CN112901584B - Electromagnetic proportional valve, flow valve and hydraulic system - Google Patents
Electromagnetic proportional valve, flow valve and hydraulic system Download PDFInfo
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- CN112901584B CN112901584B CN202110260851.XA CN202110260851A CN112901584B CN 112901584 B CN112901584 B CN 112901584B CN 202110260851 A CN202110260851 A CN 202110260851A CN 112901584 B CN112901584 B CN 112901584B
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- 239000010720 hydraulic oil Substances 0.000 claims abstract description 53
- 239000003921 oil Substances 0.000 claims abstract description 40
- 238000013016 damping Methods 0.000 claims description 28
- 230000007246 mechanism Effects 0.000 claims description 21
- 230000005484 gravity Effects 0.000 claims description 19
- 238000004891 communication Methods 0.000 claims description 16
- 230000007704 transition Effects 0.000 claims description 15
- 230000000694 effects Effects 0.000 description 9
- 230000009471 action Effects 0.000 description 7
- 230000001276 controlling effect Effects 0.000 description 5
- 238000007789 sealing Methods 0.000 description 4
- 230000003068 static effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 230000008707 rearrangement Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/021—Valves for interconnecting the fluid chambers of an actuator
Abstract
The invention belongs to the technical field of engineering machinery and discloses an electromagnetic proportional valve, a flow valve and a hydraulic system. The electromagnetic proportional valve is characterized in that a proportional coil is installed on a sleeve, an armature is arranged in the proportional coil in a sliding mode, and a spring is arranged between the armature and the sleeve; the valve seat is provided with a first port and a second port; the main valve core is used for connecting and disconnecting the first port and the second port; one end of the pilot valve core penetrates through the armature, the other end of the pilot valve core penetrates through the main valve core in a sliding mode and can be abutted to a valve port of the main valve core, a first pilot control cavity is formed among the pilot valve core, the main valve core and the valve seat, a second pilot control cavity is formed between the pilot valve core and the main valve core, the first port is communicated with the first pilot control cavity, the first pilot control cavity is communicated with the second port through a communicating oil duct, and the acting force of hydraulic oil in the first pilot control cavity on the pilot valve core is the same as the acting force of hydraulic oil in the second pilot control cavity on the pilot valve core. The electromagnetic proportional valve is not affected by the load.
Description
Technical Field
The invention relates to the technical field of engineering machinery, in particular to an electromagnetic proportional valve, a flow valve and a hydraulic system.
Background
The hydraulic system of the existing engineering machinery comprises a gravity lowering mechanism, a proportional flow valve and a pressure compensation valve, wherein the proportional flow valve and the pressure compensation valve form a flow valve for controlling the lowering speed of the gravity lowering, so that the lowering speed is only related to the current of an electromagnetic valve and is not related to the load of the gravity lowering mechanism, and the lowering operation performance can be effectively improved.
The proportional flow valve comprises a valve seat, a main valve core, a pilot valve core, a proportional coil, an armature and an adjusting spring, wherein an A port and a B port are arranged on the valve seat, the pilot valve core penetrates through the main valve core and can slide relative to the main valve core, a pilot cavity is formed between the pilot valve core and the main valve core, and an oil inlet channel used for communicating the A port and the pilot cavity is formed in the main valve core. The pilot valve core is mostly a cone core structure, the action area of the pilot valve core and the main valve core is smaller, hydraulic oil entering from the port A enters the pilot cavity through the oil inlet channel, and the pilot valve core is pushed to abut against the main valve core.
When the proportional valve is in initial work, after the proportional coil is electrified, the armature attracts the pilot valve core to move, at the moment, the pilot valve core is influenced by the attraction of the armature and the system pressure, so that the initial opening current of the proportional flow valve is inconsistent, namely if the load pressure of an A port is large, the pushing acting force on the pilot valve core is large, the current is increased, if the load pressure of the A port is small, the pushing acting force on the pilot valve core is small, the current is reduced, the initial operation performance is easily influenced by the load, the initial operation consistency of the whole machine is influenced, and the whole machine performance is greatly influenced.
Disclosure of Invention
The invention aims to provide an electromagnetic proportional valve, a flow valve and a hydraulic system, so that a pilot valve core is only influenced by the current magnitude in the initial stage and is not influenced by the system pressure magnitude, and the consistency of initial operation is ensured.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an electromagnetic proportional valve, includes the sleeve pipe install the proportion coil on the sleeve pipe the proportion coil slides and is provided with armature with be provided with the spring between the sleeve pipe, still include:
the valve seat is connected with the sleeve, and a first port, a second port and a first damping channel are arranged on the valve seat;
a main spool slidably disposed in the valve seat, the main spool configured to selectively abut against a position of the valve seat between the first port and the second port for controlling on/off between the first port and the second port, a communication oil passage being provided in the main spool;
one end of the pilot valve core penetrates through the armature, the other end of the pilot valve core passes through the valve port of the main valve core and can be abutted against the valve port of the main valve core, a first pilot control cavity is formed among the pilot valve core, the main valve core and the valve seat, a second pilot control cavity is formed between the pilot valve core and the main valve core, the first port is communicated with the first pilot control cavity through the first damping channel, the first pilot control cavity is communicated with the second port through the communicating oil duct, and the acting force of the hydraulic oil in the first pilot control cavity on the pilot valve core is the same as the acting force of the hydraulic oil in the second pilot control cavity on the pilot valve core.
Preferably, a second damping channel is arranged in the pilot valve core, the first pilot control cavity is communicated with the second pilot control cavity through the second damping channel, and the acting area of the hydraulic oil in the first pilot control cavity on a valve port between the pilot valve core and the main valve core is the same as the acting area of the hydraulic oil in the second pilot control cavity on the pilot valve core.
Preferably, a pilot radial channel is arranged in the pilot valve core along a radial direction thereof, the pilot radial channel is communicated with the first pilot control chamber, a pilot axial channel is arranged in the pilot valve core along an axial direction thereof, the pilot axial channel is communicated with the second pilot control chamber, and the pilot radial channel is communicated with the pilot axial channel to form the second damping channel.
Preferably, an oil return cavity is arranged on the inner wall of the main valve element, a main axial passage is arranged in the main valve element along the axial direction of the main valve element, the main axial passage is communicated with the second port, and the oil return cavity is communicated with the main axial passage through a communication hole to form the communication oil passage.
Preferably, the pilot valve element comprises a first connecting portion, a second connecting portion, a transition portion and a pilot portion which are sequentially connected, a guide hole is formed in the armature, the first connecting portion penetrates through the guide hole and is in sliding fit with the guide hole, a step between the first connecting portion and the second connecting portion is used for limiting the armature, the transition portion is of a conical structure, the small end of the transition portion faces the pilot portion, and the pilot portion penetrates through the main valve element and is in sliding fit with the main valve element.
Preferably, the valve further comprises a limiting seat, the limiting seat is arranged in the valve seat, the second connecting portion penetrates through the valve seat and is in sliding fit with the valve seat, a limiting protrusion is convexly arranged on the outer wall of the second connecting portion and is located in the first pilot control cavity, and the limiting protrusion is used for limiting the limiting seat.
Preferably, the adjusting device further comprises an adjusting member which is inserted into the sleeve and can be abutted against the spring.
Preferably, the proportional control device further comprises a nut, wherein the nut is sleeved on the sleeve and abuts against the proportional coil.
In order to achieve the purpose, the invention further provides a flow valve, which comprises a compensation valve and the electromagnetic proportional valve, wherein the electromagnetic proportional valve is communicated with the compensation valve.
In order to achieve the above object, the present invention further provides a hydraulic system, which includes a gravity-lowering mechanism and the above flow valve, wherein the flow valve is connected to the gravity-lowering mechanism for controlling a descending speed of the gravity-lowering mechanism.
The invention has the beneficial effects that:
when the proportional coil is not electrified and keeps a static state, hydraulic oil flowing out of a rodless cavity enters a first pilot control cavity through a first damping channel, the hydraulic oil in the first pilot control cavity generates a first acting force on a main valve core, and the main valve core abuts against a position, between a first port and a second port, of a valve seat, so that the main valve core can form reliable sealing with a valve port between the first port and the second port on the valve seat.
Meanwhile, the spring is in a compression state, under the self-recovery acting force of the compressed spring, the armature iron pushes the pilot valve core to penetrate through the main valve core and abut against the valve port of the main valve core, and at the moment, the fit clearance between the pilot valve core and the main valve core is small, so that approximate sealing is formed. The acting force of the hydraulic oil in the first pilot control cavity on a valve port between the pilot valve core and the main valve core is the same as the acting force of the hydraulic oil in the second pilot control cavity on the pilot valve core, so that the pressure compensation of the pilot valve core is realized under the power-off state of the proportional coil, and the proportional coil is not influenced by loads.
When the proportional coil is electrified, the pilot valve core moves towards the direction far away from the main valve core due to the attraction of the armature, so that the pilot valve core is separated from the valve port of the main valve core, and the attraction and the acting force of the spring keep balance so as to ensure the balance state of the pilot valve core. After the pilot valve core is separated from the valve port of the main valve core, the pilot valve core is staggered relative to the main valve core, the state that the pilot valve core and the main valve core are approximately sealed is broken, hydraulic oil in the first pilot control cavity is communicated with the second port through the communication oil duct of the main valve core, so that acting force in the direction close to the proportional coil is generated on the main valve core by the hydraulic oil in the second port, the main valve core tends to move in the direction close to the proportional coil, the main valve core is separated from the valve seat, the first port and the second port are communicated with each other, and the main valve core follows up with the movement of the armature as the hydraulic oil flowing out of the first port gradually enters the second port.
One side of the main valve core close to the armature is subjected to a first acting force of the first pilot control cavity, one side of the main valve core far away from the armature is subjected to a third acting force of the second port on the main valve core, due to the throttling action of the first damping hole, the pressure required by the first acting force is smaller than that required by the third acting force, but the acting area of the first acting force on the main valve core is larger than that of the third acting force on the main valve core, and therefore under the condition that pressure difference exists between two ends of the main valve core, the main valve core can be in a stable balanced state relative to the pilot valve core at a certain position.
Meanwhile, the acting force of the hydraulic oil in the first pilot control cavity on a valve port between the pilot valve core and the main valve core is the same as the acting force of the hydraulic oil in the second pilot control cavity on the pilot valve core, so that the pilot valve core can be subjected to pressure compensation in the energized state of the proportional coil, the stress of the pilot valve core is only related to the current of the proportional coil and is not influenced by a load, and the position of the main valve core is only related to the current of the proportional coil and is not related to the system pressure, so that the electromagnetic proportional valve still has good operation consistency when the system pressure changes.
The invention provides a flow valve which comprises a compensation valve and an electromagnetic proportional valve, wherein the electromagnetic proportional valve is communicated with the compensation valve. The electromagnetic proportional valve controls the opening of a valve core of the electromagnetic proportional valve according to the change of the control current, the electromagnetic proportional valve and the compensating valve are combined to form a speed regulating valve with adjustable speed, and the electromagnetic proportional valve keeps the valve core closed when no control current exists, so that the whole hydraulic system has a good static holding function.
The invention provides a hydraulic system, wherein a flow valve is used for adjusting the flow rate of hydraulic oil so as to ensure the descending speed of a gravity lowering mechanism. Through setting up the flow valve, the descending speed of mechanism is transferred to gravity is irrelevant with the load to can effectively improve the descending operation performance that the mechanism was transferred to gravity.
Drawings
FIG. 1 is a schematic block diagram of a hydraulic system according to the present invention;
FIG. 2 is a schematic diagram of the construction of the electromagnetic proportional valve of the present invention;
FIG. 3 is a schematic diagram of the mating of the main spool and pilot spool of the electromagnetic proportional valve of the present invention.
In the figure:
100. a gravity lowering mechanism; 200. a flow valve; 201. a compensation valve; 202. an electromagnetic proportional valve;
1. a sleeve; 2. a main valve element; 3. a pilot valve spool; 4. a valve seat; 5. a first pilot control chamber; 6. a second pilot control chamber; 7. a proportional coil; 8. an armature; 9. a spring; 10. a limiting seat; 11. an adjustment member; 12. a nut; 13. tightening the nut;
21. the oil duct is communicated; 211. an oil return cavity; 212. a communicating hole; 213. a main axial passage;
31. a second damping channel; 32. a first connection portion; 33. a second connecting portion; 34. a transition section; 35. a pilot section; 36. a limiting bulge;
41. a first port; 42. a second port; 43. a first damping channel.
Detailed Description
In order to make the technical problems solved, technical solutions adopted and technical effects achieved by the present invention clearer, the technical solutions of the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings. All other embodiments, which can be obtained by a person skilled in the art without inventive step based on the embodiments of the present invention, are within the scope of protection of the present invention.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, removably connected, or integral to one another; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through the use of two elements or the interaction of two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. "beneath," "under" and "beneath" a first feature includes the first feature being directly beneath and obliquely beneath the second feature, or simply indicating that the first feature is at a lesser elevation than the second feature.
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
The present embodiment provides a hydraulic system, as shown in FIG. 1, comprising a gravity feed mechanism 100 and a flow valve 200, the flow valve 200 being in communication with the gravity feed mechanism 100 for controlling a rate of descent of the gravity feed mechanism 100. The gravity lowering mechanism 100 includes a cylinder in which a piston is slidably disposed. The piston is connected with a load through a piston rod, and under the action of the load, the piston moves in the cylinder so as to pump hydraulic oil in the rodless cavity of the cylinder into the flow valve 200, and the flow valve 200 realizes flow rate adjustment of the hydraulic oil so as to ensure the descending speed of the gravity lowering mechanism 100. By setting the flow valve 200, the lowering speed of the gravity lowering mechanism 100 is independent of the load, so that the lowering operability of the gravity lowering mechanism 100 can be effectively improved.
The embodiment provides a flow valve 200, which comprises a compensation valve 201 and an electromagnetic proportional valve 202, wherein the electromagnetic proportional valve 202 is communicated with the compensation valve 201. The compensation valve 201 is an electromagnetic valve, the compensation valve 201 is a two-position two-way valve, an oil inlet of the compensation valve 201 is communicated with a rodless cavity of the gravity lowering mechanism 100, and an oil outlet of the compensation valve 201 is communicated with other oil ways. When the working position of the compensation valve 201 is left, the oil inlet and the oil outlet of the compensation valve 201 are not communicated, so that hydraulic oil flowing into the oil inlet cannot flow out to the oil path through the oil outlet; when the working position of the compensation valve 201 is the right position, the oil inlet and the oil outlet of the compensation valve 201 are communicated with each other, so that the hydraulic oil flowing out from the oil inlet enters the compensation valve 201 and flows out to the oil path through the oil outlet.
The electromagnetic proportional valve 202 controls the opening of the valve core of the electromagnetic proportional valve 202 according to the change of the control current, the electromagnetic proportional valve 202 and the compensation valve 201 are combined to form a speed regulating valve with adjustable speed, and when no control current exists, the electromagnetic proportional valve 202 keeps the valve core closed state, so that the whole hydraulic system has a good static holding function.
Because in prior art, the pilot valve core of electromagnetic proportional valve is the awl core structure usually, and there is less area difference in the awl core structure, and when initial work, the pilot valve core is except receiving electromagnetic core suction influence, still receives hydraulic system's pressure influence, makes the initial current of opening of electromagnetic proportional valve inconsistent to influence the uniformity of operation.
In order to solve this problem, the present embodiment provides an electromagnetic proportional valve 202, as shown in fig. 2, the electromagnetic proportional valve 202 includes a sleeve 1, a proportional coil 7, an armature 8, a spring 9, a valve seat 4, a main valve element 2 and a pilot valve element 3, the sleeve 1 and the valve seat 4 are connected to each other and coaxially disposed to form a housing structure, which plays a role of integral support. The proportional coil 7 is installed on the sleeve 1, the armature 8 is arranged in the proportional coil 7 in a sliding mode, and the proportional coil 7 generates a magnetic field after being electrified, so that the armature 8 can adsorb the pilot valve element 3. A spring 9 is arranged between the armature 8 and the sleeve 1, and the spring 9 acts as an elastic element and acts to press the armature 8.
The side wall of the valve seat 4 is provided with a first port 41, the first port 41 is communicated with a rodless cavity of the gravity lowering mechanism 100, the first port 41 can be called as an oil inlet of the electromagnetic proportional valve 202, a second port 42 is arranged in the valve seat 4 along the axial direction of the valve seat, the second port 42 is communicated with the compensating valve 201, the second port 42 can also be called as an oil outlet of the electromagnetic proportional valve 202, a first damping channel 43 is arranged on the side wall of the valve seat 4, the first damping channel 43 is obliquely arranged relative to the axial direction of the valve seat 4, and the first damping channel 43 plays a role in damping and throttling. A main spool 2 is slidably provided in the valve seat 4, and the main spool 2 is configured to selectively abut against a position of the valve seat 4 between the first port 41 and the second port 42 for controlling on/off between the first port 41 and the second port 42.
One end of the pilot valve core 3 penetrates through the armature 8, the other end of the pilot valve core 3 penetrates through the main valve core 2 in a sliding mode and can be abutted to a valve port of the main valve core 2, a first pilot control cavity 5 is formed among the pilot valve core 3, the main valve core 2 and the valve seat 4, a second pilot control cavity 6 is formed between the pilot valve core 3 and the main valve core 2, and the first port 41 is communicated with the first pilot control cavity 5 through a first damping channel 43. A communication oil passage 21 (shown in fig. 3) is provided in the main valve element 2, the first pilot control chamber 5 is communicated with the second port 42 through the communication oil passage 21, and the acting force of the hydraulic oil in the first pilot control chamber 5 on the pilot valve element 3 is the same as the acting force of the hydraulic oil in the second pilot control chamber 6 on the pilot valve element 3.
When the proportional coil 7 is not energized and is in a static state, hydraulic oil flowing out of the rodless cavity enters the first pilot control cavity 5 through the first damping channel 43, the hydraulic oil in the first pilot control cavity 5 generates a first acting force towards the direction (towards the right) away from the armature 8 on the main valve element 2, meanwhile, the hydraulic oil flowing out of the rodless cavity enters a position between the valve seat 4 and the main valve element 2 through the first port 41, the outer wall of the main valve element 2 is provided with a conical ring surface, and a small end of the conical ring surface faces the first port 41, so that the hydraulic oil generates a second acting force towards the direction (towards the left) close to the armature 8 on the main valve element 2. The throttling effect of the first damping channel 43 makes the pressure of the hydraulic oil in the first pilot control chamber 5 slightly smaller than the pressure of the hydraulic oil in the cavity between the valve seat 4 and the main spool 2, but because the acting area of the hydraulic oil on the conical ring surface is much smaller than the acting area of the hydraulic oil in the first pilot control chamber 5 on the main spool 2, the first acting force is larger than the second acting force, the main spool 2 abuts against the valve seat 4 at a position between the first port 41 and the second port 42, so that the main spool 2 can form reliable seal with the valve port between the first port 41 and the second port 42 on the valve seat 4.
Meanwhile, spring 9 is in a compressed state, under the self-recovery acting force of compressed spring 9, armature 8 pushes pilot valve core 3 to penetrate main valve core 2 and abut against the valve port of main valve core 2, and at this time, the fit clearance between pilot valve core 3 and main valve core 2 is small, so that approximate sealing is formed. The acting force of the hydraulic oil in the first pilot control cavity 5 on the valve port between the pilot valve core 3 and the main valve core 2 is the same as the acting force of the hydraulic oil in the second pilot control cavity 6 on the pilot valve core 3, so that the pressure compensation of the pilot valve core 3 is realized under the power-off state of the proportional coil 7, and the pressure compensation is not influenced by loads.
When proportional coil 7 is energized, as shown in fig. 2-3, pilot valve element 3 moves away from main valve element 2 due to the attraction of armature 8, so that pilot valve element 3 is separated from the valve port of main valve element 2, and the attraction of armature 8 to pilot valve element 3 and the action of spring 9 are balanced to ensure the balanced state of pilot valve element 3. After the pilot valve core 3 is separated from the valve port of the main valve core 2, the position of the pilot valve core 3 is staggered relative to the main valve core 2, the state that the pilot valve core 3 and the main valve core 2 are approximately sealed is broken, hydraulic oil in the first pilot control cavity 5 is communicated with the second port 42 through the communication oil passage 21 of the main valve core 2, acting force in the direction close to the proportional coil 7 (leftward) is generated on the main valve core 2 by the hydraulic oil in the second port 42, the main valve core 2 tends to move in the direction close to the proportional coil 7, the main valve core 2 is separated from the valve seat 4, the first port 41 and the second port 42 are communicated with each other, and the main valve core 2 moves along with the movement of the armature 8 along with the gradual entering of the hydraulic oil flowing out from the first port 41 into the second port 42.
After first port 41 and second port 42 are communicated, due to the throttling action of first damping channel 43, the pressure of first pilot control chamber 5 on one side of main valve element 2 close to armature 8 is smaller than the pressure of second port 42 on one side of main valve element 2 far from armature 8, and the action area of first pilot control chamber 5 on main valve element 2 is larger than the action area of second port 42 on main valve element 2, therefore, under the condition of pressure difference existing at two ends of main valve element 2, the first acting force of first pilot control chamber 5 on one side of main valve element 2 close to armature 8 and the second acting force of second port 42 on one side of main valve element 2 far from armature 8 can be the same, and main valve element 2 can be in a stable balanced state at a certain position relative to pilot valve element 3. It should be noted that, at the beginning of design, each pressure and the acting area may be calculated to ensure the balancing effect at both ends of main spool 2.
Meanwhile, the acting force of the hydraulic oil in the first pilot control cavity 5 on the valve port between the pilot valve core 3 and the main valve core 2 is the same as the acting force of the hydraulic oil in the second pilot control cavity 6 on the pilot valve core 3, so that the pressure compensation can be performed on the pilot valve core 3 in the electrified state of the proportional coil 7, and the stress of the pilot valve core 3 is only related to the current magnitude of the proportional coil 7 and is not influenced by a load, so that the position of the main valve core 2 is only related to the current magnitude of the proportional coil 7 and is not related to the system pressure, and the electromagnetic proportional valve 202 still has good operation consistency when the system pressure changes.
In order to ensure that the proportional coil 7 can avoid the influence of a load no matter in a power-on state or a power-off state, as shown in fig. 3, a second damping channel 31 is arranged in the pilot valve core 3, the first pilot control chamber 5 is communicated with the second pilot control chamber 6 through the second damping channel 31, and the acting area of hydraulic oil in the first pilot control chamber 5 on a valve port between the pilot valve core 3 and the main valve core 2 is the same as that of hydraulic oil in the second pilot control chamber 6 on the pilot valve core 3.
The second damping channel 31 is arranged in the pilot valve core 3, so that the first pilot control cavity 5 is communicated with the second pilot control cavity 6, the pressure intensity in the two pilot control cavities is ensured to be the same, the acting area of the hydraulic oil in the first pilot control cavity 5 on a valve port between the pilot valve core 3 and the main valve core 2 is the same as the acting area of the hydraulic oil in the second pilot control cavity 6 on the pilot valve core 3, and according to the principle that the acting force = pressure intensity x area, the two acting forces applied to the pilot valve core 3 are ensured to be the same in size and opposite in direction, and the counteracting effect is achieved.
By adopting the mode, the structure of the pilot valve core 3 of the electromagnetic proportional valve 202 is changed, the equal-area pressure compensation structure is added on the basis of the structure of the original pilot valve core 3, the problem of starting current difference when the system is loaded differently is solved, and the initial operation performance of the system is improved. In addition, a second damping channel 31 is arranged in the pilot valve core 3, which is equivalent to adding a damping structure on the pilot valve core 3, and can damp the motion of the main valve core 2, thereby effectively improving the stability of the whole hydraulic system.
Specifically, a pilot radial channel is arranged in the pilot spool 3 along the radial direction thereof, the pilot radial channel is communicated with the first pilot control chamber 5, a pilot axial channel is arranged in the pilot spool 3 along the axial direction thereof, the pilot axial channel is communicated with the second pilot control chamber 6, and the pilot radial channel is communicated with the pilot axial channel to form a second damping channel 31. Channels are respectively arranged in the pilot valve core 3 along the radial direction and the axial direction to guide the hydraulic oil in the first pilot control cavity 5 into the second pilot control cavity 6, so that the communication effect of the two pilot control cavities is realized.
Preferably, the pilot radial channel is a channel with a conical structure, a large opening end of the pilot radial channel is arranged towards the first pilot control cavity 5, and a small opening end of the pilot radial channel is arranged towards the pilot axial channel, so that the function of converging hydraulic oil in the first pilot control cavity 5 is achieved, and smooth circulation of the hydraulic oil is ensured.
In order to open the main valve element 2 in time, an oil return chamber 211 is provided on an inner wall of the main valve element 2, a main axial passage 213 is provided in the main valve element 2 along an axial direction thereof, the main axial passage 213 communicates with the second port 42, and the oil return chamber 211 communicates with the main axial passage 213 through a communication hole 212 to form a communication oil passage 21. When the pilot valve spool 3 is separated from the main valve spool 2 under the attraction effect of the armature 8, the pilot valve spool 3 and the main valve spool 2 are staggered with each other, and the two are no longer in a close sealing state, so that hydraulic oil in the first pilot control chamber 5 passes through a gap between the pilot valve spool 3 and the main valve spool 2, the oil return chamber 211 plays a role of oil return, and the hydraulic oil enters the main axial passage 213 through the communication hole 212 after passing through the oil return chamber 211, so as to complete the process of conveying the hydraulic oil in the first pilot control chamber 5 to the second port 42, thereby assisting the main valve spool 2 to open, and further realizing the conduction of the first port 41 and the second port 42.
Further, as shown in fig. 2, the pilot valve element 3 includes a first connecting portion 32, a second connecting portion 33, a transition portion 34 and a pilot portion 35, which are connected in sequence, a guide hole is provided in the armature 8, the first connecting portion 32 penetrates through the guide hole and is in sliding fit with the guide hole, and a guiding effect is achieved by the mutual fit of the first connecting portion 32 and the guide hole, so that the smoothness of the pilot valve element 3 in the moving process is ensured. The diameter of the first connecting portion 32 is smaller than that of the second connecting portion 33, so that a step is formed between the first connecting portion 32 and the second connecting portion 33 and used for limiting the armature 8, and damage caused by large impact due to overlarge stroke is avoided. A transition part 34 is arranged between the second connecting part 33 and the pilot part 35, the diameter of the pilot part 35 is smaller than that of the second connecting part 33, the transition part 34 is of a conical structure, the small end of the transition part 34 is arranged towards the pilot part 35, and the transition part 34 plays a transition role. Pilot 35 is disposed through main spool 2 and is in sliding engagement therewith.
Preferably, a guide groove is formed in a side surface of main valve element 2 on a side close to armature 8, the guide groove extends in an axial direction of main valve element 2, pilot portion 35 is slidably fitted along the guide groove, and transition portion 34 of pilot valve element 3 is inserted into an opening of the guide groove. The junction of the transition part 34 and the pilot part 35 is an acting surface of hydraulic oil in the first pilot control chamber 5 to the pilot valve core 3, and the area of the acting surface is the same as that of the end surface of the pilot part 35 close to the second pilot control chamber 6, so that the equal-area pressure compensation effect is realized.
In order to further realize the limiting of the pilot valve core 3, the electromagnetic proportional valve 202 further includes a limiting seat 10, the limiting seat 10 is disposed in the valve seat 4, the second connecting portion 33 penetrates through the valve seat 4 and is in sliding fit with the valve seat 4, a limiting protrusion 36 is convexly disposed on an outer wall of the second connecting portion 33, the limiting protrusion 36 is located in the first pilot control cavity 5, and the limiting protrusion 36 is used for limiting the limiting seat 10. Through the cooperation of the limiting protrusion 36 and the limiting seat 10, the damage caused by large impact due to overlarge stroke of the pilot valve core 3 is avoided, and a protection effect is achieved.
Since pilot valve element 3 is initially pressed against main valve element 2 by the force of spring 9, the initial pre-load of spring 9 determines the degree of abutment between pilot valve element 3 and main valve element 2, for which purpose proportional solenoid valve 202 further comprises an adjusting element 11, adjusting element 11 being inserted through sleeve 1 and able to abut against spring 9. The adjusting part 11 is specifically an adjusting screw, the adjusting screw is in threaded connection with the inner threaded hole of the sleeve 1, and the adjusting degree of the compression of the spring 9 is adjusted by adjusting the screwing length of the adjusting part 11, so that better pre-tightening force is guaranteed.
Furthermore, the electromagnetic proportional valve 202 further comprises a nut 12 and a back nut 13, the nut 12 is sleeved on the sleeve 1 and abuts against the proportional coil 7, the nut 12 is in threaded connection with the outer wall of the sleeve 1, and the nut 12 plays a role in screwing and fixing. The back nut 13 is sleeved on the adjusting part 11 and abutted against the end face of the sleeve 1, the back nut 13 is in threaded connection with the outer wall of the adjusting part 11, and the nut 12 plays a role in screwing and fixing.
In the description herein, it is to be understood that the terms "upper", "lower", "right", and the like are based on the orientations and positional relationships shown in the drawings and are used for convenience in description and simplicity in operation, but do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be constructed in a particular operation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used merely for descriptive purposes and are not intended to have any special meaning.
In the description herein, references to the description of "an embodiment," "an example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example.
In addition, the foregoing is only the preferred embodiment of the present invention and the technical principles applied. Those skilled in the art will appreciate that the present invention is not limited to the particular embodiments described herein, and that various obvious changes, rearrangements and substitutions will now be apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail by the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the spirit of the present invention, and the scope of the present invention is determined by the scope of the appended claims.
Claims (10)
1. The utility model provides an electromagnetic proportional valve, includes sleeve pipe (1) install proportion coil (7) on sleeve pipe (1) proportional coil (7) slide in and be provided with armature (8) with be provided with spring (9) between sleeve pipe (1), its characterized in that still includes:
a valve seat (4) connected to the sleeve (1), the valve seat (4) being provided with a first port (41), a second port (42), and a first damping channel (43);
a main spool (2) slidably disposed in the valve seat (4), the main spool (2) being configured to selectively abut against a position of the valve seat (4) between the first port (41) and the second port (42) for controlling on/off between the first port (41) and the second port (42), a communication oil passage (21) being provided in the main spool (2);
the hydraulic control valve comprises a pilot valve core (3), one end of the pilot valve core (3) penetrates through the armature (8), the other end of the pilot valve core can be abutted to the valve port of the main valve core (2) through the valve port of the main valve core (2), a first pilot control cavity (5) is formed among the pilot valve core (3), the main valve core (2) and the valve seat (4), a second pilot control cavity (6) is formed between the pilot valve core (3) and the main valve core (2), the first port (41) is communicated with the first pilot control cavity (5) through the first damping channel (43), the first pilot control cavity (5) can be communicated with the second port (42) through the communicating oil duct (21), and the acting force of hydraulic oil in the first pilot control cavity (5) on the pilot valve core (3) is the same as the acting force of hydraulic oil in the second pilot control cavity (6) on the pilot valve core (3).
2. The electromagnetic proportional valve according to claim 1, characterized in that a second damping channel (31) is provided in the pilot spool (3), the first pilot control chamber (5) is communicated with the second pilot control chamber (6) through the second damping channel (31), and the acting area of the hydraulic oil in the first pilot control chamber (5) on the valve port between the pilot spool (3) and the main spool (2) is the same as the acting area of the hydraulic oil in the second pilot control chamber (6) on the pilot spool (3).
3. The electromagnetic proportional valve according to claim 2, characterized in that a pilot radial channel is provided in the pilot spool (3) along its radial direction, the pilot radial channel communicating with the first pilot control chamber (5), a pilot axial channel is provided in the pilot spool (3) along its axial direction, the pilot axial channel communicating with the second pilot control chamber (6), the pilot radial channel communicating with the pilot axial channel, forming the second damping channel (31).
4. The electromagnetic proportional valve according to claim 1, wherein an oil return chamber (211) is provided on an inner wall of the main valve element (2), a main axial passage (213) is provided inside the main valve element (2) along an axial direction thereof, the main axial passage (213) communicates with the second port (42), and the oil return chamber (211) communicates with the main axial passage (213) through a communication hole (212) to form the communication oil passage (21).
5. The electromagnetic proportional valve according to claim 1, wherein the pilot valve spool (3) includes a first connecting portion (32), a second connecting portion (33), a transition portion (34) and a pilot portion (35) which are connected in sequence, a guide hole is provided in the armature (8), the first connecting portion (32) is inserted into the guide hole and is in sliding fit with the guide hole, a step between the first connecting portion (32) and the second connecting portion (33) is used for limiting the armature (8), the transition portion (34) is of a conical structure, a small end of the transition portion (34) is arranged toward the pilot portion (35), and the pilot portion (35) is inserted into the main valve spool (2) and is in sliding fit with the main valve spool.
6. The electromagnetic proportional valve according to claim 5, further comprising a limiting seat (10), wherein the limiting seat (10) is disposed in the valve seat (4), the second connecting portion (33) penetrates through the valve seat (4) and is in sliding fit with the valve seat, a limiting protrusion (36) is convexly disposed on an outer wall of the second connecting portion (33), the limiting protrusion (36) is located in the first pilot control cavity (5), and the limiting protrusion (36) is used for limiting the limiting seat (10).
7. The electromagnetic proportional valve according to claim 1, characterized in that it further comprises an adjustment member (11), said adjustment member (11) being arranged through said sleeve (1) and being able to abut against said spring (9).
8. The electromagnetic proportional valve according to claim 1, further comprising a nut (12), wherein the nut (12) is sleeved on the sleeve (1) and abuts against the proportional coil (7).
9. A flow valve, characterized in that it comprises a compensation valve (201) and a proportional solenoid valve according to any one of claims 1 to 8, which communicates with the compensation valve (201).
10. A hydraulic system comprising a gravity feed mechanism (100) and the flow valve of claim 9 in communication with the gravity feed mechanism (100) for controlling the rate of descent of the gravity feed mechanism (100).
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| CN202110260851.XA CN112901584B (en) | 2021-03-10 | 2021-03-10 | Electromagnetic proportional valve, flow valve and hydraulic system |
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| CN202110260851.XA CN112901584B (en) | 2021-03-10 | 2021-03-10 | Electromagnetic proportional valve, flow valve and hydraulic system |
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| CN112901584B true CN112901584B (en) | 2023-01-06 |
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| CN113819269B (en) * | 2021-09-30 | 2023-05-23 | 太原理工大学 | Proportional reversing valve for eliminating hysteresis of main valve |
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| DE3928613A1 (en) * | 1989-08-30 | 1991-03-07 | Bosch Gmbh Robert | ELECTROMAGNETIC CONTROL VALVE |
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Address after: 261061 Shandong city in Weifang province Fu hi tech Industrial Development Zone, East Street No. 197 Patentee after: WEICHAI POWER Co.,Ltd. Patentee after: Weichai Hydraulic Transmission Co.,Ltd. Address before: 261061 Shandong city in Weifang province Fu hi tech Industrial Development Zone, East Street No. 197 Patentee before: WEICHAI POWER Co.,Ltd. Patentee before: LINDE HYDRAULICS (CHINA) Co.,Ltd. |
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