CN112935882A - Electromechanical integrated workpiece installation control device and working method - Google Patents
Electromechanical integrated workpiece installation control device and working method Download PDFInfo
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- CN112935882A CN112935882A CN202110116249.9A CN202110116249A CN112935882A CN 112935882 A CN112935882 A CN 112935882A CN 202110116249 A CN202110116249 A CN 202110116249A CN 112935882 A CN112935882 A CN 112935882A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/061—Work-clamping means adapted for holding a plurality of workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/04—Work clamping means using fluid means or a vacuum
Abstract
The invention relates to the field of chemical workpiece installation, in particular to an electromechanical integrated workpiece installation control device and a working method, and the electromechanical integrated workpiece installation control device comprises a pressing mechanism, a side pressing mechanism, a synchronous unclamping mechanism, a length adapting mechanism, a quantitative moving mechanism, a supporting table and an L-shaped guide sliding plate, wherein the pressing mechanism and the side pressing mechanism are used for pressing workpieces so as to process multilayer workpieces, the cutting efficiency is high, the synchronous unclamping mechanism drives the pressing mechanism and the side pressing mechanism to move simultaneously so as to simultaneously loosen the workpieces, the quantitative moving mechanism is convenient for pushing the workpieces and simultaneously press the workpieces, the conventional mode of simultaneously controlling the pressing mechanism and the side pressing mechanism to unclamp and clamp the workpieces through a controller is replaced, and the control error of the controller due to the control of the movement of the two mechanisms is avoided, and the opening distance is easy to control, the workpiece is prevented from shaking due to excessive loose clamping, and a large amount of time of workers is saved.
Description
Technical Field
The invention relates to the field of chemical workpiece installation, in particular to an electromechanical integrated workpiece installation control device and a working method.
Background
Conventional processing cutting process to the work piece, often begin to cut the both ends of a plurality of work piece and go on cutting off the tie, the workman propelling movement work piece of being convenient for, and just cut off the tie once through opening the both ends of work piece, often need cut off the work piece when, need accurate promotion work piece, it is not enough when avoiding cutting the time length at last time, and cause a large amount of wastes of work piece, and promote the work piece through the workman accuracy, often consume a large amount of time and energy of workman, and the conventional mode that compresses tightly work piece side and top, although can once only process multilayer work piece, but both sides compress tightly the back simultaneously, open simultaneously again, and the distance of opening is difficult to control, make the work piece take place to rock, often can waste workman's a large amount of time.
Chinese patent application No.: CN 201620611772.3; the utility model discloses a steel section blank cutting device for a half-axle sleeve, which is characterized in that a pressing piece is arranged to press the steel section blank, so that when a saw blade cuts the steel section blank, the stability of the steel section blank is ensured, the section is more orderly, the quality of the steel section blank is ensured, and the quality of the half-axle sleeve is improved; through setting up the cushion rubber layer, when guaranteeing to compress tightly the piece and compress tightly the steel section blank, can not cause the damage to the surface of steel section blank.
This solution has the following drawbacks:
1. although this scheme can compress tightly and cut the steel section blank, but can only compress tightly one deck steel section blank, and can't recompress one deck steel section blank, if meet the blank diameter less, through this kind of mode that can only the individual layer compress tightly, often can make cutting inefficiency, increased workman's working time.
2. The problem that when the workpiece is required to be accurately pushed when the workpiece is processed cannot be solved, the waste of time and energy of workers is caused.
3. The problem that the opening distance is difficult to control cannot be solved, so that the workpiece shakes, and a large amount of time of workers is wasted.
Disclosure of Invention
The invention aims to provide an electromechanical integrated workpiece mounting control device and a working method.
In order to achieve the purpose, the invention adopts the following technical scheme:
provides an electromechanical integrated workpiece installation control device, which comprises a pressing mechanism, a lateral pressing mechanism, a synchronous loose clamping mechanism, a length adaptation mechanism, a quantitative moving mechanism, a supporting table and an L-shaped guide sliding plate, wherein the supporting table is placed on the ground, the L-shaped guide sliding plate is fixedly arranged on the table top of the supporting table, the lateral surface of the L-shaped guide sliding plate is provided with a plurality of reinforcing ribs, a plurality of workpieces are placed in the L-shaped guide sliding plate, the lateral pressing mechanism for pressing the lateral surface of the workpieces is fixedly arranged on the supporting table, a pressing mechanism for pressing the top of the workpiece is fixedly arranged on the supporting table, a synchronous unclamping mechanism for opening and closing the pressing mechanism and the side pressing mechanism simultaneously is fixedly arranged on the L-shaped guide sliding plate, the length adapting mechanism for adapting to a plurality of workpieces is fixedly arranged on the quantitative moving mechanism, and the quantitative moving mechanism for pushing the length adapting mechanism is fixedly arranged on the supporting platform.
Further, the side pressing mechanism comprises a first pressing cylinder, a first supporting seat, a first anti-skidding pressing plate, two first guide pillars, first linear bearings, a first sliding seat and first sliding rails, wherein the two first sliding rails are fixedly installed on the table board of the supporting table, the two first sliding seats can be installed on the two first sliding rails in a sliding mode, the first supporting seat is fixedly installed at the tops of the two first sliding seats, the two first linear bearings are fixedly installed on the first supporting seat, the two first guide pillars can be installed on the two first linear bearings in a sliding mode, the first pressing cylinder is fixedly installed on the first supporting seat, the output end of the first pressing cylinder is fixedly connected with the first anti-skidding pressing plate, one ends of the two first guide pillars are fixedly connected with the first anti-skidding pressing plate, and the first supporting seat is in transmission connection with the synchronous unclamping mechanism.
Further, the pressing mechanism comprises a second pressing cylinder, a second supporting seat, a second anti-skid pressing plate, two second guide pillars, second linear bearings, second sliding seats, second sliding rails and supporting tubes, wherein the two supporting tubes are vertically and fixedly arranged on the table top of the supporting table, the two second sliding rails are respectively and fixedly arranged on the two supporting tubes, the two second sliding seats can be slidably arranged on the two second sliding rails, the second supporting seat is fixedly arranged on the two second sliding seats, the two second linear bearings are fixedly arranged on the second supporting seat, the two second guide pillars can be slidably arranged on the two second linear bearings, the second pressing cylinder is fixedly arranged on the second supporting seat, and the output end of the second pressing cylinder is fixedly connected with the second anti-skidding pressing plate, one ends of the two second guide pillars are fixedly connected with the second anti-skidding pressing plate, and the second supporting seat is in transmission connection with the synchronous loosening mechanism.
Further, synchronous loose clamp mechanism includes actuating mechanism, connecting sleeve, two reference columns, location plectane and hinge bar, two reference columns are fixed mounting respectively on second supporting seat and first supporting seat, be provided with the strengthening rib of being connected with the reference column on the first supporting seat, the one end of two hinge bars all can the pivoted be installed on two reference columns, set up the commentaries on classics hole that supplies the reference column to pass on every hinge bar, two location plectanes are fixed mounting respectively on two reference columns, and the inboard of every location plectane contacts with one side of hinge bar, the inner of two hinge bars is inserted and is established in the connecting sleeve, and connecting sleeve fixed mounting is on actuating mechanism, actuating mechanism fixed mounting is on L shape guide slide.
Further, actuating mechanism includes the propelling movement hydro-cylinder, a supporting plate, the standpipe, the push pedal, two third linear bearing and third guide pillar, push pedal fixed mounting is on adapter sleeve, two third guide pillars are the slope setting, and the one end fixed mounting of two third guide pillars is on the push pedal, two third linear bearing fixed mounting are in the backup pad, two third guide pillars and two third linear bearing sliding connection, propelling movement hydro-cylinder fixed mounting is in the backup pad, the output and the push pedal fixed connection of propelling movement hydro-cylinder, backup pad fixed mounting is on the standpipe, standpipe fixed mounting is on L shape slide guide plate.
Further, length adaptation mechanism includes the chucking ware, first connecting plate, support baffle and a plurality of pushing ram, first connecting plate fixed mounting is on quantitative moving mechanism, and support the baffle and be the top of vertical fixed mounting at first connecting plate, a plurality of pushing ram can the gliding installation on supporting the baffle, set up on the support baffle and supply a plurality of to push away the gliding a plurality of slide opening of post, and a plurality of slide opening is array distribution along the length and the width direction that support the baffle, a top at the support baffle for carry out the chucking ware fixed mounting of chucking to a plurality of pushing ram, the ring groove of a plurality of confession chucking ware chucking has all been seted up on every pushing ram.
Further, the chucking ware includes first baffle, the second connecting plate, two extension pipes, fourth linear bearing, fourth guide pillar and a plurality of group card strip, two extension pipes are vertical fixed mounting at the top of supporting the baffle, first baffle fixed mounting is at the top of two extension pipes, the equal fixed mounting of two fourth linear bearing is on first baffle, and two fourth guide pillars can be gliding installs on two fourth linear bearing, and second connecting plate fixed mounting is in the bottom of two fourth guide pillars, the equal fixed mounting of a plurality of groups card strip is in the bottom of second connecting plate, and a plurality of groups card strip is along the length direction evenly distributed of second connecting plate, and a plurality of groups card strip respectively with a plurality of rows push away post one-to-one, every group card strip is two, the clearance between two card strips equals with ring groove's diameter, and the bottom of every card strip is the chamfer structure.
Further, quantitative moving mechanism includes push mechanism, second baffle, conveying board and two fifth guide pillars, and second baffle fixed mounting is at the top of brace table, and the second baffle is passed to the one end of two fifth guide pillars, sets up the guide hole that supplies the fifth guide pillar to pass on the second baffle, the other end and the conveying board fixed connection of two fifth guide pillars, and first connecting plate fixed mounting is on conveying board for push mechanism fixed mounting who promotes conveying board is in the bottom of brace table.
Further, push mechanism includes driving motor, the ejector pad, two double-deck sprockets, transmission rod and four rod seats, one side and the conveying board contact of ejector pad, two double-deck sprockets are connected through two chain drive, and ejector pad fixed mounting is on two chains, and set up the bar breach that is used for dodging the chain on the mesa of brace table, set up the bar breach that is used for dodging the chain on the L shape slide guide, two double-deck sprockets are fixed mounting respectively on two transmission rods, and every transmission rod homoenergetic pivoted is installed on two rod seats, the equal fixed mounting of four rod seats is on the brace table, driving motor's output passes through the one end fixed connection of shaft coupling and transmission rod, and driving motor passes through motor seat fixed mounting on the brace table.
The working method of the electromechanical integrated workpiece mounting control device is characterized by comprising the following steps of:
the method comprises the following steps: the length adapting mechanism adapts to the length of the workpiece;
the left ends of a plurality of workpieces are pushed flat, so that the left ends of the workpieces are in the same horizontal plane, the second connecting plate is pulled upwards to drive a plurality of groups of clamping strips to move upwards, the groups of clamping strips are separated from a plurality of push columns, the push columns can be pushed, and then the push columns are pushed, so that the left ends of the push columns are in contact with the right ends of the workpieces, after the push columns are pushed, the second connecting plate is put down to enable the two clamping strips to penetrate through the longitudinally arranged push columns, so that the two clamping strips are clamped in the annular clamping groove, the push columns cannot move left and right, the push columns are fixed, the problem that the two ends of the workpieces need to be cut flat when a conventional workpiece is machined at first is avoided, and enough length is reserved for the last cutting is solved;
step two: compressing the bottommost layer of the workpiece;
then, a worker controls the first pressing cylinder to work by using the controller, so that the first pressing cylinder pushes the first anti-skidding pressing plate to move, the first anti-skidding pressing plate tightly presses the row of workpieces positioned at the bottommost part on the L-shaped guide sliding plate, and the row of workpieces at the bottommost part are fixed;
step three: integrally pressing the workpiece;
after the side pressing mechanisms are pressed, workers use the controller to control the second pressing air cylinder to work, the second pressing air cylinder pushes the second anti-skidding pressing plate to move downwards, the second anti-skidding pressing plate is pressed on a plurality of workpieces in the topmost row, the workpieces in the previous row are clamped between two workpieces in the next row, the workpieces are pressed left and right, the tops of the workpieces are pressed through the pressing mechanisms, and all the workpieces are fastened;
step four: loosening the whole workpiece;
through workman start control ware, the controller control propelling movement hydro-cylinder carries out work, make the output of propelling movement hydro-cylinder promote the push plate, make the push plate drive connecting sleeve and move, the third guide pillar will upwards slide along third linear bearing, promote connecting sleeve through the push plate, make connecting sleeve promote two hinge bars, make two hinge bars keep away from each other, and when two hinge bars kept away from each other, will make a hinge bar promote the second supporting seat upward movement, the second anti-skidding clamp plate is not compressing tightly the work piece, another hinge bar promotes first supporting seat and moves right, first anti-skidding clamp plate is not compressing tightly the work piece
Step five: the workpiece is pushed;
the controller is used for controlling the transmission rod to work, the driving motor drives the transmission rod to rotate, the transmission rod drives the double-layer chain wheel to rotate, the double-layer chain wheel drives the chains to rotate, the two chains drive the push block to move, the push block pushes the conveying plate to move, the controller controls the driving motor to start once, the driving motor drives the double-layer chain wheel to rotate for a plurality of circles, the push block drives the conveying plate to move for a certain distance, the conveying plate drives the fifth guide pillar to move along the guide hole of the second guide plate, the conveying plate drives the first connecting plate to move, and the push pillars push the workpieces to move for a certain distance;
step six: the workpiece is integrally pressed;
after a plurality of work piece removed the completion, rethread controller control actuating mechanism drives the adapter sleeve and resets for two hinge bars drive pushing down mechanism and side pressure mechanism and move, make pushing down mechanism and side pressure mechanism compress tightly a plurality of work piece again, other equipment of rethread controller control work, and then process the work piece.
The invention has the beneficial effects that:
1. this mechatronic work piece installation controlling means compresses tightly the work piece through pushing down mechanism and side pressure mechanism, and then can process multilayer work piece for cutting efficiency is high, has reduced workman's working time.
2. The synchronous loose clamp mechanism drives the pressing mechanism and the side pressing mechanism to move simultaneously, so that the pressing mechanism and the side pressing mechanism loosen workpieces simultaneously, the quantitative moving mechanism is convenient to push the workpieces, the workpieces are compressed simultaneously, the mode that the pressing mechanism and the side pressing mechanism are controlled simultaneously to loosen clamps and clamp by a controller is replaced conventionally, the control error of the controller due to the fact that the two mechanisms are controlled to move is avoided, the opening distance is easy to control, the phenomenon that the workpieces are shaken due to too much loose clamps is avoided, and a large amount of time of workers is saved.
3. The left end and the right-hand member contact of a plurality of work piece through a plurality of pushing column, rethread start-up chucking ware for chucking location is carried out to a plurality of pushing column to the chucking ware, has avoided conventional beginning to add man-hour to the work piece, need all cut the tie with both ends, has left sufficient length for last cutting, does not need the work piece to be promoted by the accuracy, has avoided consuming workman time and energy.
4. And the length adapting mechanism is accurately pushed by the quantitative moving mechanism, so that the length adapting mechanism accurately pushes the workpiece, and the machining precision of the workpiece is further improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is an exploded perspective view of the lateral pressing mechanism;
FIG. 4 is an exploded perspective view of the hold-down mechanism;
FIG. 5 is a partial perspective view of the present invention;
FIG. 6 is an exploded perspective view of the synchronized unclamping mechanism;
FIG. 7 is a perspective view of the length adjustment mechanism;
FIG. 8 is a perspective view of the pushing rod;
FIG. 9 is an exploded perspective view of the fastener;
FIG. 10 is a partial perspective view of the present invention;
FIG. 11 is a schematic perspective view of the pushing mechanism;
in the figure:
1. a pressing mechanism; 1a, a second guide pillar; 1b, a second linear bearing; 1c, a second pressing cylinder; 1d, a second supporting seat; 1e, a second slide; 1f, a second slide rail; 1h, a second anti-skid pressure plate; 1i, supporting a tube;
2. a lateral pressing mechanism; 2a, a first guide pillar; 2b, a first linear bearing; 2c, a first compaction cylinder; 2d, a first supporting seat; 2e, a first slide; 2f, a first slide rail; 2h, a first anti-skid pressure plate;
3. a synchronous unclamping mechanism; 3a, a driving mechanism; 3a1, third linear bearing; 3a2, third guide pillar; 3a3, pushing the oil cylinder; 3a4, support plate; 3a5, standpipe; 3a6, push plate; 3b, a hinge rod; 3c, connecting a sleeve; 3d, positioning columns; 3e, positioning a circular plate;
4. a length adaptation mechanism; 4a, a clamping device; 4a1, extension tube; 4a2, a first guide plate; 4a3, fourth linear bearing; 4a4, a fourth guide post; 4a5, card strip; 4a6, a second connecting plate; 4b, pushing the column; 4b1, ring card slot; 4c, a first connecting plate; 4d, supporting the guide plate;
5. a quantitative moving mechanism; 5a, a pushing mechanism; 5a1, double layer sprocket; 5a2, a driving motor; 5a3, a driving stick; 5a4, stick base; 5a5, a push block; 5b, a second guide plate; 5c, a fifth guide pillar; 5d, a transmission plate;
6. a workpiece;
7. a support table;
8. l-shaped guide sliding plate.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some components of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product.
Referring to fig. 1 to 11, an electromechanical integrated workpiece mounting control device comprises a pressing mechanism 1, a side pressing mechanism 2, a synchronous unclamping mechanism 3, a length adapting mechanism 4, a quantitative moving mechanism 5, a support table 7 and an L-shaped guide slide plate 8, wherein the support table 7 is placed on the ground, the L-shaped guide slide plate 8 is fixedly mounted on the table top of the support table 7, a plurality of reinforcing ribs are arranged on the side surface of the L-shaped guide slide plate 8, a plurality of workpieces 6 are placed in the L-shaped guide slide plate 8, the side pressing mechanism 2 for pressing the side surface of the workpieces 6 is fixedly mounted on the support table 7, the pressing mechanism 1 for pressing the top of the workpieces 6 is fixedly mounted on the support table 7, the synchronous unclamping mechanism 3 for opening and closing the pressing mechanism 1 and the side pressing mechanism 2 simultaneously is fixedly mounted on the L-shaped guide slide plate 8, the length adapting mechanism 4 for adapting to the plurality of workpieces 6 is fixedly mounted on the quantitative, the quantitative movement mechanism 5 for pushing the length adaptation mechanism 4 is fixedly installed on the support table 7.
The lateral pressing mechanism 2 comprises a first pressing cylinder 2c, a first supporting seat 2d, a first anti-skid pressing plate 2h, two first guide pillars 2a, first linear bearings 2b, first sliding seats 2e and first sliding rails 2f, wherein the two first sliding rails 2f are fixedly arranged on the table surface of the supporting table 7, the two first sliding seats 2e are slidably arranged on the two first sliding rails 2f, the first supporting seat 2d is fixedly arranged at the tops of the two first sliding seats 2e, the two first linear bearings 2b are fixedly arranged on the first supporting seat 2d, the two first guide pillars 2a are slidably arranged on the two first linear bearings 2b, the first pressing cylinder 2c is fixedly arranged on the first supporting seat 2d, the output end of the first pressing cylinder 2c is fixedly connected with the first anti-skid pressing plate 2h, one end of the two first guide pillars 2a is fixedly connected with the first anti-skid pressing plate 2h, and the first supporting seat 2d is in transmission connection with the synchronous unclamping mechanism 3. When needs are fixed a plurality of work piece 6, use the first cylinder 2c that compresses tightly of controller control to work through the workman for first cylinder 2c that compresses tightly promotes first anti-skidding clamp plate 2h and moves, makes first anti-skidding clamp plate 2h will be located the crowded tight on L shape guide plate 8 of one row of work piece 6 of bottommost, and then accomplishes the fixed of one row of work piece 6 of bottommost.
The pressing mechanism 1 comprises a second pressing cylinder 1c, a second supporting seat 1d, a second anti-skid pressing plate 1h, two second guide pillars 1a, second linear bearings 1b, second sliding seats 1e, second sliding rails 1f and supporting tubes 1i, wherein the two supporting tubes 1i are vertically and fixedly arranged on the table top of the supporting table 7, the two second sliding rails 1f are respectively and fixedly arranged on the two supporting tubes 1i, the two second sliding seats 1e are slidably arranged on the two second sliding rails 1f, the second supporting seat 1d is fixedly arranged on the two second sliding seats 1e, the two second linear bearings 1b are fixedly arranged on the second supporting seat 1d, the two second guide pillars 1a are slidably arranged on the two second linear bearings 1b, the second pressing cylinder 1c is fixedly arranged on the second supporting seat 1d, and the output end of the second pressing cylinder 1c is fixedly connected with the second anti-skid pressing plate 1h, one end of each of the two second guide posts 1a is fixedly connected with the second anti-skid pressing plate 1h, and the second supporting seat 1d is in transmission connection with the synchronous unclamping mechanism 3. After side pressure mechanism 2 compresses tightly, the rethread workman uses the controller to control the second and compresses tightly cylinder 1c and carries out work, make second compress tightly cylinder 1c and promote second non-slip clamp 1h downstream, make second non-slip clamp 1h compress tightly on a plurality of work piece 6 of top row, the chucking of the work piece 6 of last row is between two work pieces 6 of next row, and then realize compressing tightly about work piece 6, compress tightly the top of a plurality of work piece 6 through pushing down mechanism 1, and then accomplish the fastening of all work pieces 6.
The synchronous unclamping mechanism 3 comprises a driving mechanism 3a, a connecting sleeve 3c, two positioning columns 3d, positioning circular plates 3e and hinge rods 3b, wherein the two positioning columns 3d are respectively and fixedly arranged on a second supporting seat 1d and a first supporting seat 2d, the first supporting seat 2d is provided with a reinforcing rib connected with the positioning columns 3d, one ends of the two hinge rods 3b are respectively and rotatably arranged on the two positioning columns 3d, each hinge rod 3b is provided with a rotating hole for the positioning column 3d to pass through, the two positioning circular plates 3e are respectively and fixedly arranged on the two positioning columns 3d, and the inner side of each positioning circular plate 3e is in contact with one side of the hinge rod 3b, the inner ends of the two hinge rods 3b are inserted into the connecting sleeve 3c, and the connecting sleeve 3c is fixedly arranged on the driving mechanism 3a, and the driving mechanism 3a is fixedly arranged on the L-shaped guide sliding plate 8. The coupling sleeve 3c is pushed by the drive mechanism 3a, so that the coupling sleeve 3c pushes the two articulated rods 3b, so that the two articulated rods 3b are moved away from each other, when the two hinged rods 3b are far away from each other, one hinged rod 3b pushes the second supporting seat 1d to move upwards, the other hinged rod 3b pushes the first supporting seat 2d to move rightwards, and then the quantitative moving mechanism 5 is controlled by the controller to move, so that the quantitative moving mechanism 5 drives the length adapting mechanism 4 to move, the length adapting mechanism 4 drives a plurality of workpieces 6 to move, when the workpieces 6 are completely moved, the controller controls the driving mechanism 3a to drive the connecting sleeve 3c to reset, so that the two hinged rods 3b drive the pressing mechanism 1 and the side pressing mechanism 2 to move, and the pressing mechanism 1 and the side pressing mechanism 2 compress the workpieces 6 again.
The driving mechanism 3a comprises a pushing cylinder 3a3, a supporting plate 3a4, a vertical tube 3a5, a pushing plate 3a6, two third linear bearings 3a1 and a third guide post 3a2, wherein the pushing plate 3a6 is fixedly mounted on the connecting sleeve 3c, the two third guide posts 3a2 are obliquely arranged, one end of each of the two third guide posts 3a2 is fixedly mounted on the pushing plate 3a6, the two third linear bearings 3a1 are fixedly mounted on the supporting plate 3a4, the two third guide posts 3a2 are slidably connected with the two third linear bearings 3a1, the pushing cylinder 3a3 is fixedly mounted on the supporting plate 3a4, the output end of the pushing cylinder 3a3 is fixedly connected with the pushing plate 3a6, the supporting plate 3a4 is fixedly mounted on the vertical tube 3a5, and the vertical tube 3a5 is fixedly mounted on the L-shaped guide sliding plate 8. When the pressing mechanism 1 and the side pressing mechanism 2 need to simultaneously press a plurality of workpieces 6, the worker controls the pushing cylinder 3a3 to work by using the controller, so that the output end of the pushing cylinder 3a3 pushes the pushing plate 3a6, the pushing plate 3a6 drives the connecting sleeve 3c to move, and the third guide post 3a2 slides upwards along the third linear bearing 3a 1.
The clamping device 4a comprises a first guide plate 4a2, a second connecting plate 4a6, two extension pipes 4a1, a fourth linear bearing 4a3, a fourth guide post 4a4 and a plurality of sets of clamping strips 4a5, wherein the two extension pipes 4a1 are vertically and fixedly mounted on the top of the support guide plate 4d, the first guide plate 4a2 is fixedly mounted on the top of the two extension pipes 4a1, the two fourth linear bearings 4a3 are fixedly mounted on the first guide plate 4a2, the two fourth guide posts 4a4 are slidably mounted on the two fourth linear bearings 4a3, the second connecting plate 4a6 is fixedly mounted on the bottom of the two fourth guide posts 4a4, a plurality of sets of clamping strips 4a5 are fixedly mounted on the bottom of the second connecting plate 4a6, a plurality of sets of clamping strips 4a5 are uniformly distributed along the length direction of the second connecting plate 4a6, a plurality of clamping strips 4a5 correspond to a plurality of rows of pushing posts 4b, and a5 is one by one, the gap between the two clamping strips 4a5 is equal to the diameter of the ring-shaped clamping groove 4b1, and the bottom of each clamping strip 4a5 is in a chamfer structure. When a plurality of pushing posts 4b need to be pushed, the second connecting plate 4a6 drives a plurality of groups of clamping strips 4a5 to move upwards by pulling the second connecting plate 4a6 upwards, so that the plurality of groups of clamping strips 4a5 are separated from the plurality of pushing posts 4b, and the plurality of pushing posts 4b can be pushed;
after the pushing posts 4b are pushed, the second connecting plate 4a6 is put down, so that the two clamping strips 4a5 penetrate through the pushing posts 4b in the longitudinal row, the two clamping strips 4a5 are clamped in the annular clamping groove 4b1, the pushing posts 4b cannot move left and right, and the pushing posts 4b are fixed.
The quantitative moving mechanism 5 comprises a pushing mechanism 5a, a second guide plate 5b, a conveying plate 5d and two fifth guide pillars 5c, the second guide plate 5b is fixedly installed at the top of the supporting table 7, one ends of the two fifth guide pillars 5c penetrate through the second guide plate 5b, a guide hole for the fifth guide pillar 5c to penetrate through is formed in the second guide plate 5b, the other ends of the two fifth guide pillars 5c are fixedly connected with the conveying plate 5d, and a first connecting plate 4c is fixedly installed on the conveying plate 5d and used for pushing the pushing mechanism 5a of the conveying plate 5d to be fixedly installed at the bottom of the supporting table 7. The pushing mechanism 5a drives the conveying plate 5d to move, so that the conveying plate 5d drives the fifth guide pillar 5c to move along the guide hole of the second guide plate 5b, and the conveying plate 5d drives the first connecting plate 4c to move.
The pushing mechanism 5a comprises a driving motor 5a2, a pushing block 5a5, two double-layer chain wheels 5a1, a transmission stick 5a3 and four stick seats 5a4, one side of the pushing block 5a5 is contacted with the transmission plate 5d, the two double-layer chain wheels 5a1 are in transmission connection through two chains, the push block 5a5 is fixedly arranged on the two chains, the table surface of the support table 7 is provided with a strip-shaped notch for avoiding the chains, the L-shaped guide sliding plate 8 is provided with a strip-shaped notch for avoiding the chains, the two double-layer chain wheels 5a1 are respectively and fixedly arranged on the two transmission rods 5a3, and every transmission rod 5a3 all can be installed on two rod seats 5a4 by pivoted, four rod seats 5a4 are all fixed mounting on supporting bench 7, the output of driving motor 5a2 passes through shaft coupling and transmission rod 5a 3's one end fixed connection, and driving motor 5a2 passes through motor cabinet fixed mounting on supporting bench 7. Work is carried out through controller control 5a, make driving motor 5a2 drive transmission rod 5a3 and rotate, transmission rod 5a3 will drive double-deck sprocket 5a1 and rotate, double-deck sprocket 5a1 will drive the chain and rotate, two chains drive ejector pad 5a5 and move, make ejector pad 5a5 promote conveying plate 5d and move, make conveying plate 5d drive length adaptation mechanism 4 and move, drive double-deck sprocket 5a1 pivoted number of turns through adjusting driving motor 5a2, and then adjust the distance that the chain drove ejector pad 5a5 and move, start once through controller control driving motor 5a2, driving motor 5a2 drives double-deck sprocket 5a1 and rotates the number of turns, make ejector pad 5a5 drive conveying plate 5d and move a section distance.
The working method of the electromechanical integrated workpiece mounting control device is characterized by comprising the following steps of:
the method comprises the following steps: the length adapting mechanism adapts to the length of the workpiece 6;
the left ends of a plurality of workpieces 6 are pushed to be flat, so that the left ends of the workpieces 6 are in the same horizontal plane, the second connecting plate 4a6 is pulled upwards, the second connecting plate 4a6 drives a plurality of groups of clamping strips 4a5 to move upwards, so that a plurality of groups of clamping strips 4a5 are separated from a plurality of pushing columns 4b, so that a plurality of pushing columns 4b can be pushed, a plurality of pushing columns 4b are pushed, the left ends of a plurality of pushing columns 4b are in contact with the right ends of a plurality of workpieces 6, after the pushing columns 4b are pushed, the second connecting plate 4a6 is put down, so that two clamping strips 4a5 penetrate through the plurality of pushing columns 4b in longitudinal row, the two clamping strips 4a5 are clamped in the annular clamping groove 4b1, the pushing columns 4b cannot move left and right, the fixing of the pushing columns 4b is realized, the situation that the two ends of the workpieces 6 are required to be cut flat when the workpieces 6 are machined at first in a conventional method is avoided, sufficient length is left for the last cut;
step two: compressing the bottommost layer of the workpiece;
then, a worker controls the first pressing cylinder 2c to work by using the controller, so that the first pressing cylinder 2c pushes the first anti-skidding pressing plate 2h to move, the first anti-skidding pressing plate 2h tightly extrudes the row of workpieces 6 at the bottommost part on the L-shaped guide sliding plate 8, and the row of workpieces 6 at the bottommost part are fixed;
step three: integrally pressing the workpiece;
after the lateral pressing mechanism 2 is pressed, a worker controls the second pressing cylinder 1c to work by using the controller, so that the second pressing cylinder 1c pushes the second anti-skidding pressing plate 1h to move downwards, the second anti-skidding pressing plate 1h is pressed on the plurality of workpieces 6 in the topmost row, the workpieces 6 in the previous row are tightly clamped between the two workpieces 6 in the next row, the workpieces 6 are pressed left and right, the tops of the plurality of workpieces 6 are pressed by the pressing mechanism 1, and all the workpieces 6 are fastened;
step four: loosening the whole workpiece;
through the worker starting controller, the controller controls the pushing oil cylinder 3a3 to work, the output end of the pushing oil cylinder 3a3 pushes the pushing plate 3a6, the pushing plate 3a6 drives the connecting sleeve 3c to move, the third guide pillar 3a2 slides upwards along the third linear bearing 3a1, the connecting sleeve 3c is pushed through the pushing plate 3a6, the connecting sleeve 3c pushes the two hinged rods 3b, the two hinged rods 3b are far away from each other, when the two hinged rods 3b are far away from each other, one hinged rod 3b pushes the second supporting seat 1d to move upwards, the second anti-skidding pressing plate 1h is not pressing the workpiece 6, the other hinged rod 3b pushes the first supporting seat 2d to move rightwards, and the first anti-skidding pressing plate 2h is not pressing the workpiece 6
Step five: the workpiece is pushed;
then, the controller controls the driving motor 5a2 to drive the driving rod 5a3 to rotate, the driving rod 5a3 drives the double-layer chain wheel 5a1 to rotate, the double-layer chain wheel 5a1 drives the chains to rotate, the two chains drive the pushing block 5a5 to move, the pushing block 5a5 pushes the conveying plate 5d to move, the controller controls the driving motor 5a2 to start once, the driving motor 5a2 drives the double-layer chain wheel 5a1 to rotate for several circles, the pushing block 5a5 drives the conveying plate 5d to move for a certain distance, the conveying plate 5d drives the fifth guide pillar 5c to move along the guide hole of the second guide plate 5b, the conveying plate 5d drives the first connecting plate 4c to move, and the pushing pillars 4b push the workpieces 6 to move for a certain distance;
step six: the workpiece is integrally pressed;
after the workpieces 6 are moved, the controller controls the driving mechanism 3a to drive the connecting sleeve 3c to reset, the two hinged rods 3b drive the pressing mechanism 1 and the side pressing mechanism 2 to move, the pressing mechanism 1 and the side pressing mechanism 2 compress the workpieces 6 again, and the controller controls other devices to work to process the workpieces.
The working principle is as follows: when a plurality of workpieces 6 need to be machined, firstly, a plurality of workpieces 6 are placed in an L-shaped guide sliding plate 8 by a worker, the left ends of the plurality of workpieces 6 are pushed to be flat, the left ends of the plurality of workpieces 6 are in the same horizontal plane, the second connecting plate 4a6 is pulled upwards, the second connecting plate 4a6 drives a plurality of groups of clamping strips 4a5 to move upwards, the plurality of groups of clamping strips 4a5 are separated from a plurality of pushing columns 4b, the plurality of pushing columns 4b can be pushed, the plurality of pushing columns 4b are pushed, the left ends of the plurality of pushing columns 4b are contacted with the right ends of the plurality of workpieces 6, after the plurality of pushing columns 4b are pushed, the second connecting plate 4a6 is put down, the two clamping strips 4a5 penetrate through the plurality of pushing columns 4b in a longitudinal row, the two clamping strips 4a5 are clamped in an annular clamping groove 4b1, and the pushing columns 4b cannot move left and right, the push column 4b is fixed, so that the problem that two ends of the workpiece 6 need to be cut flat when the workpiece is machined at the beginning in a conventional way is solved, and enough length is reserved for the last cutting;
then, a worker controls the first pressing cylinder 2c to work by using the controller, so that the first pressing cylinder 2c pushes the first anti-skidding pressing plate 2h to move, the first anti-skidding pressing plate 2h tightly extrudes the row of workpieces 6 at the bottommost part on the L-shaped guide sliding plate 8, and the row of workpieces 6 at the bottommost part are fixed;
after the lateral pressing mechanism 2 is pressed, a worker controls the second pressing cylinder 1c to work by using the controller, so that the second pressing cylinder 1c pushes the second anti-skidding pressing plate 1h to move downwards, the second anti-skidding pressing plate 1h is pressed on the plurality of workpieces 6 in the topmost row, the workpieces 6 in the previous row are tightly clamped between the two workpieces 6 in the next row, the workpieces 6 are pressed left and right, the tops of the plurality of workpieces 6 are pressed by the pressing mechanism 1, and all the workpieces 6 are fastened;
then, the controller is started by a worker, the controller controls the pushing oil cylinder 3a3 to work, the output end of the pushing oil cylinder 3a3 pushes the pushing plate 3a6, the pushing plate 3a6 drives the connecting sleeve 3c to move, the third guide pillar 3a2 slides upwards along the third linear bearing 3a1, the connecting sleeve 3c is pushed by the pushing plate 3a6, the connecting sleeve 3c pushes the two hinge rods 3b, the two hinge rods 3b are far away from each other, when the two hinge rods 3b are far away from each other, one hinge rod 3b pushes the second supporting seat 1d to move upwards, the second anti-skidding pressing plate 1h is not pressing the workpiece 6, the other hinge rod 3b pushes the first supporting seat 2d to move rightwards, and the first anti-skidding pressing plate 2h is not pressing the workpiece 6;
then, the controller controls the driving motor 5a2 to drive the driving rod 5a3 to rotate, the driving rod 5a3 drives the double-layer chain wheel 5a1 to rotate, the double-layer chain wheel 5a1 drives the chains to rotate, the two chains drive the pushing block 5a5 to move, the pushing block 5a5 pushes the conveying plate 5d to move, the controller controls the driving motor 5a2 to start once, the driving motor 5a2 drives the double-layer chain wheel 5a1 to rotate for several circles, the pushing block 5a5 drives the conveying plate 5d to move for a certain distance, the conveying plate 5d drives the fifth guide pillar 5c to move along the guide hole of the second guide plate 5b, the conveying plate 5d drives the first connecting plate 4c to move, and the pushing pillars 4b push the workpieces 6 to move for a certain distance;
after the workpieces 6 are moved, the controller controls the driving mechanism 3a to drive the connecting sleeve 3c to reset, the two hinged rods 3b drive the pressing mechanism 1 and the side pressing mechanism 2 to move, the pressing mechanism 1 and the side pressing mechanism 2 compress the workpieces 6 again, and the controller controls other devices to work to process the workpieces.
Claims (10)
1. An electromechanical integrated workpiece installation control device is characterized by comprising a pressing mechanism (1), a side pressing mechanism (2), a synchronous loose clamp mechanism (3), a length adapting mechanism (4), a quantitative moving mechanism (5), a supporting table (7) and an L-shaped guide sliding plate (8), wherein the supporting table (7) is placed on the ground, the L-shaped guide sliding plate (8) is fixedly installed on the table top of the supporting table (7), the side surface of the L-shaped guide sliding plate (8) is provided with a plurality of reinforcing ribs, a plurality of workpieces (6) are placed in the L-shaped guide sliding plate (8), the side pressing mechanism (2) for pressing the side surfaces of the workpieces (6) is fixedly installed on the supporting table (7), the pressing mechanism (1) for pressing the tops of the workpieces (6) is fixedly installed on the supporting table (7), the synchronous loose clamp mechanism (3) for simultaneously opening and closing the pressing mechanism (1) and the side pressing mechanism (2) is fixedly installed on the L-shaped guide sliding plate (8), the length adapting mechanism (4) used for adapting to a plurality of workpieces (6) is fixedly arranged on the quantitative moving mechanism (5), and the quantitative moving mechanism (5) used for pushing the length adapting mechanism (4) is fixedly arranged on the supporting table (7).
2. The mechatronic workpiece mounting control device according to claim 1, characterized in that the lateral pressing mechanism (2) comprises a first pressing cylinder (2 c), a first supporting seat (2 d), a first anti-slip pressing plate (2 h), two first guide posts (2 a), a first linear bearing (2 b), a first sliding seat (2 e) and a first sliding rail (2 f), wherein the two first sliding rails (2 f) are fixedly arranged on the table-board of the supporting table (7), the two first sliding seats (2 e) are slidably arranged on the two first sliding rails (2 f), the first supporting seat (2 d) is fixedly arranged on the top of the two first sliding seats (2 e), the two first linear bearings (2 b) are fixedly arranged on the first supporting seat (2 d), the two first guide posts (2 a) are slidably arranged on the two first linear bearings (2 b), the first pressing cylinder (2 c) is fixedly installed on the first supporting seat (2 d), the output end of the first pressing cylinder (2 c) is fixedly connected with the first anti-skidding pressing plate (2 h), one ends of the two first guide pillars (2 a) are fixedly connected with the first anti-skidding pressing plate (2 h), and the first supporting seat (2 d) is in transmission connection with the synchronous loosening and clamping mechanism (3).
3. The mechatronic workpiece mounting control device according to claim 2, characterized in that the hold-down mechanism (1) comprises a second hold-down cylinder (1 c), a second support (1 d), a second anti-slip press plate (1 h), two second guide posts (1 a), a second linear bearing (1 b), a second slide (1 e), a second slide rail (1 f) and support tubes (1 i), wherein the two support tubes (1 i) are vertically and fixedly mounted on the top of the support table (7), the two second slide rails (1 f) are respectively and fixedly mounted on the two support tubes (1 i), the two second slide rails (1 e) are slidably mounted on the two second slide rails (1 f), the second support (1 d) is fixedly mounted on the two second slide rails (1 e), and the two second linear bearings (1 b) are fixedly mounted on the second support (1 d), two second guide pillars (1 a) can be slidably installed on two second linear bearings (1 b), a second pressing cylinder (1 c) is fixedly installed on a second supporting seat (1 d), the output end of the second pressing cylinder (1 c) is fixedly connected with a second anti-skidding pressing plate (1 h), one end of each of the two second guide pillars (1 a) is fixedly connected with the second anti-skidding pressing plate (1 h), and the second supporting seat (1 d) is in transmission connection with a synchronous loose clamping mechanism (3).
4. The mechatronic workpiece mounting control device according to claim 3, wherein the synchronous unclamping mechanism (3) comprises a driving mechanism (3 a), a connecting sleeve (3 c), two positioning columns (3 d), two positioning disks (3 e) and hinge rods (3 b), the two positioning columns (3 d) are respectively and fixedly mounted on the second supporting seat (1 d) and the first supporting seat (2 d), the first supporting seat (2 d) is provided with a reinforcing rib connected with the positioning columns (3 d), one ends of the two hinge rods (3 b) are respectively and rotatably mounted on the two positioning columns (3 d), each hinge rod (3 b) is provided with a rotating hole for the positioning column (3 d) to pass through, the two positioning disks (3 e) are respectively and fixedly mounted on the two positioning columns (3 d), and the inner side of each positioning disk (3 e) is in contact with one side of the positioning rod (3 b), the inner ends of the two hinged rods (3 b) are inserted into the connecting sleeves (3 c), the connecting sleeves (3 c) are fixedly arranged on the driving mechanism (3 a), and the driving mechanism (3 a) is fixedly arranged on the L-shaped guide sliding plate (8).
5. The mechatronic workpiece mounting control device according to claim 4, characterized in that the driving mechanism (3 a) comprises a push cylinder (3 a 3), a support plate (3 a 4), a vertical tube (3 a 5), a push plate (3 a 6), two third linear bearings (3 a 1) and a third guide post (3 a 2), the push plate (3 a 6) is fixedly mounted on the connecting sleeve (3 c), the two third guide posts (3 a 2) are arranged in an inclined manner, one end of each of the two third guide posts (3 a 2) is fixedly mounted on the push plate (3 a 6), the two third linear bearings (3 a 1) are fixedly mounted on the support plate (3 a 4), the two third guide posts (3 a 2) are connected with the two third linear bearings (3 a 1) in a sliding manner, the push cylinder (3 a 3) is fixedly mounted on the support plate (3 a 4), and the output end of the push cylinder (3 a 3) is fixedly connected with the push plate (3 a 6), the supporting plate (3 a 4) is fixedly arranged on the vertical pipe (3 a 5), and the vertical pipe (3 a 5) is fixedly arranged on the L-shaped sliding guide plate (8).
6. The mechatronic workpiece mounting control device according to claim 5, wherein the length adapting mechanism (4) comprises a clamping device (4 a), a first connecting plate (4 c), a supporting guide plate (4 d) and a plurality of pushing posts (4 b), the first connecting plate (4 c) is fixedly mounted on the quantitative moving mechanism (5), the supporting guide plate (4 d) is vertically and fixedly mounted on the top of the first connecting plate (4 c), the plurality of pushing posts (4 b) are slidably mounted on the supporting guide plate (4 d), the supporting guide plate (4 d) is provided with a plurality of sliding holes for the plurality of pushing posts (4 b) to slide, the plurality of sliding holes are distributed in an array along the length and width directions of the supporting guide plate (4 d), and the clamping device (4 a) for clamping the plurality of pushing posts (4 b) is fixedly mounted on the top of the supporting guide plate (4 d), each pushing column (4 b) is provided with a plurality of annular clamping grooves (4 b 1) for clamping the clamping device (4 a).
7. An mechatronic workpiece mount control device according to claim 6, characterized in that the clamping device (4 a) comprises a first guide plate (4 a 2), a second connecting plate (4 a 6), two extension tubes (4 a 1), a fourth linear bearing (4 a 3), a fourth guide post (4 a 4) and several sets of clamping strips (4 a 5), the two extension tubes (4 a 1) are vertically and fixedly mounted on the top of the support guide plate (4 d), the first guide plate (4 a 2) is fixedly mounted on the top of the two extension tubes (4 a 1), the two fourth linear bearings (4 a 3) are fixedly mounted on the first guide plate (4 a 2), the two fourth guide posts (4 a 4) are slidably mounted on the two fourth linear bearings (4 a 3), the second connecting plate (4 a 6) is fixedly mounted on the bottom of the two fourth guide posts (4 a 4), and the several sets of clamping strips (4 a 5) are fixedly mounted on the bottom of the second connecting plate (4 a 6), and a plurality of groups of clamping strips (4 a 5) are uniformly distributed along the length direction of the second connecting plate (4 a 6), the groups of clamping strips (4 a 5) are respectively in one-to-one correspondence with the rows of pushing posts (4 b), each group of clamping strips (4 a 5) is two, the gap between the two clamping strips (4 a 5) is equal to the diameter of the annular clamping groove (4 b 1), and the bottom of each clamping strip (4 a 5) is of a chamfer structure.
8. The mechatronic workpiece mounting control device according to claim 7, wherein the quantitative moving mechanism (5) comprises a pushing mechanism (5 a), a second guide plate (5 b), a conveying plate (5 d) and two fifth guide posts (5 c), the second guide plate (5 b) is fixedly mounted on the top of the supporting platform (7), one ends of the two fifth guide posts (5 c) penetrate through the second guide plate (5 b), the second guide plate (5 b) is provided with guide holes for the fifth guide posts (5 c) to penetrate through, the other ends of the two fifth guide posts (5 c) are fixedly connected with the conveying plate (5 d), the first connecting plate (4 c) is fixedly mounted on the conveying plate (5 d), and the pushing mechanism (5 a) for pushing the conveying plate (5 d) is fixedly mounted on the bottom of the supporting platform (7).
9. The mechatronic workpiece mounting control device according to claim 8, characterized in that the pushing mechanism (5 a) comprises a driving motor (5 a 2), a push block (5 a 5), two double-layer sprockets (5 a 1), transmission rods (5 a 3) and four rod seats (5 a 4), one side of the push block (5 a 5) is in contact with the conveying plate (5 d), the two double-layer sprockets (5 a 1) are in transmission connection with two chains, the push block (5 a 5) is fixedly mounted on the two chains, a bar-shaped notch for avoiding the chains is formed on the table-board of the support table (7), a bar-shaped notch for avoiding the chains is formed on the L-shaped guide sliding plate (8), the two double-layer sprockets (5 a 1) are respectively and fixedly mounted on the two transmission rods (5 a 3), each transmission rod (5 a 3) can be rotatably mounted on the two rod seats (5 a 4), and the four rod seats (5 a 4) are all fixedly mounted on the support table (7), the output end of the driving motor (5 a 2) is fixedly connected with one end of the transmission stick (5 a 3) through a coupler, and the driving motor (5 a 2) is fixedly arranged on the support table (7) through a motor base.
10. The working method of the electromechanical integrated workpiece mounting control device is characterized by comprising the following steps of:
the method comprises the following steps: the length adapting mechanism adapts to the length of the workpiece (6);
the left ends of a plurality of workpieces (6) are pushed to be flat, the left ends of the workpieces (6) are in the same horizontal plane, the second connecting plate (4 a 6) is pulled upwards, the second connecting plate (4 a 6) drives a plurality of groups of clamping strips (4 a 5) to move upwards, the groups of clamping strips (4 a 5) are separated from a plurality of pushing columns (4 b), the pushing columns (4 b) can be pushed, the pushing columns (4 b) are pushed again, the left ends of the pushing columns (4 b) are in contact with the right ends of the workpieces (6), after the pushing columns (4 b) are pushed, the second connecting plate (4 a 6) is put down, the two clamping strips (4 a 5) penetrate through the pushing columns (4 b) in longitudinal rows, the two clamping strips (4 a 5) are clamped in an annular clamping groove (4 b 1), left and right movement of the pushing columns (4 b) can be realized, and fixation of the pushing columns (4 b) can not be realized, the problem that both ends of the workpiece (6) need to be cut flat when the workpiece is machined at the beginning in the conventional process is avoided, and enough length is reserved for the last cutting;
step two: compressing the bottommost layer of the workpiece;
then, a worker controls the first pressing cylinder (2 c) to work by using the controller, so that the first pressing cylinder (2 c) pushes the first anti-skidding pressing plate (2 h) to move, the first anti-skidding pressing plate (2 h) tightly extrudes the row of workpieces (6) positioned at the bottommost part on the L-shaped guide sliding plate (8), and the row of workpieces (6) at the bottommost part are fixed;
step three: integrally pressing the workpiece;
after the lateral pressing mechanism (2) is pressed, a worker controls the second pressing cylinder (1 c) to work by using the controller, so that the second pressing cylinder (1 c) pushes the second anti-skid pressing plate (1 h) to move downwards, the second anti-skid pressing plate (1 h) is pressed on a plurality of workpieces (6) in the topmost row, the workpieces (6) in the previous row are tightly clamped between two workpieces (6) in the next row, the workpieces (6) are pressed left and right, the tops of the workpieces (6) are pressed by the pressing mechanism (1), and all the workpieces (6) are fastened;
step four: loosening the whole workpiece;
the controller is started by a worker, the controller controls the pushing oil cylinder (3 a 3) to work, so that the output end of the pushing oil cylinder (3 a 3) pushes the pushing plate (3 a 6), so that the pushing plate (3 a 6) drives the connecting sleeve (3 c) to move, the third guide post (3 a 2) slides upwards along the third linear bearing (3 a 1), pushing the connecting sleeve (3 c) by means of the push plate (3 a 6) such that the connecting sleeve (3 c) pushes the two articulated rods (3 b) such that the two articulated rods (3 b) are moved away from each other, when two hinge rods (3 b) are far away from each other, one hinge rod (3 b) can push the second supporting seat (1 d) to move upwards, the second anti-skidding pressing plate (1 h) does not press the workpiece (6), the other hinge rod (3 b) pushes the first supporting seat (2 d) to move rightwards, and the first anti-skidding pressing plate (2 h) does not press the workpiece (6).
Step five: the workpiece is pushed;
then the controller controls the 5a to work, so that the driving motor (5 a 2) drives the transmission stick (5 a 3) to rotate, the transmission stick (5 a 3) drives the double-layer chain wheel (5 a 1) to rotate, the double-layer chain wheel (5 a 1) drives the chain to rotate, the two chains drive the push block (5 a 5) to move, and the push block (5 a 5) pushes the transmission plate (5 d) to move, the controller controls the driving motor (5 a 2) to start once, the driving motor (5 a 2) drives the double-layer chain wheel (5 a 1) to rotate for a plurality of circles, so that the pushing block (5 a 5) drives the conveying plate (5 d) to move for a certain distance, the conveying plate (5 d) drives the fifth guide post (5 c) to move along the guide hole of the second guide plate (5 b), the transmission plate (5 d) drives the first connecting plate (4 c) to move, and the plurality of pushing columns (4 b) push the plurality of workpieces (6) to move for a certain distance;
step six: the workpiece is integrally pressed;
after a plurality of work piece (6) remove the completion, rethread controller control actuating mechanism (3 a) drive adapter sleeve (3 c) and reset for two hinge rod (3 b) drive pushing down mechanism (1) and side pressure mechanism (2) move, make pushing down mechanism (1) and side pressure mechanism (2) compress tightly a plurality of work piece (6) again, other equipment of rethread controller control work, and then process the work piece.
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