CN112916756A

CN112916756A - Manufacturing equipment of aluminum sports kettle

Info

Publication number: CN112916756A
Application number: CN202110441595.4A
Authority: CN
Inventors: 方炜胜; 黄胜健; 祝伟荣
Original assignee: Wuyi Shengshi Industry And Trade Co ltd
Current assignee: Wuyi Shengshi Industry And Trade Co ltd
Priority date: 2021-04-23
Filing date: 2021-04-23
Publication date: 2021-06-08
Anticipated expiration: 2041-04-23
Also published as: CN112916756B

Abstract

The invention discloses a manufacturing device of an aluminum sports kettle, which comprises a stamping part, a forming clamping part, a closing part, a power part, a material placing part and a main body frame, wherein the main body frame is provided with the stamping part, the forming clamping part, the closing part and the power part, the material placing part is arranged on the stamping part and is matched and connected with the stamping part and the material placing part and used for stamping an aluminum block into a bottomless bottle, power is provided between the power part and the forming clamping part and between the power part and the closing part to provide power for the two parts, so that the bottle wall is pushed to be flat by an extrusion head arranged on the closing part while the forming clamping part rotates, and the bottom sealing of the aluminum kettle is carried out. The invention provides equipment for manufacturing an aluminum sports kettle, which effectively solves the problem of complex manufacturing process of the aluminum kettle, greatly improves the working efficiency, saves the repeated working time, reduces the equipment investment cost and improves the profit margin of a factory.

Description

Manufacturing equipment of aluminum sports kettle

Technical Field

The invention relates to the technical field of aluminum kettle manufacturing equipment, in particular to manufacturing equipment of an aluminum sports kettle.

Background

As one of common water drinking kettles, the aluminum kettle has the advantages of good impact resistance, portability and the like, but the aluminum kettle is manufactured by a plurality of processes and is divided into a plurality of devices which can be manufactured together, so that the investment cost of an aluminum kettle manufacturing factory is very huge, the manufacturing of the aluminum kettle is time-consuming, the carrying work of workers is aggravated, the repeated labor time is prolonged, and the production efficiency is low.

Disclosure of Invention

Aiming at the defects in the prior art, the invention provides equipment for manufacturing an aluminum sports kettle.

In order to solve the technical problems, the invention is solved by the following technical scheme:

among the above-mentioned scheme, preferred, including punching press portion, shaping clamping part, receipts mouth portion, power portion, blowing portion and main part frame, be equipped with punching press portion, shaping clamping part, receipts mouth portion and power portion in the main part frame, the blowing portion is established in the punching press portion, and is connected with punching press portion and the cooperation of blowing portion for press into bottomless bottle with the aluminium pig, between power position and shaping clamping part and the receipts mouth portion, for both provide power, make shaping clamping part when rotatory, the extrusion head that is equipped with in the portion of closing up flattens the bottle wall to flat, carries out the back cover of aluminium kettle.

The bottle has the beneficial effects that the bottle body and the bottle neck are formed at one time.

In the above scheme, preferably, the punching part includes a hydraulic cylinder, a punch guide post, an aluminum pot punch and a transition bottom plate, the hydraulic cylinder is arranged on the upper portion of the main frame, a hydraulic telescopic rod on the hydraulic cylinder is connected with the top of the aluminum pot punch, the transition bottom plate is fixedly arranged on the aluminum pot punch, the bottom of the punch guide post is fixedly arranged on the transition bottom plate, part of the middle guide post is slidably arranged on the main frame, the discharging part includes a discharging bowl, a discharging bowl guide post and a first compression spring, the discharging bowl is of a hollow design, a first chamfer is arranged at the outer wall of the bottom of the discharging bowl, a discharging hole is arranged on the upper portion of the hollow, the bottom of the discharging bowl guide post is fixedly arranged on the discharging bowl, part of the guide post is slidably arranged on the transition bottom plate, the first compression spring is slidably arranged on the discharging bowl guide post, and two ends of the first compression spring.

The shaping clamping part comprises a shaping block, a clamping slide block, a second compression spring, a jacking slide block and a third compression spring, the shaping block comprises a first gear, a clamping slide block hole, a jacking slide block hole and a die cavity, the clamping slide block is arranged in the clamping slide block hole in a sliding manner, the second compression spring is pressed against the bottom surface of the clamping slide block and the bottom surface of the clamping slide block hole, the jacking slide block is arranged in the jacking slide block hole in a sliding manner, and the two ends of the third compression spring are pressed against the bottom surface of the jacking slide block and the bottom surface of the jacking slide block hole.

The aluminum kettle pressing device has the beneficial effects that the jacking sliding block can jack the punched aluminum kettle to a certain height after punching is completed, and then the clamping sliding block clamps the aluminum kettle.

In the above scheme, preferably, the binding off portion includes first slide bar, the second slide bar, eccentric rotary table, the reducing gear box, the second gear, extrusion head and locating piece, the one end of first slide bar has set firmly the extrusion head, the other end rotates and sets up on one end of second slide bar, the other end of second slide bar rotates and sets up on eccentric lug of eccentric rotary table, be provided with the gliding cavity that runs through of confession first slide bar and second slide bar in the middle of the locating piece, reducing gear box and locating piece setting are in the main part frame, eccentric rotary table sets up epaxially at the upper end of reducing gear box, the epaxial second gear that is provided with of lower extreme of reducing gear box.

The aluminum kettle bottom extrusion device has the beneficial effects that the second gear rotates to drive the eccentric turntable to rotate, so that the first sliding rod reciprocates back and forth on the positioning block, and the extrusion head is driven to extrude the outer edge of the higher part of the aluminum kettle to form the bottom surface of the aluminum kettle.

In the above scheme, preferably, the power part includes a motor and a third gear, the motor is arranged on the main body frame, the third gear is arranged on the motor, and the third gear is connected with the second gear and the first gear in a matching manner.

The motor has the beneficial effects that the power on the motor is transmitted to the second gear and the first gear through the third gear.

In the above scheme, preferably, the forming clamping portion comprises a first press switch, the first press switch is arranged at the bottom of the jacking sliding block hole, the closing portion comprises a second press switch, the second press switch is located on the positioning block, the extrusion head is in an initial state and presses and contacts the second press switch, the stamping portion comprises a motor starting switch, and the motor starting switch is arranged on the bottom surface of the upper portion of the main body frame.

The aluminum kettle punching head has the advantages that when the aluminum kettle punching head runs to the lowest end, the first press switch can be pressed and contacted, the hydraulic cylinder is enabled to do return motion, when the hydraulic cylinder returns to the initial position, the aluminum kettle punching head presses the electric shock machine starting switch, the motor starts to run, when the extrusion head returns to the initial position, the second press switch is pressed and contacted, and the motor stops rotating.

The invention has the beneficial effects that: the invention solves the problem of complex manufacturing process of the aluminum kettle, greatly improves the working efficiency, saves the repeated working time, reduces the equipment investment cost and improves the profit margin of a factory.

Drawings

FIG. 1 is a front view of the present invention.

FIG. 2 is a schematic view of the present invention.

Fig. 3 is a structural sectional view of the present invention.

FIG. 4 is a schematic view of a bottom package of the present invention.

FIG. 5 is a schematic view of the forming nip of the present invention.

FIG. 6 is a cross-sectional view of the forming nip of the present invention.

Detailed Description

The invention is described in further detail below with reference to the following detailed description and accompanying drawings: referring to fig. 1 to 6, a manufacturing apparatus of an aluminum sports water bottle is characterized in that: the manufacturing equipment of the aluminum sports kettle is characterized in that: including punching press portion 1, shaping clamping part 2, closing up portion 3, power portion 4, blowing portion 5 and main part frame 6, punching press portion 1 sets up the top at main part frame 6, blowing portion 5 is established on punching press portion 1, and be connected with the cooperation of punching press portion 1, shaping clamping part 2 sets up on main part frame 6, and be connected with punching press portion 1 and the cooperation of blowing portion 5, a bottle for having no end with the aluminium pig punching press, closing up portion 3 is established on main part frame 6, and be located the side of shaping clamping part 2, power portion 4 sets up on main part frame 6, and be connected with shaping clamping part 2 and closing up portion 3 cooperation, provide power for ware both simultaneously, make shaping clamping part 2 when rotatory, the extrusion head that is equipped with on the closing up portion 3 pushes up the bottle wall and seals for flat.

Therefore, the bottle bottom and the bottle neck of the aluminum pot can be manufactured on one piece of equipment.

The forming clamping part 2 comprises a forming block 21, a clamping slide block 22, a second compression spring 23, a jacking slide block 25, a third compression spring 24 and a first press switch 26, the forming block 21 comprises a first gear 211, a clamping slide block hole 212, a jacking slide block hole 213, a mold cavity 215 and a material containing bowl matching sleeve hole 216, the clamping slide block 22 is arranged in the clamping slide block hole 212 in a sliding manner and is used for clamping a formed bottomless aluminum kettle, the second compression spring 23 for resetting the clamping slide block 22 is arranged between the bottom surface of the clamping slide block 22 and the bottom surface of the clamping slide block hole 212, the jacking slide block 25 is arranged in the jacking slide block hole 213 in a sliding manner, the third compression spring 24 for resetting the jacking slide block 25 is arranged between the bottom surface of the jacking slide block 25 and the bottom surface of the jacking slide block hole 213 and is used for jacking the bottomless aluminum kettle to be jacked to a certain height when the punch guide post 12 is jacked after forming is finished, so that the next bottom sealing process can, a first push switch 26 is provided at the bottom of the lift-up slider hole 213, and when the lift-up slider 25 is pressed down, the bottom surface thereof pushes against the first push switch 26.

The punching part 1 comprises a hydraulic cylinder 11, a punch guide post 12, an aluminum kettle punch 13, a transition bottom plate 14 and a motor starting switch 15, the discharging part 5 comprises a discharging bowl 51, a discharging bowl guide post 52 and a first compression spring 53, the hydraulic cylinder 11 is arranged at the upper part of a main body frame 6, the transition bottom plate 14 is provided with the aluminum kettle punch 13 and the punch guide post 12, the transition bottom plate 14 is arranged on the main body frame 6 in a sliding way through the punch guide post 12, the top of the aluminum kettle punch 13 is connected with the top of a piston rod of the hydraulic cylinder 11, the discharging bowl 51 is of a hollow design, the diameter of a middle hole is the outer diameter of a finished aluminum kettle, a discharging hole 55 is arranged at the upper part of the middle hole and used for placing an aluminum block for punching, a first chamfer 54 is arranged on the outer diameter of the lower end of the discharging bowl 51 and used for pushing a clamping slide block 22 matched with the discharging bowl to enable the clamping slide block 22 to be outward, the discharging bowl 51 is arranged on, two ends of the first compression spring 53 respectively prop against the upper surface of the discharging bowl 51 and the lower surface of the transition bottom plate 14, the motor starting switch 15 is arranged on the bottom surface of the upper part of the main body frame 6, and when the punch guide post 12 returns to the initial state, the motor starting switch 15 is pressed.

When the hydraulic cylinder 11 works, the aluminum kettle punch 13 slides downwards under the action of a piston rod on the hydraulic cylinder 11, the placing part 5 also moves downwards along with the aluminum kettle punch 13 under the action of self gravity and the first compression spring 53, when the clamping slide block 22 is pressed and contacted by the first chamfer 54 on the placing bowl 51, the clamping slide block 22 continues to move downwards under the action of the pressure of the aluminum kettle punch 13, the clamping slide block 22 is pushed outwards, the top contact surface of the clamping slide block 22 is pushed and contacted on the outer wall of the placing bowl 51, and a complete aluminum kettle die cavity is formed by a middle hole of the placing bowl 51 and the die cavity 215.

The mouth-closing part 3 comprises a first sliding rod 31, a second sliding rod 32, an eccentric rotating disk 33, a reduction box 34, a second gear 35, an extrusion head 38, a positioning block 37 and a second press switch 39, wherein the extrusion head 38 is fixedly arranged at one end of the first sliding rod 31, the other end of the extrusion head is rotatably provided with the second sliding rod 32, the other end of the second sliding rod 32 is rotatably arranged on an eccentric lug of the eccentric rotating disk 33, a sliding groove is formed in the middle of the positioning block 37, the first sliding rod 31 and the second sliding rod 32 are slidably arranged on the positioning block 37, the second press switch 39 is arranged at the front part of the positioning block 37, when the extrusion head 38 returns to an initial position, the bottom surface of the extrusion head is in press contact with the second press switch 39, the reduction box 34 and the positioning block 37 are arranged on the main body frame 6, the eccentric rotating disk 33 is arranged on an upper end shaft of the reduction box 34, and a.

The eccentric turntable 33 rotates to drive the first sliding rod 31 and the second sliding rod 32 to be linked, because the first sliding rod 31 is slidably arranged in the sliding groove in the middle of the positioning block 37, and the sliding groove in the middle of the positioning block 37 limits the movement range of the first sliding rod 31 in the linear direction of the sliding groove, when the eccentric turntable 33 rotates, the first sliding rod 31 drives the extrusion head 38 at the front end to perform front-back telescopic movement, when the extrusion head extends to the farthest point, the rear end face of the extrusion head 38 crosses the central line of the aluminum kettle punch 13, and when the extrusion head returns to the initial state, the rear end face of the extrusion head 38 is in press contact with the second press switch 39.

The power part 4 comprises a motor 41 and a third gear 42, the motor 41 is arranged on the main body frame 6, the third gear 42 is arranged on the motor 41, the third gear 42 is matched and connected with the second gear 35 and the first gear 211, the first press switch 26 is connected with the hydraulic cylinder 11, when the first press switch 26 is pressed, the hydraulic cylinder 11 makes retraction movement, the second press switch 39 is connected with the motor 41, and when the second press switch 39 is pressed, the motor 41 stops rotating.

The working principle or the using method is as follows:

when an aluminum kettle needs to be manufactured, a round aluminum block is placed in the material placing hole 55, then the starting switch is pressed, the equipment is started, the hydraulic cylinder 11 starts to work, the aluminum kettle punch 13 is pushed downwards, the transition bottom plate 14 is arranged on the aluminum kettle punch 13, the transition bottom plate 14 is pushed downwards under the action of the hydraulic cylinder 11, at the moment, the bottom of the material placing part 5 is not subjected to pressure, the material placing part 5 also moves along with the transition bottom plate 14, when the first chamfer 54 on the material placing bowl 51 is pressed on the clamping slide block 22, the material placing bowl 51 is subjected to pressure, the material placing bowl 51 is in sliding connection with the transition bottom plate 14, the material placing bowl 51 keeps still, the aluminum kettle punch 13 continues to be pressed downwards, when the bottom surface of the aluminum kettle punch 13 is pressed on the material placing bowl 51, the material placing bowl 51 continues to move downwards along with the aluminum kettle punch 13 under the pressure transmitted from the aluminum block, the clamping slide block 22 is pressed, since the first chamfer 54 is arranged on the outer diameter of the lower end of the discharging bowl 51, the inclined edge is pressed on the clamping slide block 22, so that the clamping slide block 22 moves inwards and compresses the second compression spring 23, when the lower end surface of the discharging bowl 51 is contacted with the upper plane of the die cavity 215, the discharging bowl 51 does not move downwards any more, at the moment, the aluminum kettle punch 13 continues to move downwards, and the aluminum block extends downwards under the action of the aluminum kettle punch 13 until the aluminum block is punched into a bottle shape.

When the aluminum kettle punch 13 runs to the bottommost end, the punching is completed, at the moment, the aluminum kettle punch 13 presses the lifting slide block 25 and presses down the lifting slide block, at the moment, the lifting slide block 25 presses the first press switch 26, so the first press switch 26 controls the hydraulic cylinder 11 to do return motion to drive the aluminum kettle punch 13 to return together, the pressure on the lifting slide block 25 disappears, the lifting slide block 25 lifts upwards under the action of the third compression spring 24 and also returns to the original position, an aluminum kettle opening in a lifting hole in the return process lifts the aluminum kettle upwards by a certain height, and after the discharging part 5 is separated from the forming block 21 along with the aluminum kettle punch 13, the clamping slide block 22 clamps the aluminum kettle under the action of the second compression spring 23.

When the aluminum pot punch 13 is operated to the initial position, the top end of the aluminum pot punch 13 presses the motor start switch 15, the motor 41 starts to rotate, the third gear 42 drives the second gear 35 and the first gear 211 to rotate together,

the first gear 211 drives the whole forming clamping part 2 to rotate together with the internal aluminum kettle, the second gear 35 transmits power to the reduction box 34, the power is reduced by the reduction box 34 and then transmitted to the eccentric turntable 33, the eccentric turntable 33 rotates to drive the first sliding rod 31 and the second sliding rod 32 to be linked, because the first sliding rod 31 is arranged in the sliding groove in the middle of the positioning block 37 in a sliding way, the sliding groove in the middle of the positioning block 37 limits the movement range of the first sliding rod 31 in the linear direction of the sliding groove, when the eccentric turntable 33 starts to rotate, the first sliding rod 31 drives the extrusion head 38 at the front end to slowly move forwards firstly, when the extrusion head 38 presses and contacts the outer wall of the rotating aluminum kettle, the extrusion head 38 continues to push forwards, the outer wall of the aluminum kettle is slowly closed towards the middle, when the rear end face of the extrusion head 38 crosses the central line of the aluminum kettle, the outer wall of a higher part is extruded into the bottom surface of the aluminum kettle, because heat is generated in the extrusion process, the bottom surface of the aluminum pot is dissolved into a complete aluminum surface under the action of high heat, and the manufacturing of the aluminum pot is finished.

After the rear end surface of the extrusion head 38 crosses the center line of the aluminum kettle, the extrusion head 38 is slowly retracted, and when the bottom surface of the extrusion head 38 presses the second push switch 39, the motor 41 stops rotating.

The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims

1. The manufacturing equipment of the aluminum sports kettle is characterized in that: including punching press portion (1), shaping clamping part (2), binding off portion (3), power portion (4), blowing portion (5) and main part frame (6), be equipped with punching press portion (1), shaping clamping part (2), binding off portion (3) and power portion (4) on main part frame (6), blowing portion (5) are established on punching press portion (1), and with punching press portion (1) and blowing portion (5) cooperation be connected for become the bottle of no end with the aluminium block punching press, power portion (4) position and shaping clamping part (2) and binding off between portion (3), for both provide power, make shaping clamping part (2) when rotatory, the extrusion head that is equipped with on binding off portion (3) flattens the bottle wall flat for flat, carries out the back cover of aluminium kettle.

2. The manufacturing equipment of aluminum sports water bottle as claimed in claim 1, wherein: the punching part (1) comprises a hydraulic cylinder (11), a punch guide post (12), an aluminum pot punch (13) and a transition bottom plate (14), the hydraulic cylinder (11) is arranged at the upper part of a main body frame (6), a hydraulic telescopic rod on the hydraulic cylinder is connected with the top of the aluminum pot punch (13), the transition bottom plate (14) is fixedly arranged on the aluminum pot punch (13), the bottom of the punch guide post (12) is fixedly arranged on the transition bottom plate (14), the middle guide post part is arranged on the main body frame (6) in a sliding manner, the discharging part (5) comprises a discharging bowl (51), a discharging bowl guide post (52) and a first compression spring (53), the discharging bowl (51) is of a hollow design, a first chamfer (54) is arranged at the outer wall of the bottom, a discharging hole (55) is arranged at the upper part of the hollow part, the bottom of the discharging bowl guide post (52) is fixedly arranged on the discharging bowl (51), and the guide post part is arranged on the transition bottom, the first compression spring (53) is arranged on the placing bowl guide post (52) in a sliding mode, and two ends of the first compression spring are propped against the upper surface of the placing bowl (51) and the lower surface of the transition bottom plate (14).

3. The manufacturing equipment of aluminum sports water bottle as set forth in claim 3, wherein: the forming clamping portion (2) comprises a forming block (21), a clamping sliding block (22), a second compression spring (23), a jacking sliding block (25) and a third compression spring (24), the forming block (21) comprises a first gear (211), a clamping sliding block hole (212), a jacking sliding block hole (213) and a mold cavity (215), the clamping sliding block (22) is arranged in the clamping sliding block hole (212) in a sliding mode, the second compression spring (23) is abutted to the bottom surface of the clamping sliding block (22) and the bottom surface of the clamping sliding block hole (212), the jacking sliding block (25) is arranged in the jacking sliding block hole (213) in a sliding mode, and the two ends of the third compression spring (24) are abutted to the bottom surface of the jacking sliding block (25) and the bottom surface of the jacking sliding block hole (213).

4. The manufacturing equipment of aluminum sports water bottle as claimed in claim 4, wherein: the closing-in part (3) comprises a first sliding rod (31), a second sliding rod (32), an eccentric rotary table (33), a reduction box (34), a second gear (35), an extrusion head (38) and a positioning block (37), the extrusion head (38) is fixedly arranged at one end of the first sliding rod (31), the other end of the first sliding rod is rotatably arranged at one end of the second sliding rod (32), the other end of the second sliding rod (32) is rotatably arranged on an eccentric lug of the eccentric rotary table (33), a penetrating cavity for the first sliding rod (31) and the second sliding rod (32) to slide is arranged in the middle of the positioning block (37), the reduction box (34) and the positioning block (37) are arranged on the main body frame (6), the eccentric rotary table (33) is arranged on an upper end shaft of the reduction box (34), and the second gear (35) is arranged on a lower end shaft of the reduction box (34).

5. The manufacturing equipment of aluminum sports water bottle as claimed in claim 1, wherein: the power part (4) comprises a motor (41) and a third gear (42), the motor (41) is arranged on the main body frame (6), the third gear (42) is arranged on the motor (41), and the third gear (42) is matched and connected with the second gear (35) and the first gear (211).

6. The manufacturing equipment of aluminum sports water bottle as claimed in claim 1, wherein: the forming clamping part (2) comprises a first press switch (26), the first press switch (26) is arranged at the bottom of the jacking sliding block hole (213), the closing-in part (3) comprises a second press switch (39) below the jacking sliding block (25), the second press switch (39) is located on the positioning block (37), the pressing part (1) comprises a motor starting switch (15), and the motor starting switch (15) is arranged on the bottom surface of the upper part of the main body frame (6).