CN112936109B - Method for preparing metal coating steel plate by shot blasting descaling - Google Patents

Method for preparing metal coating steel plate by shot blasting descaling Download PDF

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CN112936109B
CN112936109B CN202011603141.4A CN202011603141A CN112936109B CN 112936109 B CN112936109 B CN 112936109B CN 202011603141 A CN202011603141 A CN 202011603141A CN 112936109 B CN112936109 B CN 112936109B
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water
pressure water
steel plate
steel
spraying
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CN112936109A (en
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高波
安赛前
李世伟
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Northeastern University Wuxi Research Institute
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Northeastern University Wuxi Research Institute
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • B24C1/08Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
    • B24C1/086Descaling; Removing coating films
    • B08B1/12
    • B08B1/20
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • B24C1/06Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for producing matt surfaces, e.g. on plastic materials, on glass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C11/00Selection of abrasive materials or additives for abrasive blasts
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06Zinc or cadmium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/34Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
    • C23C2/36Elongated material
    • C23C2/40Plates; Strips

Abstract

A method for preparing a metal coating steel plate by shot blasting descaling belongs to the technical field of metal surface anticorrosion treatment. The method is characterized in that a high-pressure water nozzle is used, water and steel shots are fully mixed in the high-pressure water nozzle according to a certain proportion, then the pressure of the mixture is increased, the mixed water and steel shot mixture is sprayed and hit on the surface of a steel plate through the high-pressure water nozzle, and oxide skin on the surface of the steel plate is smashed and separated from the surface of the steel plate. The whole process section has no pickling link, high-pressure water and steel shots are recycled, and the whole process flow is pollution-free and environment-friendly.

Description

Method for preparing metal coating steel plate by shot blasting descaling
Technical Field
The invention relates to a method for preparing a metal coating steel plate by shot blasting descaling, belonging to the technical field of metal surface anticorrosion treatment.
Background
The surface anticorrosion treatment of the steel plate mainly comprises the following steps: the metal plate coating steel plate produced by the method has certain corrosion resistance, so the metal plate coating steel plate is widely applied to a plurality of industries such as automobiles, household appliances, communication, photovoltaics, urban traffic and the like. And some iron and steel group companies such as Bao steel, first steel, tang steel, wine steel, this steel and other large-scale united enterprises are all producing on a large scale, but the adhesion of the product at present is not strong, bending resistance is not good, and all adopt the technology of pickling to carry on the descaling and derusting to its hot rolling base plate that uses, then carry on the surface coating of alloy liquid, therefore must have serious pollution to the surrounding environment, hydrochloric acid evaporation will corrode the production facility at the same time, and waste acid and mud produced can not discharge directly, the subsequent treatment cost is very high.
Disclosure of Invention
In order to solve the technical problems, the invention provides a method for preparing a metal coating steel plate by shot blasting descaling, which can realize green environmental protection, uniform and adjustable coating, good adhesive force and stable corrosion resistance. The method is realized through the following technical scheme.
A method for preparing steel plate with metal coating by shot blasting descaling is characterized in that a high-pressure water nozzle is used, water and steel shots are fully mixed in the high-pressure water nozzle according to a certain proportion, then the pressure of the mixture is increased, the mixed water and steel shot mixture is sprayed and impacted on the surface of the steel plate through the high-pressure water nozzle, oxide skin on the surface of the steel plate is crushed and separated from the surface of the steel plate, the purpose of removing scale and rust is achieved, the natural color of a steel matrix is exposed on the surface of the steel plate, and then the surface of alloy liquid of the steel plate is coated.
In particular, in the method for manufacturing the metal-coated steel plate by shot blasting descaling, high-pressure water solid-liquid two-phase flow containing a certain amount of steel shots is sprayed and hit on the surface of the hot steel strip through a high-pressure water nozzle, and the method is divided into 4 high-pressure water shot blasting descaling sections of a rough spraying section 1, a rough spraying section 2, a fine spraying section 1 and a fine spraying section 2, wherein:
(1) The rough spraying 1 section is that high-strength alloy cast angular steel shots with the grain diameter of 0.7-0.5mm and the Rockwell hardness of 50-60HRC and water are fully mixed according to the volume ratio of 20-30; most of oxide scale on the surface of the hot strip is removed after 1 section of rough spraying, a shallow irregular pit is formed on the surface of the substrate, and a certain amount of oxide scale residue still exists in the pit;
(2) The coarse spraying 2 section is to fully mix high-strength alloy cast angular steel shots with the grain diameter of 0.35-0.45mm and the Rockwell hardness of 50-60HRC and water according to the volume ratio of 25-30; after the rough spraying 2-section spraying striking treatment, residual iron oxide scales in pits on the surface of the steel plate are basically removed completely, and dense irregular pits with small areas and slightly deep depths are formed on the surface of the steel strip;
(3) The fine spraying section 1 is to fully mix 304 stainless steel round balls with the grain diameter of 0.30-0.40mm and the Rockwell hardness of 45-50HRC and water according to the volume ratio of 20-30 to 100, then to spray and strike the mixture of water and steel balls formed by fully mixing the water and the steel balls onto a steel plate through a high-pressure water nozzle, the spraying amount of each high-pressure water nozzle is 8-10Kg/min, the pressure of the mixture of water and steel balls sprayed by the high-pressure water nozzle is 30-40MP, and the time of the steel plate passing through the fine spraying section 1 is 4-6 minutes; after 1 section of fine spraying, the scales originally existing on the surface of the steel plate and formed by the iron scale are completely removed, and uniform arc-shaped pits are basically formed;
(4) The fine spraying 2 section is that the 304 stainless steel round shot with the grain diameter of 0.20-0.30mm and the Rockwell hardness of 40-45HRC and water are fully mixed according to the volume ratio of 30 to 100, then the mixture of the water and the steel shot formed by fully mixing the water and the steel shot is sprayed and hit on the steel plate through the high-pressure water nozzles, the spraying amount of each high-pressure water nozzle is 8-10Kg/min, the pressure of the mixture of the water and the steel shot sprayed by the high-pressure water nozzles is 30-40MP, and the time of the steel plate passing through the fine spraying 2 section is 4-6 minutes; after 2 sections of fine spraying, arc-shaped pits which are uniform, compact and uniform are formed on the surface of the steel plate.
Particularly, each section of high-pressure water jet nozzles of the 4 sections of high-pressure water shot blasting descaling sections are 16 groups, each group of the high-pressure water jet nozzles is 4 and is symmetrically arranged on the upper surface and the lower surface of two sides of the steel plate, each jet nozzle is provided with two inlets and one outlet, one inlet of the two inlets is a mixed flow inlet of steel shots and water, the other inlet is a high-pressure water inlet, and the outlet is a high-speed jet outlet after the steel shots and the high-pressure water are fully mixed.
After the descaling process section, the steel strip enters a water scrubbing section, and the surface of the steel strip is further cleaned by three groups of polyamide fiber nylon brush rolls and three rinsing water paths, so that the surface of the steel strip is bright and has no residue; in order to ensure that the steel strip is not rusted within a short time after descaling and rusting, a passivation tank and a hot air drying section are installed behind a water brushing section, industrial salt water with the concentration of 10-15% is used as passivation liquid in the passivation tank, an iron box body with openings at two ends and a sealed middle part and a 4-exhaust nozzle is adopted in the hot air drying section, and the drying temperature is controlled to be about 120 ℃. The surface of the strip steel is swept by the air nozzle, so that the surface of the strip steel is dried; and automatically centering and rolling the opposite sides of the EPC, ensuring that the steel coils are rolled uniformly, and packaging and warehousing for hot dip galvanizing aluminum magnesium.
The invention achieves good effect. Mainly expressed in the following aspects.
1. The invention can ensure that the alloy liquid can be in contact with the surface of the steel plate in a larger area in the process of plating the steel plate by improving the roughness of the surface of the steel strip, so that the alloy liquid and the steel plate are better integrated, the bonding strength of an alloy layer and the steel plate in the plating process is effectively improved, and the risk of coating falling or cracking in the deep drawing or bending process of a product is avoided.
2. The whole process section has no pickling link, high-pressure water and steel shots are recycled, and oxide skin and crushed steel shot powder are used as iron ore concentrate for steel plants to recycle, so that the zero discharge standard of waste water, waste gas and solid waste is achieved. The whole process flow is pollution-free and environment-friendly.
Detailed Description
An equipment and a process for preparing a steel strip of a hot-dip galvanized aluminum-magnesium alloy on the acid-free ecological descaling rust surface of a steel strip remove the surface oxide skin of the hot steel strip through a front acid-free descaling rust equipment and adjust the surface roughness of a substrate strip so as to achieve the aim of adjusting the thickness and the adhesive force of a zinc-aluminum-magnesium coating.
The present invention is further explained below.
Test example 1
1. The test raw material is a Q235B coiled plate with the plate width of 800mm and the thickness of 4.50 mm.
2. Selecting high-strength alloy angular steel shots with the sizes of 0.6mm and 0.45mm and the hardness of 60HRC from the acid-free descaling rough spraying section 1 and the rough spraying section 2 respectively;
3. the sand feeding amount of the coarse spraying 1 section and the coarse spraying 2 section is 5Kg/min, and the high-pressure water pressure is 50MP;
4. the fine spray 1 section and the fine spray 2 section are respectively adjusted to 50MP and 40MP by using 304 stainless steel round pills with Rockwell hardness of 40-45HRC and with the diameter of 0.3mm and 0.2mm, and the high-pressure water pressure is respectively adjusted to 50MP and 40MP.
5. The descaling process speed is controlled at 30m/min.
Scale and rust removal results: the surface of the plate strip is clean and free of residues such as oxide scales, and the roughness test result of the surface of the plate strip is RA 5.0-RA 5.5.
The hot galvanizing aluminum magnesium result is as follows: the surface roughness of the plating layer with the thickness of 24-28um is RA3.2-RA3.5. The plate surface is uniform and fine as seen by naked eyes, and the hand touch feeling has frosted feeling.
Test example 2
1. The test raw material is a Q235B coiled plate with the plate width of 750mm and the thickness of 3.5 mm.
2. Respectively using high-strength alloy angular steel shots with the hardness of 55HRC and the sizes of 0.5mm and 0.35mm for the rough spraying 1 section and the rough spraying 2 section of the acid-free descaling rust, wherein the sand feeding amount is 5Kg/min, and the high-pressure water pressure is 50MP;
3. the fine spray 1 section and the fine spray 2 section are respectively adjusted to 40MP and 30MP by using 304 stainless steel round pills with Rockwell hardness of 40-45HRC and with the diameter of 0.3mm and 0.2mm, and the high-pressure water pressure is respectively adjusted to 40MP and 30MP.
4. The descaling rust process speed is controlled at 30m/min.
5. Scale and rust removal results: the surface of the plate strip is clean and free of residues such as oxide scale and the like, and the roughness test result of the surface of the plate strip is RA3.2-RA3.5.
Hot galvanizing of aluminum magnesium results: the surface roughness of the coating with the thickness of 13-18um is RA2.0-RA2.5, the surface of the coating is uniform and fine as seen by naked eyes, and the hand touch feeling has slight frosted feeling.

Claims (2)

1. A method for preparing a zinc-aluminum-magnesium metal coating steel plate by shot blasting descaling is characterized in that a high-pressure water nozzle is used, water and steel shots are fully mixed in the high-pressure water nozzle according to a certain proportion, then the pressure of the mixture is increased, the mixed water and steel shot mixture is sprayed and impacted on the surface of a hot rolled steel plate through the high-pressure water nozzle, oxide skin on the surface of the hot rolled steel plate is crushed and separated from the surface of the hot rolled steel plate,
wherein, through the high pressure water jet nozzle, the step of striking the mixture of water and shot after mixing on the hot-rolled steel plate surface of spraying is divided into 4 high pressure water ball blast descaling sections of 1 section of rough spraying, 2 sections of rough spraying, 1 section of fine spraying, 2 sections of fine spraying, wherein:
(1) The rough spraying section 1 is to fully mix high-strength alloy cast angular steel shots with the grain diameter of 0.7-0.5mm and the Rockwell hardness of 50-60HRC and water according to the volume ratio of 20-30;
(2) The 2 rough spraying section is that high-strength alloy cast angular steel shots with the grain diameter of 0.35-0.45mm and the Rockwell hardness of 50-60HRC and water are fully mixed according to the volume ratio of 25-30;
(3) The fine spraying section 1 is to fully mix 304 stainless steel round balls with the grain diameter of 0.30-0.40mm and the Rockwell hardness of 45-50HRC and water according to the volume ratio of 20-30; after 1 section of fine spraying, the scales originally existing on the surface of the hot rolled steel plate and formed by iron scales are completely removed, and uniform arc-shaped pits are basically formed;
(4) The fine spraying 2 section is that 304 stainless steel round balls with the grain diameter of 0.20-0.30mm and the Rockwell hardness of 40-45HRC and water are fully mixed according to the volume ratio of 30 to 100, then a mixture of the water and the steel balls formed by fully mixing the water and the steel balls is sprayed and impacted on the hot rolled steel plate through high-pressure water nozzles, the spraying amount of each high-pressure water nozzle is 8-10Kg/min, the pressure of the mixture of the water and the steel balls sprayed by the high-pressure water nozzles is 30-40MPa, and the time of the hot rolled steel plate passing through the fine spraying 2 section is 4-6 minutes.
2. The method for producing a zinc-aluminum-magnesium metal coated steel sheet by shot blasting descaling according to claim 1, wherein each of the 4 high-pressure water jet nozzles in the 4 high-pressure water shot blasting descaling sections has 16 groups, each group has 4 nozzles symmetrically arranged on the upper and lower surfaces of the hot-rolled steel sheet, each nozzle has two inlets and one outlet, one of the two inlets is a mixed stream inlet of the shot and the water, the other inlet is a high-pressure water inlet, and the outlet is a high-speed jet outlet after the shot and the high-pressure water are fully mixed.
CN202011603141.4A 2020-12-30 2020-12-30 Method for preparing metal coating steel plate by shot blasting descaling Active CN112936109B (en)

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CN116372817B (en) * 2023-03-29 2023-09-26 南通大学 Multifunctional robot for photovoltaic array
CN116855866A (en) * 2023-09-04 2023-10-10 扬州大发螺丝有限公司 Intelligent equipment control process for hot-dip galvanizing of double-end stud without pickling

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KR101322042B1 (en) * 2011-12-08 2013-10-28 주식회사 포스코 Descaling apparatus
CN104056865B (en) * 2013-03-19 2017-02-22 宝山钢铁股份有限公司 Steel plate surface treatment method and device
CN103481204B (en) * 2013-09-28 2016-04-06 宁波大隆机器制造有限公司 For the nozzle of high-pressure water jet normal temperature descaling process
CN203495770U (en) * 2013-09-30 2014-03-26 杭州浙大精益机电技术工程有限公司 Surface grinding material spraying and descaling device for steel pipe
CN208867003U (en) * 2018-09-19 2019-05-17 北京科技大学 A kind of strip descaling device based on impact

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