CN112936444A - Surface treatment method for manufacturing sound-absorbing integrated wallboard - Google Patents
Surface treatment method for manufacturing sound-absorbing integrated wallboard Download PDFInfo
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- CN112936444A CN112936444A CN202110203564.5A CN202110203564A CN112936444A CN 112936444 A CN112936444 A CN 112936444A CN 202110203564 A CN202110203564 A CN 202110203564A CN 112936444 A CN112936444 A CN 112936444A
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- integrated wallboard
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- absorbing integrated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C3/00—Drilling machines or drilling devices; Equipment therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G3/00—Arrangements for removing bark-zones, chips, waste, or dust, specially designed for use in connection with wood-working machine or in wood-working plants
Abstract
The invention relates to a surface treatment method for manufacturing a sound-absorbing integrated wallboard. The invention can solve the problems that when the drilling cuttings in the holes of the sound-absorbing integrated wallboard are manually cleaned, the drilled holes are usually cleaned directly by hands, so that the drilling cuttings in the holes can scratch palms easily, the drilling area of the sound-absorbing integrated wallboard is usually larger, so that the manual cleaning speed is slower, and the manufacturing efficiency of the sound-absorbing integrated wallboard is low because the surface of the sound-absorbing integrated wallboard is blown by air flow only and the drilling cuttings in the holes are not cleaned due to more drilling holes on the surface of the sound-absorbing integrated wallboard when the existing sound-absorbing integrated wallboard manufacturing equipment is manufactured.
Description
Technical Field
The invention relates to the technical field of manufacturing of integrated wallboards, in particular to a surface treatment method for manufacturing a sound-absorbing integrated wallboard.
Background
The sound-absorbing integrated wallboard is an ideal sound-absorbing decorative material. The sound-absorbing integrated wallboard has the advantages of sound absorption, simplicity and convenience in construction, high cost performance and the like, is rich in multiple colors for selection, can meet the sound-absorbing decoration requirements of different styles and levels, and is used for acoustic places such as large theaters, recording rooms, meeting rooms, silent rooms, courts, report halls, interrogation rooms and the like, and sound-absorbing wallboards and ceiling tiles of large public buildings. The acoustic board can be divided into a wood acoustic board, a mineral wool acoustic board and a cloth acoustic board according to manufacturing materials, wherein the wood acoustic board is formed by fine processing according to an acoustic principle and is divided into a channel wood acoustic board and a hole wood acoustic board. The hole wood acoustic board is a structural acoustic material with round holes formed in the front and back surfaces of the density board, and holes need to be drilled in the surface of the acoustic board when the hole wood acoustic board is manufactured, and drilling cuttings in the holes are cleaned after the holes are drilled.
When current integrated wallboard preparation equipment of inhaling sound is making integrated wallboard to inhaling sound, often have following problem:
(1) when the drilling cuttings in the holes of the sound-absorbing integrated wallboard are manually cleaned, the drilled holes are usually cleaned directly by hands during manual cleaning, so that the palm of the drilling cuttings in the holes is easily scratched, and the drilling area of the sound-absorbing integrated wallboard is usually large, so that the manual cleaning speed is slow, and the manufacturing efficiency of the sound-absorbing integrated wallboard is low;
(2) when current integrated wallboard preparation equipment of inhaling sound was making integrated wallboard to inhaling sound, only adopted the air current to blow the processing to the integrated wallboard surface of inhaling sound usually, inhale the integrated wallboard surface drill chip of sound and blow off the back, do not clear up downthehole drill chip, and because the quantity of inhaling the integrated wallboard surface drilling of sound is more to make the air current clear bits speed of blowing slower, lead to inhaling the integrated wallboard preparation inefficiency of sound.
In order to make up the defects of the prior art, the invention provides a surface treatment method for manufacturing a sound-absorbing integrated wallboard.
Disclosure of Invention
The technical scheme adopted by the invention to solve the technical problem is as follows: a surface treatment method for manufacturing sound-absorbing integrated wallboard comprises the following specific steps:
s1, equipment inspection: before the sound-absorbing integrated wallboard manufacturing equipment is started to manufacture the sound-absorbing integrated wallboard, the sound-absorbing integrated wallboard is checked;
s2, feeding treatment: after the equipment inspection is finished, manually placing the plate to be processed on the fixing device, and enabling the fixing device to clamp and fix the plate;
s3, drilling: after the feeding is finished, drilling the upper surface of the plate in a manual or mechanical mode;
s4, turning: after the drilling is finished, the fixing device is driven to rotate for 180 degrees through the overturning device, so that the fixing device drives the drilled plate to rotate for 180 degrees, and the plate is overturned;
s5, flapping: after the plate is turned over, the drilling cuttings in the turned plate hole are flapped and cleaned through a flapping device;
s6, blanking collection: after the drilling cuttings in the drill hole are removed by beating, the board is manually taken down and collected, so that the sound-absorbing integrated wallboard is manufactured;
in the manufacturing process of the sound absorption integrated wallboard in the steps S1-S6, the sound absorption integrated wallboard is manufactured by adopting a specially designed device, the device specifically comprises a bottom plate, a side plate, a turnover device, a fixing device and a beating device, the side plate is installed at the upper end of the bottom plate, the turnover device is arranged on the right side inside the side plate, the fixing device is installed at the left end of the turnover device, and the beating device is installed between the side plates when the beating device is arranged on the fixing device; wherein:
the turnover device comprises a turnover motor, a driving gear, a vertical plate, a rotating shaft, a tooth-lacking gear and a stop lever, wherein the turnover motor is installed on the right side of the upper end of the bottom plate, the driving gear is installed at the output end of the turnover motor, the vertical plate is arranged on the left side of the driving gear, the vertical plate is installed on the upper end of the bottom plate, the rotating shaft is installed in the middle of the vertical plate through a bearing, the tooth-lacking gear is installed at the right end of the rotating shaft and meshed with the driving gear, the stop lever is installed on the left side of the rotating shaft, when the turnover device works in detail, a sound-absorbing integrated wallboard to be processed is placed on the fixing device through manual work, the fixing device clamps and fixes the sound-absorbing integrated wallboard, after the sound-absorbing integrated wallboard is clamped and fixed, the sound-absorbing integrated wallboard is drilled, after the upper surface, therefore, drilling cuttings in the hole fall off, and the rotation angle of the rotation shaft is limited through the stop lever in the rotation process of the rotation shaft.
Fixing device is including installing piece, adjustment mechanism and locking mechanism, the installation piece is installed to the rotation axis left end, both ends symmetry is provided with adjustment mechanism around the installation piece, adjustment mechanism left side slidable mounting has locking mechanism, concrete during operation, through the distance between the artifical adjustment mechanism, make adjustment mechanism carry out the centre gripping to the sound integrated wallboard of inhaling of different specifications, and the distance between the adjustment mechanism is adjusted and is accomplished the back, will treat the sound integrated wallboard of inhaling of processing through the manual work and place between adjustment mechanism, make locking mechanism fix its locking in adjustment mechanism.
The adjusting mechanism comprises an adjusting screw rod, a fixing plate, guide rods and a locking nut, the end part of the mounting block is provided with the adjusting screw rod through a bearing, the middle part of the adjusting screw rod is provided with the fixing plate in a thread fit mode, the upper side and the lower side of the adjusting screw rod are symmetrically provided with the guide rods, the guide rods are arranged at the end part of the mounting block, and the outer side of the guide rod is slidably arranged in the fixed plate, the outer side of the fixed plate is provided with a locking nut, the locking nut is arranged in the middle of the adjusting screw rod in a thread fit mode, when in specific work, the adjusting screw rod is manually rotated to drive the fixing plate to move along the guide rod, thereby adjust the distance between the two front and back fixed plates for the fixed plate can block the integrated wallboard of inhaling sound of treating processing, and the distance between the two front and back fixed plates is adjusted and is accomplished the back, fixes the fixed plate locking in the adjusting screw outside through lock nut.
The locking mechanism comprises a C-shaped frame, a dovetail block, a locking screw, a connecting rod, a connecting spring and a locking block, wherein the C-shaped frame is slidably installed on the outer side of the fixing plate, the dovetail block is vertically and symmetrically installed on the inner side of the C-shaped frame, the dovetail block is slidably installed in the fixing plate, the locking screw is installed in the middle of the outer side of the C-shaped frame in a thread fit mode, the upper end of the C-shaped frame is hinged with the connecting rod, the upper side of the connecting rod is connected with the C-shaped frame through the connecting spring, the locking block is installed at the lower end of the connecting rod, during specific work, the connecting rod is manually pulled to extrude the connecting spring, so that the locking block upwards rotates, the sound-absorbing integrated wallboard to be processed is manually clamped into the fixing plate, the connecting spring drives the locking block to reset through the connecting rod after the sound-absorbing integrated wallboard is clamped into, make the latch segment can treat that the integrated wallboard tip of inhaling of processing carries on spacingly, and the C shape frame removes the in-process, leads it spacingly through the dovetail block, and through artifical reverse rotation locking screw to fix the C shape frame locking in the fixed plate outside, avoid inhaling the gliding condition of taking place between sound integrated wallboard and the fixed plate.
Patting device includes vibration mechanism and patting mechanism, and the inside upside of curb plate is provided with vibration mechanism, and vibration mechanism installs in vertical board upper end, and patting mechanism is installed to the vibration mechanism lower extreme, and concrete during operation inhales the sound integrated wallboard fixed, after drilling, overturns 180 degrees to it through turning device, inhales the sound integrated wallboard reversal back, drives patting mechanism intermittent type through vibration mechanism and descends to make patting mechanism pat to the sound integrated wallboard, thereby make and inhale downthehole drill chip of sound integrated wallboard drilling back and drop.
The flapping mechanism comprises a fixed sleeve, a sliding rod, a damping spring, a rotating rod, a reset spring, a mounting frame and a roller column, wherein the fixed sleeve is uniformly arranged at the lower end of the vibrating mechanism from front to back, the sliding rod is slidably arranged at the lower side of the fixed sleeve, the damping spring is arranged between the sliding rod and the fixed sleeve, the rotating rod is symmetrically arranged at the lower end of the fixed sleeve left and right, the upper end of the lower side of the rotating rod is connected with the vibrating mechanism through the reset spring, the mounting frame is arranged at the lower ends of the sliding rod and the rotating rod, the roller column is arranged at the inner side of the mounting frame through a bearing, when the flapping mechanism works, the sliding rod and the rotating rod are driven by the vibrating mechanism to descend intermittently, so that the roller column flacks the sound-absorbing integrated wallboard, drilling cuttings in a hole of the sound-absorbing integrated wallboard, avoid the two to damage sound integrated wallboard and equipment of inhaling.
According to the preferable technical scheme, the left side of the upper end of the bottom plate is provided with the groove which is inclined upwards from left to right, the front side and the rear side of the groove are provided with the baffles, the groove is convenient for collecting drilling cuttings after the drilling cuttings fall, and the baffles are used for preventing the drilling cuttings from splashing in the falling process.
According to a preferred technical scheme, the vibration mechanism comprises a vibration motor, a cam, a vibration plate, sliding blocks and a buffer spring, the vibration motor is mounted at the upper end of a vertical plate, the cam is mounted at the output end of the vibration motor, the vibration plate is arranged at the lower end of the cam and is provided with an upper side inside the side plate, the sliding blocks are symmetrically mounted in the front and back direction of the vibration plate, and the lower end of the sliding block is connected with the side plate through the buffer spring.
As a preferable technical scheme of the invention, the middle part of the left end of the vertical plate is provided with a semicircular bulge which plays a role in limiting the stop lever and prevents the rotating shaft from driving the fixing device to rotate by more than 180 degrees.
According to the preferred technical scheme, the clamping groove is formed in the side edge of the fixing plate, the chamfer is formed in the outer end of the clamping groove, the clamping groove can conveniently and quickly clamp and fix the sound-absorbing integrated wallboard to be processed, and the chamfer is convenient for manual insertion of the sound-absorbing integrated wallboard to be processed into the clamping groove.
As a preferable technical scheme, the limiting blocks are symmetrically arranged on the left side and the right side of the lower side of the sliding rod, and the limiting blocks avoid the situation that the roller column cannot flap the sound absorption integrated wallboard due to the fact that the sliding distance of the sliding rod along the fixing sleeve is too long.
As a preferred technical scheme of the invention, the soft rubber layer is arranged on the outer side of the roller column, and the soft rubber layer prevents the roller column from scratching the surface of the sound-absorbing integrated wallboard in the flapping process.
As a preferable technical scheme of the invention, the vibration motor is connected with the cam through a spline, and the spline avoids the situation of relative sliding between the vibration motor and the cam.
Compared with the prior art, the invention has the following advantages:
1. the invention provides a surface treatment method for manufacturing a sound-absorbing integrated wallboard, which comprises the steps of firstly clamping and fixing the sound-absorbing integrated wallboard, then drilling, turning over the sound-absorbing integrated wallboard after drilling, and finally continuously beating and clearing chips, so that drill cuttings in the holes of the sound-absorbing integrated wallboard can be ensured to fall sufficiently after drilling, and the situations that manual chip clearing is easy to hurt and the drill cuttings in the holes can not be cleared by air-flow blowing and clearing chips are avoided;
2. according to the surface treatment method for manufacturing the sound absorption integrated wallboard, provided by the invention, the distance between the front fixing plate and the rear fixing plate is adjusted through the adjusting screw rod, so that the fixing plates clamp the sound absorption integrated wallboards with different specifications, the applicability of equipment is improved, the clamping grooves are formed in the side edges of the fixing plates, the sound absorption integrated wallboard to be processed can be conveniently and quickly fastened, and chamfers are arranged at the outer ends of the clamping grooves, so that the sound absorption integrated wallboard to be processed can be conveniently and quickly inserted into the clamping grooves manually;
3. according to the surface treatment method for manufacturing the sound-absorbing integrated wallboard, the locking block is driven to reset through the connecting rod through the connecting spring, and the C-shaped frame is locked and fixed at the proper position outside the fixing plate through the locking screw rod, so that the locking block can limit the end part of the sound-absorbing integrated wallboard to be processed, and the situation that the sound-absorbing integrated wallboard slides with the fixing plate is avoided;
4. according to the surface treatment method for manufacturing the sound-absorbing integrated wallboard, provided by the invention, the rollers are driven to descend intermittently between the sliding rod and the rotating rod, so that the rollers can flap the sound-absorbing integrated wallboard, drilling cuttings in holes after the sound-absorbing integrated wallboard is drilled can be ensured to fall sufficiently, the soft rubber layer arranged on the outer side of the rollers can prevent the rollers from scratching the surface of the sound-absorbing integrated wallboard during flapping, and the damping springs and the reset springs respectively buffer and damp the sliding rod and the rotating rod, so that the sound-absorbing integrated wallboard and equipment can be prevented from being damaged by the sliding rod and the rotating rod.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the operation of the present invention;
FIG. 2 is a schematic perspective view of the present invention in its working state;
FIG. 3 is a top plan view of the working condition of the present invention;
FIG. 4 is a cross-sectional view taken along line A-A of FIG. 3 in accordance with the present invention;
FIG. 5 is a cross-sectional view taken along line B-B of FIG. 3 in accordance with the present invention;
FIG. 6 is a cross-sectional view taken along line C-C of FIG. 3 in accordance with the present invention;
FIG. 7 is a schematic perspective view of the vibrating plate, the sliding block and the flapping mechanism of the present invention;
FIG. 8 is a cross-sectional view (from left to right) of the vibrating plate and beater mechanism of the present invention;
FIG. 9 is a schematic perspective view of the vertical plate, the rotating shaft and the stop lever of the present invention;
FIG. 10 is an enlarged view of a portion of FIG. 5 according to the present invention.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained with reference to fig. 1 to 10.
A surface treatment method for manufacturing sound-absorbing integrated wallboard comprises the following specific steps:
s1, equipment inspection: before the sound-absorbing integrated wallboard manufacturing equipment is started to manufacture the sound-absorbing integrated wallboard, the sound-absorbing integrated wallboard is checked;
s2, feeding treatment: after the equipment inspection is finished, manually placing the plate to be processed on the fixing device 4, and enabling the fixing device 4 to clamp and fix the plate;
s3, drilling: after the feeding is finished, drilling the upper surface of the plate in a manual or mechanical mode;
s4, turning: after the drilling is finished, the fixing device 4 is driven to rotate 180 degrees through the overturning device 3, so that the fixing device 4 drives the drilled plate to rotate 180 degrees, and the plate is overturned;
s5, flapping: after the plate is turned over, the drilling cuttings in the turned plate hole are flapped and cleaned through a flapping device 5;
s6, blanking collection: after the drilling cuttings in the drill hole are removed by beating, the board is manually taken down and collected, so that the sound-absorbing integrated wallboard is manufactured;
in the manufacturing process of the sound absorption integrated wallboard in the steps S1-S6, the sound absorption integrated wallboard is manufactured by adopting a specially designed device, the device specifically comprises a bottom plate 1, a side plate 2, a turning device 3, a fixing device 4 and a beating device 5, the side plate 2 is installed at the upper end of the bottom plate 1, the turning device 3 is arranged on the right side inside the side plate 2, the fixing device 4 is installed at the left end of the turning device 3, and when the beating device 5 is arranged on the fixing device 4, the beating device 5 is installed between the side plates 2; wherein:
fixing device 4 is including installing piece 41, adjustment mechanism 42 and locking mechanism 43, installation piece 41 is installed to rotation axis 34 left end, both ends symmetry is provided with adjustment mechanism 42 around installation piece 41, adjustment mechanism 42 left side slidable mounting has locking mechanism 43, concrete during operation, through the distance between the manual adjustment mechanism 42, make adjustment mechanism 42 carry out the centre gripping to the integrated wallboard of inhaling sound of different specifications, and the distance between adjustment mechanism 42 is adjusted and is accomplished the back, place the integrated wallboard of inhaling sound of treating processing between adjustment mechanism 42 through the manual work, make locking mechanism 43 fix its locking in adjustment mechanism 42.
The adjusting mechanism 42 comprises an adjusting screw 421, a fixing plate 422, guide rods 423 and a locking nut 424, the end of the mounting block 41 is provided with the adjusting screw 421 through a bearing, the middle part of the adjusting screw 421 is provided with the fixing plate 422 through a thread fit, the upper and lower sides of the adjusting screw 421 are symmetrically provided with the guide rods 423, the guide rods 423 are mounted at the end of the mounting block 41, the outer sides of the guide rods 423 are slidably mounted in the fixing plate 422, the outer side of the fixing plate 422 is provided with the locking nut 424, the locking nut 424 is mounted at the middle part of the adjusting screw 421 through a thread fit, during specific work, the adjusting screw 421 is manually rotated to drive the fixing plate 422 to move along the guide rods 423, so as to adjust the distance between the front and rear fixing plates 422, so that the fixing plate 422 can clamp the sound-absorbing integrated wallboard to be processed, and, the fixing plate 422 is locked and fixed outside the adjusting screw 421 by the locking nut 424.
Fixed plate 422 side is provided with the chucking groove, and chucking groove outer end is provided with the chamfer, and the chucking groove is convenient quick will treat that the integrated wallboard chucking of inhaling sound of processing is fixed, and the chamfer makes things convenient for the manual work to insert the chucking groove with the integrated wallboard of inhaling sound of treating processing.
The locking mechanism 43 comprises a C-shaped frame 431, a dovetail block 432, a locking screw 433, a connecting rod 434, a connecting spring 435 and a locking block 436, the C-shaped frame 431 is slidably installed on the outer side of the fixing plate 422, the dovetail blocks 432 are vertically and symmetrically installed on the inner side of the C-shaped frame 431, the dovetail blocks 432 are slidably installed in the fixing plate 422, the locking screw 433 is installed in the middle of the outer side of the C-shaped frame 431 in a threaded fit mode, the connecting rod 434 is hinged to the upper end of the C-shaped frame 431, the upper side of the connecting rod 434 is connected with the C-shaped frame 431 through the connecting spring 435, the locking block 436 is installed at the lower end of the connecting rod 434, during specific work, the connecting rod 434 is manually pulled to extrude the connecting spring 435, so that the locking block 436 rotates upwards, the sound-absorbing integrated wallboard to be processed is manually clamped into the fixing plate, and through artifical rotatory locking screw 433, make fixed plate 422 and the separation of C shape frame 431, thereby make the position of artifical regulation C shape frame 431 in the fixed plate 422 outside, make latch segment 436 can treat that the integrated wallboard tip of inhaling sound of processing carries on spacingly, C shape frame 431 removes the in-process, lead it spacing through dovetail block 432, and through artifical reverse rotation locking screw 433, thereby fix C shape frame 431 locking in the fixed plate 422 outside, avoid inhaling the gliding condition of taking place between sound integrated wallboard and the fixed plate 422.
The turnover device 3 comprises a turnover motor 31, a driving gear 32, a vertical plate 33, a rotating shaft 34, a tooth-lacking gear 35 and a stop lever 36, the turnover motor 31 is installed on the right side of the upper end of the bottom plate 1, the driving gear 32 is installed at the output end of the turnover motor 31, the vertical plate 33 is arranged on the left side of the driving gear 32, the vertical plate 33 is installed at the upper end of the bottom plate 1, the rotating shaft 34 is installed in the middle of the vertical plate 33 through a bearing, the tooth-lacking gear 35 is installed at the right end of the rotating shaft 34, the tooth-lacking gear 35 is meshed with the driving gear 32, the stop lever 36 is installed on the left side of the rotating shaft 34, in specific work, a sound-absorbing integrated wallboard to be processed is placed on the fixing device 4 through manual work, the fixing device 4 clamps and fixes the sound-absorbing integrated wallboard, drilling is performed, make the missing tooth gear 35 drive the rotation axis 34 and rotate 180 degrees for the rotation axis 34 passes through fixing device 4 and drives the integrated wallboard rotation 180 degrees of sound absorption, thereby makes downthehole drill chip drop, and the rotatory in-process of rotation axis 34, carries on spacingly through pin 36 rotation angle to rotation axis 34.
The middle part of the left end of the vertical plate 33 is provided with a semicircular bulge which plays a limiting role on the stop lever 36, so that the rotation shaft 34 is prevented from driving the fixing device 4 to rotate by more than 180 degrees.
The patting device 5 includes vibration mechanism 51 and patting mechanism 52, the inside upside of curb plate 2 is provided with vibration mechanism 51, vibration mechanism 51 is installed in vertical board 33 upper end, patting mechanism 52 is installed to vibration mechanism 51 lower extreme, concrete during operation, it is fixed to inhale the integrated wallboard of sound, after drilling, overturn 18180 degrees to it through turning device 3, inhale the integrated wallboard reversal back of sound, drive patting mechanism 52 intermittent type through vibration mechanism 51 and descend, thereby make patting mechanism 52 beat the integrated wallboard of sound absorption, thereby make the downthehole drill chip of the integrated wallboard drilling back of sound absorption drop.
The vibration mechanism 51 comprises a vibration motor 511, a cam 512, a vibration plate 513, a sliding block 514 and a buffer spring 515, the vibration motor 511 is arranged at the upper end of the vertical plate 33, the cam 512 is arranged at the output end of the vibration motor 511, the vibration plate 513 is arranged at the lower end of the cam 512, the vibration plate 513 is provided with the upper side inside the side plate 2, the sliding blocks 514 are symmetrically arranged in front and back of the vibration plate 513, the lower end of the sliding block 514 is connected with the side plate 2 through the buffer spring 515, when the vibration mechanism works, after the, the cam 512 is rotated by the vibration motor 511, so that the cam 512 presses the vibration plate 513 to lower the slide block 514, so that the slide block 514 presses the buffer spring 515, and then the vibrating plate 513 drives the beating mechanism 52 to descend intermittently, so that the beating mechanism 52 beats the sound absorption integrated wallboard, and the drilled cuttings in the hole are fully dropped after the sound absorption integrated wallboard is drilled.
The vibration motor 511 and the cam 512 are connected through a spline, and the spline avoids the relative sliding between the vibration motor 511 and the cam 512.
The flapping mechanism 52 comprises a fixed sleeve 521, a sliding rod 522, a damping spring 523, a rotating rod 524, a reset spring 525, an installation frame 526 and a roller 527, wherein the lower end of a vibrating mechanism 51 is uniformly provided with the fixed sleeve 521 from front to back, the lower side of the fixed sleeve 521 is slidably provided with the sliding rod 522, the damping spring 523 is arranged between the sliding rod 522 and the fixed sleeve 521, the rotating rod 524 is bilaterally symmetrically installed at the lower end of the fixed sleeve 521, the upper end of the lower side of the rotating rod 524 is connected with the vibrating mechanism 51 through the reset spring 525, the installation frame 526 is installed at the lower ends of the sliding rod 522 and the rotating rod 524, the roller 527 is installed on the inner side of the installation frame 526 through a bearing, during specific work, the sliding rod 522 and the rotating rod 524 are driven to intermittently descend through the vibrating mechanism 51, so as to flap the sound-absorbing integrated wallboard, it is ensured that drill cuttings in, the damping of the sliding rod 522 and the rotating rod 524 is buffered through the damping spring 523 and the return spring 525 respectively, so that the damage of the sliding rod 522 and the rotating rod 524 to the sound-absorbing integrated wallboard and equipment is avoided.
The slider 522 downside bilateral symmetry is provided with the stopper, and the stopper is avoided freeing the condition that slider 522 leads to the column roll 527 to can not patting the sound absorption integrated wallboard along the gliding distance overlength of fixed cover 521.
The roller 527 outside is provided with soft rubber layer, and soft rubber layer avoids roller 527 to clap its surface of in-process fish tail to the sound absorption integrated wallboard.
The left side of the upper end of the bottom plate 1 is provided with a groove which inclines upwards from left to right, the front side and the rear side of the groove are provided with baffles, the grooves are convenient for collecting drilling cuttings after the drilling cuttings drop, and the baffles prevent the drilling cuttings from splashing in the dropping process.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. A surface treatment method for manufacturing sound-absorbing integrated wallboard is characterized by comprising the following steps: the specific surface treatment method is as follows:
s1, equipment inspection: before the sound-absorbing integrated wallboard manufacturing equipment is started to manufacture the sound-absorbing integrated wallboard, the sound-absorbing integrated wallboard is checked;
s2, feeding treatment: after the equipment inspection is finished, manually placing the plate to be processed on the fixing device (4) so that the fixing device (4) can clamp and fix the plate;
s3, drilling: after the feeding is finished, drilling the upper surface of the plate in a manual or mechanical mode;
s4, turning: after drilling is finished, the fixing device (4) is driven to rotate 180 degrees through the overturning device (3), so that the fixing device (4) drives the drilled plate to rotate 180 degrees, and the plate is overturned;
s5, flapping: after the plate is turned over, the drilling cuttings in the hole of the turned plate are flapped and cleaned through a flapping device (5);
s6, blanking collection: after the drilling cuttings in the drill hole are removed by beating, the board is manually taken down and collected, so that the sound-absorbing integrated wallboard is manufactured;
in the manufacturing process of the sound absorption integrated wallboard in the steps S1-S6, the sound absorption integrated wallboard is manufactured by adopting a specially designed device, the device specifically comprises a bottom plate (1), a side plate (2), a turnover device (3), a fixing device (4) and a beating device (5), the side plate (2) is installed at the upper end of the bottom plate (1), the turnover device (3) is arranged on the right side inside the side plate (2), the fixing device (4) is installed at the left end of the turnover device (3), the beating device (5) is arranged on the fixing device (4), and the beating device (5) is installed between the side plates (2); wherein:
the turnover device (3) comprises a turnover motor (31), a driving gear (32), a vertical plate (33), a rotating shaft (34), a tooth-missing gear (35) and a stop lever (36), the turnover motor (31) is installed on the right side of the upper end of the bottom plate (1), the driving gear (32) is installed at the output end of the turnover motor (31), the vertical plate (33) is arranged on the left side of the driving gear (32), the vertical plate (33) is installed on the upper end of the bottom plate (1), the rotating shaft (34) is installed in the middle of the vertical plate (33) through a bearing, the tooth-missing gear (35) is installed at the right end of the rotating shaft (34), the tooth-missing gear (35) is meshed with the driving gear (32;
the fixing device (4) comprises a mounting block (41), an adjusting mechanism (42) and a locking mechanism (43), the mounting block (41) is mounted at the left end of the rotating shaft (34), the adjusting mechanism (42) is symmetrically arranged at the front end and the rear end of the mounting block (41), and the locking mechanism (43) is slidably mounted on the left side of the adjusting mechanism (42);
the adjusting mechanism (42) comprises an adjusting screw rod (421), a fixing plate (422), a guide rod (423) and a locking nut (424), the adjusting screw rod (421) is installed at the end part of the installation block (41) through a bearing, the fixing plate (422) is installed in the middle of the adjusting screw rod (421) in a thread fit mode, the guide rod (423) is symmetrically arranged on the upper side and the lower side of the adjusting screw rod (421), the guide rod (423) is installed at the end part of the installation block (41), the outer side of the guide rod (423) is slidably installed in the fixing plate (422), the locking nut (424) is arranged on the outer side of the fixing plate (422), and the locking nut (424) is installed in the middle of the adjusting screw;
the locking mechanism (43) comprises a C-shaped frame (431), a dovetail block (432), a locking screw (433), a connecting rod (434), a connecting spring (435) and a locking block (436), the C-shaped frame (431) is slidably mounted on the outer side of the fixing plate (422), the dovetail blocks (432) are vertically and symmetrically mounted on the inner side of the C-shaped frame (431), the dovetail block (432) is slidably mounted in the fixing plate (422), the locking screw (433) is mounted in the middle of the outer side of the C-shaped frame (431) in a threaded fit mode, the upper end of the C-shaped frame (431) is hinged with the connecting rod (434), the upper side of the connecting rod (434) is connected with the C-shaped frame (431) through the connecting spring (435), and the locking block (436);
the flapping device (5) comprises a vibration mechanism (51) and a flapping mechanism (52), the vibration mechanism (51) is arranged on the upper side inside the side plate (2), the vibration mechanism (51) is installed at the upper end of the vertical plate (33), and the flapping mechanism (52) is installed at the lower end of the vibration mechanism (51);
flapping mechanism (52) are including fixed cover (521), slide bar (522), damping spring (523), dwang (524), reset spring (525), mounting bracket (526) and column roller (527), fixed cover (521) are evenly installed backward in the past to vibration mechanism (51) lower extreme, fixed cover (521) downside slidable mounting has slide bar (522), be provided with damping spring (523) between slide bar (522) and fixed cover (521), dwang (524) are installed to fixed cover (521) lower extreme bilateral symmetry, dwang (524) downside upper end links to each other with vibration mechanism (51) through reset spring (525), mounting bracket (526) are all installed with dwang (524) lower extreme to slide bar (522), column roller (527) are installed through the bearing to mounting bracket (526) inboard.
2. The surface treatment method for manufacturing the sound-absorbing integrated wallboard according to claim 1, wherein: the left side of the upper end of the bottom plate (1) is provided with a groove which inclines upwards from left to right, and baffles are arranged on the front side and the rear side of the groove.
3. The surface treatment method for manufacturing the sound-absorbing integrated wallboard according to claim 1, wherein: vibration mechanism (51) are including vibrating motor (511), cam (512), vibration board (513), sliding block (514) and buffer spring (515), vibrating motor (511) are installed to vertical board (33) upper end, cam (512) are installed to the output of vibrating motor (511), cam (512) lower extreme is provided with vibration board (513), vibration board (513) are provided with the inside upside of curb plate (2), sliding block (514) are installed to vibration board (513) longitudinal symmetry, sliding block (514) lower extreme passes through buffer spring (515) and links to each other with curb plate (2).
4. The surface treatment method for manufacturing the sound-absorbing integrated wallboard according to claim 1, wherein: the middle part of the left end of the vertical plate (33) is provided with a semicircular bulge.
5. The surface treatment method for manufacturing the sound-absorbing integrated wallboard according to claim 1, wherein: the side of the fixing plate (422) is provided with a clamping groove, and the outer end of the clamping groove is provided with a chamfer.
6. The surface treatment method for manufacturing the sound-absorbing integrated wallboard according to claim 1, wherein: the lower side of the sliding rod (522) is symmetrically provided with limiting blocks.
7. The surface treatment method for manufacturing the sound-absorbing integrated wallboard according to claim 1, wherein: and a soft rubber layer is arranged on the outer side of the roller (527).
8. The surface treatment method for manufacturing the sound-absorbing integrated wallboard according to claim 3, wherein: the vibration motor (511) is connected with the cam (512) through a spline.
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| CN112936444B (en) | 2022-04-08 |
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