CN112917642A - Light-transmitting cement-based material preparation device and application method thereof - Google Patents

Light-transmitting cement-based material preparation device and application method thereof Download PDF

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Publication number
CN112917642A
CN112917642A CN202110351969.3A CN202110351969A CN112917642A CN 112917642 A CN112917642 A CN 112917642A CN 202110351969 A CN202110351969 A CN 202110351969A CN 112917642 A CN112917642 A CN 112917642A
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CN
China
Prior art keywords
plate
frame
light
based material
fixing
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CN202110351969.3A
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Chinese (zh)
Inventor
王玉林
范玉容
林秀琴
连锦康
陈强
庄思雨
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Wuyi University
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Wuyi University
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Priority to CN202110351969.3A priority Critical patent/CN112917642A/en
Publication of CN112917642A publication Critical patent/CN112917642A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0037Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects with elements being able to conduct light, e.g. light conducting fibers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/14Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0036Cutting means, e.g. water jets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0063Control arrangements
    • B28B17/0081Process control

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Automation & Control Theory (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The invention relates to a preparation device and a use method of a light-transmitting cement-based material, belonging to the technical field of light-transmitting cement-based material production equipment and comprising the following steps: a support; the placing frame is vertically arranged on one side of the bracket and is suspended in the air, and the placing frame is connected with the bracket; the pay-off component is arranged right above the placing frame and used for realizing the fixation of optical fibers; a plurality of frame plates horizontally stacked inside the placement frame; the fixing component is arranged inside the placing frame and used for fixing the frame plate; the cutting assembly is arranged below the placing frame and used for cutting off the optical fiber along the horizontal direction; the standard of the frame construction is ensured through the gravity of the frame plate and the optical fiber, the electric heating riveting plate can cut the optical fiber and can also form a connection anchor point between the optical fiber and the frame plate, the displacement of the optical fiber in the pouring process is prevented, and the quality of the prepared light-transmitting cement-based material is improved.

Description

Light-transmitting cement-based material preparation device and application method thereof
Technical Field
The invention belongs to the technical field of light-transmitting cement-based material production equipment, and particularly relates to a light-transmitting cement-based material preparation device and a use method thereof.
Background
The light-transmitting cement-based material product is prepared by taking cement, gravel aggregate, additives, other admixtures and the like as mixed materials, mixing the mixed materials with water in a certain proportion to form cement-based slurry, embedding light-guide fibers in the process of pouring the cement-based slurry into a mold or embedding the light-guide fibers in the cement-based slurry by a drilling method after the cement-based slurry is hardened, so that the cement-based material product has certain light-transmitting capacity, meanwhile, the light-guide fibers can be arranged in the cement matrix according to the actual requirement, the surface of the cement-based material product can transmit light to display preset patterns, the light-transmitting cement-based material product can be used for manufacturing building decoration and lighting energy-saving walls, and is used for park and street signboards and other cement-based material artistic and creative products, the use function of the cement-based material is improved, the application range.
In order to enable the light-transmitting cement-based material product to have better light-transmitting performance and enable the surface of the product to have the function of light-transmitting display patterns, a large number of distributed optical fibers need to be arranged in the cement-based material, the arrangement of the optical fibers is a key link influencing the light-transmitting effect of the cement-based material and the quality of the product, the workload is large, the engineering is complicated, and the arrangement position precision is difficult to control, so that the arrangement of the optical fibers directly influences the quality and the manufacturing efficiency of the light-transmitting cement-based material product. The method of drilling first and then implanting the optical fiber (post-implantation method) is adopted, so that the drilling workload is large, the positioning accuracy of drilling is difficult to ensure, the integrity of a cement-based material product is damaged, and the strength and the durability of the light-transmitting cement-based material product are reduced, so that the optical fiber is distributed in the cement-based material mostly by adopting the method of pre-embedding the cement-based material slurry in the process of pouring the cement-based material slurry (the pre-implantation method). Chinese patent CN201110021994.1 discloses a method for preparing cement-based transparent material by using optical fiber parallel arrangement method, in which cement mortar is poured into a mold, and optical fiber bundles are laid in cement slurry layer by layer, which is difficult to ensure the flatness of optical fibers, unable to position accurately, large in workload, low in efficiency, difficult to be used for large-size cement-based transparent material for laying optical fibers in large quantities, and unable to be used for mass production. Application number CN201910154420.8 discloses a method for manufacturing light-transmitting concrete and a production mold thereof, the method compresses a layer of optical fiber by fixing two pressing sheets, and the optical fiber is arranged on the layer of concrete by repeatedly applying the pressing sheets, the method has the disadvantages of complicated process, low precision and efficiency of optical fiber positioning, is only suitable for the conditions of small optical fiber arrangement amount and simple optical fiber arrangement, and can not realize the requirement of light-transmitting display of pictures and texts. Chinese patent 201510818375.3 discloses a self-dropping type light-transmitting concrete preparation device and method, which adopts a mechanical method to lay a layer of concrete slurry first, and lay a layer of optical fibers, although the efficiency of laying the optical fibers is improved, the optical fibers are easy to float and dislocate, the leveling and positioning accuracy of the optical fiber laying is difficult to ensure, and the optical fiber laying mode lacks flexibility and diversity, the optical fibers cannot be flexibly laid according to the preset optical fiber spacing, the optical fibers cannot be laid according to the preset patterns and characters, and the accurate image-text display cannot be realized.
In the prior art, in the manufacturing process of a light-transmitting cement-based material product or a light-transmitting concrete product, optical fibers manually laid are difficult to fix and easy to dislocate, the position precision of the optical fibers cannot be controlled, the quality of the light-transmitting cement-based material product is reduced, design patterns on the surface of the product cannot be displayed in a refined mode, a large number of optical fibers are implanted manually, the production efficiency is low, the manufacturing cost of the light-transmitting cement-based material product is high, and the popularization and the application of the light-transmitting cement-based material product are influenced; therefore, a transparent cement-based material preparation device with good optical fiber arrangement effect and high production efficiency is urgently needed.
Disclosure of Invention
In view of the above, the present invention provides a device for preparing a light-transmitting cement-based material and a method for using the same, so as to solve the disadvantages of the prior art.
The technical scheme of the invention is as follows:
an apparatus for preparing a light-transmitting cement-based material, comprising:
a support;
the placing frame is vertically arranged on one side of the support and is suspended in the air, and the placing frame is connected with the support;
the pay-off component is arranged right above the placing frame and used for realizing the fixation of optical fibers;
a plurality of frame plates horizontally stacked inside the placement frame;
the fixing component is arranged inside the placing frame and used for fixing the frame plate;
the cutting assembly is arranged below the placing frame and used for cutting off the optical fiber along the horizontal direction;
a guide assembly disposed below the cutting assembly for guiding the frame plate to move downward;
and the controller is arranged on the bracket and is respectively and electrically connected with the cutting assembly, the guide assembly and the pay-off assembly.
Preferably, the cutting assembly comprises two cutters, the two cutters are symmetrically arranged on two sides of the bottom of the placement frame respectively, two guide plates are arranged at two ends of each cutter respectively, two ends of each cutter are connected with the guide plates in a sliding mode respectively, a bidirectional cylinder is fixedly arranged in the middle of the top of each guide plate, an output end of each bidirectional cylinder is connected with the cutters on two sides respectively, the guide plates are connected with the placement frame, and the bidirectional cylinders are electrically connected with the controller.
Preferably, the cutterbar includes that the electric heat rivets the board, and the electric heat is riveted one side that the board is close to two-way cylinder and is equipped with the blade, and the deflector is close to the electric heat and rivets the side of board and has seted up logical groove, and the electric heat is riveted the inside that the both ends embedding of board led to the groove and is connected with the deflector, places the frame and has set firmly four first cylinders near the even symmetry in outside of deflector, and the output and the deflector of first cylinder are connected perpendicularly, and the electric heat is riveted board, first cylinder and is connected with the controller electricity.
Preferably, the guide assembly comprises a bottom plate, the bottom plate is located under the guide plate and is respectively and symmetrically provided with four manipulators, the manipulators are connected with the bottom plate, the outer side of each manipulator is further provided with a scissor type lifting mechanism, the bottom plate is movably connected with the guide plate through the scissor type lifting mechanism, and the manipulators are electrically connected with the controller.
Preferably, cut fork elevating system and include two fixed arms, two fixed arms are fixed respectively in the bottom of bottom plate, deflector, and the slot has been seted up to the side that two fixed arms are close to the manipulator, and the one end of slot is equipped with the second cylinder, and the one end that the second cylinder was kept away from to the fixed arm articulates there is branch, and the other end of branch is equipped with the traveller, and branch intercrossing and traveller embedding opposite side fixed arm in the slot be connected with the second cylinder, the second cylinder is connected with the controller electricity.
Preferably, the manipulator includes step motor, and step motor's output has set firmly horizontal support arm, and the other end of horizontal support arm is equipped with the third cylinder perpendicularly, and the bottom and the horizontal support arm fixed connection of third cylinder are equipped with electric chuck on the output of third cylinder, and step motor, third cylinder, electric chuck are connected with the controller electricity respectively.
Preferably, fixed subassembly includes that the symmetry sets up two spouts on placing the frame inner wall, and the both ends of spout symmetry respectively are equipped with two splint, and the both ends of splint imbed respectively in the spout and rather than sliding connection, are equipped with the spring and are in compression state between splint and the inner wall of placing the frame, and the one end and the splint of spring are connected, and the other end and the interior wall connection of placing the frame correspond luminous pattern and open and have a plurality of through-holes on the frame plate.
Preferably, the support includes the stand, and the upper end of stand is equipped with the tie-beam perpendicularly, and the one end and the stand of tie-beam are connected fixedly through tightly deciding the piece, and the other end is connected fixedly through tightly deciding the piece with the outer wall of placing the frame, is equipped with the reinforcing beam between stand and the tie-beam, and the one end and the stand of reinforcing beam are connected, and the other end is connected with the tie-beam, and the lower extreme of stand is equipped with the base, and the stand is connected fixedly through tightly deciding the piece with the base, and the controller is fixed on the stand through tightly deciding the.
Preferably, the unwrapping wire subassembly includes the fixed plate, and the fixed plate side is equipped with the crossbeam, crossbeam one end and fixed plate fixed connection, and the other end is connected fixedly through tightly deciding the piece with the stand, and the bottom of fixed plate evenly is equipped with a plurality of electronic lines and takes turns to, and the last couple that is equipped with of electronic line takes turns to, and the couple is kept away from the one end of electronic line and is passed through tightly deciding and be connected with the fixed plate, and electronic line takes turns to and is.
A use method of a light-transmitting cement-based material preparation device comprises the following steps:
s1, horizontally stacking the frame plates in the placing frame, fixing the frame plates through a clamping plate, and enabling the optical fiber to pass through the through hole and extend out of the first frame plate at the lowest part;
s2, after the electric heating riveting plate is opened to reach a preset temperature, the electric heating riveting plate is started to cut the optical fiber along the lower side surface of the first frame plate and form a rivet head for fixing;
s3, drawing the first frame plate to move downwards to the bottom plate through the mechanical arm;
and S4, drawing the second frame plate to move downwards to the position below the electric heating riveting plate through the mechanical arm, cutting optical fibers along the upper side surface of the second frame plate through the electric heating riveting plate to form a riveting head for fixing, obtaining a light-transmitting cement-based material frame, placing the light-transmitting cement-based material frame in a mold, and pouring cement-based slurry to obtain the light-transmitting cement-based material.
Compared with the prior art, the light-transmitting cement-based material preparation device and the use method thereof provided by the invention have the advantages that the standard of the frame construction is ensured through the gravity of the frame plate and the optical fiber, and the electric hot riveting plate can not only cut the optical fiber, but also form a connection anchor point between the optical fiber and the frame plate, so that the displacement of the optical fiber in the pouring process is prevented, and the quality of the prepared light-transmitting cement-based material is improved; the suction nozzle of the guide module can enable the frame to move along the vertical direction, so that optical fibers between the frame plates are prevented from being bent and folded, and the effect of the light-transmitting cement-based material is prevented from being influenced; the clamping plates in the rectangular sleeve can adapt to frame plates with different sizes, so that the use convenience of the device is improved, and transparent cement-based materials with different specifications can be conveniently manufactured; according to the using method, the working efficiency of a key link of laying and fixing optical fibers in the manufacturing process of the light-transmitting cement-based material can be improved through the frame building, forming and guiding module, the mechanical batch production of the key link is realized through improving the mechanical automation degree, and the labor intensity and the manufacturing cost are reduced; meanwhile, the reliability and the precision of optical fiber positioning are improved, so that the light transmission effect and the image-text display precision of the light-transmitting cement-based material product meet the application requirements; the invention has simple operation, convenient use and strong practicability and is worthy of popularization.
Drawings
FIG. 1 is an isometric view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is a front elevational view of the scissor lift mechanism of the present invention;
FIG. 5 is a top view of the scissor lift mechanism of the present invention;
FIG. 6 is a schematic view of the robot structure of the present invention;
FIG. 7 is a schematic view of the pay-off assembly of the present invention.
Description of reference numerals: 1-bracket, 2-rectangular sleeve, 3-frame plate, 6-controller, 21-guide plate, 22-bidirectional cylinder, 31-electric heating riveting plate, 32-through groove, 33-first cylinder, 41-bottom plate, 51-fixed arm, 52-groove, 53-second cylinder, 54-support rod, 55-sliding column, 61-stepping motor, 62-horizontal support arm, 63-third cylinder, 64-electric suction cup, 71-sliding groove, 72-clamping plate, 73-spring, 74-through hole, 81-upright column, 82-connecting beam, 83-reinforcing beam, 84-base, 91-fixed plate, 92-cross beam, 93-electric wire wheel and 94-hook.
Detailed Description
The invention provides a device for preparing a light-transmitting cement-based material and a using method thereof, and the invention is explained below by combining the structural schematic diagrams of figures 1 to 7.
Example 1
As shown in fig. 1-2, an apparatus for preparing a light-transmitting cement-based material, comprising:
a bracket 1;
the placing frame 2 is vertically arranged on one side of the support 1 and is suspended in the air, and the placing frame 2 is connected with the support 1;
the pay-off component is arranged right above the placing frame 2 and used for realizing the fixation of optical fibers;
a plurality of frame plates 3 horizontally stacked inside the placement frame 2;
the fixing assembly is arranged inside the placing frame 2 and used for fixing the frame plate 3;
the cutting assembly is arranged below the placing frame 2 and used for cutting off the optical fiber along the horizontal direction;
a guide assembly disposed below the cutting assembly for guiding the frame plate 3 to move downward;
and the controller 6 is arranged on the bracket 1, and the controller 6 is respectively and electrically connected with the cutting assembly, the guide assembly and the wire releasing assembly.
Preferably, the support 1 includes the stand 81, the upper end of stand 81 is equipped with tie-beam 82 perpendicularly, the one end of tie-beam 82 is connected fixedly through tight fixed part with stand 81, the other end is connected fixedly through tight fixed part with the outer wall of placing frame 2, be equipped with reinforcing beam 83 between stand 81 and the tie-beam 82, reinforcing beam 83's one end is connected with stand 81, the other end is connected with tie-beam 82, the lower extreme of stand 81 is equipped with base 84, stand 81 is connected fixedly through tight fixed part with base 84, controller 6 fixes on stand 81 through tight fixed part.
Example 2
A use method of a light-transmitting cement-based material preparation device comprises the following steps:
s1, horizontally stacking the frame plate 3 in the placing frame 2, fixing the frame plate by the clamping plate 72, and then passing the optical fiber through the through hole 74 and extending out of the first frame plate at the lowest part;
s2, after the electric heating riveting plate 31 is opened to reach a preset temperature, the electric heating riveting plate 31 is started to cut the optical fiber along the lower side surface of the first frame plate and form a rivet head for fixing;
s3, pulling the first frame plate to move downwards to the bottom plate 41 through the mechanical arm;
s4, pulling the second frame plate to move downwards to the position below the electric heating riveting plate 31 through the manipulator, cutting optical fibers along the upper side surface of the second frame plate through the electric heating riveting plate 31, forming a riveting head and fixing to obtain a light-transmitting cement-based material frame;
placing the light-transmitting cement-based material frame in an outer die, respectively sticking frame plates on two sides of the light-transmitting cement-based material frame on the inner wall of the outer die, pouring prepared cement-based slurry into the inner die, and placing the outer die on a vibrating table for vibration compaction after pouring;
and (3) wrapping and sealing the poured mould by using a plastic film, removing the plastic film after 1-2 days, removing the outer mould for maintenance, and removing the inner mould after the light-transmitting cement-based material reaches the preset strength to obtain the light-transmitting cement-based material.
Example 3
In order to further improve the smoothness and rapidity of optical fiber cutting, a bidirectional cylinder is arranged to drive a cutter to slide for cutting;
preferably, the cutting assembly comprises two cutters, the two cutters are symmetrically arranged on two sides of the bottom of the placement frame 2 respectively, two guide plates 21 are arranged at two ends of each cutter respectively, two ends of each cutter are connected with the guide plates 21 in a sliding mode respectively, a bidirectional cylinder 22 is fixedly arranged in the middle of the top of each guide plate 21, the output end of each bidirectional cylinder 22 is connected with the cutters on two sides respectively, each guide plate 21 is connected with the placement frame 2, and each bidirectional cylinder 22 is electrically connected with the controller 6.
When the optical fiber needs to be cut, the bidirectional cylinder is controlled by the control panel to drive the cutter to relatively slide to cut the optical fiber, and the cutter moves reversely when the cutting is finished.
Example 4
In order to improve this device convenient to use nature, rivet the board through setting up the electricity heat, not only can the fly-cutting optical fiber to form the anchor structure with the frame plate during the cutting, increase the stability of printing opacity cement-based material frame, make things convenient for the follow-up to pour.
Preferably, the cutter comprises an electric heating riveting plate 31, one side of the electric heating riveting plate 31 close to the bidirectional cylinder 22 is provided with a cutting edge, the side of the guide plate 21 close to the electric heating riveting plate 31 is provided with a through groove 32, two ends of the electric heating riveting plate 31 are embedded into the through groove 32 and are connected with the guide plate 21, four first cylinders 33 are uniformly and symmetrically fixedly arranged on the outer side of the placing frame 2 close to the guide plate 21, the output ends of the first cylinders 33 are perpendicularly connected with the guide plate 21, and the electric heating riveting plate 31 and the first cylinders 33 are electrically connected with the controller 6.
When the optical fiber is cut, the electric heating riveting plate is preheated, and cutting is carried out when the temperature reaches a set value, so that the cutting speed is increased, and the end part of the optical fiber is melted to form an anchoring structure.
Example 5
In order to further improve the building efficiency of the light-transmitting cement-based material frame, the device is provided with a scissor-type lifting mechanism to connect the bottom plate with the cutting device, so that the length of the frame can be flexibly adjusted;
preferably, the guide assembly comprises a bottom plate 41, the bottom plate 41 is located under the guide plate 21 and is respectively and symmetrically provided with four manipulators, the manipulators are connected with the bottom plate 41, a scissor-type lifting mechanism is further arranged on the outer side of each manipulator, the bottom plate 41 is movably connected with the guide plate 21 through the scissor-type lifting mechanism, and the manipulators are electrically connected with the controller 6.
As shown in fig. 4 and 5, preferably, the scissor lift mechanism includes two fixing arms 51, the two fixing arms 51 are respectively fixed at the bottoms of the base plate 41 and the guide plate 21, a groove 52 is formed on a side surface of the two fixing arms 51 close to the manipulator, a second cylinder 53 is arranged at one end of the groove 52, a supporting rod 54 is hinged at one end of the fixing arm 51 far from the second cylinder 53, a sliding column 55 is arranged at the other end of the supporting rod 54, the supporting rods 54 are crossed with each other, the sliding column 55 is embedded in the groove 52 of the fixing arm 51 at the other side and connected with the second cylinder 53, and the second cylinder 53 is electrically connected with the.
The cylinder through cutting fork elevating system drives the branch motion to drive and cut fork elevating system and stretch out and draw back from top to bottom, nimble adjustment bottom plate and cutting device's distance.
Example 6
In order to further improve the precision of the light-transmitting cement-based material frame, the traction assembly is arranged to guide the frame plate to vertically fall, and the linearity of the optical fiber is ensured;
as shown in fig. 6, preferably, the manipulator includes a stepping motor 61, a horizontal arm 62 is fixedly arranged at an output end of the stepping motor 61, a third cylinder 63 is vertically arranged at the other end of the horizontal arm 62, a bottom of the third cylinder 63 is fixedly connected to the horizontal arm 62, an electric suction cup 64 is arranged at an output end of the third cylinder 63, and the stepping motor 61, the third cylinder 63, and the electric suction cup 64 are electrically connected to the controller 6, respectively.
When the frame plate needs to be guided to move, the air cylinder is rotated by 90 degrees through the stepping motor to move to the position below the frame plate, the air cylinder is controlled to extend to connect the suction nozzle with the frame plate, the air cylinder retracts to drive the frame plate to move downwards to the top of the mechanical arm, and after the stepping motor rotates by 90 degrees in the reverse direction, the frame plate automatically falls onto the bottom plate; the bottom plate can also be provided with a counter bore and a counter bore corresponding to the rotation of the horizontal support arm, the manipulator is embedded into the counter bore, and the cylinder retracts to drive the frame plate to move downwards and directly move to the bottom plate.
Example 7
In order to further improve the use efficiency of the device, the clamping plates are arranged in the rectangular sleeve, so that the device can be suitable for frame plates of different specifications.
As shown in fig. 3, preferably, the fixing assembly includes two sliding grooves 71 symmetrically formed on the inner wall of the placement frame 2, two ends of each sliding groove 71 are symmetrically provided with two clamping plates 72, two ends of each clamping plate 72 are embedded into the corresponding sliding groove 71 and slidably connected thereto, a spring 73 is provided between each clamping plate 72 and the inner wall of the placement frame 2 and is in a compressed state, one end of each spring 73 is connected to each clamping plate 72, the other end of each spring 73 is connected to the inner wall of the placement frame 2, and a plurality of through holes 74 are formed in the frame plate 3 corresponding to the light-emitting patterns.
The spring between the clamping plate and the inner wall of the rectangular sleeve is compressed corresponding to frame plates of different specifications, the frame plates are horizontally placed in the rectangular sleeve, and the spring drives the clamping plate to automatically fasten the frame plates.
Example 8
In order to further improve the convenience of use of the device, the electric wire wheel is arranged to fix the optical fiber, and the electric wire wheel is moved to automatically pay off along with the frame plate, so that the scattering and knotting of the optical fiber are avoided.
As shown in fig. 7, preferably, the paying-off assembly includes a fixing plate 91, a cross beam 92 is disposed on a side surface of the fixing plate 91, one end of the cross beam 92 is fixedly connected to the fixing plate 91, the other end of the cross beam 92 is fixedly connected to the upright column 81 through a fastening piece, a plurality of electrically-driven wire wheels 93 are uniformly disposed at the bottom of the fixing plate 91, hooks 94 are disposed on the electrically-driven wire wheels 93, one end of each hook 94, far away from the electrically-driven wire wheel 93, is connected to the fixing plate 91 through the fastening piece
When the light-transmitting cement-based material frame is prepared, firstly, the optical fibers on the wire wheel penetrate out of the through holes of the frame plates, and when the guide assembly drives the first frame plate to move, the electric wire wheel automatically rotates to release the optical fibers.
According to the light-transmitting cement-based material preparation device and the use method thereof, the standard of the frame construction is guaranteed through the gravity of the frame plate and the optical fiber, the electric hot riveting plate can cut the optical fiber and can also form a connection anchor point between the optical fiber and the frame plate, the displacement of the optical fiber in the pouring process is prevented, and the quality of the prepared light-transmitting cement-based material is improved; the suction nozzle of the guide module can enable the frame to move along the vertical direction, so that optical fibers between the frame plates are prevented from being bent and folded, and the effect of the light-transmitting cement-based material is prevented from being influenced; the clamping plates in the rectangular sleeve can adapt to frame plates with different sizes, so that the use convenience of the device is improved, and transparent cement-based materials with different specifications can be conveniently manufactured; according to the using method, the working efficiency of a key link of laying and fixing optical fibers in the manufacturing process of the light-transmitting cement-based material can be improved through the frame building, forming and guiding module, the mechanical batch production of the key link is realized through improving the mechanical automation degree, and the labor intensity and the manufacturing cost are reduced; meanwhile, the reliability and the precision of optical fiber positioning are improved, so that the light transmission effect and the image-text display precision of the light-transmitting cement-based material product meet the application requirements; the invention has simple operation, convenient use and strong practicability and is worthy of popularization.
The above disclosure is only for the preferred embodiments of the present invention, but the embodiments of the present invention are not limited thereto, and any variations that can be made by those skilled in the art are intended to fall within the scope of the present invention.

Claims (10)

1. A light-transmitting cement-based material preparation apparatus, comprising:
a support (1);
the placing frame (2) is vertically arranged on one side of the support (1) and is suspended in the air, and the placing frame (2) is connected with the support (1);
the pay-off component is arranged right above the placing frame (2) and is used for realizing the fixation of optical fibers;
a plurality of frame plates (3) horizontally stacked inside the placing frame (2);
the fixing component is arranged inside the placing frame (2) and used for fixing the frame plate (3);
the cutting assembly is arranged below the placing frame (2) and is used for cutting off the optical fiber along the horizontal direction;
a guide assembly disposed below the cutting assembly for guiding the frame plate (3) to move downward;
the controller (6) is arranged on the support (1), and the controller (6) is electrically connected with the cutting assembly, the guide assembly and the paying-off assembly respectively.
2. The light-transmitting cement-based material preparation device according to claim 1, wherein the cutting assembly comprises two cutters, the two cutters are symmetrically arranged on two sides of the bottom of the placement frame (2), two guide plates (21) are arranged at two ends of the cutters respectively, two ends of the cutters are slidably connected with the guide plates (21), a bidirectional cylinder (22) is fixedly arranged in the middle of the top of each guide plate (21), an output end of the bidirectional cylinder (22) is connected with the cutters on two sides respectively, the guide plates (21) are connected with the placement frame (2), and the bidirectional cylinder (22) is electrically connected with the controller (6).
3. The light-transmitting cement-based material preparation device according to claim 2, wherein the cutter comprises an electric heating riveting plate (31), a cutting edge is arranged on one side of the electric heating riveting plate (31) close to the bidirectional cylinder (22), a through groove (32) is formed in the side face of the guide plate (21) close to the electric heating riveting plate (31), two ends of the electric heating riveting plate (31) are embedded into the through groove (32) and connected with the guide plate (21), four first cylinders (33) are uniformly and symmetrically fixedly arranged on the outer side of the placing frame (2) close to the guide plate (21), the output ends of the first cylinders (33) are vertically connected with the guide plate (21), and the electric heating riveting plate (31) and the first cylinders (33) are electrically connected with the controller (6).
4. The light-transmitting cement-based material preparation device as claimed in claim 2, wherein the guide assembly comprises a bottom plate (41), four manipulators are respectively and symmetrically arranged on the bottom plate (41) under the guide plate (21), the manipulators are connected with the bottom plate (41), a scissor-type lifting mechanism is further arranged on the outer side of each manipulator, the bottom plate (41) is movably connected with the guide plate (21) through the scissor-type lifting mechanism, and the manipulators are electrically connected with the controller (6).
5. A light-transmitting cement-based material preparation device as claimed in claim 4, wherein said scissor-type lifting mechanism comprises two fixing arms (51), said two fixing arms (51) are respectively fixed at the bottom of the bottom plate (41) and the bottom of the guide plate (21), a groove (52) is opened on the side of the two fixing arms (51) close to the manipulator, one end of the groove (52) is provided with a second cylinder (53), one end of the fixing arm (51) far away from the second cylinder (53) is hinged with a support rod (54), the other end of the support rod (54) is provided with a sliding column (55), the support rods (54) are mutually crossed, the sliding column (55) is embedded into the groove (52) of the fixing arm (51) at the other side and connected with the second cylinder (53), and the second cylinder (53) is electrically connected with the controller.
6. The light-transmitting cement-based material preparation device according to claim 4, wherein the manipulator comprises a stepping motor (61), the output end of the stepping motor (61) is fixedly provided with a horizontal support arm (62), the other end of the horizontal support arm (62) is vertically provided with a third cylinder (63), the bottom of the third cylinder (63) is fixedly connected with the horizontal support arm (62), the output end of the third cylinder (63) is provided with an electric suction cup (64), and the stepping motor (61), the third cylinder (63) and the electric suction cup (64) are respectively and electrically connected with the controller (6).
7. A light-transmitting cement-based material preparation device as claimed in claim 1, wherein said fixing assembly comprises two sliding grooves (71) symmetrically opened on the inner wall of the placement frame (2), two ends of the sliding grooves (71) are symmetrically provided with two clamping plates (72), two ends of the clamping plates (72) are respectively embedded in the sliding grooves (71) and slidably connected therewith, a spring (73) is provided between the clamping plates (72) and the inner wall of the placement frame (2) and is in a compressed state, one end of the spring (73) is connected with the clamping plates (72), the other end is connected with the inner wall of the placement frame (2), and a plurality of through holes (74) are opened on the frame plate (3) corresponding to the light-emitting patterns.
8. The light-transmitting cement-based material preparation device as claimed in claim 1, wherein the bracket (1) comprises an upright post (81), a connection beam (82) is vertically arranged at the upper end of the upright post (81), one end of the connection beam (82) is connected and fixed with the upright post (81) through a fastening piece, the other end of the connection beam is connected and fixed with the outer wall of the placement frame (2) through a fastening piece, a reinforcement beam (83) is arranged between the upright post (81) and the connection beam (82), one end of the reinforcement beam (83) is connected with the upright post (81), the other end of the reinforcement beam is connected with the connection beam (82), a base (84) is arranged at the lower end of the upright post (81), the upright post (81) is connected and fixed with the base (84) through a fastening piece, and the controller (6) is fixed on the upright post (81.
9. The light-transmitting cement-based material preparation device as claimed in claim 8, wherein the wire-releasing assembly comprises a fixing plate (91), a cross beam (92) is arranged on the side surface of the fixing plate (91), one end of the cross beam (92) is fixedly connected with the fixing plate (91), the other end of the cross beam is fixedly connected with the upright column (81) through a fastening piece, a plurality of electrically powered wire wheels (93) are uniformly arranged at the bottom of the fixing plate (91), a hook (94) is arranged on each electrically powered wire wheel (93), one end, far away from each electrically powered wire wheel (93), of each hook (94) is connected with the fixing plate (91) through the fastening piece, and each electrically powered wire wheel (93) is electrically connected.
10. Use of a device for the preparation of a light-transmitting cement-based material according to any one of claims 1-9, characterized in that it comprises the following steps:
s1, horizontally stacking the frame plate (3) in the placing frame (2), fixing the frame plate by a clamping plate (72), and then passing the optical fiber through the through hole (74) and extending out of the first frame plate at the lowest part;
s2, after the electric heating riveting plate (31) is opened to reach a preset temperature, the electric heating riveting plate (31) is started to cut the optical fiber along the lower side surface of the first frame plate and form a rivet head for fixing;
s3, drawing the first frame plate to move downwards to the bottom plate (41) through the mechanical arm;
and S4, drawing the second frame plate to move downwards to the lower side of the electric heating riveting plate (31) through the mechanical arm, cutting optical fibers along the upper side surface of the second frame plate through the electric heating riveting plate (31) to form a rivet head for fixing, obtaining a light-transmitting cement-based material frame, placing the light-transmitting cement-based material frame in a mold, and pouring cement-based slurry to obtain the light-transmitting cement-based material.
CN202110351969.3A 2021-03-31 2021-03-31 Light-transmitting cement-based material preparation device and application method thereof Pending CN112917642A (en)

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CN202110351969.3A CN112917642A (en) 2021-03-31 2021-03-31 Light-transmitting cement-based material preparation device and application method thereof

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Application Number Priority Date Filing Date Title
CN202110351969.3A CN112917642A (en) 2021-03-31 2021-03-31 Light-transmitting cement-based material preparation device and application method thereof

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113478640A (en) * 2021-08-16 2021-10-08 铁正检测科技有限公司 Preparation process of optical fiber light guide concrete and optical fiber penetrating and guiding equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113478640A (en) * 2021-08-16 2021-10-08 铁正检测科技有限公司 Preparation process of optical fiber light guide concrete and optical fiber penetrating and guiding equipment

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