle part and sets up the mode, and weight will concentrate a supporting bench middle part during the use, and this setting mode counter weight is reasonable, and a supporting bench is more stable when rotatory, simultaneously, when a supporting bench is rotatory, can avoid setting up in a supporting bench one side, and the big supporting bench surface atress inequality of one side stress point in the rotation process leads to equipment operation use wearing and tearing to reduce equipment life greatly.
5. The setting that holds the cavity, connecting axle and a supporting bench coupling part, initiative pivot, driven spindle, the axle bed that is located initiative pivot and driven spindle bottom are located a supporting bench and hold the cavity in, and the aesthetic property is good during the use, and the while supporting bench carries out the part to holding in the cavity and seals, can protect inside each part, separates completely the nature good during the use, can slow down the part and expose the easy oxidation of outside part and rust.
6. The setting of platform drive assembly, the second power device operation drives the connecting axle through third coupling mechanism and rotates, the connecting axle drives a supporting bench rotatory again, can make a supporting bench rotatory appointed angle through platform drive assembly, preferably rotate 90 degrees, or other inclination, can realize carrying out the cross axle rotation to a supporting bench, the supporting bench is rotatory back along the cross axle, forming die on the rotary disk will rotate 90 degrees backs, the rotary disk is rotatory to forming die, do benefit to the solidification shaping of the model base in the forming die, can carry out abundant rotatory rocking to the forming die separately of corresponding on each rotary disk, the model product quality of output is stable and the quality is good in each forming die, the defective product rate is low.
7. The setting of fixed plate, forming die put into each fixed plate and enclose the lopping, and it is fixed to carry out the clamping to the forming die lateral wall through the last construction bolt of rotatory fixed plate after accomplishing, and when the rotary disk was rotatory at a high speed, the construction bolt on the fixed plate carries out fixed clamping to forming die, realizes the simple quick clamping of forming die clamping through this mode.
8. The setting of clamp splice on the sectional fixture, wherein put into chuck top terminal surface middle part with forming die, the rotatory bevel gear of rethread outside spanner is rotatory, bevel gear drives the bevel gear dish and rotates, the jaw that the top was driven to the bevel gear dish removes, the jaw will be located and removes in the chuck top guide way, clamp splice inwardly movable carries out the clamping to forming die bottom when three jaw inwards removed and fixes, the rotary disk is rotatory to carry out the clamping rotation to forming die through the clamp splice on the jaw, this clamping mode is high-efficient, only need rotatory bevel gear can realize that three jaw carries out the clamping to the mould, it needs to lock the construction bolt of all directions fixedly to have avoided ordinary clamping mechanism, lead to the clamping in-process loaded down with trivial details, consume the time length in the installation.
9. The setting of lug, wherein the lug spiral of clamp splice one side passes the threaded rod, pass the slide bar with the lug of opposite side again, insert the spout on the chuck with threaded rod and slide bar after the completion in, the rethread blocks the piece and fixes threaded rod and slide bar tail end, threaded rod and slide bar tail end will be blocking the rotatable rotation of piece in, the rotatory rocker after the completion, the rocker drives the threaded rod rotation, the clamp splice removal on the rotatory drive lug of threaded rod, this structure can carry out quick simple adjustment to the clamp splice position, avoid through the bolt with the clamp splice dismouting on the jack catch, it is inconvenient to lead to dismantling.
10. The inner plate is arranged, when the forming die is clamped, the inner plate is attached to the die, but in order to ensure the clamping force, the clamping block is usually tightly attached to the forming die, the forming die is usually a plastic shell, in the process of fastening and clamping, the shell of the forming die is easy to crack and damage due to the overlarge clamping force, the compression spring and the inner plate are arranged, when the clamping block drives the inner plate to move inwards, the surface of the inner plate is tightly attached to the surface of the forming die, under the action force of the compression spring, the clamping block and the inner plate are kept at an interval to form a buffer section, the clamping block is prevented from directly contacting with the forming die, when the clamping force is overlarge, the clamping block can damage the outer wall of the forming die, in the process of rotating the small bevel gear, whether clamping is carried out can be judged, when the compression spring is arranged, when the inner plate is clamped to the forming die, the inner plate is contacted with the damping spring after the compression of the compression spring, clamping workman can obviously perceive big damping and feel at rotatory bevel pinion in-process, and the workman can be felt according to the damping and judge the clamping degree, further prevents clamping workman clamping tension, causes the damage to forming die outer wall.
Drawings
FIG. 1 is a schematic front view of the structure of the present invention;
FIG. 2 is a schematic view of a portion of the present invention;
FIG. 3 is a schematic left side view of the structure of the present invention;
FIG. 4 is a cross-sectional view of the structural mounting fixture of the present invention in a state of use as a fixing plate;
FIG. 5 is a schematic view of the structural mounting fixture of the present invention in a jaw use position;
FIG. 6 is an exploded view of the structure of FIG. 5 in accordance with the present invention;
FIG. 7 is an exploded view of the structure of FIG. 5 in accordance with the present invention;
FIG. 8 is a schematic structural view of the jaw and the clamping block in use;
FIG. 9 is a schematic view of the jaw and threaded rod of the present invention in use;
FIG. 10 is a schematic top view of the jaw and threaded rod of the present invention in use;
FIG. 11 is a schematic view showing the structure of the pawl and the inner plate in use state according to the present invention;
FIG. 12 is a partial cross-sectional view of the structure of the pawl and the inner plate in use according to the present invention;
FIG. 13 is a top view of the mounting clip of FIG. 4 illustrating the use of the fastening plate according to the present invention;
fig. 14 is an enlarged view of the structure of fig. 12 a according to the present invention.
Detailed Description
The invention will now be further described with reference to the accompanying drawings and detailed description.
Referring to fig. 1 to 14, the present embodiment provides a method for manufacturing a resin product, including the following steps:
the first step is as follows: pouring resin into injection ports of a plurality of forming molds on a pulp shaker, sealing the injection ports of the forming molds after the resin is poured, and placing the forming molds on a rotating disc of the pulp shaker;
the second step: the operation table is set according to actual use conditions, the slurry shaking machine operates after the operation is completed, the slurry shaking machine drives the plurality of forming molds to reciprocate along the transverse shaft according to a set angle, the plurality of forming molds rotate in an inclined state, the slurry shaking machine drives the forming molds to rotate along the circle centers of the forming molds to shake slurry, and resin in the forming molds is attached to cavities in the forming molds under the action of centrifugal force and is gradually hardened and formed.
The third step: and after the completion, the pulp shaking machine resets the positions of the plurality of forming dies, stops running and manually takes out finished products in the forming dies.
As shown in fig. 1 to 3, the slurry shaking machine includes a frame 1, a power supply module 2 disposed on one side of the frame 1, an operation table 3 disposed on one side of the frame 1, a support table 4 rotatably disposed on the frame 1, at least two rotary discs 5 rotatably disposed on the support table 4, a mounting fixture 6 for mounting and fixing a forming die, a disc driving module 7 for driving each rotary disc 5 to rotate, and a table driving module 8 for driving the support table 4 to rotate, wherein the disc driving module 7 is disposed on the support table 4, the table driving module 8 is disposed on one side of the frame 1, the mounting fixture is disposed on the rotary disc, and the power supply module 2 and the operation table 3 are conventional and will not be described herein; the mounting clamp 6 can be replaced by a mounting bolt movably penetrating through the rotating disc, the mounting bolt is in threaded connection with the rotating disc, and the mounting bolt is used for mounting and locking the forming die on the rotating disc by penetrating through the rotating disc.
Install forming die on the rotary disk through sectional fixture, set up the operation panel after according to the in-service use demand in the use, platform drive assembly drives a supporting bench rotatory slope, then each rotary disk that disk drive assembly drove on the supporting bench rotates, it is rotatory that the rotary disk drives top forming die through sectional fixture, rotate a plurality of forming die rotation to different angles through platform drive assembly and disk drive assembly, replace artifical manual thick liquid that shakes through mechanical equipment, once can shake thick liquid to a plurality of forming die simultaneously, avoid the manual problem that the thick liquid inefficiency is shaken to the manual work.
A driving rotating shaft 51 and a driven rotating shaft 52 which are rotatably connected with the support table 4 are arranged at the bottom end of each rotating disc 5, a shaft seat 53 is arranged at the joint of each driving rotating shaft 51 and each driven rotating shaft 52 with the support table 4, each shaft seat 53 is detachably connected with the support table 4, a first connecting mechanism 54 for driving each driven rotating shaft 52 to rotate is arranged on each driving rotating shaft 51, the driving rotating shaft 51 penetrates through the support table 4 relative to one side of the rotating disc 5, the disc driving assembly 7 comprises a second connecting mechanism 71 for driving the driving rotating shaft 51 to rotate and a first power device 72 for driving the second connecting mechanism 71 to rotate, and the first power device 72 is arranged on one side of the support table 4; the second connecting mechanism can be a coupler, and the first power device is directly electrified to drive the driving rotating shaft to rotate through the coupler; the second connecting mechanism can also be a driving belt wheel arranged on the driving rotating shaft, a driven belt wheel arranged on one side of an output shaft of the first power device and a belt connected to the outer sides of the driving belt wheel and the driven belt wheel, the first power device drives the driving belt wheel to rotate, and the driving belt wheel drives the driven belt wheel to rotate through the belt so as to enable the driving rotating shaft to rotate; the second connecting mechanism can also replace a chain transmission mechanism or a worm and gear transmission mechanism or other mechanisms with the same function, which is the prior conventional technology and is not described herein again; the first connecting mechanism may be one or more first pulleys disposed on the driving shaft and located in the holding cavity of the supporting table, and second pulleys disposed on the driven shafts, the second pulleys on the driven shafts are in transmission connection with one or more corresponding first pulleys on the driving shaft through a connecting belt, the first pulleys drive the second pulleys to rotate through connection, so that the second pulleys drive the driven shafts to rotate, and the first connecting mechanism may also replace a chain transmission mechanism or a worm and gear transmission mechanism or other mechanisms with the same function, which is a conventional technology, and will not be described herein again.
The first power device is operated to drive the driving rotating shaft to rotate through the second connecting mechanism, the driving rotating shaft is rotated to drive the first connecting mechanism at the middle part to rotate, the first connecting mechanism drives the driven rotating shafts at two sides to rotate through the first connecting mechanism, the driving rotating shaft and the driven rotating shafts drive the rotating discs at the top end to operate simultaneously, the rotating discs drive the forming dies at the top end to rotate through the mounting fixture, the driving rotating shafts drive the rotating shafts to rotate, and therefore the rotating discs rotate synchronously, the transmission efficiency is high when the rotating discs rotate, and the operation is stable.
The rotary disk 5 is provided with a boss part 5a clamped by the mounting clamp 6, the boss part on the rotary disk can be matched with the bottom end face of the forming die, the forming die can be positioned in advance, and the mounting and the use are facilitated.
The first power device 72 is positioned in the middle of the support table 4, and the driving rotating shaft 51 is positioned in the middle of the support table 4; when a power device is located the middle part of a supporting table, weight concentrates the middle part of the supporting table, the setting mode counter weight is reasonable, the supporting table is more stable in rotation, and meanwhile, when the supporting table rotates, the supporting table can be prevented from being arranged on one side of the supporting table, the stress on the surface of the large supporting table at one side of the rotating process is uneven, and the service life of the equipment is greatly shortened due to the fact that the equipment is operated, worn and abraded.
The supporting table 4 is internally provided with an accommodating cavity 4a, the shaft seats 53 are positioned at the top end surface and the bottom of the inner side surface of the supporting table 4, the upper shaft seat 53 and the lower shaft seat 53 are arranged in parallel and coaxially, connecting shafts 4b which are rotatably connected with the rack 1 are arranged at two transverse sides of the supporting table 4, the connecting shafts preferably transversely penetrate through the supporting table, and the supporting table 4 is fixedly connected with the connecting shafts 4 b; the supporting table is in a cuboid shape, the connecting part of the connecting shaft and the supporting table, the driving rotating shaft, the driven rotating shaft and the shaft seats positioned at the bottoms of the driving rotating shaft and the driven rotating shaft are positioned in the supporting table accommodating cavity, the attractiveness is good in use, meanwhile, the supporting table is used for partially sealing the accommodating cavity, so that each part inside the supporting table can be protected, the insulation is good in use, the problems that the part is exposed, the external part is easy to oxidize and rust, and external dust is easy to adhere to gaps on each part and is easy to damage quickly can be relieved; the shaft seats which are arranged in parallel and coaxially up and down are connected with the driving rotating shaft and the driven rotating shafts through the upper fulcrum and the lower fulcrum, so that the fixing performance and the supporting performance of the driving rotating shaft and the driven rotating shafts are good, the parallelism among the rotating shafts is well controlled, and the problem of stress abrasion of the shaft seats can be reduced.
The table driving assembly 8 comprises a third connecting mechanism 81 connected with one side of the connecting shaft 4b and a second power device 82 used for driving the third connecting mechanism 81 to enable the connecting shaft to rotate, the second power device drives the connecting shaft to rotate through the third connecting mechanism in operation, the connecting shaft drives the supporting table to rotate, the supporting table can rotate by a specified angle, preferably 90 degrees or other inclination angles through the table driving assembly, the supporting table can rotate by a transverse shaft, after the supporting table rotates along the transverse shaft, the forming die on the rotating disc rotates by 90 degrees, the rotating disc rotates to rotate the forming die, mold blanks in the forming die can be cured and formed, corresponding forming dies on the rotating discs can be fully rotated and shaken, the quality of the produced model products in the forming dies is stable, the product quality is good, and the reject ratio is low. The existing slurry shaking machine is used for fixedly placing forming molds in a fixed container and far away from the center of a circle, then the fixed container is covered, the fixed container rotates at a high speed, a single large fixed container swings and rotates a plurality of forming molds inside, although a plurality of forming molds can be placed in one fixed container, in the mode, when the slurry shaking machine is in practical use, the number of model products of a plurality of forming mold finished products in the fixed container is different, part of forming molds do not swing and rotate sufficiently, a plurality of small bubbles exist in raw materials, each batch of unqualified products with low quality are caused, and the quality of high-production unqualified products is low.
The third connecting structure is a first gear arranged on the output shaft of the second power device and a second gear arranged on the connecting shaft, the first gear is meshed with the second gear, the outer diameter of the first gear is preferably smaller than that of the second gear, the second gear rotates by driving the first gear through the rotation of the output shaft of the second power device, the second gear rotates to drive the connecting shaft to rotate, and the third connecting structure can also be replaced by a belt transmission mechanism or chain transmission or other equivalent functional mechanisms.
The first power device and the second power device are both motors, and can be replaced by other components with the same functions, which are products available on the market, have known structures, can be selected and purchased into corresponding models according to production needs, and are not described herein.
As shown in fig. 4 and 13, the mounting fixture 6 includes at least three fixing plates 61 detachably mounted on the rotating disc 5, the fixing plates 61 are longitudinally provided with a plurality of threaded holes 62, mounting bolts 63 for fixing a mold are rotatably coupled in the fixing plates 61, the fixing plates 61 can be circumferentially and equidistantly disposed outside the rotating disc 5, and the fixing plates 61 can also be detachably mounted on the rotating disc 5 by bolts.
The forming die is placed into each fixed plate to form a ring, the outer side wall of the forming die is clamped and fixed through the mounting bolts on the rotary fixed plate after the forming die is completed, and when the rotary plate rotates at a high speed, the forming die is fixed and clamped through the mounting bolts on the fixed plate, so that the forming die is clamped simply and quickly.
As shown in fig. 5 to 8, the mounting fixture 6 includes a chassis 11 detachably disposed on the rotating disc 5, a chuck 12 detachably disposed on the chassis 11, a bevel gear disc 13 rotatably disposed on a middle portion of the chuck 12, a small bevel gear 14 rotatably disposed on an edge of the chuck 12, and at least three jaws 15 threadedly disposed on a top end face of the bevel gear disc 13, the small bevel gear 14 is engaged with the bevel gear disc 13, a guide groove 16 for guiding and sliding the jaws 15 is disposed on the chuck 12, a clamping block 17 for attaching to a mold is disposed on a top end face of the jaws 15, preferably three or four jaws are disposed, four jaws are not shown when disposed, so as to facilitate clamping of a square forming mold, the three jaws are low in cost when in use, and can clamp most common forming molds; the mounting clamp can also be replaced by other clamps for clamping the forming die.
Put into chuck top terminal surface middle part with forming die in the use, the rotatory bevel pinion of rethread external spanner is rotatory, bevel pinion drives the bevel gear dish and rotates, the jaw that the top was driven to the bevel gear dish removes, the jaw will be located chuck top guide way and remove, clamp splice rebound carries out the clamping to forming die bottom when three jaw rebound is fixed, the rotary disk is rotatory to carry out the clamping rotation to forming die through the clamp splice on the jaw, this clamping mode is high-efficient, only need rotatory bevel pinion can realize that three jaw carries out the clamping to the mould, it needs to lock the fixing with the construction bolt of all directions to have avoided ordinary clamping mechanism, it is loaded down with trivial details to lead to the clamping in-process, consume time long in the installation.
As shown in fig. 8, the bottom end surface of the clamping block 17 is fixedly provided with a convex block 171 at both lateral sides, the top end surface of the clamping jaw 15 is provided with a block sliding groove 151 for slidably connecting with the convex block 171, and the convex block 171 is detachably arranged in the block sliding groove 151 on the convex block 171; the jack catch on the ordinary chuck is integrated into one piece or single position is fixed in the in-service use, and when this mounting means used, when the forming die external diameter size that appears was too big or the undersize, the lug on the jack catch removed the in-process and can't adjust, through dismantling the clamp splice, installs again at the jack catch top and is close to chuck outside edge or chuck center, and multiplicable jack catch is to the clamping range of forming die external diameter size, and this clamping range suitability is good.
Lug 171 is L type piece, the bolt that has on the L type piece passes bolt hole 171, jack catch 15 top is located L type piece below and is equipped with the square groove 152 that is used for with bolt threaded connection, piece spout 151 is linked together with square groove 152, the L type piece of clamp splice 17 bottom and the square groove 152 bolted connection in the jack catch 15, wherein install L type piece in the relevant position on the square groove on jack catch top according to the in-service use demand, pass the bolt hole of bottom on the L type piece through the bolt and the fixed with the square groove soon in the piece spout after the completion, this mounting means is simple swift, does benefit to artifical later stage adjustment.
As shown in fig. 9 to 10, the blocking block 172 for closing the blocking slide groove 151 is disposed on the claw 15, the blocking block 172 is disposed on one side away from the center of the chuck 12, a sliding rod 173 is disposed in one of the blocking slide grooves 151, two sides of the sliding rod 173 are respectively inserted into the claw 15 and the blocking block 172, a threaded rod 174 is disposed in the other blocking slide groove 151, the protruding block 171 is connected to the outer side of the threaded rod 174 in a threaded manner, one side of the threaded rod 174 is rotatably disposed in the blocking slide groove 151 on the claw 15, the other side of the threaded rod 174 penetrates through the blocking block 172, and a rocker 175 is fixedly disposed on the other side of the threaded rod 174.
At first pass the lug spiral with clamp splice one side threaded rod, pass the slide bar with the lug of opposite side again, insert threaded rod and slide bar in the spout on the chuck after the completion, the rethread blocks that the piece is fixed threaded rod and slide bar tail end, threaded rod and slide bar tail end will be in blockking the rotatable rotation in the piece, the rotatory rocker of completion back, the rocker drives the threaded rod rotatory, the clamp splice on the rotatory drive lug of threaded rod removes, this structure can carry out quick simple adjustment to the clamp splice position, avoid through the bolt with the clamp splice dismouting on the jack catch, it is inconvenient to lead to dismantling.
As shown in fig. 11 to 12, a plurality of compression springs 176 are longitudinally disposed on one side of the protrusion 171 close to the center of the chuck 12, a damping spring 177 is fixedly disposed on one side of the protrusion 171 close to the center of the chuck 12, the compression springs 176 are disposed on the upper and lower sides of the protrusion 171, the damping spring 177 is disposed in the middle of the protrusion 171, and an inner plate 178 is fixedly disposed on one end surface of the compression spring 176 opposite to the protrusion 171; the two sides of the bottom end of the inner plate penetrate through the sliding rod and the threaded rod movably, the left side and the right side of the top end of the inner plate surround the clamping blocks, the clamping blocks can extend upwards to form a rectangle, and the preferred length of each clamping block is 15 cm-50 cm. When a forming die is clamped, an inner plate is attached to the die, but in order to ensure the clamping force, a clamping block is usually tightly attached to the forming die, the forming die is usually a plastic shell, the shell of the forming die is easy to crack and damage due to the excessive clamping force in the fastening and clamping process, the arrangement of a compression spring and the inner plate is realized, when the clamping block drives the inner plate to move inwards, the surface of the inner plate is tightly attached to the surface of the forming die, the clamping block and the inner plate keep an interval under the action force of the compression spring to form a buffer section, the clamping block is prevented from directly contacting with the forming die, the clamping block is prevented from damaging the outer wall of the forming die due to the excessive clamping force, in addition, the small bevel gear can be damped through the torque of the small bevel gear in the rotating process, whether clamping is judged, and the arrangement of the compression spring is realized, when the inner plate clamps the forming die, the compression spring is compressed and then contacted with the damping spring, a clamping worker can obviously sense the large damping sense in the rotating process of the small bevel gear, workers can judge the clamping degree according to the damping sense, and further the clamping workers are prevented from clamping too tightly to damage the outer wall of the forming die;
the forming mold is used for forming small artware in flower pots, and the forming mold is protected and clamped by using the special adaptive clamp because a person is required to pour slurry and seal a cover, the forming mold is usually a plastic mold, the weight of the rigid mold is heavy, and the mold opening cost is high; the middle part of the forming die is provided with a cavity, the middle inner wall and the cavity can be high in plastic strength of the middle part of the forming die, the top and the tail of the corresponding forming die are relatively fragile, the number of turns of each compression spring is greater than that of each damping spring, the spacing distance of each turn of the compression spring is greater than the spacing distance of each turn of the damping spring, the number of turns of the compression spring and the spacing distance of each turn are greater than that of the damping spring and the spacing distance of each turn, the compression springs arranged at the top and the bottom of the clamping block have small effect on the top and the bottom of the forming die, and the head and the tail of the forming die can be further protected; meanwhile, the compression spring in the middle of the clamping block has large effect on the top and the bottom of the forming die, and can keep the clamping force on the forming die.
As shown in fig. 12 and 14, the first elastic plate 18 is disposed on one side of the clamp block 17 close to the inner plate 178, the second elastic plate 19 for engaging with the first elastic plate 18 is disposed on one side of the inner plate 178 close to the clamp block, the first elastic plate 18 has a first convex portion 18a on the right side in the transverse direction, the second elastic plate 19 has a second convex portion 19a on one side close to the first elastic plate 18, the right side of the first convex portion 18a is an inclined surface 181 inclined from top to bottom and from right to left, one side of the first convex portion 18a opposite to the inclined surface 181 is a first vertical surface 182, the top end surface of the second convex portion 19a is a tapered surface 191 narrowing upward, the right side of the second convex portion 19a is provided with an extending portion 192 extending toward the inner plate, the bottom of the right side of the second convex portion 19a is a second vertical surface 193, the transverse width of the first elastic plate 18 is smaller than the transverse width of the damping spring, when the first convex portion 18a on the first elastic plate 18 engages with the second convex portion 19a, the inner plate is attached to the damping spring;
when the plastic forming mold is used, the inner plate 178 drives the second elastic plate to move, the second elastic plate drives the second convex part to move, the second convex part is in contact with the inclined surface of the first convex part, the inclined surface of the first convex part has small resistance and has a guiding effect, the first elastic plate is enabled to incline upwards, after the conical surface of the second convex part passes through the first convex part, the first convex part on the first elastic plate moves to the original position from the top end of the second convex part, the first convex part on the first elastic plate knocks the middle surface of the second elastic plate and makes a buckled sound, a user can judge the clamping state of the clamping jaw on the forming mold through the buckled sound, and the damage to the forming mold due to the overlarge clamping force is avoided; when the inner plate resets, drive the second elastic plate and move toward original position, extension and the top terminal surface conical surface on the second convex part will have the guide effect, and when the second convex part passed first convex part, first elastic plate was located first convex part department and will tilt up, and the resistance to first convex part when reducing the second convex part and reset prevents that first convex part and second convex part of long-time use are out of shape easily.
The working mode of the invention is as follows:
firstly, a power supply assembly is electrified, resin is poured into a forming die, the forming die is placed on a rotating disc, then a supporting table is arranged according to actual use requirements, after the forming die is finished, a second power device operates to drive a connecting shaft to rotate through a third connecting mechanism, the connecting shaft drives the supporting table to rotate, the supporting table can be rotated to a set angle through a table driving assembly, the forming die on the rotating disc is in an inclined state, then a first power device operates to drive a driving rotating shaft to rotate through a second connecting mechanism, the driving rotating shaft rotates to drive a first connecting mechanism in the middle to rotate, driven rotating shafts on two sides are driven to rotate through the first connecting mechanism, the driving rotating shaft and the driven rotating shafts drive the rotating disc on the top end to simultaneously operate and rotate, the rotating disc drives the forming die on the top end to rotate through a mounting clamp, and drives a plurality of driven rotating shafts to rotate through the driving rotating shaft, so that the forming dies at the top ends of the plurality of rotating discs rotate synchronously, and the die blanks in the forming dies rotate along the forming cavity to be gradually solidified;
shake thick liquid and accomplish back dish drive assembly stop rotation, too drive assembly makes the brace table rotate to initial angle, and the forming die on the rotary disk is dismantled to the rethread sectional fixture to place forming die on the frame that dries, shake thick liquid again on the forming die who does not place the rotary disk again.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. A method for manufacturing a resin product is characterized in that: the method comprises the following steps:
the first step is as follows: pouring resin into injection ports of a plurality of forming molds on a pulp shaker, and sealing the injection ports of the forming molds after the resin is poured, wherein the pulp shaker comprises a disk driving assembly, a table driving assembly and at least two rotating disks, and the plurality of forming molds are placed on the rotating disks of the pulp shaker;
the second step is that: setting operation is carried out on an operation table according to actual use conditions, operation of a slurry shaking machine is completed, a table driving assembly drives a supporting table to rotate, then a disc driving assembly drives each rotating disc on the supporting table to rotate, a plurality of forming molds are rotated to different angles through the table driving assembly and the disc driving assembly to rotate, the slurry shaking machine drives a plurality of forming molds to reciprocate along a transverse shaft according to the set angles, the forming molds rotate in an inclined state, the slurry shaking machine drives the forming molds to rotate along the circle center of the slurry shaking machine, and resin in the forming molds is gradually hardened and formed under the action of centrifugal force;
the third step: and after the completion, the pulp shaking machine resets the positions of the plurality of forming dies, stops running and manually takes out finished products in the forming dies.
2. The method of claim 1, wherein: the pulp shaker comprises a frame, a power supply assembly arranged on one side of the frame, a support table rotatably arranged on the frame and a mounting fixture used for fixing the mounting of the forming die, wherein the disc driving assembly is arranged on the support table, the table driving assembly is arranged on one side of the frame, and the mounting fixture is arranged on the rotating disc.
3. The method of claim 2, wherein: each rotary disk bottom is equipped with the initiative pivot and the driven spindle with brace table rotatable coupling, each initiative pivot and driven spindle are equipped with the axle bed with brace table junction, each the axle bed can be dismantled with the brace table and be connected, be equipped with in the initiative pivot and be used for driving the rotatory first coupling mechanism of each driven spindle, the brace table is passed on one side of the relative rotary disk of initiative pivot, the disk drive subassembly is including being used for driving the rotatory second coupling mechanism of initiative pivot and being used for driving the rotatory first power device of second coupling mechanism, a first power device locates brace table one side.
4. The method of claim 3, wherein: the first power device is located in the middle of the supporting table, and the driving rotating shaft is located in the middle of the supporting table.
5. The method of claim 3, wherein: the supporting table is internally provided with an accommodating cavity, the shaft seats are positioned at the top end surface and the bottom of the inner side surface of the supporting table, the upper shaft seat and the lower shaft seat are arranged in parallel and coaxially, connecting shafts for being rotatably connected with the frame are arranged on the two transverse sides of the supporting table, and the supporting table is fixedly connected with the connecting shafts.
6. The method of claim 5, wherein: the table driving assembly comprises a third connecting mechanism connected with one side of the connecting shaft and a second power device used for driving the third connecting mechanism to rotate.
7. The method for producing a resin product according to claim 2 or 6, wherein: the mounting fixture comprises at least three fixing plates which are detachably arranged on the rotating disc, a plurality of threaded holes are longitudinally formed in the fixing plates, and mounting bolts used for fixing the die are arranged in the fixing plates in a screwing connection mode.
8. The method for producing a resin product according to claim 2 or 6, wherein: the mounting fixture comprises a base plate detachably arranged on the rotating disc, a chuck detachably arranged on the base plate, a conical fluted disc rotatably arranged on the middle part of the chuck, a small bevel gear rotatably arranged at the edge of the chuck and at least three jaws arranged on the top end face of the conical fluted disc in a threaded manner, the small bevel gear is meshed with the conical fluted disc, a guide groove used for guiding the jaws to slide is formed in the chuck, and a clamping block used for being attached to a mold is arranged on the top end face of the jaw.
9. The method of claim 8, wherein: the clamping jaw is characterized in that the transverse two sides of the bottom end face of the clamping block are fixedly provided with convex blocks, the top end face of the clamping jaw is provided with a block sliding groove which is used for being in sliding connection with the convex blocks, and the convex blocks are detachably arranged in the convex block upper sliding grooves.
10. The method of claim 9, wherein: the clamping jaw is provided with a blocking block used for blocking the sliding groove in a sealing mode, the blocking block is arranged on one side of the center of the chuck and far away from one side of the center of the chuck, one side of the sliding groove is internally provided with a sliding rod, two sides of the sliding rod are respectively spliced with the clamping jaw and the blocking block, the other side of the sliding groove is internally provided with a threaded rod, the threaded rod is arranged on the outer side of the threaded rod in a threaded connection mode, one side of the threaded rod is rotatably arranged in the sliding groove of the clamping jaw, the other side of the threaded rod penetrates through the blocking block, and the other side of the threaded rod is fixedly provided with a rocker.
CN202110102603.2A 2021-01-26 2021-01-26 Method for manufacturing resin product Active CN112936763B (en)

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Publication number Priority date Publication date Assignee Title
KR200159081Y1 (en) * 1997-03-20 1999-10-15 김희택 Shake slush machine
CN203136785U (en) * 2012-12-31 2013-08-21 刘选萍 Royal jelly stirrer
CN207255961U (en) * 2017-08-08 2018-04-20 佛山市格来德小家电有限公司 A kind of kettle inner container polisher
CN108725067B (en) * 2018-05-24 2024-03-22 广东圣源恒科技有限公司 Automatic shaking machine and method for manufacturing artware by adopting same
CN109501506A (en) * 2018-12-28 2019-03-22 泉州盖尔铸匠信息科技有限公司 One kind shaking pulp grinder
CN209304885U (en) * 2018-12-28 2019-08-27 泉州盖尔铸匠信息科技有限公司 Sizing device is shaken in one kind two axis rotation
CN110722675A (en) * 2019-10-22 2020-01-24 福建省德化县领客机械有限公司 Automatic slip casting assembly line

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