CN112919137B - Environment-friendly high-strength durable composite material filling equipment - Google Patents
Environment-friendly high-strength durable composite material filling equipment Download PDFInfo
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- CN112919137B CN112919137B CN202110080392.7A CN202110080392A CN112919137B CN 112919137 B CN112919137 B CN 112919137B CN 202110080392 A CN202110080392 A CN 202110080392A CN 112919137 B CN112919137 B CN 112919137B
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- mixing hopper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/04—Conveying materials in bulk pneumatically through pipes or tubes; Air slides
- B65G53/06—Gas pressure systems operating without fluidisation of the materials
- B65G53/10—Gas pressure systems operating without fluidisation of the materials with pneumatic injection of the materials by the propelling gas
- B65G53/12—Gas pressure systems operating without fluidisation of the materials with pneumatic injection of the materials by the propelling gas the gas flow acting directly on the materials in a reservoir
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/92—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with helices or screws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/40—Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
- B01F35/41—Mounting or supporting stirrer shafts or stirrer units on receptacles
- B01F35/411—Mounting or supporting stirrer shafts or stirrer units on receptacles by supporting only one extremity of the shaft
- B01F35/4112—Mounting or supporting stirrer shafts or stirrer units on receptacles by supporting only one extremity of the shaft at the bottom of the receptacle, e.g. by studs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/71805—Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
- B65G53/36—Arrangements of containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
- B65G53/40—Feeding or discharging devices
- B65G53/50—Pneumatic devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/32—Filling devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/10—Obtaining an average product from stored bulk material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Accessories For Mixers (AREA)
Abstract
The invention discloses an environment-friendly high-strength durable composite material filling device which comprises a storage tank, a mixing hopper, a filling assembly and a base, wherein side plates are arranged on two sides of the top of the base, an installation ring frame is arranged on the inner side of each side plate, a weighing frame is arranged on the top of the installation ring frame, the mixing hopper is arranged on the top of the installation ring frame through the weighing frame, the filling assembly is arranged at the bottom of the mixing hopper through bolts, a fixing frame is arranged on the inner side of each side plate through the bolts, three groups of fixing hoops are arranged in the fixing frame, the storage tank is arranged in the fixing hoops through positioning bolts, and a feeding assembly is arranged on the top of the storage tank through a threaded structure. According to the invention, the weight of the material in the mixing hopper is monitored in real time by using the pressure sensor, and when the weight in the mixing hopper reaches a set value, the PLC in the control box can control the corresponding control valve to stop material conveying, so that the proportioning accuracy of the composite material is ensured.
Description
Technical Field
The invention relates to the technical field of filling equipment, in particular to filling equipment for an environment-friendly high-strength durable composite material.
Background
The composite material is a material with new performance formed by two or more than two materials with different properties by a physical or chemical method on a macroscopic (microscopic) scale, and various materials mutually make up for each other in performance to generate a synergistic effect, so that the comprehensive performance of the composite material is superior to that of the original composition material to meet various different requirements.
However, in the process of implementing the present invention, the inventor finds that at least the following problems in the prior art are not solved:
1. when the existing filling equipment is used for mixing and proportioning the composite materials, the composite materials are proportioned through the experience of workers and the observation of blanking, and the error of manual proportioning is large, so that the proportioning of the composite materials cannot meet the requirements easily, the comprehensive performance of the composite materials cannot meet the requirements, the material waste is caused, and the filling cost of the device is increased;
2. the inside residual material that can cause of current filling equipment when filling the unloading causes the material to fill incompletely, not only causes the waste of material, and remaining material also influences secondary combined material and mixes the ratio data simultaneously, causes combined material to mix the ratio error big, reduces combined material's quality.
Disclosure of Invention
The invention aims to solve the defects in the prior art, such as: the unable accurate ration of carrying out combined material of current filling equipment, the material is filled incompletely simultaneously, not only causes the waste of material, and remaining material also influences secondary combined material and mixes proportion data simultaneously, causes combined material to mix the proportion error big, reduces the problem of combined material's quality.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a durable filling apparatus for combined material that environment-friendly excels in, includes storage tank, mixing hopper, perfusion subassembly and base, the curb plate is installed to the top both sides of base, the installation ring frame is installed to the inboard of curb plate, the install bin is installed to top one side of installation ring frame, the internally mounted of install bin has the pressure regulating pump, the weighing frame is installed at the top of installation ring frame, install spacing hoop in the weighing frame, the outside welding of spacing hoop has the mounting panel, pressure sensor is installed to the bottom of mounting panel, and pressure sensor's bottom is fixed at the top of installation ring frame, mixing hopper is installed through the weighing frame in the top of installation ring frame, fixing bolt spare is installed through the pintle at the outside top of mixing hopper, the top cap is installed through fixing bolt spare at mixing hopper's top, and top one side of top cap is connected with the output of pressure regulating pump through the high-pressure pipe, the stirring assembly is mounted in the center of the top cover, the pouring assembly is mounted at the bottom of the mixing hopper through a bolt, a pouring disc is mounted in the pouring assembly, a first motor is mounted on one side of the pouring disc, and a stirring rod extending into the pouring disc is mounted at the output end of the first motor;
the utility model discloses a material distribution box, including curb plate, fixed hoop, feed assembly, feeding subassembly, branch magazine, feeding subassembly, feeding pipe, adapter sleeve and threaded end threaded connection, the mount is installed through the bolt to the inboard of curb plate, the inside of mount is provided with three fixed hoops of group, the storage tank is installed through the gim peg in the inside of fixed hoop, the threaded end is installed at the both ends of storage tank, the front of storage tank is provided with the observation window, the feeding subassembly is installed through helicitic texture in the top of storage tank, install branch magazine in the feeding subassembly, divide the outside of magazine to install the conveying pipeline, conveying pipeline internally mounted has the motorised valve, the bottom of conveying pipeline is rotated and is installed the adapter sleeve, and the bottom of conveying pipeline passes through adapter sleeve and threaded end threaded connection.
Preferably, the top of the material distribution box is provided with a feed hopper, and the top of the feed hopper is provided with a sealing cover through a shaft element.
Preferably, the bottom of the storage tank is provided with a material conveying hose through a threaded end, the bottom end of the material conveying hose is provided with a control valve, and the bottom of the control valve is fixed at the top of the top cover.
Preferably, a pressure regulating valve is installed on one side of the top cover, and an installation hole is formed in the top cover.
Preferably, one side of the top of the mounting ring frame, which is far away from the mounting box, is provided with a control box, and the front of the control box is provided with an access door.
Preferably, the bottom of the filling tray is uniformly provided with a filling head, and the front surface of the filling head is provided with an electromagnetic valve.
Preferably, the two sides of the bottom of the base are provided with the bottom frames, and the bottom of each bottom frame is provided with the fixing bolt.
Preferably, install the second motor in the stirring subassembly, the transmission shaft is installed to the output of second motor, and the stirring rake is installed to the bottom of transmission shaft.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the weight of the raw materials in the mixing hopper can be transmitted to the pressure sensor through the limiting hoop in the weighing frame, the weight of the materials in the mixing hopper is monitored by the pressure sensor in real time, when the weight in the mixing hopper reaches a set value, the PLC in the control box can control the corresponding control valve to stop material conveying, so that the blanking amount of the conveying hose can be accurately controlled, the proportioning accuracy of the composite material is ensured, the processing quality of the composite material is improved, when the device is filled, the weight of the materials in the mixing hopper can be monitored in real time by the pressure sensor, when the detected value reaches the set value of the PLC in the control box, the PLC in the control box can control the electromagnetic valve to stop filling by the filling head, excessive filling is avoided, material waste is avoided, and the energy conservation performance of the device is improved.
2. According to the invention, high-pressure gas can be generated by electrifying the pressure regulating pump, and the high-pressure gas can be conveyed into the mixing hopper through the high-pressure pipe, so that the high-pressure gas in the mixing hopper can be increased, materials in the mixing hopper are conveyed into the filling assembly along with high-pressure airflow to perform filling work, the discharging of the materials in the mixing hopper and the filling assembly is smooth, meanwhile, the material waste caused by residual materials in the mixing hopper and the filling assembly is avoided, the energy saving performance of the device is improved, meanwhile, the situation that the residual materials also influence the mixing ratio data of the secondary composite material is effectively avoided, the mixing ratio accuracy of the secondary composite material is improved, and the quality of the composite material is ensured.
3. According to the invention, the air pressure in the mixing hopper can be monitored in real time through the pressure regulating valve, when the air pressure in the mixing hopper exceeds the set value of the pressure regulating valve, the pressure can be timely discharged through the pressure regulating valve, so that the stability of the air pressure in the mixing hopper is ensured, and when the composite material is conveyed, the operation of the pressure regulating valve can be controlled through the control box, so that the pressure in the mixing hopper is relieved, the mixing hopper can conveniently convey and mix the material, meanwhile, the top cover can be conveniently opened to clean or overhaul the interior of the mixing hopper, and workers can conveniently clean and overhaul the interior of the mixing hopper.
4. The device can increase the filling stations of the device through a plurality of groups of filling heads, so that the device can perform multi-station filling, the filling efficiency of the device is improved, meanwhile, the filling of the filling heads can be independently controlled through the electromagnetic valve on the front side of the filling heads, the number of the filling heads can be conveniently adjusted according to the filling requirement, the adjustability of the device is increased, the practicability of the device is improved, and the device is convenient to use.
Drawings
FIG. 1 is a schematic front view of the internal structure of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a schematic side view of the present invention;
FIG. 4 is a schematic structural view of a feeding assembly of the present invention;
FIG. 5 is a schematic view of the weigh frame of the present invention;
FIG. 6 is a schematic view of the construction of the infusion assembly of the present invention;
FIG. 7 is a schematic view of the stirring assembly of the present invention.
In the figure: 1. a feed assembly; 101. a material distributing box; 102. a delivery pipe; 103. an electrically operated valve; 104. connecting sleeves; 105. a feed hopper; 2. a material storage tank; 201. a threaded end; 202. an observation window; 203. a delivery hose; 204. a control valve; 3. a fixed mount; 301. a fixing hoop; 302. positioning bolts; 4. a mixing hopper; 401. a fixing bolt member; 402. a top cover; 403. a pressure regulating valve; 5. mounting a ring frame; 501. installing a box; 502. a pressure regulating pump; 503. a control box; 6. a weighing frame; 601. a limiting hoop; 602. mounting a plate; 603. a pressure sensor; 7. a perfusion assembly; 701. a perfusion tray; 702. a first motor; 703. a stirring rod; 704. a filling head; 705. an electromagnetic valve; 8. a base; 801. a side plate; 802. a chassis; 9. a stirring assembly; 901. a second motor; 902. a drive shaft; 903. and (4) a stirring paddle.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-7, an environment-friendly high-strength durable composite material perfusion apparatus comprises a storage tank 2, a mixing hopper 4, a perfusion assembly 7 and a base 8, wherein side plates 801 are installed on two sides of the top of the base 8, an installation ring frame 5 is installed on the inner side of the side plates 801, an installation box 501 is installed on one side of the top of the installation ring frame 5, a pressure regulating pump 502 is installed inside the installation box 501, a weighing frame 6 is installed on the top of the installation ring frame 5, a limiting hoop 601 is installed inside the weighing frame 6, an installation plate 602 is welded on the outer side of the limiting hoop 601, a pressure sensor 603 is installed on the bottom of the installation plate 602, the bottom of the pressure sensor 603 is fixed on the top of the installation ring frame 5, the mixing hopper 4 is installed on the top of the installation ring frame 5 through the weighing frame 6, a fixing bolt 401 is installed on the top of the outer side of the mixing hopper 4 through a shaft bolt, a top cover 402 is installed on the top of the mixing hopper 4 through the fixing bolt 401, one side of the top cover 402 is connected with the output end of the pressure regulating pump 502 through a high-pressure pipe, a stirring assembly 9 is installed at the center of the top cover 402, a pouring assembly 7 is installed at the bottom of the mixing hopper 4 through a bolt, a pouring disc 701 is installed in the pouring assembly 7, a first motor 702 is installed on one side of the pouring disc 701, and a stirring rod 703 extending into the pouring disc 701 is installed at the output end of the first motor 702;
the inner side of the side plate 801 is provided with a fixing frame 3 through bolts, three groups of fixing hoops 301 are arranged inside the fixing frame 3, a storage tank 2 is arranged inside the fixing hoops 301 through a positioning bolt 302, threaded ends 201 are arranged at two ends of the storage tank 2, an observation window 202 is arranged on the front surface of the storage tank 2, a feeding component 1 is arranged at the top of the storage tank 2 through a threaded structure, a material distribution box 101 is arranged in the feeding component 1, a material conveying pipe 102 is arranged on the outer side of the material distribution box 101, an electric valve 103 is arranged inside the material conveying pipe 102, a connecting sleeve 104 is rotatably arranged at the bottom of the material conveying pipe 102, and the bottom of the material conveying pipe 102 is in threaded connection with the threaded ends 201 through the connecting sleeve 104;
it should be noted that, the ring frame 5 is installed to provide a mounting position for the weighing frame 6, so that the weighing frame 6 is conveniently installed, the ring frame is arranged inside the ring frame 5, so that the feeding end at the bottom of the mixing hopper 4 can conveniently penetrate through the ring frame 5, and the mixing hopper 4 can conveniently move in a small range inside the ring frame 5, so that a deformation space can be provided for the pressure sensor 603, the weight of the raw material inside the mixing hopper 4 can be transmitted to the pressure sensor 603 through the limiting hoop 601 inside the weighing frame 6, the weight of the material inside the mixing hopper 4 is monitored by the pressure sensor 603 in real time, when the weight inside the mixing hopper 4 reaches a set value, the corresponding control valve 204 can be controlled by the PLC controller in the control box 503 to stop the material transportation, so that the feeding amount of the material conveying hose 203 can be accurately controlled, the accuracy of the mixture ratio of the composite material is ensured, and the processing quality of the composite material is improved, when the device is filled, the weight of the materials in the mixing hopper 4 can be monitored in real time through the pressure sensor 603, when a detected value reaches a set value of a PLC (programmable logic controller) in the control box 503, the PLC in the control box 503 can control the electromagnetic valve 705 to stop filling the filling head 704, so that the material waste caused by excessive filling is avoided, the energy saving performance of the device is improved, the materials in the mixing hopper 4 can be mixed and stirred through the stirring assembly 9, the materials with different properties are mixed to form a material with new performance, the materials are mutually superior and complementary in performance to each other, a synergistic effect is generated, the comprehensive performance of the composite material is superior to that of the original material to meet various different requirements, high-pressure gas can be generated by electrifying the pressure regulating pump 502, and the high-pressure gas can be conveyed into the mixing hopper 4 through the high-pressure pipe, so that the high-pressure gas in the mixing hopper 4 can be increased, materials in the mixing hopper 4 are conveyed to the inside of the filling disc 701 along with high-pressure airflow, so that the discharging of the materials in the mixing hopper 4 and the inside of the filling disc 701 is smooth, meanwhile, the residual materials in the mixing hopper 4 and the inside of the filling disc 701 are avoided, the material waste is avoided, the energy saving performance of the device is improved, meanwhile, the filling smoothness of the device is also improved, the materials in the mixing hopper 4 enter the inside of the filling disc 701, the stirring rod 703 can be driven to run at a high speed through the electrifying operation of the first motor 702, the materials in the filling disc 701 can be stirred, the composite materials are uniformly mixed, the flowability of the composite materials is ensured, the uniform filling of the composite materials is facilitated, and the quality of the composite material filling finished products is improved;
the storage tank 2 can be fixed through the matching of three groups of fixing hoops 301 and the positioning bolts 302 in the fixing frame 3, the storage tank 2 can be conveniently installed, the assembly efficiency of the device is improved, the proportioning materials of the composite materials can be stored in a classified manner through the three groups of storage tanks 2, the proportional proportioning is convenient to carry out, the accuracy of the proportioning of the composite materials is improved, the processing quality of the composite materials is improved, the storage tank 2 can be conveniently assembled through the threaded end 201, the assembly efficiency of the device is improved, a worker can observe the storage condition in the storage tank 2 through the observation window 202, the timely supplement of the raw materials is convenient for the worker, the processing efficiency of filling is ensured, the raw material conveying can be conveniently carried out in a classified manner through the feeding assembly 1, a plurality of material conveying ports are not needed, a sealing cover is opened when the raw material is stored and conveyed, the raw material is injected into the feeding hopper 105, the material in the feeding hopper 105 enters the material distributing box 101, the staff opens the motorised valve 103 corresponding with storage tank 2 through control box 503 to can carry the raw materials in the storage tank 2 that corresponds through conveying pipeline 102 in the branch magazine 101, the material of being convenient for carries out categorised deposit, makes things convenient for the material ratio to mix.
Wherein, the top of the material distributing box 101 is provided with a feed hopper 105, and the top of the feed hopper 105 is provided with a sealing cover through a shaft element;
it should be noted that, when storing and conveying the raw materials, the sealing cover is opened, the raw materials are injected into the feed hopper 105, and meanwhile, the corresponding electric valve 103 is opened, so that the raw materials can be conveyed to the corresponding storage tank 2 through the conveying pipe 102, thereby facilitating the classification and storage of the materials and the mixture ratio of the materials.
Wherein, the bottom of the storage tank 2 is provided with a material conveying hose 203 through a threaded end 201, the bottom end of the material conveying hose 203 is provided with a control valve 204, and the bottom of the control valve 204 is fixed on the top of the top cover 402;
it should be noted that, inside storage tank 2 carried mixing hopper 4 through the defeated material hose 203 of bottom, the combined material's of being convenient for raw materials is carried, is convenient for carry out the raw materials of different properties and mixes to form combined material, and can be convenient for control the defeated material of defeated material hose 203 through control valve 204, the ratio of the accurate control combined material raw materials of being convenient for has guaranteed the accuracy nature of combined material's ratio.
Wherein, a pressure regulating valve 403 is arranged on one side of the top cover 402, and a mounting hole is arranged inside the top cover 402;
it should be noted that, can monitor the inside atmospheric pressure of mixing hopper 4 in real time through air-vent valve 403, when the inside atmospheric pressure of mixing hopper 4 exceeded the air-vent valve 403 setting value, can in time arrange the pressure through air-vent valve 403, the stability of the inside atmospheric pressure of mixing hopper 4 has been guaranteed, simultaneously through the operation of the steerable air-vent valve 403 of control box 503, to the inside pressure release that carries out of mixing hopper 4, it mixes to be convenient for mixing hopper 4 to fail the material, also be convenient for open top cap 402 simultaneously and clear up or overhaul mixing hopper 4 inside, the staff of being convenient for clears up maintenance work.
Wherein, a control box 503 is installed on one side of the top of the installation ring frame 5 far away from the installation box 501, and an access door is arranged on the front surface of the control box 503;
it should be noted that the control box 503 is assembled with the box body by a PLC controller, the box body can protect the PLC controller of the internal box body from being damaged by dust, rain water and external force, and the service life of the device is prolonged, and the PLC controller is electrically connected with the electromagnetic valve 705, the second motor 901, the pressure regulating valve 403, the control valve 204, the electrically operated valve 103 and the pressure sensor 603 by wires, so that the motion of the device can be conveniently coordinated and controlled by the PLC controller, and the intelligent control of the device is improved.
Wherein, the bottom of the perfusion plate 701 is uniformly provided with perfusion heads 704, and the front surface of the perfusion heads 704 is provided with electromagnetic valves 705;
it should be noted that, fill the station through the multiplicable device of multiunit filling head 704, make its device can carry out the multistation and fill, the efficiency of filling of device has been improved, simultaneously can control alone through solenoid valve 705 and fill head 704 and fill, be convenient for adjust according to the needs of filling, the controllability of device has been increased, the practicality of device has been improved, when the device fills, the weight of the inside material of accessible pressure sensor 603 real-time supervision mixing hopper 4, when detecting that numerical value reaches the PLC controller setting value in control box 503, PLC controller control solenoid valve 705 in the accessible control box 503 stops filling head 704 and fills, avoid filling excessively, lead to the material extravagant, the energy-saving of device has been improved.
Wherein, both sides of the bottom of the base 8 are provided with an underframe 802, and the bottom of the underframe 802 is provided with a fixed bolt;
it should be noted that the device can be firmly fixed on the ground through the cooperation of the bottom frame 802 and the fixing bolt, so that the stability of the device installation is increased, the risk of the device falling is prevented, and the safety of the device installation is ensured.
A second motor 901 is installed in the stirring assembly 9, a transmission shaft 902 is installed at the output end of the second motor 901, and a stirring paddle 903 is installed at the bottom end of the transmission shaft 902;
it should be noted that the transmission shaft 902 can be driven to rotate by the power-on operation of the second motor 901, and the power generated by the second motor 901 can be transmitted to the stirring paddle 903 by the transmission shaft 902, so that the stirring paddle 903 can be driven to rotate at a high speed, the materials in the mixing hopper 4 can be mixed and stirred, the composite materials are uniformly mixed, the flowability of the composite materials is ensured, the composite materials can be uniformly poured, and the quality of the poured composite materials is improved.
The working principle is as follows: before the device is used, a user firstly detects the device, confirms that the device is used after no problem exists, the device can be firmly fixed on the ground through the matching of the bottom frame 802 and the fixing bolt, the installation safety of the device is ensured, when raw materials are stored and conveyed, the sealing cover is opened, the raw materials are injected into the feed hopper 105, meanwhile, the corresponding electric valve 103 is opened, the raw materials can be conveyed into the corresponding storage tank 2 through the conveying pipe 102, the materials are conveniently classified and stored, when the raw materials are distributed, the worker opens the control valve 204 corresponding to the storage tank 2 through the PLC in the control box 503, the materials in the storage tank 2 enter the mixing hopper 4 through the conveying hose 203, at the moment, the weight change of the materials in the mixing hopper 4 is monitored in real time by using the pressure sensor 603, when the weight in the mixing hopper 4 reaches a set value, the corresponding control valve 204 can be controlled by the PLC in the control box 503 to stop the material conveying, the blanking amount of the material conveying hose 203 can be accurately controlled, the accuracy of the proportion of the composite material is ensured, the materials in the material mixing hopper 4 can be mixed and stirred through the stirring component 9, the materials with different properties are mixed to form the material with new performance, various materials are mutually strong and weak in performance to generate synergistic effect, the comprehensive performance of the composite material is better than that of the original material to meet various different requirements, the materials in the material mixing hopper 4 enter the filling disc 701, the stirring rod 703 can be driven to run at high speed through the electrifying operation of the first motor 702, the materials in the filling disc 701 can be stirred, the composite material is uniformly mixed, the flowability of the composite material is ensured, the composite material is uniformly filled, and when the device is filled, high-pressure gas can be generated through the electrifying of the pressure regulating pump 502, and the high-pressure gas can be conveyed to the inside of the material mixing hopper 4 through the high-pressure pipe, thereby the inside high-pressure gas of multiplicable mixing hopper 4, make inside material of its mixing hopper 4 carry the filling pan 701 along with high-pressure draught inside, make the inside material of filling pan 701 pour into through filling head 704, and through the weight of the inside material of pressure sensor 603 real-time supervision mixing hopper 4, when detecting numerical value and reaching the PLC controller setting value in control box 503, PLC controller control solenoid valve 705 in the accessible control box 503 stops filling head 704 and pours, avoid pouring excessively, lead to the material extravagant, the energy-conservation of device has been improved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. The utility model provides a durable combined material that excels in of environment-friendly is with filling equipment, includes storage tank (2), compounding fill (4), fills subassembly (7) and base (8), its characterized in that: curb plate (801) are installed to the top both sides of base (8), installation ring frame (5) are installed to the inboard of curb plate (801), install bin (501) are installed to top one side of installation ring frame (5), the internally mounted of install bin (501) has pressure regulating pump (502), weighing frame (6) are installed at the top of installation ring frame (5), install spacing hoop (601) in weighing frame (6), the outside welding of spacing hoop (601) has mounting panel (602), pressure sensor (603) are installed to the bottom of mounting panel (602), and the bottom of pressure sensor (603) is fixed at the top of installation ring frame (5), mix hopper (4) is installed through weighing frame (6) in the top of installation ring frame (5), set bolt spare (401) are installed through the pintle in the outside top of mix hopper (4), the top of the mixing hopper (4) is provided with a top cover (402) through a fixed bolt piece (401), one side of the top cover (402) is connected with the output end of a pressure regulating pump (502) through a high-pressure pipe, the center of the top cover (402) is provided with a stirring assembly (9), the bottom of the mixing hopper (4) is provided with a pouring assembly (7) through a bolt, a pouring disc (701) is arranged in the pouring assembly (7), one side of the pouring disc (701) is provided with a first motor (702), and the output end of the first motor (702) is provided with a stirring rod (703) extending into the pouring disc (701);
the inner side of the side plate (801) is provided with a fixing frame (3) through bolts, three groups of fixing hoops (301) are arranged in the fixing frame (3), the inside of the fixed hoop (301) is provided with a storage tank (2) through a positioning bolt (302), threaded ends (201) are arranged at two ends of the storage tank (2), an observation window (202) is arranged on the front surface of the storage tank (2), the top of the storage tank (2) is provided with a feeding component (1) through a thread structure, a material distributing box (101) is arranged in the feeding component (1), a material conveying pipe (102) is arranged on the outer side of the material distributing box (101), an electric valve (103) is arranged in the material conveying pipe (102), a connecting sleeve (104) is rotatably arranged at the bottom of the material conveying pipe (102), and the bottom of the feed delivery pipe (102) is in threaded connection with the threaded end (201) through a connecting sleeve (104).
2. The perfusion apparatus for the environment-friendly high-strength durable composite material as claimed in claim 1, wherein: the top of branch magazine (101) is installed hopper (105), and the sealed lid is installed through the shaft member in the top of hopper (105).
3. The perfusion apparatus for the environment-friendly high-strength durable composite material as claimed in claim 1, wherein: defeated material hose (203) is installed through threaded end (201) in the bottom of storage tank (2), and control valve (204) are installed to the bottom of defeated material hose (203), and the top at top cap (402) is fixed to the bottom of control valve (204).
4. The perfusion apparatus for the environment-friendly high-strength durable composite material as claimed in claim 1, wherein: pressure regulating valve (403) is installed on one side of the top of top cover (402), and the inside of top cover (402) is equipped with the mounting hole.
5. The perfusion apparatus for the environment-friendly high-strength durable composite material as claimed in claim 1, wherein: one side of the top of the mounting ring frame (5) far away from the mounting box (501) is provided with a control box (503), and the front of the control box (503) is provided with an access door.
6. The perfusion apparatus for the environment-friendly high-strength durable composite material as claimed in claim 1, wherein: the bottom of the pouring tray (701) is uniformly provided with a pouring head (704), and the front surface of the pouring head (704) is provided with an electromagnetic valve (705).
7. The perfusion apparatus for the environment-friendly high-strength durable composite material as claimed in claim 1, wherein: the base is characterized in that the two sides of the bottom of the base (8) are provided with a bottom frame (802), and the bottom of the bottom frame (802) is provided with a fixing bolt.
8. The perfusion apparatus for the environment-friendly high-strength durable composite material as claimed in claim 1, wherein: install second motor (901) in stirring subassembly (9), transmission shaft (902) are installed to the output of second motor (901), and stirring rake (903) are installed to the bottom of transmission shaft (902).
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| CN202110080392.7A CN112919137B (en) | 2021-01-21 | 2021-01-21 | Environment-friendly high-strength durable composite material filling equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110080392.7A CN112919137B (en) | 2021-01-21 | 2021-01-21 | Environment-friendly high-strength durable composite material filling equipment |
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| CN112919137B true CN112919137B (en) | 2022-02-08 |
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|---|---|---|---|---|
| GB1468811A (en) * | 1973-08-31 | 1977-03-30 | Thyssen Great Britain Ltd | Apparatus for mixing and pumping cement grout |
| CN204823309U (en) * | 2015-07-27 | 2015-12-02 | 西安建筑科技大学 | Intermittent type formula ration conveying system |
| CN208490743U (en) * | 2018-01-16 | 2019-02-15 | 香港阿波罗(江门)雪糕有限公司 | A kind of bottler placer |
| CN208616977U (en) * | 2018-07-09 | 2019-03-19 | 江苏欧卓输送设备科技有限公司 | A kind of transportation system for after graphite or fine powder ingredient and ingredient |
| CN212049604U (en) * | 2020-03-23 | 2020-12-01 | 吉林省天泽管业有限公司 | Multi-thread material loading distributor is used in geothermal pipe production |
| CN212049619U (en) * | 2020-05-08 | 2020-12-01 | 贵州贵标线缆有限公司 | Feeding mechanism of mixing mill |
-
2021
- 2021-01-21 CN CN202110080392.7A patent/CN112919137B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1468811A (en) * | 1973-08-31 | 1977-03-30 | Thyssen Great Britain Ltd | Apparatus for mixing and pumping cement grout |
| CN204823309U (en) * | 2015-07-27 | 2015-12-02 | 西安建筑科技大学 | Intermittent type formula ration conveying system |
| CN208490743U (en) * | 2018-01-16 | 2019-02-15 | 香港阿波罗(江门)雪糕有限公司 | A kind of bottler placer |
| CN208616977U (en) * | 2018-07-09 | 2019-03-19 | 江苏欧卓输送设备科技有限公司 | A kind of transportation system for after graphite or fine powder ingredient and ingredient |
| CN212049604U (en) * | 2020-03-23 | 2020-12-01 | 吉林省天泽管业有限公司 | Multi-thread material loading distributor is used in geothermal pipe production |
| CN212049619U (en) * | 2020-05-08 | 2020-12-01 | 贵州贵标线缆有限公司 | Feeding mechanism of mixing mill |
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| CN112919137A (en) | 2021-06-08 |
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