CN112899091A - Soap vacuum stripping system and method and soap - Google Patents
Soap vacuum stripping system and method and soap Download PDFInfo
- Publication number
- CN112899091A CN112899091A CN201911218314.8A CN201911218314A CN112899091A CN 112899091 A CN112899091 A CN 112899091A CN 201911218314 A CN201911218314 A CN 201911218314A CN 112899091 A CN112899091 A CN 112899091A
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- Prior art keywords
- soap
- vacuum
- hopper
- discharging mechanism
- strip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000344 soap Substances 0.000 title claims abstract description 139
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000007599 discharging Methods 0.000 claims abstract description 59
- 239000002245 particle Substances 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims description 58
- 238000001125 extrusion Methods 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 6
- 239000000498 cooling water Substances 0.000 claims description 3
- 239000011229 interlayer Substances 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims 1
- 239000003086 colorant Substances 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000001954 sterilising effect Effects 0.000 description 4
- 238000004659 sterilization and disinfection Methods 0.000 description 4
- 235000019640 taste Nutrition 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000010923 batch production Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 239000000686 essence Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D13/00—Making of soap or soap solutions in general; Apparatus therefor
- C11D13/14—Shaping
- C11D13/18—Shaping by extrusion or pressing
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/48—Medical, disinfecting agents, disinfecting, antibacterial, germicidal or antimicrobial compositions
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D9/00—Compositions of detergents based essentially on soap
- C11D9/04—Compositions of detergents based essentially on soap containing compounding ingredients other than soaps
- C11D9/22—Organic compounds, e.g. vitamins
- C11D9/38—Products in which the composition is not well defined
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D9/00—Compositions of detergents based essentially on soap
- C11D9/04—Compositions of detergents based essentially on soap containing compounding ingredients other than soaps
- C11D9/44—Perfumes; Colouring materials; Brightening agents ; Bleaching agents
- C11D9/442—Perfumes
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D9/00—Compositions of detergents based essentially on soap
- C11D9/04—Compositions of detergents based essentially on soap containing compounding ingredients other than soaps
- C11D9/44—Perfumes; Colouring materials; Brightening agents ; Bleaching agents
- C11D9/444—Dyes; Pigments
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Detergent Compositions (AREA)
Abstract
The invention relates to the technical field of soap production, and particularly discloses a vacuum soap bar discharging system, a method and soap, wherein the system comprises a first hopper, a first bar discharging mechanism, a vacuum box, a second hopper, a third bar discharging mechanism, a second bar discharging mechanism and a soap outlet. The soap produced by the invention has particles with different colors from the soap body.
Description
Technical Field
The invention relates to the technical field of soap production, in particular to a vacuum stripping system and method for producing soap and soap with particles different from the body color and soap.
Background
The soap bar discharging machine is special equipment which is used for mixing, extruding, exhausting and grinding ground or refined soap materials, then extruding the mixture into bar-shaped soap with uniform tissue and smooth surface according to the required shape of the soap bar under the further extrusion action of an inner cone body through a soap discharging port, and continuously discharging the bar. The prior soap stripping machine can only produce one or two kinds of soaps with uniform colors, and the function is relatively single.
Disclosure of Invention
The invention aims to provide a perfumed soap vacuum stripping system, a perfumed soap vacuum stripping method and perfumed soap, so as to produce perfumed soap with particles different from the color of a body.
In order to solve the technical problem, the invention provides a vacuum soap strip discharging system which comprises a first hopper, a first strip discharging mechanism, a vacuum box, a second hopper, a third strip discharging mechanism, a second strip discharging mechanism and a soap outlet; the first strip discharging mechanism, the second strip discharging mechanism and the third strip discharging mechanism respectively comprise a barrel, a conveying screw rod, a porous plate, a cutter and a driving device, the conveying screw rod is arranged in the barrel, the driving device is used for driving the conveying screw rod to rotate, and the porous plate and the cutter are arranged at a discharge port of the barrel; the first hopper is connected with the feed inlet of the first strip discharging mechanism, the discharge outlet of the first strip discharging mechanism is connected with the upper portion of the vacuum box in a sealing mode, the lower portion of the vacuum box is connected with the inlet section of the second strip discharging mechanism in a sealing mode, the discharge outlet of the second strip discharging mechanism is connected with the soap outlet, the second hopper is connected with the feed inlet of the third strip discharging mechanism, and the discharge outlet of the third strip discharging mechanism is connected with the upper portion of the vacuum box in a sealing mode.
Preferably, still include frame and support, first strip mechanism, vacuum chamber and second strip mechanism of going out are all established in the frame, third strip mechanism is located one side of vacuum chamber just establishes on the support.
Preferably, the vacuum box is provided with an organic glass box wall and is externally connected with a vacuum pump.
Preferably, a cooling water interlayer is arranged on the outer side of the cylinder body.
Preferably, the conveying screw is in a screw conveyer shape.
Preferably, the soap outlet is provided with a heater and is connected with a printer or a dicer.
The invention also provides a soap vacuum stripping method, which comprises the following steps of:
s1 placing a first soap stock into the first hopper;
s2, the first soap material enters a cylinder of the first bar discharging mechanism through the first hopper, is subjected to mixed extrusion by a conveying screw, is output into a bar shape through a porous plate, then enters a vacuum box, and is cut into particles through a cutter;
s3, placing a second soap material into the second hopper, wherein the color of the second soap material is different from that of the first soap material;
s4, enabling the second soap material to enter a cylinder of the third bar discharging mechanism through the second hopper, carrying out mixed extrusion by a conveying screw, outputting the second soap material into a bar shape through a porous plate, then enabling the bar shape to enter a vacuum box, and cutting the bar shape into particles through a cutter;
and S5, the first soap material and the second soap material enter a cylinder body of the second bar discharging mechanism through the vacuum box, are mixed and extruded by a conveying screw, are output into bars through a porous plate, and then enter the soap discharging port to be further compacted and extruded into soap bars.
Preferably, the first soap material and the second soap material are both in a granular shape, the grain size of the second soap material is smaller than that of the first soap material, the hardness of the second soap material is greater than that of the first soap material, and in the step S5, the second soap material accounts for 2% -5% of the whole soap mass.
Preferably, the second soap material is sun dried before use.
The invention also provides the perfumed soap which is manufactured by adopting the perfumed soap vacuum stripping method.
The perfumed soap produced by the perfumed soap vacuum stripping system is provided with one or more particles with different colors from the perfumed soap body, the perfumed soap is different from the traditional perfumed soap in shape and structure and is more attractive, the perfumed soap can have different sterilization functions and tastes from the perfumed soap body through the added particles, meanwhile, the automatic production is realized through one set of equipment, and the perfumed soap vacuum stripping system is safe and reliable and is suitable for batch production and popularization.
Drawings
Fig. 1 is a front view of a vacuum stripping system for soap according to an embodiment of the present invention;
fig. 2 is a left side view of a vacuum stripping system for soap according to an embodiment of the present invention.
In the figure, 1: a frame; 2: a first hopper; 3: a first strip discharging mechanism; 4: a vacuum box; 5: a second hopper; 6: a second strip discharging mechanism; 7: a soap outlet; 8: a third strip discharging mechanism; 9: a drive device; 10: and (4) a bracket.
Detailed Description
The embodiments of the present invention will be described in further detail with reference to the drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art. In addition, in the description of the present invention, "a plurality" means two or more unless otherwise specified.
As shown in fig. 1 and 2, the soap vacuum stripping system of this embodiment includes: the device comprises a first hopper 2, a first strip discharging mechanism 3, a vacuum box 4, a second hopper 5, a third strip discharging mechanism 8, a second strip discharging mechanism 6 and a soap outlet 7; the first strip discharging mechanism 3, the second strip discharging mechanism 6 and the third strip discharging mechanism 8 respectively comprise a barrel, a conveying screw rod, a porous plate, a cutter and a driving device, the conveying screw rod is arranged in the barrel, the driving device is used for driving the conveying screw rod to rotate, and the porous plate and the cutter are arranged at a discharge port of the barrel; the first hopper 2 is connected with a feeding hole of the first strip discharging mechanism 3, a discharging hole of the first strip discharging mechanism 3 is hermetically connected with the upper part of the vacuum box 4, the lower part of the vacuum box 4 is hermetically connected with an inlet section of the second strip discharging mechanism 6, a discharging hole of the second strip discharging mechanism 6 is connected with the soap outlet 7, the second hopper 5 is connected with a feeding hole of the third strip discharging mechanism 8, and a discharging hole of the third strip discharging mechanism 8 is hermetically connected with the upper part of the vacuum box 4.
Still include frame 1 and support 10, first strip mechanism 3, vacuum chamber 4 and second strip mechanism 6 all establish in frame 1, and third strip mechanism 8 is located one side of vacuum chamber 4 and establishes on support 10.
The vacuum box 4 is provided with an organic glass box wall and is externally connected with a vacuum pump, and the negative pressure is 0.07-0.09. The outer side of the cylinder body is provided with a cooling water interlayer. The conveying screw is in a screw conveyer shape. The soap outlet 7 is provided with a heater and is connected with a printer or a dicer.
The soap vacuum stripping method of the embodiment uses the soap vacuum stripping system to perform the following steps:
s1, the first soap material is placed into a first hopper 2, the first soap material and the second soap material can be made of conventional soap materials, such as grease, alkali and the like, and can also be added according to actual conditions, such as pigments, essences, sterilization materials, enzymes and the like, and especially materials different from the first soap material can be added into the second soap material to achieve different effects, such as increasing the sterilization effect, increasing the mite removing effect, adopting different colors, adopting different tastes or increasing the fruit taste and the like.
S2, the first soap material enters a cylinder of the first bar discharging mechanism 3 through the first hopper 2, is subjected to mixed extrusion by a conveying screw, is output into a bar shape through a porous plate, then enters the vacuum box 4, and is cut into particles through a cutter.
And S3, placing a second soap material into the second hopper 5, wherein the color of the second soap material is different from that of the first soap material.
And S4, feeding the second soap material into a cylinder of a third bar discharging mechanism 8 through a second hopper 5, carrying out mixed extrusion by a conveying screw, outputting the second soap material into a bar shape through a porous plate, feeding the bar shape into a vacuum box 4, and cutting the bar shape into particles through a cutter.
S5, the first soap material and the second soap material enter a cylinder body of a second bar discharging mechanism 6 through a vacuum box 4, are mixed and extruded by a conveying screw, are output into bars through a porous plate, and then enter a soap discharging port 7 to be further compacted and extruded to form soap bars.
The first soap material and the second soap material are both in a granular shape, the grain size of the second soap material is smaller than that of the first soap material, namely the pore size of the porous plate of the third bar discharging mechanism 8 is smaller than that of the porous plate of the second bar discharging mechanism 6, for example, the grain size of the first soap material is 0.8-1.1 mm, for example, 0.9mm, the grain size of the second soap material is 0.4-0.7 mm, for example, 0.6mm, the hardness of the second soap material is larger than that of the first soap material, and in step S5, the second soap material accounts for 2% -5%, for example, 2.5% of the whole soap mass.
The second soapstock is dried before use, specifically half-dried, namely the drying degree is 30-70%.
The soap of the embodiment is produced by adopting the soap vacuum stripping method.
The perfumed soap produced by the perfumed soap vacuum stripping system is provided with one or more particles with different colors from the perfumed soap body, the perfumed soap is different from the traditional perfumed soap in shape and structure and is more attractive, the perfumed soap can have different sterilization functions and tastes from the perfumed soap body through the added particles, meanwhile, the automatic production is realized through one set of equipment, and the perfumed soap vacuum stripping system is safe and reliable and is suitable for batch production and popularization.
The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
Claims (10)
1. A vacuum soap bar discharging system is characterized by comprising a first hopper (2), a first bar discharging mechanism (3), a vacuum box (4), a second hopper (5), a third bar discharging mechanism (8), a second bar discharging mechanism (6) and a soap outlet (7); the first strip discharging mechanism (3), the second strip discharging mechanism (6) and the third strip discharging mechanism (8) respectively comprise a barrel, a conveying screw rod, a porous plate, a cutter and a driving device, the conveying screw rod is arranged in the barrel, the driving device is used for driving the conveying screw rod to rotate, and the porous plate and the cutter are arranged at a discharge port of the barrel; first hopper (2) with the feed inlet of first strip mechanism (3) is connected, the discharge gate of first strip mechanism (3) with the upper portion sealing connection of vacuum box (4), the lower part of vacuum box (4) with the induction zone sealing connection of second strip mechanism (6), the discharge gate of second strip mechanism (6) with go out soap mouth (7) and connect, second hopper (5) with the feed inlet of third strip mechanism (8) is connected, the discharge gate of third strip mechanism (8) with the upper portion sealing connection of vacuum box (4).
2. The soap vacuum stripping system according to claim 1, further comprising a rack (1) and a support (10), wherein the first stripping mechanism (3), the vacuum box (4) and the second stripping mechanism (6) are all arranged on the rack (1), and the third stripping mechanism (8) is arranged on one side of the vacuum box (4) and on the support (10).
3. The soap vacuum stripping system according to claim 1, characterized in that the vacuum box (4) is provided with a plastic box wall and is externally connected with a vacuum pump.
4. The soap vacuum stripping system as claimed in claim 1, wherein a cooling water interlayer is provided outside the barrel.
5. The soap vacuum stripping system according to claim 1, wherein the conveying screw is in the shape of a screw conveyer.
6. The soap vacuum stripping system according to claim 1, characterized in that the soap outlet (7) is provided with a heater and is connected with a printer or a dicer.
7. A soap vacuum stripping method, characterized in that the soap vacuum stripping system according to any one of claims 1 to 6 is used to perform the following steps:
s1, putting a first soap material into the first hopper (2);
s2, the first soap material enters a cylinder of the first bar discharging mechanism (3) through the first hopper (2), is subjected to mixed extrusion by a conveying screw, is output into a bar shape through a porous plate, then enters the vacuum box (4), and is cut into particles through a cutter;
s3, placing a second soap material into the second hopper (5), wherein the color of the second soap material is different from that of the first soap material;
s4, the second soap material enters a cylinder of the third bar discharging mechanism (8) through the second hopper (5), is subjected to mixed extrusion by a conveying screw, is output into a bar shape through a porous plate, then enters the vacuum box (4), and is cut into particles through a cutter;
and S5, the first soap material and the second soap material enter a cylinder body of the second bar discharging mechanism (6) through the vacuum box (4), are mixed and extruded by a conveying screw, are output into bars through a porous plate, and then enter the soap discharging port (7) to be further compacted and extruded to form soap bars.
8. The vacuum stripping method for perfumed soap according to claim 7, characterized in that the first soap material and the second soap material are both granular, the grain size of the second soap material is smaller than that of the first soap material, the hardness of the second soap material is greater than that of the first soap material, and in the step S5, the second soap material accounts for 2-5% of the whole perfumed soap mass
9. The method for vacuum stripping soap as claimed in claim 8, wherein the second soap material is dried before use.
10. A soap which is produced by a vacuum stripping process for soaps according to any of claims 7 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911218314.8A CN112899091A (en) | 2019-12-03 | 2019-12-03 | Soap vacuum stripping system and method and soap |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911218314.8A CN112899091A (en) | 2019-12-03 | 2019-12-03 | Soap vacuum stripping system and method and soap |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112899091A true CN112899091A (en) | 2021-06-04 |
Family
ID=76103676
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911218314.8A Pending CN112899091A (en) | 2019-12-03 | 2019-12-03 | Soap vacuum stripping system and method and soap |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112899091A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6390797B1 (en) * | 1999-02-05 | 2002-05-21 | The Dial Corporation | Apparatus for manufacturing multicolored soap bars |
| CN201245633Y (en) * | 2008-08-08 | 2009-05-27 | 王先军 | Soap forming machine |
| CN109628243A (en) * | 2018-11-28 | 2019-04-16 | 安徽省玉兔日用化学品有限公司 | Perfumed soap shaping molding machine |
-
2019
- 2019-12-03 CN CN201911218314.8A patent/CN112899091A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6390797B1 (en) * | 1999-02-05 | 2002-05-21 | The Dial Corporation | Apparatus for manufacturing multicolored soap bars |
| CN201245633Y (en) * | 2008-08-08 | 2009-05-27 | 王先军 | Soap forming machine |
| CN109628243A (en) * | 2018-11-28 | 2019-04-16 | 安徽省玉兔日用化学品有限公司 | Perfumed soap shaping molding machine |
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Application publication date: 20210604 |