CN112898635A - Calcium-zinc stabilizer with flame retardant effect - Google Patents

Calcium-zinc stabilizer with flame retardant effect Download PDF

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CN112898635A
CN112898635A CN202110085430.8A CN202110085430A CN112898635A CN 112898635 A CN112898635 A CN 112898635A CN 202110085430 A CN202110085430 A CN 202110085430A CN 112898635 A CN112898635 A CN 112898635A
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zinc
flame retardant
calcium
stabilizer
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陈彬
杨雄
李潇
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Hangzhou Xinke Composite Materials Co Ltd
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    • C08K13/02Organic and inorganic ingredients
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
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    • C08K5/00Use of organic ingredients
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    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • C08K5/098Metal salts of carboxylic acids
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
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    • C08K5/29Compounds containing one or more carbon-to-nitrogen double bonds
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/29Compounds containing one or more carbon-to-nitrogen double bonds
    • C08K5/31Guanidine; Derivatives thereof
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    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3467Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
    • C08K5/3477Six-membered rings
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    • C08K5/34922Melamine; Derivatives thereof
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    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3467Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
    • C08K5/3477Six-membered rings
    • C08K5/3492Triazines
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    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/06Homopolymers or copolymers of vinyl chloride
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • C08K2003/321Phosphates
    • C08K2003/328Phosphates of heavy metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation

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  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
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Abstract

The invention discloses a calcium-zinc stabilizer with a flame retardant effect, which comprises the following components in parts by weight: 30-50 parts of zinc salt of aromatic carboxylic acid, 25-45 parts of calcium stearate, 15-20 parts of hydrotalcite, 10-15 parts of phosphate, 3-8 parts of flame retardant synergist, 2-7 parts of lubricant and 3-7 parts of phenolic antioxidant. The calcium-zinc stabilizer with the flame retardant effect has good thermal stability and flame retardant effect, improves the flame retardant stability and the service life, and improves the product performance, so that the application of the polyethylene resin is wider, and the calcium-zinc stabilizer can be well used for PVC extrusion and processing in the injection molding industry.

Description

Calcium-zinc stabilizer with flame retardant effect
The technical field is as follows:
the invention relates to the field of plastic stabilizers, in particular to a calcium-zinc stabilizer with a flame retardant effect.
Background art:
since vinyl chloride resins are not only excellent in flame retardancy, chemical resistance, mechanical stability, transparency, adhesion, printability, etc., but also can be easily modified from hard to soft in hardness by adding a plasticizer, vinyl chloride resins are used in various applications. In particular, a hard vinyl chloride resin composition completely free of a plasticizer and a semi-hard vinyl chloride resin composition containing a small amount of a plasticizer have excellent rigidity, and thus are widely used for building materials and the like. Therefore, such vinyl chloride resin compositions are required to exhibit higher levels of properties not only during the treatment of exposure to high temperature and high pressure but also as molded articles in terms of thermal stability, resistance to coloration, resistance to thermal coloration, weather resistance, and the like. In addition, for hard transparent molded articles, vinyl chloride resins are also used as extremely general-purpose resins requiring glass-like transparency in containers, industrial sheets, decorative sheets, films, sheets and the like. On the other hand, vinyl chloride resins are known to have disadvantages in that they are not sufficiently stable to light and heat, and when they are heat molded or used as products, they may be degraded mainly by dehydrohalogenation.
In order to meet these performance requirements and overcome the disadvantages, it has been conventionally proposed to improve the stability of a vinyl chloride resin by adding various stabilizers such as organic acid metal salts, organic tin compounds, organic phosphite compounds and epoxy compounds, an antioxidant and an ultraviolet absorber.
However, even in vinyl chloride resin compositions containing such stabilizers, when they are thermally molded or used as products, degradation due to the reduction in molecular weight and dehydrohalogenation of the vinyl chloride resin thereof is not completely inhibited, resulting in poor stability. In addition, the flame retardant performance is to be further improved.
The invention content is as follows:
the invention aims to solve the technical problem of providing a calcium zinc stabilizer with thermal stability, flame retardance and flame retardant effect, and the calcium zinc stabilizer with flame retardant effect has better thermal stability and flame retardant effect when being combined with polyethylene resin, so that the polyethylene resin is more widely applied and can be well used for processing in PVC extrusion and injection molding industries.
The technical scheme of the invention is to provide a calcium zinc stabilizer with flame retardant effect, which comprises the following components in parts by weight: 30-50 parts of zinc salt of aromatic carboxylic acid, 25-45 parts of calcium stearate, 15-20 parts of hydrotalcite, 10-15 parts of phosphate, 3-8 parts of flame retardant synergist, 2-7 parts of lubricant and 3-7 parts of phenolic antioxidant.
In a preferred embodiment, the zinc salt of the aromatic carboxylic acid is any one or a combination of zinc benzoate and zinc 4-tert-butylbenzoate.
As a preferred technical solution, the hydrotalcite is a composite salt compound formed by magnesium and aluminum or zinc, magnesium and aluminum.
As a preferable technical scheme, the heat stabilizer also comprises 1-4 parts of heat stabilizer, and the heat stabilization promoter is one or the combination of stearoylbenzoylmethane and zinc acetylacetonate.
As a preferable technical scheme, the flame retardant synergist is at least two of benzoguanide, glycoluril, melamine cyanurate, dicyandiamide magnesium oxide, magnesium hydroxide, aluminum hydroxide, dihydrotalc, calcium hydroxide, zinc hydroxide, hydrated tin oxide and manganese hydroxide.
Preferably, the lubricant is a hydrocarbon-based lubricant, a fatty acid-based lubricant, or a fatty acid amide-based lubricant. Hydrocarbon-based lubricants such as paraffin wax, polyethylene wax, chlorinated hydrocarbons, and fluorocarbons; fatty acid-based lubricants such as higher fatty acids (e.g., lauric acid, and sebacic acid) and oxygen-containing fatty acids (e.g., hydroxystearic acid); aliphatic amide-based lubricants, such as aliphatic amide compounds (e.g., stearamide, lauramide, and oleamide) and alkylenebis aliphatic amides (e.g., methylenebisstearamide and ethylenebisstearamide).
As a preferred technical scheme, the phosphate is aluminum, calcium, zinc, titanium and iron phosphate.
Preferably, the flame retardant synergist further comprises a flame retardant stabilizer, wherein the flame retardant stabilizer is any one of phosphite or carbodiimide.
The preferable technical scheme is that the composition comprises the following components in parts by weight: 38 parts of zinc benzoate, 27 parts of calcium stearate, 18 parts of hydrotalcite, 12 parts of titanium phosphate, 2 parts of benzoguanidine, 3 parts of melamine, 0.5 part of stearoylbenzoylmethane, 0.5 part of carbodiimide and 3 parts of phenolic antioxidant.
Further, the paint comprises the following components in parts by weight: 38 parts of 4-tert-butyl zinc benzoate, 27 parts of calcium stearate, 15 parts of hydrotalcite, 2 parts of iron phosphate, 2 parts of melamine cyanurate, 2 parts of dihydrotalc, 0.5 part of zinc acetylacetonate, 2 parts of polyethylene wax, 0.5 part of carbodiimide and 3 parts of phenolic antioxidant.
Compared with the prior art, the invention has the following advantages after adopting the scheme: zinc stearate in the traditional formula is replaced by zinc salt of aromatic carboxylic acid, so that the zinc salt can be better applied to transparent products, and has more stable color maintenance for products with other colors; the thermal stability promoter can effectively promote the thermal stability, and the flame retardant synergist is matched with phosphate to obviously improve the stability in the polymerization process, and meanwhile, the flame retardance is fully maintained. In addition, the heat stabilizer is one or the combination of stearoylbenzoylmethane and zinc acetylacetonate, so that the long-acting property of weather resistance stability is formed.
The specific implementation mode is as follows:
the invention is further illustrated with respect to specific embodiments below:
a calcium zinc stabilizer with flame retardant effect comprises the following components in parts by weight: 30-50 parts of zinc salt of aromatic carboxylic acid, 25-45 parts of calcium stearate, 15-20 parts of hydrotalcite, 10-15 parts of phosphate, 3-8 parts of flame retardant synergist, 2-7 parts of lubricant and 3-7 parts of phenolic antioxidant, wherein the thermal stability promoter is one or the combination of stearoylbenzoylmethane and zinc acetylacetonate.
Among them, the zinc salt of the aromatic carboxylic acid is preferably any one of zinc benzoate or zinc 4-tert-butylbenzoate or a combination thereof, and the hydrotalcite is a composite salt compound formed by magnesium and aluminum or zinc, magnesium and aluminum; the lubricant is a hydrocarbon-based lubricant, a fatty acid-based lubricant, or a fatty acid amide-based lubricant. Hydrocarbon-based lubricants such as paraffin wax, polyethylene wax, chlorinated hydrocarbons, and fluorocarbons; fatty acid-based lubricants such as higher fatty acids (e.g., lauric acid, and sebacic acid) and oxygen-containing fatty acids (e.g., hydroxystearic acid); aliphatic amide-based lubricants, such as aliphatic amide compounds (e.g., stearamide, lauramide, and oleamide) and alkylenebis aliphatic amides (e.g., methylenebisstearamide and ethylenebisstearamide).
Further, the phosphate is aluminum, calcium, zinc, titanium and iron phosphate, the flame retardant synergist is at least two of benzoguanidine, glycoluril, melamine cyanurate, dicyandiamide magnesium oxide, magnesium hydroxide, aluminum hydroxide, dihydrotalc, calcium hydroxide, zinc hydroxide, hydrated tin oxide and manganese hydroxide; in addition, in order to improve the flame retardant stability and not to be attenuated due to the increase of the using time, the flame retardant synergist also contains a flame retardant stabilizer, the flame retardant stabilizer is any one of phosphite or carbodiimide, and the particle size of the flame retardant stabilizer combination is between 1 μm and 100 μm.
The behavior of the different examples on thermostability was analysed as follows:
example 1
A calcium zinc stabilizer with flame retardant effect comprises the following components in parts by weight: 38 parts of zinc benzoate, 27 parts of calcium stearate, 18 parts of hydrotalcite, 12 parts of titanium phosphate, 2 parts of benzoguanidine, 3 parts of melamine, 0.5 part of stearoylbenzoylmethane, 0.5 part of carbodiimide and 3 parts of phenolic antioxidant.
Example 2
Different from the embodiment, the material consists of the following components in parts by weight: 38 parts of 4-tert-butyl zinc benzoate, 27 parts of calcium stearate, 15 parts of hydrotalcite, 2 parts of iron phosphate, 2 parts of melamine cyanurate, 2 parts of dihydrotalc, 0.5 part of zinc acetylacetonate, 2 parts of polyethylene wax, 0.5 part of carbodiimide and 3 parts of phenolic antioxidant.
Evaluation of Properties
The calcium zinc stabilizer of the comparative example consists of the following components in parts by weight: 38 parts of zinc stearate, 28 parts of calcium stearate, 15 parts of hydrotalcite, 0.5 part of lubricant, 2 parts of modifier and 3 parts of antioxidant.
PVC materials are prepared from the calcium zinc stabilizer of the examples and the comparative examples according to the following mixing ratio, by mass, 100 parts of PVC, 70 parts of calcium carbonate, 15 parts of wood powder, 6 parts of calcium zinc stabilizer, 1 part of foaming agent, 0.5 part of cross-linking agent and 2 parts of lubricating agent. The discoloration time and long-term stability of the PVC materials prepared using examples 1-3 and comparative example 1 were examined by congo red method and hot oven method, respectively.
The test method is as follows:
congo red method, implementing standard GB/T2917-2002. The PVC material obtained in examples 1 to 3 and comparative example was cut into squares having a side length of 2mm, and the squares were placed in a reaction tube having a height of about 50mm, and the reaction tube was slightly vibrated without making the sample excessively solid or stuck to the wall of the tube. The congo red test paper was placed two centimeters above the sample pellet and the stopper was plugged. The test tube was then placed in an oil bath at the temperature required for the particular test, and the time taken for the test strip to change from red to blue was observed and recorded, the result corresponding to the initial coloration.
Thermal oven method, the PVC material prepared using examples 1-2 and comparative example 1 was placed in a thermal oven and the color was observed after heating for 150 min.
The results are shown in Table 1.
TABLE 1
Figure BDA0002910572610000041
Figure BDA0002910572610000051
Therefore, compared with the calcium zinc stabilizer in the prior art, the calcium zinc stabilizer provided by the invention is suitable for PVC resin, and has better thermal stability and coloring resistance. In addition, according to the fire resistance detection analysis of the building materials, the heat value of the building materials of the example 1 and the example 2 is below 2.03MJ/kg, the heat value of the comparative example is 6.472.03MJ/kg, the fire rating of the example 1 and the example 2 meets the relevant requirements of the B1 fire rating, and the comparative example is in the technical parameters of the B3 rating.
The zinc salt of the aromatic carboxylic acid is used for replacing zinc stearate in the traditional formula, so that the zinc salt can be better applied to transparent products, and has more stable color maintenance for products with other colors; the thermal stability promoter can effectively promote thermal stability, the flame retardant synergist is matched with phosphate to obviously improve the stability in the polymerization process, meanwhile, the flame retardance is fully reserved, the flame retardance of the phosphate can be improved by combining with other flame retardant, the flame retardant stability is improved by a flame retardant stabilizer such as carbodiimide, the service life is prolonged, and the product performance is improved. In addition, the heat stabilizer is one or the combination of stearoylbenzoylmethane and zinc acetylacetonate, so that the long-acting property of weather resistance stability is formed. The PVC extrusion die can be well used for processing in PVC extrusion and injection molding industries.
The foregoing is illustrative of the preferred embodiments of the present invention only and is not to be construed as limiting the claims. All the equivalent structures or equivalent process changes made by the description of the invention are included in the scope of the patent protection of the invention.

Claims (10)

1. A calcium zinc stabilizer with flame retardant effect is characterized in that: the composition comprises the following components in parts by weight: 30-50 parts of zinc salt of aromatic carboxylic acid, 25-45 parts of calcium stearate, 15-20 parts of hydrotalcite, 10-15 parts of phosphate, 3-8 parts of flame retardant synergist, 2-7 parts of lubricant and 3-7 parts of phenolic antioxidant.
2. The calcium zinc stabilizer with flame retardant effect according to claim 1, characterized in that: the zinc salt of the aromatic carboxylic acid is any one of zinc benzoate or zinc 4-tert-butylbenzoate or a combination thereof.
3. The calcium zinc stabilizer with flame retardant effect according to claim 1, characterized in that: hydrotalcite is a complex salt compound formed from magnesium and aluminum or zinc, magnesium and aluminum.
4. The calcium zinc stabilizer with flame retardant effect according to claim 1, characterized in that: also comprises 1-4 parts of heat stabilizer, and the heat stabilization promoter is any one or the combination of stearoylbenzoylmethane and zinc acetylacetonate.
5. The calcium zinc stabilizer with flame retardant effect according to claim 1, characterized in that: the flame retardant synergist is at least two of benzoguanide, glycoluril, melamine cyanurate, dicyandiamide magnesium oxide, magnesium hydroxide, aluminum hydroxide, dihydrotalc, calcium hydroxide, zinc hydroxide, hydrated tin oxide and manganese hydroxide.
6. The calcium zinc stabilizer with flame retardant effect according to claim 1, characterized in that: the lubricant is any one of a hydrocarbon-based lubricant, a fatty acid-based lubricant, and a fatty acid amide-based lubricant.
7. The calcium zinc stabilizer with flame retardant effect according to claim 1, characterized in that: the phosphate is aluminum, calcium, zinc, titanium and iron phosphate.
8. The calcium zinc stabilizer with flame retardant effect according to claim 5, characterized in that: the flame-retardant synergist also contains a flame-retardant stabilizer, and the flame-retardant stabilizer is any one of phosphite or carbodiimide.
9. The calcium zinc stabilizer with flame retardant effect according to claim 1, characterized in that: the composition comprises the following components in parts by weight: 38 parts of zinc benzoate, 27 parts of calcium stearate, 18 parts of hydrotalcite, 12 parts of titanium phosphate, 2 parts of benzoguanidine, 3 parts of melamine, 0.5 part of stearoylbenzoylmethane, 0.5 part of carbodiimide and 3 parts of phenolic antioxidant.
10. The calcium zinc stabilizer with flame retardant effect according to claim 1, characterized in that: the composition comprises the following components in parts by weight: 38 parts of 4-tert-butyl zinc benzoate, 27 parts of calcium stearate, 15 parts of hydrotalcite, 2 parts of iron phosphate, 2 parts of melamine cyanurate, 2 parts of dihydrotalc, 0.5 part of zinc acetylacetonate, 2 parts of polyethylene wax, 0.5 part of carbodiimide and 3 parts of phenolic antioxidant.
CN202110085430.8A 2021-01-22 2021-01-22 Calcium-zinc stabilizer with flame retardant effect Pending CN112898635A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050234161A1 (en) * 2004-02-27 2005-10-20 Clariant Gmbh Flame retardant combination for thermoplastic polymers
US20060089435A1 (en) * 2002-09-03 2006-04-27 Clariant Gmbh Flameproof agent-stabiliser-combination for thermoplastic polymers
CN102391592A (en) * 2011-07-29 2012-03-28 广东若天新材料科技有限公司 Environmental-friendly calcium-zinc stabilizer for PVC (Polyvinyl Chloride) rolling film and preparation method thereof
CN106380746A (en) * 2016-10-21 2017-02-08 扬州凯尔化工有限公司 PVC (polyvinyl chloride) hard sheet applicable to medicinal package
CN109575481A (en) * 2018-12-19 2019-04-05 嘉兴若天新材料科技有限公司 A kind of PVC floor wearing layer Environment-friendlyheat heat stabilizer
CN110204789A (en) * 2019-06-24 2019-09-06 东莞市尚诺新材料有限公司 A kind of transparent pipe stabilizer and preparation method thereof
CN110229440A (en) * 2019-06-24 2019-09-13 东莞市尚诺新材料有限公司 A kind of PVC sheet stabilizer and preparation method thereof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060089435A1 (en) * 2002-09-03 2006-04-27 Clariant Gmbh Flameproof agent-stabiliser-combination for thermoplastic polymers
US20050234161A1 (en) * 2004-02-27 2005-10-20 Clariant Gmbh Flame retardant combination for thermoplastic polymers
CN102391592A (en) * 2011-07-29 2012-03-28 广东若天新材料科技有限公司 Environmental-friendly calcium-zinc stabilizer for PVC (Polyvinyl Chloride) rolling film and preparation method thereof
CN106380746A (en) * 2016-10-21 2017-02-08 扬州凯尔化工有限公司 PVC (polyvinyl chloride) hard sheet applicable to medicinal package
CN109575481A (en) * 2018-12-19 2019-04-05 嘉兴若天新材料科技有限公司 A kind of PVC floor wearing layer Environment-friendlyheat heat stabilizer
CN110204789A (en) * 2019-06-24 2019-09-06 东莞市尚诺新材料有限公司 A kind of transparent pipe stabilizer and preparation method thereof
CN110229440A (en) * 2019-06-24 2019-09-13 东莞市尚诺新材料有限公司 A kind of PVC sheet stabilizer and preparation method thereof

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