CN112918042A - Washable flame-retardant non-woven fabric - Google Patents

Washable flame-retardant non-woven fabric Download PDF

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Publication number
CN112918042A
CN112918042A CN202110328277.7A CN202110328277A CN112918042A CN 112918042 A CN112918042 A CN 112918042A CN 202110328277 A CN202110328277 A CN 202110328277A CN 112918042 A CN112918042 A CN 112918042A
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China
Prior art keywords
flame
retardant
woven fabric
layer
solution
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Withdrawn
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CN202110328277.7A
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Chinese (zh)
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不公告发明人
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Individual
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Individual
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Priority to CN202110328277.7A priority Critical patent/CN112918042A/en
Publication of CN112918042A publication Critical patent/CN112918042A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022—Non-woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/08—Impregnating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/16—Drying; Softening; Cleaning
    • B32B38/164—Drying
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/028—Net structure, e.g. spaced apart filaments bonded at the crossing points
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F2/00—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof
    • D01F2/06—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof from viscose
    • D01F2/08—Composition of the spinning solution or the bath
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/07—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof
    • D06M11/11—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof with halogen acids or salts thereof
    • D06M11/17—Halides of elements of Groups 3 or 13 of the Periodic Table
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/35—Heterocyclic compounds
    • D06M13/355—Heterocyclic compounds having six-membered heterocyclic rings
    • D06M13/358—Triazines
    • D06M13/364—Cyanuric acid; Isocyanuric acid; Derivatives thereof
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M14/00—Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials
    • D06M14/18—Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials using wave energy or particle radiation
    • D06M14/20—Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials using wave energy or particle radiation on to materials of natural origin
    • D06M14/22—Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials using wave energy or particle radiation on to materials of natural origin of vegetal origin, e.g. cellulose or derivatives thereof
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M14/00—Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials
    • D06M14/18—Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials using wave energy or particle radiation
    • D06M14/26—Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials using wave energy or particle radiation on to materials of synthetic origin
    • D06M14/28—Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials using wave energy or particle radiation on to materials of synthetic origin of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M14/00—Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials
    • D06M14/18—Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials using wave energy or particle radiation
    • D06M14/26—Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials using wave energy or particle radiation on to materials of synthetic origin
    • D06M14/30—Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials using wave energy or particle radiation on to materials of synthetic origin of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M14/32—Polyesters
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03—Polysaccharides or derivatives thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
    • B32B2037/243—Coating
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    • B32B2260/046—Synthetic resin
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    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0276—Polyester fibres
    • B32B2262/0284—Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
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    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/306—Resistant to heat
    • B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
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    • D06M2101/06—Vegetal fibres cellulosic
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16—Synthetic fibres, other than mineral fibres
    • D06M2101/18—Synthetic fibres consisting of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/20—Polyalkenes, polymers or copolymers of compounds with alkenyl groups bonded to aromatic groups
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
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    • D06M2101/32—Polyesters
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/30—Flame or heat resistance, fire retardancy properties

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • General Chemical & Material Sciences (AREA)
  • Artificial Filaments (AREA)
  • Nonwoven Fabrics (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

The invention discloses a washable flame-retardant non-woven fabric and a preparation method thereof, wherein the washable flame-retardant non-woven fabric sequentially comprises a non-woven fabric base layer, a washable layer and a flame-retardant layer from inside to outside; the non-woven fabric base layer is made of modified viscose fibers, polypropylene fibers and polyester fibers. In the preparation method of the modified viscose fiber, AlCl is adopted3The modified cyclodextrin and the nitrogen-phosphorus flame retardant melamine phosphate cooperate to form a high-efficiency flame retardant, and the high-efficiency flame retardant is blended with the viscose stock solution to prepare the flame-retardant modified viscose; the flame-retardant nonwoven fabric is produced by needle punching. The non-woven fabric base layer is put into the mixed solution of epoxy acrylate, butyl acrylate, beta-cyclodextrin and glycidyl methacrylate for soaking, a water-resistant layer is formed through a series of reactions, and the outermost layer is coated compactlyThe flame-retardant layer enables the non-woven fabric to have the characteristics of washing, difficult deformation and good flame-retardant effect. The invention has reasonable design and higher practicability.

Description

Washable flame-retardant non-woven fabric
Technical Field
The invention relates to the field of textiles, in particular to washable flame-retardant non-woven fabric and a method for preparing the same.
Background
Nonwoven fabrics are made from chemical fibers such as: polypropylene, polyester, nylon, viscose, acrylic, polyethylene, polyvinyl chloride and natural plant fibers such as: cotton, silk, hemp; the fiber web is formed by directional or random arrangement, and then is reinforced by mechanical, thermal bonding or chemical methods, and is called non-woven fabric although the fabric is not woven. The non-woven fabric is rapidly favored by mass manufacturers and mass consumers due to the advantages of good moisture resistance, air permeability, flexibility, light weight, no combustion supporting, easy decomposition, no toxicity or irritation, rich color, recycling, low production cost and the like. The product can be widely applied to the fields of medical treatment and health, home decoration, clothing, industry, mother and infant products, agriculture, aerospace science and technology, packaging materials, shoe bags, automobile industry and the like. With the development of science and technology, the requirements for durable and heat-insulating flame-retardant non-woven fabrics are increasing, and the flame-retardant non-woven fabrics in the current market have unsatisfactory flame-retardant effect and poor durability. Therefore, it is a future development trend to research a nonwoven fabric having high durability, no deformation when washed with water, and high flame retardancy.
Disclosure of Invention
The invention aims to provide a washable flame-retardant non-woven fabric and a preparation method thereof, which have the advantages of high flame retardance, no deformation after multiple washing and the like and solve the problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme:
the water-washing-resistant flame-retardant non-woven fabric comprises a non-woven fabric base layer, a water-washing-resistant layer and a flame-retardant layer from inside to outside in sequence. The non-woven fabric base layer comprises, by weight, 45-70 parts of modified viscose fibers, 15-25 parts of polyester fibers and 15-25 parts of polypropylene fibers.
The water-resistant layer is formed by soaking the mixed solution A and the inclusion compound B in sequence, and the flame-retardant layer is formed by coating the mixed solution C; the mass ratio of the mixed solution A to the clathrate B is 1: 2;
the mixed solution A comprises: epoxy acrylate, butyl acrylate and dodecyl alcohol ester in a mass ratio of 5:1:1: 0.1; the inclusion compound B is prepared by reacting beta-cyclodextrin with glycidyl methacrylate, and the mass ratio of the beta-cyclodextrin to the glycidyl methacrylate is 1: 2; the mixed liquid C comprises: antimony trioxide, magnesium hydroxide, aluminum hydroxide and UV glue, wherein the mass ratio of antimony trioxide to magnesium hydroxide to aluminum hydroxide is 3:1: 0.1.
the modified viscose fiber comprises: 70-90 parts of viscose fiber and 15-25 parts of flame retardant solution by weight; the flame retardant solution is prepared from the following components in a mass ratio of 1:2 beta-cyclodextrin and melamine phosphate mixed solution.
A preparation method of washable flame-retardant non-woven fabric comprises the following 4 steps;
(1) preparing a flame retardant solution by the following steps:
adding distilled water into beta-cyclodextrin to prepare saturated solution, adding AlCl3Mixing, stirring at 60-70 deg.C for 30-40min, standing, vacuum filtering, washing with ethanol solution, and oven drying to obtain clathrate A (coated with Al)3+Beta-cyclodextrin of (a); mixing the melamine phosphate solution with the inclusion compound A, and performing ultrasonic dispersion for 10-20min to obtain a flame retardant solution;
the melamine phosphate solution is a nitrogen-phosphorus synergistic flame retardant, is a commonly used high-efficiency flame retardant in the existing textile technology, and has the characteristics of low smoke toxicity, no halogen element, good durability and good flame retardant effect; but the compatibility of the melamine phosphate solution and the non-woven fabric interface is not ideal, and the electrical property is poor due to easy moisture absorption; the flame retardant property is not fully exerted, the flame retardant effect is not ideal, and the phenomenon of dropping of the melt is easy to generate. In the technical scheme, AlCl is treated by beta-cyclodextrin3When the beta-cyclodextrin is introduced into a system, the inner cavity space of beta-cyclodextrin molecules is large and hydrophobic, so that the moisture absorption phenomenon is avoided, and the beta-cyclodextrin has solubilization property and good compatibility with a non-woven fabric substrate. AlCl3Middle Al3+Synergize with the P = O bond on melamine phosphate; the thermal stability of the melamine phosphate is enhanced, more coke is generated by cracking the catalytic viscose during combustion, a carbonized covering layer is formed on the non-woven fabric base layer, external oxygen is prevented from entering and heat is prevented from being dissipated, and meanwhile, the generation of combustible gas is inhibited; the flame retardancy of the non-woven fabric is improved.
(2) The modified viscose fiber is prepared by the following steps:
adding viscose fiber spinning solution into the flame retardant solution; magnetically stirring for 30min at the stirring speed of 180-; vacuum defoaming the blended solution at 27-32 deg.C for 40-45min to obtain modified viscose spinning solution;
contacting the modified viscose spinning solution with a coagulant in a coagulating bath, and outputting through a spinning hole to form nascent fiber; drafting the nascent fiber; neutralizing and washing with water; obtaining the modified viscose fiber.
(3) Preparing a non-woven fabric base layer by the following steps:
s1, opening and mixing modified viscose fibers, polyester fibers and polypropylene fibers;
s2, carding to remove impurities, stacking and paving into a fiber net, wherein the number of layers of the fiber net is 8-10;
s3, needling and consolidating the fiber web from top to bottom; sequentially carrying out one-time pre-needling, three-time main needling, high-temperature hot rolling and winding; wherein the needling frequency of the pre-needling is 600 needling/min, and the needle depth is 12 mm; the frequency of the first main needling is 750 needling/min, and the depth of the needles is 10 mm; the frequency of the second main needling is 750 needling/min, and the depth of the needles is 8 mm; the frequency of the third main needling is 750 needling/min, and the depth of the needles is 5 mm; high-temperature hot rolling, wherein the hot rolling temperature is 220-225 ℃; winding in a crimping machine; preparing a needle punched non-woven fabric;
s4, enabling the needled non-woven fabric to pass through the prepared flame retardant solution at a constant speed of 7-9m/min, and enabling the needled non-woven fabric to be fully soaked in the flame retardant solution; the needle-punched non-woven fabric soaked by the flame retardant solution is sequentially rolled by double rollers at the speed of 7-9m/min and the rolling drying force is 3-6 kg; tentering; drying at 145-150 deg.c and pressing the surface to obtain the non-woven fabric base layer.
Polypropylene fiber and polyester fiber belong to intrinsic flame-retardant fibers; the modified viscose fiber has flame retardant property after being treated by the flame retardant solution; the three fibers are blended, and the non-woven fabric produced by needling is soaked in a flame retardant solution, so that the non-woven fabric has a good flame retardant effect.
(4) The method for preparing the water washing resistant layer and the flame retardant layer comprises the following steps:
s1, a water-washing resistant layer: adding epoxy acrylate, butyl acrylate and dodecyl alcohol ester into deionized water according to the mass ratio of 5:1:0.1, and stirring for 10-15min to obtain a mixed solution A;
mixing beta-cyclodextrin and glycidyl methacrylate in a mass ratio of 1:2, adding the mixture into a dimethylacetamide solvent, adding hydroquinone, and reacting for 6 hours at the temperature of 57-62 ℃; naturally cooling; adding acetone solution into the mixture to react to generate white fixed powder; filtering the white precipitate, and washing with acetone solution; vacuum drying to obtain clathrate B;
placing the non-woven fabric base layer into the mixed solution A, and soaking for 40-60 min; adding the inclusion compound B, and mixing the inclusion compound B with the mixed solution A; soaking photoinitiator 1173 (2-hydroxy-2-methyl-1-phenyl acetone) in a photoinitiator at 37-40 deg.C for 6-8 h; vacuum drying to form a water washing resistant layer;
because the epoxy acrylate is an excellent epoxy resin and has excellent water resistance, hot water resistance, drug resistance, cohesiveness and toughness, the protective film with strong water resistance can be formed by soaking the non-woven fabric base layer with the epoxy acrylate; but the epoxy acrylate is extremely viscous and has no fluidity at normal temperature, butyl acrylate is added as an active diluent to dilute and reduce the viscosity of the epoxy acrylate and the crosslinking density of a film of the epoxy acrylate, so that the gel degree of the epoxy acrylate is reduced; so that the non-woven fabric base layer forms a better epoxy acrylate film. Introducing glycidyl methacrylate into beta-cyclodextrin molecules to form beta-cyclodextrin supramolecules including vinyl groups; the beta-cyclodextrin supermolecule is grafted to a crosslinking system of epoxy acrylate, butyl acrylate and dodecyl alcohol ester through a photoinitiator, and vinyl and the epoxy acrylate are copolymerized, so that the breaking elongation of the film is increased, and the toughness of the film is improved; the self-repairing function of the epoxy acrylate film is improved, and when the surface layer is scraped by external force, the film can complete self-repairing without generating cracks. Therefore, the epoxy acrylate, the butyl acrylate, the beta-cyclodextrin and the glycidyl methacrylate act together to form the washable layer, and the washable layer has a good self-repairing function.
S2, mixing and melting antimony trioxide, magnesium hydroxide, aluminum hydroxide and UV glue to prepare a mixed solution C; and coating the mixed solution C on the front surface and the back surface of the non-woven fabric substrate prepared in the step S1, wherein the thickness of the coating is 15-30 mu m, standing and drying to form the flame-retardant layer.
Antimony trioxide, magnesium hydroxide and aluminum hydroxide belong to inorganic flame retardants, are melted at the initial stage of combustion, and form a compact protective film on the surface of a non-woven fabric base layer to isolate air; the molecules absorb heat internally, so that the combustion temperature can be reduced, and the flame retardant effect is achieved; at high temperature, the molecules are gasified, and the oxygen concentration in the air is reduced, thereby playing a role in flame retardance.
Compared with the prior art, the invention has the beneficial effects that:
utilizing melamine phosphate, beta-cyclodextrin and AlCl3Compounding a flame retardant, modifying viscose fibers by flame retardance, and soaking a non-woven fabric base layer to obtain the flame-retardant non-woven fabric. The flame-retardant non-woven fabric is soaked in a mixed solution of epoxy acrylate, butyl acrylate, beta-cyclodextrin and glycidyl methacrylate, and a water-washing-resistant layer which is water-washing-resistant and has a self-repairing function is formed on a non-woven fabric base layer through a series of reactions. And finally, coating the mixed molten liquid of antimony trioxide, magnesium hydroxide, aluminum hydroxide and UV glue on the outermost layer of the non-woven fabric to form a compact flame-retardant layer. In conclusion, the washable flame-retardant non-woven fabric provided by the technical scheme has good flame retardance and washable performance.
The specific implementation mode is as follows:
the technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
A washable flame-retardant non-woven fabric comprises a non-woven fabric base layer, a washable layer and a flame-retardant layer from inside to outside in sequence. The non-woven fabric base layer comprises, by weight, 45 parts of modified viscose fibers, 15 parts of polyester fibers and 15 parts of polypropylene fibers.
The water-resistant layer is formed by soaking the mixed solution A and the inclusion compound B, and the flame-retardant layer is formed by coating the mixed solution C; the mass ratio of the mixed solution A to the clathrate B is 1: 2; the mixed solution A comprises: epoxy acrylate, butyl acrylate and dodecyl alcohol ester, wherein the mass ratio of the epoxy acrylate to the butyl acrylate to the dodecyl alcohol ester is 5:1: 0.1; the inclusion compound B is prepared by reacting beta-cyclodextrin with glycidyl methacrylate, and the mass ratio of the beta-cyclodextrin to the glycidyl methacrylate is 1: 2;
the mixed liquid C comprises: antimony trioxide, magnesium hydroxide, aluminum hydroxide and UV glue, wherein the mass ratio of antimony trioxide to magnesium hydroxide to aluminum hydroxide is 3:1: 0.1.
wherein the modified viscose fiber comprises: 70-90 parts of viscose fiber and 15 parts of flame retardant solution by weight.
The flame retardant solution is prepared from the following components in a mass ratio of 1:2 beta-cyclodextrin and melamine phosphate.
A preparation method of washable flame-retardant non-woven fabric comprises the following steps;
(1) preparing a flame retardant solution by the following steps:
adding distilled water into beta-cyclodextrin to prepare saturated solution, adding AlCl3Mixing, stirring at 60 deg.C for 30min, standing, filtering, washing with ethanol solution, and oven drying to obtain clathrate A; mixing the melamine phosphate solution with the inclusion compound A; and (4) ultrasonically dispersing for 10min to prepare a flame retardant solution.
(2) The modified viscose fiber is prepared by the following steps:
adding viscose fiber spinning solution into the flame retardant solution; magnetically stirring for 30min at the stirring speed of 180r/min to obtain a blending solution; the blending solution is defoamed in vacuum for 40min at the temperature of 27 ℃ to obtain a modified viscose spinning solution;
contacting the modified viscose spinning solution with a coagulant in a coagulating bath, and outputting through a spinning hole to form nascent fiber; drafting the nascent fiber; neutralizing and washing with water; obtaining the modified viscose fiber.
(3) Preparing a non-woven fabric base layer by the following steps:
s1, opening and mixing modified viscose fibers, polyester fibers and polypropylene fibers;
s2, carding to remove impurities, stacking and paving into a fiber net, wherein the number of layers of the fiber net is 8;
s3, needling and consolidating the fiber web from top to bottom; sequentially carrying out one-time pre-needling, three-time main needling, high-temperature hot rolling and winding; wherein the needling frequency of the pre-needling is 600 needling/min, and the needle depth is 12 mm; the frequency of the first main needling is 750 needling/min, and the depth of the needles is 10 mm; the frequency of the second main needling is 750 needling/min, and the depth of the needles is 8 mm; the frequency of the third main needling is 750 needling/min, and the depth of the needles is 5 mm; high-temperature hot rolling, wherein the hot rolling temperature is 220 ℃; winding in a crimping machine; preparing a needle punched non-woven fabric;
s4, enabling the needled non-woven fabric to pass through the flame retardant solution prepared in the step (1) at a constant speed of 7m/min, and enabling the needled non-woven fabric to be fully soaked in the flame retardant solution; the needle-punched non-woven fabric soaked by the flame retardant solution is sequentially rolled by double rollers at the speed of 7m/min and the rolling drying force is 3 kg; tentering; drying at 145 ℃, and ironing and calendaring the surface to obtain the non-woven fabric base layer.
(4) The method for preparing the water washing resistant layer and the flame retardant layer comprises the following steps:
s1, a water-washing resistant layer: adding epoxy acrylate, butyl acrylate and dodecyl alcohol ester into deionized water, and stirring for 105min to obtain a mixed solution A;
adding beta-cyclodextrin and glycidyl methacrylate into a dimethylacetamide solvent, adding hydroquinone, and reacting for 6 hours at the temperature of 57 ℃; naturally cooling; adding acetone solution into the mixture to react to generate white precipitate; filtering the white precipitate, and washing with acetone solution; vacuum drying to obtain clathrate B;
placing the non-woven fabric base layer into the mixed solution A, and soaking for 40 min; adding the inclusion compound B, and soaking for 6 hours at the temperature of 37 ℃ under the photoinitiation condition; vacuum drying to form a water washing resistant layer;
s2, mixing and melting antimony trioxide, magnesium hydroxide, aluminum hydroxide and UV glue to prepare a mixed solution C; and coating the mixed solution C on the front surface and the back surface of the non-woven fabric substrate prepared in the step S1, wherein the thickness of the coating is 15 mu m, standing and drying to form the flame-retardant layer.
Example 2
A washable flame-retardant non-woven fabric comprises a non-woven fabric base layer, a washable layer and a flame-retardant layer from inside to outside in sequence. The non-woven fabric base layer comprises, by weight, 69 parts of modified viscose fibers, 23 parts of polyester fibers and 18 parts of polypropylene fibers.
The water-resistant layer is formed by soaking the mixed solution A and the inclusion compound B, and the flame-retardant layer is formed by coating the mixed solution C; the mass ratio of the mixed solution A to the clathrate B is 1: 2; the mixed solution A comprises: epoxy acrylate, butyl acrylate and dodecyl alcohol ester, wherein the mass ratio of the epoxy acrylate to the butyl acrylate to the dodecyl alcohol ester is 5:1: 0.1; the inclusion compound B is prepared by reacting beta-cyclodextrin with glycidyl methacrylate, and the mass ratio of the beta-cyclodextrin to the glycidyl methacrylate is 1: 2;
the mixed liquid C comprises: antimony trioxide, magnesium hydroxide, aluminum hydroxide and UV glue, wherein the mass ratio of antimony trioxide to magnesium hydroxide to aluminum hydroxide is 3:1: 0.1.
wherein the modified viscose fiber comprises: 82 parts of viscose fiber and 23 parts of flame retardant solution.
The flame retardant solution is prepared from the following components in a mass ratio of 1:2 beta-cyclodextrin and melamine phosphate.
A preparation method of washable flame-retardant non-woven fabric comprises the following steps;
(1) preparing a flame retardant solution by the following steps:
adding distilled water into beta-cyclodextrin to prepare saturated solution, adding AlCl3Mixing, stirring at 65 deg.C for 31min, standing, filtering, washing with ethanol solution, and oven drying to obtain clathrate A; mixing the melamine phosphate solution with the inclusion compound A; and (4) carrying out ultrasonic dispersion for 16min to prepare a flame retardant solution.
(2) The modified viscose fiber is prepared by the following steps:
adding viscose fiber spinning solution into the flame retardant solution; magnetically stirring for 30min at 185r/min to obtain a blended solution; the blending solution is defoamed for 44min in vacuum at the temperature of 32 ℃ to obtain a modified viscose spinning solution;
contacting the modified viscose spinning solution with a coagulant in a coagulating bath, and outputting through a spinning hole to form nascent fiber; drafting the nascent fiber; neutralizing and washing with water; obtaining the modified viscose fiber.
(3) Preparing a non-woven fabric base layer by the following steps:
s1, opening and mixing modified viscose fibers, polyester fibers and polypropylene fibers;
s2, carding to remove impurities, stacking and paving into a fiber net, wherein the number of layers of the fiber net is 9;
s3, needling and consolidating the fiber web from top to bottom; sequentially carrying out one-time pre-needling, three-time main needling, high-temperature hot rolling and winding; wherein the needling frequency of the pre-needling is 600 needling/min, and the needle depth is 12 mm; the frequency of the first main needling is 750 needling/min, and the depth of the needles is 10 mm; the frequency of the second main needling is 750 needling/min, and the depth of the needles is 8 mm; the frequency of the third main needling is 750 needling/min, and the depth of the needles is 5 mm; high-temperature hot rolling, wherein the hot rolling temperature is 221 ℃; winding in a crimping machine; preparing a needle punched non-woven fabric;
s4, enabling the needled non-woven fabric to pass through the flame retardant solution prepared in the step (1) at a constant speed of 8m/min, and enabling the needled non-woven fabric to be fully soaked in the flame retardant solution; the needle-punched non-woven fabric soaked by the flame retardant solution is sequentially rolled by double rollers at the speed of 8m/min and the rolling drying force is 4 kg; tentering; drying at 147 deg.C, and ironing and press polishing the surface to obtain the nonwoven fabric base layer.
(4) The method for preparing the water washing resistant layer and the flame retardant layer comprises the following steps:
s1, a water-washing resistant layer: adding epoxy acrylate, butyl acrylate and dodecyl alcohol ester into deionized water, and stirring for 13min to obtain a mixed solution A;
adding beta-cyclodextrin and glycidyl methacrylate into a dimethylacetamide solvent, adding hydroquinone, and reacting for 6 hours at the temperature of 60 ℃; naturally cooling; adding acetone solution into the mixture to react to generate white precipitate; filtering the white precipitate, and washing with acetone solution; vacuum drying to obtain clathrate B;
placing the non-woven fabric base layer into the mixed solution A, and soaking for 52 min; adding the inclusion compound B, and soaking for 7 hours at the temperature of 39 ℃ under the photoinitiation condition; vacuum drying to form a water washing resistant layer;
s2, mixing and melting antimony trioxide, magnesium hydroxide, aluminum hydroxide and UV glue to prepare a mixed solution C; and coating the mixed solution C on the front surface and the back surface of the non-woven fabric substrate prepared in the step S1, wherein the thickness of the coating is 23 mu m, standing and drying to form the flame-retardant layer.
Example 3
A washable flame-retardant non-woven fabric comprises a non-woven fabric base layer, a washable layer and a flame-retardant layer from inside to outside in sequence. The non-woven fabric base layer comprises, by weight, 70 parts of modified viscose fibers, 25 parts of polyester fibers and 25 parts of polypropylene fibers.
The water-resistant layer is formed by soaking the mixed solution A and the inclusion compound B, and the flame-retardant layer is formed by coating the mixed solution C; the mass ratio of the mixed solution A to the clathrate B is 1: 2; the mixed solution A comprises: epoxy acrylate, butyl acrylate and dodecyl alcohol ester, wherein the mass ratio of the epoxy acrylate to the butyl acrylate to the dodecyl alcohol ester is 5:1: 0.1; the inclusion compound B is prepared by reacting beta-cyclodextrin with glycidyl methacrylate, and the mass ratio of the beta-cyclodextrin to the glycidyl methacrylate is 1: 2;
the mixed liquid C comprises: antimony trioxide, magnesium hydroxide, aluminum hydroxide and UV glue, wherein the mass ratio of antimony trioxide to magnesium hydroxide to aluminum hydroxide is 3:1: 0.1.
wherein the modified viscose fiber comprises: 90 parts of viscose fiber and 25 parts of flame retardant solution by weight.
The flame retardant solution is prepared from the following components in a mass ratio of 1:2 beta-cyclodextrin and melamine phosphate.
A preparation method of washable flame-retardant non-woven fabric comprises the following steps;
(1) preparing a flame retardant solution by the following steps:
adding distilled water into beta-cyclodextrin to prepare saturated solution, adding AlCl3Mixing, stirring at 70 deg.C for 40min, standing, filtering, washing with ethanol solution, and oven drying to obtain clathrate A; mixing the melamine phosphate solution with the inclusion compound A; and ultrasonically dispersing for 10-20min to obtain the flame retardant solution.
(2) The modified viscose fiber is prepared by the following steps:
adding viscose fiber spinning solution into the flame retardant solution; magnetically stirring for 30min at a stirring speed of 220r/min to obtain a blending solution; the blending solution is defoamed in vacuum for 45min at the temperature of 32 ℃ to obtain a modified viscose spinning solution;
contacting the modified viscose spinning solution with a coagulant in a coagulating bath, and outputting through a spinning hole to form nascent fiber; drafting the nascent fiber; neutralizing and washing with water; obtaining the modified viscose fiber.
(3) Preparing a non-woven fabric base layer by the following steps:
s1, opening and mixing modified viscose fibers, polyester fibers and polypropylene fibers;
s2, carding to remove impurities, stacking and paving into a fiber net, wherein the number of layers of the fiber net is 10;
s3, needling and consolidating the fiber web from top to bottom; sequentially carrying out one-time pre-needling, three-time main needling, high-temperature hot rolling and winding; wherein the needling frequency of the pre-needling is 600 needling/min, and the needle depth is 12 mm; the frequency of the first main needling is 750 needling/min, and the depth of the needles is 10 mm; the frequency of the second main needling is 750 needling/min, and the depth of the needles is 8 mm; the frequency of the third main needling is 750 needling/min, and the depth of the needles is 5 mm; high-temperature hot rolling, wherein the hot rolling temperature is 225 ℃; winding in a crimping machine; preparing a needle punched non-woven fabric;
s4, enabling the needled non-woven fabric to pass through the flame retardant solution prepared in the step (1) at a constant speed of 9m/min, and enabling the needled non-woven fabric to be fully soaked in the flame retardant solution; the needle-punched non-woven fabric soaked by the flame retardant solution is sequentially rolled by double rollers at the speed of 9m/min and the rolling drying force is 6 kg; tentering; drying at 150 deg.C, and ironing and press polishing the surface to obtain the nonwoven fabric base layer.
(4) The method for preparing the water washing resistant layer and the flame retardant layer comprises the following steps:
s1, a water-washing resistant layer: adding epoxy acrylate, butyl acrylate and dodecyl alcohol ester into deionized water, and stirring for 15min to obtain a mixed solution A;
adding beta-cyclodextrin and glycidyl methacrylate into a dimethylacetamide solvent, adding hydroquinone, and reacting for 6 hours at the temperature of 62 ℃; naturally cooling; adding acetone solution into the mixture to react to generate white precipitate; filtering the white precipitate, and washing with acetone solution; vacuum drying to obtain clathrate B;
placing the non-woven fabric base layer into the mixed solution A, and soaking for 60 min; adding the inclusion compound B, and soaking for 8 hours at the temperature of 40 ℃ under the photoinitiation condition; vacuum drying to form a water washing resistant layer;
s2, mixing and melting antimony trioxide, magnesium hydroxide, aluminum hydroxide and UV glue to prepare a mixed solution C; and coating the mixed solution C on the front surface and the back surface of the non-woven fabric substrate prepared in the step S1, wherein the thickness of the coating is 30 mu m, standing and drying to form the flame-retardant layer.
Comparative example 1
A washable flame-retardant non-woven fabric comprises a non-woven fabric base layer, a washable layer and a flame-retardant layer from inside to outside in sequence. The non-woven fabric base layer comprises, by weight, 70 parts of modified viscose fibers, 25 parts of polyester fibers and 25 parts of polypropylene fibers.
The water-resistant layer is formed by soaking the mixed solution A and the inclusion compound B, and the flame-retardant layer is formed by coating the mixed solution C; the mass ratio of the mixed solution A to the clathrate B is 1: 2; the mixed solution A comprises: epoxy acrylate, butyl acrylate and dodecyl alcohol ester, wherein the mass ratio of the epoxy acrylate to the butyl acrylate to the dodecyl alcohol ester is 5:1: 0.1; the inclusion compound B is prepared by reacting beta-cyclodextrin with glycidyl methacrylate, and the mass ratio of the beta-cyclodextrin to the glycidyl methacrylate is 1: 2;
the mixed liquid C comprises: antimony trioxide, magnesium hydroxide, aluminum hydroxide and UV glue, wherein the mass ratio of antimony trioxide to magnesium hydroxide to aluminum hydroxide is 3:1: 0.1.
wherein the modified viscose fiber comprises: 90 parts of viscose fiber and 25 parts of flame retardant solution, wherein the flame retardant solution is melamine phosphate.
A preparation method of washable flame-retardant non-woven fabric comprises the following steps;
(1) the modified viscose fiber is prepared by the following steps:
adding viscose fiber spinning solution into the flame retardant solution; magnetically stirring for 30min at a stirring speed of 220r/min to obtain a blending solution; the blending solution is defoamed in vacuum for 45min at the temperature of 32 ℃ to obtain a modified viscose spinning solution;
contacting the modified viscose spinning solution with a coagulant in a coagulating bath, and outputting through a spinning hole to form nascent fiber; drafting the nascent fiber; neutralizing and washing with water; obtaining the modified viscose fiber.
(2) Preparing a non-woven fabric base layer by the following steps:
s1, opening and mixing modified viscose fibers, polyester fibers and polypropylene fibers;
s2, carding to remove impurities, stacking and paving into a fiber net, wherein the number of layers of the fiber net is 10;
s3, needling and consolidating the fiber web from top to bottom; sequentially carrying out one-time pre-needling, three-time main needling, high-temperature hot rolling and winding; wherein the needling frequency of the pre-needling is 600 needling/min, and the needle depth is 12 mm; the frequency of the first main needling is 750 needling/min, and the depth of the needles is 10 mm; the frequency of the second main needling is 750 needling/min, and the depth of the needles is 8 mm; the frequency of the third main needling is 750 needling/min, and the depth of the needles is 5 mm; high-temperature hot rolling, wherein the hot rolling temperature is 225 ℃; winding in a crimping machine; preparing a needle punched non-woven fabric;
s4, enabling the needled non-woven fabric to pass through the flame retardant solution prepared in the step (1) at a constant speed of 9m/min, and enabling the needled non-woven fabric to be fully soaked in the flame retardant solution; the needle-punched non-woven fabric soaked by the flame retardant solution is sequentially rolled by double rollers at the speed of 9m/min and the rolling drying force is 6 kg; tentering; drying at 150 deg.C, and ironing and press polishing the surface to obtain the nonwoven fabric base layer.
(3) The method for preparing the water washing resistant layer and the flame retardant layer comprises the following steps:
s1, a water-washing resistant layer: adding epoxy acrylate, butyl acrylate and dodecyl alcohol ester into deionized water, and stirring for 15min to obtain a mixed solution A;
adding beta-cyclodextrin and glycidyl methacrylate into a dimethylacetamide solvent, adding hydroquinone, and reacting for 6 hours at the temperature of 62 ℃; naturally cooling; adding acetone solution into the mixture to react to generate white precipitate; filtering the white precipitate, and washing with acetone solution; vacuum drying to obtain clathrate B;
placing the non-woven fabric base layer into the mixed solution A, and soaking for 60 min; adding the inclusion compound B, and soaking for 8 hours at the temperature of 40 ℃ under the photoinitiation condition; vacuum drying to form a water washing resistant layer;
s2, mixing and melting antimony trioxide, magnesium hydroxide, aluminum hydroxide and UV glue to prepare a mixed solution C; and coating the mixed solution C on the front surface and the back surface of the non-woven fabric substrate prepared in the step S1, wherein the thickness of the coating is 30 mu m, standing and drying to form the flame-retardant layer.
Comparative example 2
A washable flame-retardant non-woven fabric comprises a non-woven fabric base layer, a washable layer and a flame-retardant layer from inside to outside in sequence. The non-woven fabric base layer comprises, by weight, 70 parts of modified viscose fibers, 25 parts of polyester fibers and 25 parts of polypropylene fibers.
The water-resistant layer is formed by soaking the mixed solution A, and the flame-retardant layer is formed by coating the mixed solution C; the mixed solution A comprises: epoxy acrylate, butyl acrylate and dodecyl alcohol ester, wherein the mass ratio of the epoxy acrylate to the butyl acrylate to the dodecyl alcohol ester is 5:1: 0.1;
the mixed liquid C comprises: antimony trioxide, magnesium hydroxide, aluminum hydroxide and UV glue, wherein the mass ratio of antimony trioxide to magnesium hydroxide to aluminum hydroxide is 3:1: 0.1.
wherein the modified viscose fiber comprises: 90 parts of viscose fiber and 25 parts of flame retardant solution by weight.
The flame retardant solution is prepared from the following components in a mass ratio of 1:2 beta-cyclodextrin and melamine phosphate.
A preparation method of washable flame-retardant non-woven fabric comprises the following steps;
the steps (1-3) are the same as the steps (1-3) in example 3;
(4) the method for preparing the water washing resistant layer and the flame retardant layer comprises the following steps:
s1, a water-washing resistant layer: adding epoxy acrylate, butyl acrylate and dodecyl alcohol ester into deionized water, and stirring for 15min to obtain a mixed solution A;
placing the non-woven fabric base layer into the mixed solution A, and soaking for 60 min; vacuum drying to form a water washing resistant layer;
s2, mixing and melting antimony trioxide, magnesium hydroxide, aluminum hydroxide and UV glue to prepare a mixed solution C; and coating the mixed solution C on the front surface and the back surface of the non-woven fabric substrate prepared in the step S1, wherein the thickness of the coating is 30 mu m, standing and drying to form the flame-retardant layer.
Comparative analysis of experiments
In order to better illustrate the advantages of the technical scheme of the invention, a comparison experiment is carried out on the technical scheme of the invention and the prior art; the embodiment 1-3 is the technical scheme of the invention;
in comparative example 1, only melamine phosphate solution was used as a flame retardant, and the other steps were the same as in example 3;
in comparative example 2, only propylene oxide, butyl acrylate and dodecyl alcohol ester were used for the preparation of the water-washable layer, and the other steps were the same as in example 3.
And (3) testing: taking the flame-retardant non-woven fabrics prepared in the examples 1-3 and the comparative examples 1-2, and measuring the limiting oxygen index; putting 5 groups of flame-retardant non-woven fabrics into water at the same time, washing for 50 times, wherein the washing time is 30min each time; vacuum drying, and detecting the limiting oxygen index of the washed non-woven fabric by using a limiting oxygen index determinator; measuring the transverse dimensions of the 5 groups of non-woven fabrics before and after washing, and calculating the elongation of the transverse dimension after washing; the test data are shown in table 1 below:
limiting oxygen index before washing% Limiting oxygen index after washing with water% Difference in limiting oxygen index% Transverse dimension elongation, cm, after washing
Example 1 45.9 39.9 6 0.07
Example 2 46.1 40.2 5.9 0.05
Example 3 47 41.2 5.8 0.05
Comparative example 1 36.8 30.5 6.3 0.06
Comparative example 2 46.9 35.6 11.3 0.45
TABLE 1
As can be seen from Table 1, the limiting oxygen index before water washing in examples 1-3 is 9-10% higher than that in contrast 1, which shows that the technical proposal of using beta-cyclodextrin to include AlCl3The formed inclusion compound and melamine phosphate have better flame retardant effect than melamine phosphate;
after 50 times of water washing, the transverse dimension elongation of the flame-retardant non-woven fabric in the embodiment 1-3 is smaller than that in the comparison ratio 2, which shows that the water washing resistance of the flame-retardant non-woven fabric soaked by the mixed solution of epoxy acrylate, beta-cyclodextrin and glycidyl methacrylate is better than that of the flame-retardant non-woven fabric soaked by the epoxy acrylate solution.
And the limiting oxygen index of the flame-retardant nonwoven fabric after water washing is higher than that of the flame-retardant nonwoven fabric in the embodiment 1-3, which shows that the washing-resistant layer provided by the technical scheme can reduce the loss of the flame retardant under the condition of ensuring the washing-resistant effect.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Claims (1)

1. A washable flame-retardant non-woven fabric comprises a non-woven fabric base layer, a washable layer and a flame-retardant layer from inside to outside in sequence. The non-woven fabric base layer comprises, by weight, 70 parts of modified viscose fibers, 25 parts of polyester fibers and 25 parts of polypropylene fibers;
the water-resistant layer is formed by soaking the mixed solution A and the inclusion compound B, and the flame-retardant layer is formed by coating the mixed solution C; the mass ratio of the mixed solution A to the clathrate B is 1: 2; the mixed solution A comprises: epoxy acrylate, butyl acrylate and dodecyl alcohol ester, wherein the mass ratio of the epoxy acrylate to the butyl acrylate to the dodecyl alcohol ester is 5:1: 0.1; the inclusion compound B is prepared by reacting beta-cyclodextrin with glycidyl methacrylate, and the mass ratio of the beta-cyclodextrin to the glycidyl methacrylate is 1: 2;
the mixed liquid C comprises: antimony trioxide, magnesium hydroxide, aluminum hydroxide and UV glue, wherein the mass ratio of antimony trioxide to magnesium hydroxide to aluminum hydroxide is 3:1: 0.1;
wherein the modified viscose fiber comprises: 90 parts of viscose fiber and 25 parts of flame retardant solution by weight;
the flame retardant solution is prepared from the following components in a mass ratio of 1:2 beta-cyclodextrin and melamine phosphate.
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