CN112935414A - Method for optimizing motion speed fluctuation of gear hobbing electronic gear box - Google Patents

Method for optimizing motion speed fluctuation of gear hobbing electronic gear box Download PDF

Info

Publication number
CN112935414A
CN112935414A CN202110256797.1A CN202110256797A CN112935414A CN 112935414 A CN112935414 A CN 112935414A CN 202110256797 A CN202110256797 A CN 202110256797A CN 112935414 A CN112935414 A CN 112935414A
Authority
CN
China
Prior art keywords
hob
tooth
coordinate system
workpiece
cutter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202110256797.1A
Other languages
Chinese (zh)
Other versions
CN112935414B (en
Inventor
丁国龙
叶梦传
吴熙
李天一
詹明儒
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hubei University of Technology
Original Assignee
Hubei University of Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hubei University of Technology filed Critical Hubei University of Technology
Priority to CN202110256797.1A priority Critical patent/CN112935414B/en
Publication of CN112935414A publication Critical patent/CN112935414A/en
Application granted granted Critical
Publication of CN112935414B publication Critical patent/CN112935414B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F5/00Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Gear Processing (AREA)

Abstract

The invention discloses a method for optimizing the movement speed fluctuation of an electronic gear box for hobbing, which comprises the following steps: (1) constructing an equation of the hob tooth profile under a hob coordinate system; (2) constructing a cutting track of the hob under a workpiece coordinate system in the machining process; (3) determining instantaneous cutting planes of the hob and the workpiece in a workpiece coordinate system and calculating to obtain the change of instantaneous cutting force along with time and the speed fluctuation of the electronic gearbox in the machining process; (4) and (4) adjusting the machining parameters, and re-executing the steps (1) to (3) until the machining parameters meeting the requirement of the speed fluctuation of the electronic gearbox, namely the optimized machining parameters, are obtained. The invention can solve the problems that the motion speed of the electronic gear box fluctuates greatly in the existing high-speed gear hobbing process, and accurate control, feedback and compensation are difficult to carry out. The optimized processing parameters can reduce the speed fluctuation of the electronic gear box, so that the movement speed of the electronic gear box is more stable, and the processing efficiency is improved.

Description

Method for optimizing motion speed fluctuation of gear hobbing electronic gear box
Technical Field
The invention belongs to the technical field of hobbing, and particularly relates to a method for optimizing the movement speed fluctuation of an electronic gear box for hobbing.
Background
The hobbing belongs to intermittent machining, and the main shaft generates speed fluctuation due to impact in the machining. Different from other gear machining methods such as numerical control gear shaping and numerical control gear milling, a hobbing machining main shaft needs to participate in generating motion to form a tooth profile, the main shaft generally works in a speed mode, in order to guarantee hobbing machining precision, a commonly-known electronic gear box motion control algorithm is generally adopted, namely, hobbing cutter rotation, hobbing cutter tangential movement and hobbing cutter axial movement along a workpiece are defined as a driving shaft, a workpiece rotating shaft is defined as a driven shaft, and a master-slave follow motion control model is established to realize high-precision motion control.
With the development of hobbing technology, the high-speed, dry-cut hard-rolling technology is more and more accepted by the market. However, during high-speed hard rolling, the rotation speed of the main shaft of the hob also fluctuates greatly due to large fluctuation of the hobbing force, so that the following motion precision of the main shaft and the auxiliary shaft is reduced, and the high-precision machining requirement of the gear cannot be guaranteed. In order to ensure the machining precision of the high-speed dry cutting hard roller, the fluctuation of cutting force is controlled from the aspect of hobbing machining dynamics and process parameters through process parameter optimization, so that the movement speed of a main shaft is smoother, the speed fluctuation is smaller, the master-slave following movement precision of an electronic gear box is ensured, and the market demand is met.
Generally, an empirical model is established for researching the hobbing force, the hobbing force is acquired through multiple experiments, and a relation between the hobbing force and relevant machining parameters is obtained through a linear fitting method.
Disclosure of Invention
In order to solve the problems pointed out in the background art, the invention provides a method for optimizing the movement speed fluctuation of an electronic gear box for hobbing, and the method is applied to hobbing, so that the movement speed fluctuation of the electronic gear box can be reduced, and the high-precision hobbing is ensured.
The invention provides a method for optimizing the movement speed fluctuation of an electronic gear box for gear hobbing, which comprises the following steps of:
(1) constructing an equation f (x) of the hob tooth profile under a hob coordinate system;
(2) constructing a cutting track of the hob under a workpiece coordinate system in the machining process; the method comprises the following specific steps:
any cutter tooth is selected to be defined as a reference cutter tooth, the tooth profile curve of the reference cutter tooth is dispersed into equidistant tooth profile points, and a space matrix H of the tooth profile points under a hob coordinate system is constructedh;HhThe first, second and third rows of the tooth profile point are respectively x, y and z axis coordinates of the tooth profile point under a hob coordinate system, and the fourth row is an additional unit row vector;
based on the positional relationship of the reference cutter tooth and other cutter teeth, using HhConstructing a space matrix H of tooth profiles of other cutter teeth under a hob coordinate systemhp
Will space matrix HhpConverting the space matrix into a workpiece coordinate system to obtain a space matrix H of the tooth profile of any cutter tooth in the workpiece coordinate systemg
H at successive time instantsgForming a cutting track in the hob processing process;
(3) determining instantaneous cutting planes of the hob and the workpiece in a workpiece coordinate system and calculating to obtain the change of instantaneous cutting force along with time and the speed fluctuation of the electronic gearbox in the machining process; the method comprises the following specific steps:
at each time, based on the space matrix HgThe non-collinear tooth profile points form a plane J (x, y, z); constructing an equation K (x, y, z) of the workpiece outline under a workpiece coordinate system; calculating the intersection area of J (x, y, z) and K (x, y, z); calculating the instantaneous cutting area by using the calculus; obtaining instantaneous cutting force based on the instantaneous cutting area, thereby simulating the change of the instantaneous cutting force along with time and the speed fluctuation of the electronic gear box;
(4) optimizing parameters, wherein the method specifically comprises the following steps:
and (4) adjusting the machining parameters, and re-executing the steps (1) to (3) until the machining parameters meeting the requirement of the speed fluctuation of the electronic gearbox, namely the optimized machining parameters, are obtained.
Further, the equation of the constructed hob tooth profile under the hob coordinate system is as follows:
Figure BDA0002967733890000021
in the formula:
x represents an x-axis value of a point on the hob tooth profile on a hob coordinate system, f (x) represents a y-axis value corresponding to the point, and s represents the hob tooth thickness;
g (x) and g (-x) represent positive and negative tooth equations of the x-axis, respectively;
Figure BDA0002967733890000022
d1is the reference circle diameter of the hob, haIs the top height of hob1The radius of a transition circle of the hob tooth top, alpha is the angle of the point on the profile rotating around the x axis of the hob coordinate system, hfThe tooth root of the hob is high.
Further, the spatial matrix
Figure BDA0002967733890000031
Wherein s represents the hob tooth thickness, ksFor a set tooth pitch, nsThe number of tooth profile points;
the space matrix Hhp=MpHh
Figure BDA0002967733890000032
MpIs a transformation matrix;
Figure BDA0002967733890000033
αpthe relative rotation angle of any cutter tooth and the reference cutter tooth along the ox axis under the hob coordinate system;
Figure BDA0002967733890000034
up is the relative distance between any cutter tooth and the reference cutter tooth along the oy axis under the hob coordinate system(ii) a k is the number of the hob chip grooves; p is the number of the cutter teeth, the reference cutter tooth number is 0, and other cutter teeth are numbered as 1, 2 and … i in sequence along the cutting direction of the hob1The cutter teeth are numbered as-1, -2 … -i in sequence deviating from the cutting direction of the hob2;mnThe modulus of the normal surface of the hob is;
said space Hg=McHhp;McIn order to convert the matrix, the first and second matrices,
Figure BDA0002967733890000035
A=uxcosβ+uy sinαsinβ+uz cosαsinβ,B=uycosα-uzsinα,
C=-ux sinβ+uy sinαcosβ+uzcosαcosβ;
alpha, beta and gamma are respectively the rotating angles of any cutter tooth around the ox, oy and oz axes under the hob coordinate system; u. ofx、uy、uzRespectively the translational displacement of any cutter tooth along the ox, oy and oz axes under the workpiece coordinate system.
Compared with the prior art, the invention has the following main advantages and beneficial effects:
the invention can solve the problems that the motion speed of the electronic gear box fluctuates greatly in the existing high-speed gear hobbing process, and accurate control, feedback and compensation are difficult to carry out. The invention predicts the instantaneous hobbing force based on the cutting area, optimizes hobbing processing parameters based on the change of the instantaneous hobbing force, and can reduce the fluctuation of the speed of the electronic gear box by the optimized parameters, so that the movement speed of the electronic gear box is more stable, thereby improving the processing efficiency.
Drawings
FIG. 1 is a schematic view of a vertical gear hobbing machine;
FIG. 2 is a reference tooth definition diagram;
FIG. 3 is a schematic view of the positional relationship of the hob and the workpiece during machining;
FIG. 4 is a hob tooth profile chart in a hob coordinate system;
FIG. 5 is a diagram of the instantaneous cutting area for the hobbing process;
FIG. 6 is a partial tooth profile development view of an embodiment;
FIG. 7 is a sectional view of a single-tooth cutting in the embodiment;
FIG. 8 is a graph showing the change of the cutting area with time in the example;
FIG. 9 is a graph showing the change of instantaneous cutting force with time in the example;
FIG. 10 is a graph showing the variation of the movement speed of the main shaft of the hob in the electronic gear box in the embodiment;
fig. 11 is a graph of the instant cutting force as a function of time after optimization in the example.
FIG. 12 is a graph of the change of the movement speed of the main shaft of the hob of the electronic gearbox after optimization in the embodiment;
in the figure, 1-workpiece, 2-hob, 3-hob main shaft, 4-tool rest rotary table, 5-chip groove, 6-hobbing force, 7-workbench and 8-axial feed ram.
Detailed Description
In order that those skilled in the art will better understand the present invention, the following detailed description of the technical solution of the present invention will be clearly and completely described, and it is obvious that the following description is only a detailed description, which does not limit the scope of the present invention.
The meanings of the character parameters referred to herein are shown in Table 1.
TABLE 1 meanings of character parameters
(symbol) Name (R) (symbol) Name (R)
mn Modulus of normal surface of hob α OhxhyhzhAngle of rotation about ox axis
k Number of chip pocket of hob β OhxhyhzhAngle of rotation about oy axis
ha Tooth top height of hob γ OgxgygzgAngle of rotation about oz axis
hf Root height of hob ux OgxgygzgDisplacement of lower horizontal movement along ox axis
r1 Tooth top transition circle radius of hob uy OgxgygzgDisplacement of translation along the oy axis
α1 Pressure angle of hob uz OgxgygzgDisplacement of translation along the oz axis
d1 Diameter of reference circle of hob kn Total number of cutters for cutting out one tooth profile by generating method
s Thickness of hob teeth m Total number of microelements of cutting area along xq direction
δ Hob lead angle K1 Coefficient of cutting force
nCB Rotating speed of hob shaft p Numbering of cutter teeth
N Number of hob heads α(t) OhxhyhzhLower hob turning angle during machining
L Hob length Q(x,y,z) Instantaneous cutting plane of hob and workpiece
Z1 Number of teeth of workpiece f Radial feed rate
h Width of work Ohxhyhzh Hob coordinate system
d2 Diameter of reference circle of workpiece Ogxgygzg Coordinate system of workpiece
Fig. 1 is a schematic structural view of a vertical gear hobbing machine for gear hobbing, in which a workpiece 1 to be machined is mounted on a table 7, a hob 2 mounted on a hob spindle 3 performs gear hobbing on the workpiece 1, the hob spindle 3 is connected with a tool rest turntable 4, and the tool rest turntable 4 is mounted on an axial feed ram 8; the hob 2 is provided with chip flutes 5, and the hob 2 generates a hobbing force 6 in the cutting process in the gear hobbing process.
Before describing the embodiments, definitions of concepts of terms involved are provided.
Referring to fig. 2, a schematic diagram of a reference tooth definition is shown. Any one cutter tooth of the selected hob is defined as a reference cutter tooth, the name of the cutter tooth is No. 0, and the cutter teeth are numbered as 1, 2 and … i in sequence along the cutting direction of the hob1The cutter teeth are numbered as-1, -2 … -i in sequence deviating from the cutting direction of the hob2
See fig. 3, which shows a schematic diagram of the positional relationship between the hob and the workpiece during machining, and provides a definition of the hob coordinate system and the workpiece coordinate system based on the positional relationship between the hob and the workpiece. With reference to the axis of symmetry of the cutter teeth and to the hobThe intersection point of the central axes is the origin OhWith the cutting direction of the hob as xhThe positive direction of the axis refers to the direction of the symmetrical axis of the cutter teeth pointing to the workpiece as yhEstablishing a right-handed Cartesian coordinate system O in the positive direction of the axishxhyhzhI.e. the hob coordinate system, which can also be seen in fig. 2. Using the center of a circle of the bottom surface of the workpiece as the origin OgThe direction of the axis of rotation of the workpiece from the bottom surface of the workpiece to the upper end surface of the workpiece is zgPositive axial direction, origin OgThe direction away from the hob is ygEstablishing a right-handed Cartesian coordinate system O in the positive direction of the axisgxgygzgI.e. the object coordinate system.
The following describes in detail the specific derivation and implementation of the present invention.
Firstly, establishing the tooth form of the hob on a hob coordinate system OhxhyhzhThe following functional expression, as follows:
Figure BDA0002967733890000051
the profile of the hob tooth profile in the hob coordinate system is shown in FIG. 4, g (x) denotes xhTooth equation of axial positive, xhNegative axial tooth form and positive tooth form with respect to yhAxisymmetric, g (-x), so that the functional expression f (x) for the complete tooth profile of the hob is:
Figure BDA0002967733890000052
in equation (2), f (x) represents the y-axis value of the point on the hob coordinate system on the hob profile, and x is the x-axis value of the point on the profile on the hob coordinate system.
Secondly, calculating the tooth form of the hob cutter in a workpiece coordinate system OgxgygzgAnd (4) a lower motion track.
Setting the step pitch of the tooth profile to ksDispersing the profile curve of the reference cutter tooth into nsEquidistant tooth profile points, teethSpace matrix H of contour points under hob coordinate systemhComprises the following steps:
Figure BDA0002967733890000061
in the formula (3), the reaction mixture is,
Figure BDA0002967733890000062
spatial matrix HhIs along the hob coordinate system xhAxial coordinate, second behavior profile point along hob coordinate system yhAxial coordinate, third row being tooth profile point along hob coordinate system zhThe coordinates in the axial direction, and the fourth row is an additional unit row vector.
Space matrix H of tooth profiles of other arbitrary cutter teeth under hob coordinate systemhpExpressed as:
Hhp=MpHh (4)
in formula (4):
Figure BDA0002967733890000063
Mpthe method is a conversion matrix for converting a hob coordinate system into any hob tooth profile coordinate system, wherein the definition of the any hob tooth profile coordinate system is as follows: taking the intersection point of the symmetric axis of any cutter tooth and the central axis of the hob as an origin OpWith the cutting direction of the hob as xpThe positive direction of the axis refers to the direction of the symmetrical axis of the cutter teeth pointing to the workpiece as ypEstablishing a right-handed Cartesian coordinate system O in the positive direction of the axispxpypzpI.e. any tooth form coordinate system, see in particular fig. 3.
αpThe relative rotation angle of any cutter tooth and the reference cutter tooth along the axis ox of the hob under the hob coordinate system, and up is the relative distance between any cutter tooth and the reference cutter tooth along the axis oy of the hob under the hob coordinate system.
Tooth of any cutter tooth under hob coordinate systemThe shape coordinate may be represented as H in the object coordinate systemg
Hg=McHhp (5)
In formula (5):
Mcis a transformation matrix;
Figure BDA0002967733890000071
A=uxcosβ+uy sinαsinβ+uz cosαsinβ;
B=uycosα-uzsinα;
C=-uxsinβ+uy sinαcosβ+uzcosαcosβ。
mixing O withhxhyhzhThe rotating angle of the lower hob along with the time t is recorded as alpha (t), when the machining time is t, the tooth profile of any cutter tooth is represented as H under a workpiece coordinate systemg(t)
Figure BDA0002967733890000072
In the formula (6), each column represents a cutter tooth
Figure BDA0002967733890000073
The coordinates of a tooth profile point on the tooth profile are in a workpiece coordinate system.
Let the step pitch of the motion track be ktAt t0To t1The rotational angle of the hob is defined by alpha (t)0) Becomes alpha (t)1) Motion track matrix of hobbing cutter tooth profile under workpiece coordinate system in time interval
Figure BDA0002967733890000074
Expressed as:
Figure BDA0002967733890000075
in the formula (7), the reaction mixture is,
Figure BDA0002967733890000076
are each t0、t0+kt、…t0+ntktThe coordinates of the tooth profile point on the tooth profile of the hob at the moment are determined in a workpiece coordinate system;
Figure BDA0002967733890000077
and thirdly, determining an instantaneous cutting plane under the workpiece coordinate system, and calculating an instantaneous cutting area.
The plane of any tooth profile of the cutter tooth can be taken as Hg(t)Three different column vectors are determined, due to Hg(t)One column vector represents the coordinates of one tooth profile point in the workpiece coordinate system, and three non-collinear tooth profile points form a plane. In the gear hobbing process, the plane where any cutter tooth is located is represented as:
J(x,y,z)=0 (8)
the equation K (x, y, z) for the workpiece in the workpiece coordinate system can be expressed as:
Figure BDA0002967733890000081
wherein r is the reference circle radius of the workpiece, and r is d 22; h is the workpiece width.
By combining equations (8) and (9), the instantaneous cutting plane of the workpiece and the cutter tooth can be obtained and is denoted as Q (x, y, z).
Boolean intersection operation is carried out on any cutter tooth and the workpiece on the plane Q (x, y, z) to obtain a common intersection region of any cutter tooth and the workpiece, the area of the intersection region is the cutting area, and the instantaneous cutting area is shown in figure 5. In FIG. 5, oqxqyqThe plane rectangular coordinate system is defined as follows: by any intersection point o of the reference cutter tooth and the addendum circle of the workpieceqAs an origin, and x is the direction of the origin pointing to the center of the workpieceqIn the positive axial direction, the reference cutter tooth is directed from the origin to the intersection of the addendum circle of the workpieceOne intersection point is yqIn the positive direction. The method for calculating the cutting area is as follows:
h is to beg(t)N in (1)sSubstituting the tooth profile coordinates of each hob into a plane equation Q (x, y, z), and solving to obtain a coordinate point matrix Hg1(t)The closed area formed, i.e., the intersection of any tooth with the workpiece, is the cutting area.
Differentiating the cutting region, referring to fig. 5, knowing that the four vertexes of the differential region are L (i, j), L (i, j +1), L (i +1, j +1), each infinitesimal area ds(i,j)Comprises the following steps:
ds(i,j)=(yL(i+1,j)-yL(i,j)+yL(i+1,j+1)-yL(i,j+1))(xL(i,j+1)-xL(i,j))/2 (10)
at time t, the instantaneous cutting area of the jth insert is represented by S (t):
Figure BDA0002967733890000082
the total area of a tooth profile cut by the generating method is represented by S:
Figure BDA0002967733890000083
and fourthly, solving the instantaneous hobbing force and optimizing the speed fluctuation of the electronic gear box.
According to the area of each cutter tooth cutting workpiece, the instantaneous hobbing force F is solvedn(t):
Fn(t)=K1S(t) (13)
K1The coefficient of cutting force was determined by table look-up from the workpiece material, and table 2 is the coefficient of cutting force for the commonly used material.
TABLE 2 coefficient of cutting force of conventional materials
Figure BDA0002967733890000084
Figure BDA0002967733890000091
Let P be the output power of the hob main shaft, the instantaneous movement speed V (t) and the instantaneous hobbing force F of the hob main shaft of the electronic gear boxn(t) is as follows:
Figure BDA0002967733890000092
let us assume at t1Time of day, j1The cutting area of the knife is S (t)1),t2Time of day, j2The cutting area of the knife is S (t)2) Electronic gearbox speed fluctuations can be expressed as Δ V:
Figure BDA0002967733890000093
it can be seen that the instantaneous hobbing force Fn(t) is inversely proportional to the movement speed V (t) of the main shaft, and the larger the fluctuation of the hobbing force is, the larger the fluctuation of the speed of each shaft of the electronic gear box is; speed fluctuation of each shaft of electronic gear box and instantaneous cutting area difference S (t)2)-S(t1) Is in direct proportion.
Setting a tooth profile generating workpiece rotating angle as omega, a hob rotating angle as tau, wherein omega and tau satisfy the relation:
τmn=ωd2 (16)
the total number of the cutters for cutting a tooth profile by the generating method is kn,knCalculated from equation (16):
Figure BDA0002967733890000094
from the expressions (11), (12) and (17), it can be seen that, when the total area S of a tooth profile cut by the generating method is constant, the number k of flutes of the flute is larger, the total number k of cutters of the tooth profile cut by the generating method is largernThe larger the instantaneous cutting area difference, the smaller the electronic gear box speed fluctuation. The feed times are increased, the radial feed amount is reduced, one tooth profile can be fed and cut for multiple times, the instantaneous cutting area difference of single feed is reduced, and the movement speed fluctuation of the electronic gear box is reduced.
A specific example will be provided below. The main parameter values of this example are shown in table 3.
TABLE 3 processing essential parameters table
Parameter(s) Parameter value
Modulus m of normal surface of hobn 6mm
Hob pressure angle alpha 1 20°
Number of teeth Z of workpiece 1 50
Width h of work 60mm
Number k of chip grooves of hob 14
Number of hob heads N 1
Hob lead angle delta 2°59′27″
Diameter d of reference circle of hob1 115mm
Hob length L 160
Speed n of the hob shaftCB 500rpm
Radial feed amount f 13.5mm
Workpiece material
45 steel
In this embodiment, the function expression of the hob tooth profile in the hob coordinate system is:
Figure BDA0002967733890000101
for axial machining of spur gears, the rotational speed of the workpiece shaft
Figure BDA0002967733890000102
In this example, the partial tooth profile was developed as shown in FIG. 6, the sectional shape of the single-tooth cutting was shown in FIG. 7, and the change of the cutting area with time was shown in FIG. 8, with a minimum value of 0 and a maximum value of 9.518mm2
In this embodiment, when the number of the chip grooves of the hob is 14 and the number of the primary cutting passes is the full depth of tooth, the instantaneous cutting force changes as shown in fig. 9, and the movement speed of the hob main shaft of the electronic gear box changes as shown in fig. 10. And repeatedly adjusting the processing parameters such as the hob feeding times, the cutting depth, the hob chip groove number and the like, and simulating the change of the instantaneous cutting force and the movement speed of the hob spindle under each set of processing parameters until the processing parameters reducing the fluctuation of the instantaneous cutting force are obtained, wherein the current processing parameters are optimized processing parameters. The optimized processing parameters obtained in this embodiment are: the number of the chip grooves of the hob is 20, the feeding times are two, the first feeding amount is 9.6mm, and the second feeding is carried out until the depth of the full tooth is reached. The change of the optimized instantaneous cutting force is shown in fig. 11, the change of the movement speed of the hob main shaft of the electronic gear box is shown in fig. 12, the movement speed ratio of the hob main shaft of the electronic gear box before and after optimization is shown in table 4, and the fluctuation difference of the movement speed after optimization is reduced by 0.11 m/s.
TABLE 4 comparison of the movement speeds of the hob spindles of an electronic gearbox
Minimum value Maximum value Mean value of Difference of fluctuation
Before optimization 1.69m/s 2.11m/s 1.88m/s 0.42m/s
After optimization 2.31m/s 2.62m/s 2.47m/s 0.31m/s
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, but rather as the subject matter of the invention is to be construed in all aspects and as broadly as possible, and all changes, equivalents and modifications that fall within the true spirit and scope of the invention are therefore intended to be embraced therein.

Claims (3)

1. A method for optimizing the movement speed fluctuation of an electronic gear box for gear hobbing is characterized by comprising the following steps:
(1) constructing an equation f (x) of the hob tooth profile under a hob coordinate system;
(2) constructing a cutting track of the hob under a workpiece coordinate system in the machining process; the method comprises the following specific steps:
any cutter tooth is selected to be defined as a reference cutter tooth, the tooth profile curve of the reference cutter tooth is dispersed into equidistant tooth profile points, and a space matrix H of the tooth profile points under a hob coordinate system is constructedh;HhThe first, second and third rows of the tooth profile point are respectively x, y and z axis coordinates of the tooth profile point under a hob coordinate system, and the fourth row is an additional unit row vector;
based on the positional relationship of the reference cutter tooth and other cutter teeth, using HhConstructing a space matrix H of tooth profiles of other cutter teeth under a hob coordinate systemhp
Will space matrix HhpConverting the space matrix into a workpiece coordinate system to obtain a space matrix H of the tooth profile of any cutter tooth in the workpiece coordinate systemg
H at successive time instantsgForming a cutting track in the hob processing process;
(3) determining instantaneous cutting planes of the hob and the workpiece in a workpiece coordinate system and calculating to obtain the change of instantaneous cutting force along with time and the speed fluctuation of the electronic gearbox in the machining process; the method comprises the following specific steps:
at each time, based on the space matrix HgThe non-collinear tooth profile points form a plane J (x, y, z); constructing equations of workpiece contours in a workpiece coordinate systemK (x, y, z); calculating the intersection area of J (x, y, z) and K (x, y, z); calculating the instantaneous cutting area by using the calculus; obtaining instantaneous cutting force based on the instantaneous cutting area, thereby simulating the change of the instantaneous cutting force along with time and the speed fluctuation of the electronic gear box;
(4) optimizing parameters, wherein the method specifically comprises the following steps:
and (4) adjusting the machining parameters, and re-executing the steps (1) to (3) until the machining parameters meeting the requirement of the speed fluctuation of the electronic gearbox, namely the optimized machining parameters, are obtained.
2. The method for optimizing the movement speed fluctuation of the gear hobbing electronic gearbox according to claim 1, wherein:
the equation of the constructed hob tooth profile under the hob coordinate system is as follows:
Figure FDA0002967733880000011
in the formula:
x represents an x-axis value of a point on the hob tooth profile on a hob coordinate system, f (x) represents a y-axis value corresponding to the point, and s represents the hob tooth thickness;
g (x) and g (-x) represent positive and negative tooth equations of the x-axis, respectively;
Figure FDA0002967733880000021
d1is the reference circle diameter of the hob, haIs the top height of hob1The radius of a transition circle of the hob tooth top, alpha is the angle of the point on the profile rotating around the x axis of the hob coordinate system, hfThe tooth root of the hob is high.
3. The method for optimizing the movement speed fluctuation of the gear hobbing electronic gearbox according to claim 1, wherein:
the space matrix
Figure FDA0002967733880000022
Wherein s represents the hob tooth thickness, ksFor a set tooth pitch, nsThe number of tooth profile points;
the space matrix Hhp=MpHh
Figure FDA0002967733880000023
MpIs a transformation matrix;
Figure FDA0002967733880000024
αpthe relative rotation angle of any cutter tooth and the reference cutter tooth along the ox axis under the hob coordinate system;
Figure FDA0002967733880000025
up is the relative distance between any cutter tooth and the reference cutter tooth along the oy axis under the hob coordinate system; k is the number of the hob chip grooves; p is the number of the cutter teeth, the reference cutter tooth number is 0, and other cutter teeth are numbered as 1, 2 and … i in sequence along the cutting direction of the hob1The cutter teeth are numbered as-1, -2 … -i in sequence deviating from the cutting direction of the hob2;mnThe modulus of the normal surface of the hob is;
said space Hg=McHhp;McIn order to convert the matrix, the first and second matrices,
Figure FDA0002967733880000031
A=uxcosβ+uysinαsinβ+uzcosαsinβ,B=uycosα-uzsinα,C=-uxsinβ+uysinαcosβ+uzcosαcosβ;
alpha, beta and gamma are respectively the rotating angles of any cutter tooth around the ox, oy and oz axes under the hob coordinate system; u. ofx、uy、uzRespectively the translational displacement of any cutter tooth along the ox, oy and oz axes under the workpiece coordinate system.
CN202110256797.1A 2021-03-09 2021-03-09 Method for optimizing movement speed fluctuation of gear hobbing electronic gear box Active CN112935414B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110256797.1A CN112935414B (en) 2021-03-09 2021-03-09 Method for optimizing movement speed fluctuation of gear hobbing electronic gear box

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110256797.1A CN112935414B (en) 2021-03-09 2021-03-09 Method for optimizing movement speed fluctuation of gear hobbing electronic gear box

Publications (2)

Publication Number Publication Date
CN112935414A true CN112935414A (en) 2021-06-11
CN112935414B CN112935414B (en) 2022-10-04

Family

ID=76229031

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110256797.1A Active CN112935414B (en) 2021-03-09 2021-03-09 Method for optimizing movement speed fluctuation of gear hobbing electronic gear box

Country Status (1)

Country Link
CN (1) CN112935414B (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113722843A (en) * 2021-08-01 2021-11-30 北京工业大学 Method for calculating residual height of tooth surface of flexible gear hobbing of harmonic reducer
CN117483879A (en) * 2024-01-03 2024-02-02 常州西纳系统工程有限公司 Gear hobbing device for gear box production

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4475319A (en) * 1980-11-14 1984-10-09 Walter Wirz Process for machining a worm-type workpiece with a worm-type tool
CN102554362A (en) * 2012-03-01 2012-07-11 南京工业大学 Micro-feeding envelope detection method for processing precision of staggered tooth milling cutter disc
WO2012153157A2 (en) * 2011-05-09 2012-11-15 Pécsi Tudományegyetem Method for optimizing cutting forces in a milling process and computer-controlled milling machine using the same method
CN104794305A (en) * 2015-05-06 2015-07-22 南京工程学院 Instant milling force prediction method in variable-curvature curved surface side milling process
CN106424969A (en) * 2016-09-09 2017-02-22 武汉理工大学 Method for precisely predicting dynamic cutting force of plunge milling by taking cutter eccentricity into consideration
CN108628254A (en) * 2018-03-30 2018-10-09 重庆大学 Power causes error lower rolling tooth to process tooth surface parameters acquisition methods

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4475319A (en) * 1980-11-14 1984-10-09 Walter Wirz Process for machining a worm-type workpiece with a worm-type tool
WO2012153157A2 (en) * 2011-05-09 2012-11-15 Pécsi Tudományegyetem Method for optimizing cutting forces in a milling process and computer-controlled milling machine using the same method
CN102554362A (en) * 2012-03-01 2012-07-11 南京工业大学 Micro-feeding envelope detection method for processing precision of staggered tooth milling cutter disc
CN104794305A (en) * 2015-05-06 2015-07-22 南京工程学院 Instant milling force prediction method in variable-curvature curved surface side milling process
CN106424969A (en) * 2016-09-09 2017-02-22 武汉理工大学 Method for precisely predicting dynamic cutting force of plunge milling by taking cutter eccentricity into consideration
CN108628254A (en) * 2018-03-30 2018-10-09 重庆大学 Power causes error lower rolling tooth to process tooth surface parameters acquisition methods

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
夏玉等: "基于时变切削力的滚齿振动动力学模型", 《机械传动》 *
孙军等: "基于切削微元的滚刀瞬时切削力建模", 《制造业自动化》 *

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113722843A (en) * 2021-08-01 2021-11-30 北京工业大学 Method for calculating residual height of tooth surface of flexible gear hobbing of harmonic reducer
CN113722843B (en) * 2021-08-01 2023-04-04 北京工业大学 Method for calculating residual height of tooth surface of flexible gear hobbing processing of harmonic reducer
CN117483879A (en) * 2024-01-03 2024-02-02 常州西纳系统工程有限公司 Gear hobbing device for gear box production
CN117483879B (en) * 2024-01-03 2024-05-14 常州西纳系统工程有限公司 Gear hobbing device for gear box production

Also Published As

Publication number Publication date
CN112935414B (en) 2022-10-04

Similar Documents

Publication Publication Date Title
CN112935414B (en) Method for optimizing movement speed fluctuation of gear hobbing electronic gear box
CN104384586B (en) The method of four-shaft numerically controlled milling machine tool processing integral wheel
CN103084636B (en) Blisk composite numerical-control milling vertical-structured machine tool
CN110587038B (en) Tooth profile error compensation method for gear scraping machining
CN106378478B (en) A kind of micro- milling method of rule pyramid micro-structure
CN106873522A (en) A kind of numerical control turning cutter path planing method of non-axis symmetry sweeping surface
CN111002112B (en) Grinding track solving method for end tooth chip dividing groove of end mill
CN104084654A (en) Six-axis linkage space shaking electrosparking method
CN110990966A (en) Method for determining grinding wheel track for grinding complex chip pocket of cutter
CN102096391B (en) Cutter path generating method for double blade head processing of turbine long blade profile
CN113369551A (en) End mill and double-curved-surface milling method for wing surface of rotating shaft beam based on end mill
CN113868805A (en) Method for calculating grinding track of rear tool face of straight edge of drill tip
CN112222538A (en) Tooth pitch accumulated error compensation method for forming and milling tooth machining
CN103659276A (en) Method for numerical control machining of titanium alloy part with deep groove structure
Guo et al. An efficient tapered tool having multiple blades for manufacturing cylindrical gears with power skiving
CN103817380A (en) Synchronizing shaft error compensation method of numerical control gear manufacturing machine tool
CN107544433A (en) Five-axle number control machine tool plane machining process rose cutter and workpiece contact zone semi analytic modeling method
CN108710339B (en) Rapid modeling method for surface morphology of peripheral milling machining
CN111597661A (en) Method for controlling stability of coupling processing of aluminum alloy thin-wall component
CN109604725B (en) Efficient cutting machining method for inner shape of thin-wall multi-groove-cavity part
CN109358566B (en) Four-axis rotary rough cutting method for end mill
CN112123038A (en) Double-parameter single-side forming grinding method for rear cutter face of slotting cutter
CN105583474B (en) A kind of numerical control gear hobbing process control method for gear reparation
CN206200150U (en) A kind of special blade row for processing motor cap
CN112170864B (en) Turning method for workpiece with equidistant molded surfaces

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant