CN112926707A - Equipment operation and maintenance management method and system - Google Patents
Equipment operation and maintenance management method and system Download PDFInfo
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- CN112926707A CN112926707A CN202110176935.5A CN202110176935A CN112926707A CN 112926707 A CN112926707 A CN 112926707A CN 202110176935 A CN202110176935 A CN 202110176935A CN 112926707 A CN112926707 A CN 112926707A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
- G06K17/0025—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device the arrangement consisting of a wireless interrogation device in combination with a device for optically marking the record carrier
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- G06Q10/20—Administration of product repair or maintenance
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07C—TIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
- G07C1/00—Registering, indicating or recording the time of events or elapsed time, e.g. time-recorders for work people
- G07C1/20—Checking timed patrols, e.g. of watchman
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Abstract
The invention discloses an equipment operation and maintenance management method and system, wherein information of each equipment is recorded to form a two-dimensional code, a user identifies the information of the two-dimensional code and carries out information interaction with a management terminal, maintenance, routing inspection and maintenance registration are carried out on the equipment, maintenance frequency is set for the equipment, and maintenance work on the equipment can be regularly reminded. All equipment information is stored in the server to form an electronic standing book, the traditional paper standing book is abandoned, all data is stored in the server, and query and management can be facilitated.
Description
Technical Field
The invention belongs to the technical field of equipment management, and particularly relates to an equipment operation and maintenance management method and system.
Background
Along with the gradual falling to the ground of domestic city utility tunnel (hereinafter referred to as the pipe gallery) construction, more and more pipe galleries begin to enter into the operation maintenance stage, because the pipe gallery still belongs to emerging infrastructure at present in China, still there is not ripe relevant operation maintenance experience and supporting operation maintenance system yet. Contain numerous facility equipment in the piping lane, for example temperature and humidity sensor, harmful gas sensor, smoke sensor, combustible gas sensor, temperature sensing optic fibre, fan, water pump, manual alarm, industrial telephone, fire extinguisher, video surveillance camera head, wireless AP etc. and the equipment is equipped with probably to exceed 10000 in the piping lane more than 20KM, and the quantity is fairly huge. In order to guarantee the normal operation of the pipe gallery, the equipment needs to be operated and maintained, and at present, each pipe gallery operation and maintenance unit mainly records the operation and maintenance condition by using a traditional paper ledger in the daily operation and maintenance work of the equipment in the pipe gallery, so that the efficiency is low, and a set of efficient equipment operation and maintenance management informatization system is lacked to provide business support.
Generally speaking, the in-corridor equipment daily operation and maintenance work of a pipe corridor is mainly divided into three parts: and (5) inspection, maintenance and repair. The traditional inspection process generally refers to the steps of firstly inspecting the equipment ledger, inspecting the previous inspection date, then inspecting personnel inspect the site according to the inspection period of specific equipment, and filling in inspection records in the equipment ledger after the inspection is finished. The general coverage of piping lane is wider, and a 20 KM's piping lane usually needs 10 ~ 15 days to accomplish the work of patrolling and examining to all equipment, and the time span of patrolling and examining the cycle is bigger, causes the platform account record to be in disorder easily, can lead to some equipment to be patrolled and examined the omission.
Traditional maintenance work is more similar with the process of patrolling and examining, also generally can look over the standing book of equipment earlier, looks over the last maintenance record of equipment, then confirms this time that needs the maintenance and maintenance content according to the maintenance content last time, goes to the equipment scene again and carries out specific maintenance work, updates the maintenance record again after the maintenance is accomplished. Because the types of equipment in the pipe gallery are numerous and large in quantity, the standing book is often too bulky, the maintenance date of each equipment cannot be fixed, maintenance arrangement is easy to be disordered, and maintenance is even omitted.
Traditional maintenance record registration also adopts the standing book record, and every time certain equipment takes place the maintenance, the staff just need fill in this maintenance content in the standing book, because the equipment is numerous, the frequency of maintenance generally can be less than patrolling and examining and maintaining the frequency far away, causes the maintenance record to be "submerged" in magnanimity patrolling and examining, maintenance record, if need follow the maintenance record and observe the maintenance situation of whole piping lane equipment, can need to spend a large amount of efforts usually.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a method and a system for managing the operation and maintenance of equipment.
The specific technical scheme of the invention is as follows:
an equipment operation and maintenance management method comprises the following steps:
step 1: equipment entry:
step 101, recording basic information of equipment in a management terminal, wherein the basic information comprises an equipment number, an equipment name, an installation position, an equipment specification, a manufacturer, a use time limit and installation time;
102, configuring maintenance contents, maintenance cycles and inspection contents for the input equipment;
103, generating a two-dimensional code from the recorded basic information of the equipment, and storing the two-dimensional code in a management terminal;
step 104, printing and posting the generated two-dimensional code to corresponding equipment;
step 2: after the equipment is recorded, a user uses a user side to perform maintenance, routing inspection and maintenance registration of the equipment, and the method comprises the following specific steps:
step 201, a user side scans and identifies a two-dimensional code posted on equipment, and transmits user identity information and two-dimensional code information obtained through identification to a management side;
step 202, the management terminal identifies the user authority according to the acquired user information and the device information corresponding to the two-dimensional code;
step 203, if the user is an authorized user in the system and has the operation and maintenance authority of the equipment, the management end sends basic equipment information, historical operation and maintenance records, an added inspection record inlet, an added maintenance record inlet and an added maintenance record inlet to the user end, and if the user does not obtain the system authorization, the management end only sends the basic equipment information and the historical operation and maintenance records to the user end;
and step 204, checking the basic information, the historical maintenance record and the inspection record of the equipment by the user side, adding the maintenance record and the inspection record, photographing and uploading the maintenance record and the inspection record to the user side.
As a preferred technical solution, if the user maintains the device, the user side adds a maintenance record, and the maintenance record is transmitted to the management side for storage, where the maintenance record includes a maintained part and a replaced component.
As a preferred technical scheme, the management terminal reminds the user terminal of the next maintenance work according to the expiration of the equipment configuration maintenance period.
As an optimal technical scheme, the user side forms all the recorded equipment into an equipment account and an equipment maintenance record electronic account, and the equipment maintenance record electronic account and the inspection record electronic account and the maintenance record electronic account are recorded.
As the preferred technical scheme, the user side has the function of taking a picture and is used for scanning the two-dimensional code of the identification equipment and uploading pictures in the processes of maintenance, inspection and maintenance.
An equipment operation and maintenance management system comprises a management end and a user end, wherein the management end and the user end are in signal connection through a wireless transmission unit to realize information interaction;
the management terminal comprises a basic information unit, a maintenance unit, a two-dimensional code unit and a printing unit,
the basic information unit is used for storing basic information of the equipment, wherein the basic information comprises an equipment number, an equipment name, an installation position, an equipment specification, a manufacturer, a service time limit and installation time;
the maintenance unit is used for storing maintenance content, maintenance period and inspection content information configured for the input equipment;
the two-dimension code unit is used for generating a two-dimension code from the basic information of the input equipment and storing related information;
the printing unit is used for printing the generated two-dimensional code.
As a preferred technical scheme, the user side is a mobile phone, a tablet computer, a notebook computer or a desktop computer.
As a preferred technical scheme, the management terminal reminds the user terminal of the next maintenance work according to the expiration of the equipment configuration maintenance period.
As the preferred technical scheme, the user side has the function of taking a picture and is used for scanning the two-dimensional code of the identification equipment and uploading pictures in the processes of maintenance, inspection and maintenance.
As a preferred technical solution, if the user maintains the device, the user side adds a maintenance record, and the maintenance record is transmitted to the management side for storage, where the maintenance record includes a maintained part and a replaced component.
Has the advantages that:
1. all the equipment information is stored in the server to form an electronic standing book, the traditional paper standing book is abandoned, and all the data is stored in the server, so that the inquiry and the management can be more convenient;
2. in the operation and maintenance process of the equipment, a user can finish maintenance, inspection and addition of maintenance records only by using a mobile phone, and does not need to fill in a paper version account book or an electronic form after the operation and maintenance is finished, so that the working flow is simplified, and the workload is reduced;
3. the system can manage a large amount of equipment, and can remind workers of on-time maintenance according to the configured maintenance period, so that maintenance omission is avoided, and the intelligent level of operation and maintenance management is improved.
Drawings
In order to more clearly illustrate the detailed description of the invention or the technical solutions in the prior art, the drawings that are needed in the detailed description of the invention or the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
FIG. 1 is a flow chart of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that all the directional indicators (such as upper, lower, left, right, front and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, the descriptions related to "first", "second", etc. in the present invention are only for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The first embodiment is as follows:
in an industrial equipment operation and maintenance management system, all equipment information needs to be entered into a management terminal, and the equipment information specifically includes: equipment number, equipment name, installation position, equipment specification, manufacturer, use time limit, installation time, equipment diagram, operation instruction book and the like. The system can be used for manually inputting the equipment information singly on the system, and can also be used for inputting the equipment basic information in batch in an excel form import mode.
After the equipment information is input, the maintenance content, the inspection content and the maintenance frequency of the equipment need to be configured, for example, a temperature and humidity sensor is input, and the configuration and maintenance content is as follows: the maintenance frequency of 'dedusting the shell' and 'cleaning the sensor probe' is as follows: 1 month and 1 time, the inspection contents are as follows: "no tarnishing or breakage in appearance" and "normal reading".
After the steps are completed, the system can generate a two-dimensional code for each device, and the user needs to print the generated two-dimensional code and post the two-dimensional code to the device.
And if the user who scans the two-dimensional code is not authorized in the system, the user can only check the basic information, the historical patrol record, the historical maintenance record and the historical maintenance record of the equipment. If the user obtains the system authorization, the system can also add a polling record, a maintenance record and a maintenance record, and the specific adding steps are as follows:
1. add routing inspection record
The user clicks an add polling record button, enters an add polling record page, and then confirms whether the polling content is normal, for example, whether the appearance is rustless or damaged is normal, and whether the reading is normal; and then, the user can also add polling description, take pictures and upload polling photos, and the user side can record the GPS positioning information of the current user at the same time.
2. Adding maintenance notes
A user clicks an add maintenance record button, enters an add maintenance record page, and then adds maintenance records according to maintenance contents configured for the equipment, such as finishing 'dedusting of a shell' and finishing 'cleaning of a sensor probe'; and then, the user can also add maintenance condition description, take pictures and upload maintenance pictures, and the user side can record the GPS positioning information of the current user at the same time.
In addition, because the maintenance frequency configured by the maintenance content is 1 month and 1 time, after the system records the maintenance, the system sends a maintenance due reminder to the user who submits the maintenance record after 1 month. Similarly, if the curing frequency is "2 months and 1 time", the system sends a curing due reminder to the user after 2 months.
3. Adding maintenance records
The user clicks a maintenance record adding button, enters a maintenance record adding page, and then fills in the maintenance result: if the repair is finished or not finished, a repair instruction can be filled in, a picture related to the repair is taken and uploaded, and if the repair is directly replaced by new equipment, whether the new equipment is replaced or not can be set to be 'yes'. After the device is replaced by a new device, the installation time of the device is changed to the time for replacing the new device, and the user side can record the GPS positioning information of the current user at the same time.
Carry out equipment operation record management through this system, effectively promoted operation and maintenance management efficiency, avoided loaded down with trivial details, the traditional standing book formula management that falls to wood, also standardized operation and maintenance management process, easy operation, the information degree is high.
The second embodiment:
the embodiment introduces an equipment operation and maintenance management system, which comprises a user side and a management side, wherein the management side is used for information input of equipment and configuration of equipment maintenance content, frequency and routing inspection content, and the main operation is equipment management and operation and maintenance record management; the user side is used for inputting maintenance information, routing inspection information and maintenance information of the equipment and providing a window for providing information externally.
The specific operation and maintenance management of the system is shown in fig. 1, and the steps include:
(1) user authorization
The management end can specifically authorize users, and the authority is divided into authorized and unauthorized users, wherein the authorized users are registered users in the system, the users can add operation and maintenance records, and the unauthorized users are not registered users in the system; the class user can only view the basic information of the equipment and the historical operation and maintenance records. The user's micro-signal is registered in the system and the micro-signal is authorized.
(2) Device logging
In the management end, all the device information is entered into the system, and the device information specifically includes: equipment number, equipment name, installation position, equipment specification, manufacturer, use time limit, installation time, equipment diagram, operation instruction book and the like. The system can be used for manually inputting the equipment information singly on the system, and can also be used for inputting the equipment basic information in batch in an excel form import mode.
(3) Configuring operation and maintenance content
After the equipment information is input, the maintenance content, the inspection content and the maintenance frequency of the equipment need to be configured, for example, a temperature and humidity sensor is input, and the configuration and maintenance content is as follows: the maintenance frequency of 'dedusting the shell' and 'cleaning the sensor probe' is as follows: 1 month and 1 time, the inspection contents are as follows: "no tarnishing or breakage in appearance" and "normal reading".
(4) Print and post two-dimensional code
After the steps are completed, the system can generate a two-dimensional code for each device, and the user prints out the generated two-dimensional code and posts the two-dimensional code to the device.
(5) Code scanning operation and maintenance
And (3) the user uses the two-dimensional code generated in the step of scanning the code by the WeChat to automatically open the user side WeChat small program, and if the user scanning the two-dimensional code is not authorized in the system, the user can only check the basic information, the historical patrol record, the historical maintenance record and the historical maintenance record of the equipment. If the user has been authorized by the system, operation and maintenance records may be added, as follows:
adding a patrol record: and the user fills in whether the polling content is finished according to the polling content set by the system, and can upload polling condition description, polling process photos and current positioning information of the user.
Adding maintenance records: and the user fills in whether the maintenance content is completed or not according to the maintenance content set by the system, and simultaneously uploads maintenance condition description, maintenance photos and current positioning information of the user.
Adding a maintenance record: and the user fills in the maintenance result, and uploads maintenance condition description, maintenance related photos and current positioning information of the user. If the maintenance is directly replaced by new equipment, the installation time of the equipment is changed into the time for replacing the new equipment, and a system administrator receives an equipment expiration prompt after the equipment reaches the service time limit.
(6) Operation and maintenance analysis
The management terminal can carry out statistical analysis on the operation and maintenance conditions of all the equipment, can derive the operation and maintenance records of all the equipment, can display the inspection, maintenance and maintenance conditions of all the equipment in a line graph mode, and provides data support for the operation and maintenance management of a user.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention, and they should be construed as being included in the following claims and description.
Claims (10)
1. An equipment operation and maintenance management method is characterized in that: the method comprises the following steps:
step 1: equipment entry:
step 101, recording basic information of equipment in a management terminal, wherein the basic information comprises an equipment number, an equipment name, an installation position, an equipment specification, a manufacturer, a use time limit and installation time;
102, configuring maintenance contents, maintenance cycles and inspection contents for the input equipment;
103, generating a two-dimensional code from the recorded basic information of the equipment, and storing the two-dimensional code in a management terminal;
step 104, printing and posting the generated two-dimensional code to corresponding equipment;
step 2: after the equipment is recorded, a user uses a user side to perform maintenance, routing inspection and maintenance registration of the equipment, and the method comprises the following specific steps:
step 201, a user side scans and identifies a two-dimensional code posted on equipment, and transmits user identity information and two-dimensional code information obtained through identification to a management side;
step 202, the management terminal identifies the user authority according to the acquired user information and the device information corresponding to the two-dimensional code;
step 203, if the user is an authorized user in the system and has the operation and maintenance authority of the equipment, the management end sends basic equipment information, historical operation and maintenance records, an added inspection record inlet, an added maintenance record inlet and an added maintenance record inlet to the user end, and if the user does not obtain the system authorization, the management end only sends the basic equipment information and the historical operation and maintenance records to the user end;
and step 204, checking the basic information, the historical maintenance record and the inspection record of the equipment by the user side, adding the maintenance record and the inspection record, photographing and uploading the maintenance record and the inspection record to the user side.
2. The equipment operation and maintenance management method according to claim 1, wherein: if the user maintains the equipment, the user side adds a maintenance record, and the maintenance record is transmitted to the management side to be stored, wherein the maintenance record comprises a maintained part and a replaced part.
3. The equipment operation and maintenance management method according to claim 1, wherein: and the management terminal reminds the user terminal of carrying out the next maintenance work according to the expiration of the equipment configuration maintenance period.
4. The equipment operation and maintenance management method according to claim 1, wherein: and the user side forms an equipment account and an equipment maintenance record electronic account with all the input equipment, and records the electronic account and the maintenance record electronic account through routing inspection.
5. The equipment operation and maintenance management method according to claim 1, wherein: the user side has the function of taking a picture for scanning the two-dimensional code of the identification equipment and uploading the pictures of the maintenance, inspection and maintenance processes.
6. An equipment operation and maintenance management system is characterized in that: the system comprises a management end and a user end, wherein the management end and the user end are in signal connection through a wireless transmission unit to realize information interaction;
the management terminal comprises a basic information unit, a maintenance unit, a two-dimensional code unit and a printing unit,
the basic information unit is used for storing basic information of the equipment, wherein the basic information comprises an equipment number, an equipment name, an installation position, an equipment specification, a manufacturer, a service time limit and installation time;
the maintenance unit is used for storing maintenance content, maintenance period and inspection content information configured for the input equipment;
the two-dimension code unit is used for generating a two-dimension code from the basic information of the input equipment and storing related information;
the printing unit is used for printing the generated two-dimensional code.
7. The equipment operation and maintenance management system according to claim 6, wherein: the user side is a mobile phone, a tablet computer, a notebook computer or a desktop computer.
8. The equipment operation and maintenance management system according to claim 6, wherein: and the management terminal reminds the user terminal of carrying out the next maintenance work according to the expiration of the equipment configuration maintenance period.
9. The equipment operation and maintenance management system according to claim 6, wherein: the user side has the function of taking a picture for scanning the two-dimensional code of the identification equipment and uploading the pictures of the maintenance, inspection and maintenance processes.
10. The equipment operation and maintenance management system according to claim 6, wherein: if the user maintains the equipment, the user side adds a maintenance record, and the maintenance record is transmitted to the management side to be stored, wherein the maintenance record comprises a maintained part and a replaced part.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110176935.5A CN112926707A (en) | 2021-02-07 | 2021-02-07 | Equipment operation and maintenance management method and system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110176935.5A CN112926707A (en) | 2021-02-07 | 2021-02-07 | Equipment operation and maintenance management method and system |
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| CN202110176935.5A Pending CN112926707A (en) | 2021-02-07 | 2021-02-07 | Equipment operation and maintenance management method and system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113327057A (en) * | 2021-06-23 | 2021-08-31 | 中国农业银行股份有限公司 | Method and device for processing merchant information |
| CN113660157A (en) * | 2021-08-17 | 2021-11-16 | 未鲲(上海)科技服务有限公司 | Application data processing method and device, computer equipment and storage medium |
| CN114240241A (en) * | 2021-12-30 | 2022-03-25 | 南京戎智信息创新研究院有限公司 | Factory equipment collaborative operation and maintenance management system based on identification analysis |
| CN114398917A (en) * | 2021-11-23 | 2022-04-26 | 青岛奥利普自动化控制系统有限公司 | Pump valve maintenance method and device and storage medium |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113327057A (en) * | 2021-06-23 | 2021-08-31 | 中国农业银行股份有限公司 | Method and device for processing merchant information |
| CN113660157A (en) * | 2021-08-17 | 2021-11-16 | 未鲲(上海)科技服务有限公司 | Application data processing method and device, computer equipment and storage medium |
| CN114398917A (en) * | 2021-11-23 | 2022-04-26 | 青岛奥利普自动化控制系统有限公司 | Pump valve maintenance method and device and storage medium |
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