CN112895549A - Double-pressurization type powerful press with lifting platform - Google Patents
Double-pressurization type powerful press with lifting platform Download PDFInfo
- Publication number
- CN112895549A CN112895549A CN202110044615.4A CN202110044615A CN112895549A CN 112895549 A CN112895549 A CN 112895549A CN 202110044615 A CN202110044615 A CN 202110044615A CN 112895549 A CN112895549 A CN 112895549A
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- Prior art keywords
- press
- lifting platform
- oil cylinder
- double
- main oil
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- 238000003825 pressing Methods 0.000 claims description 6
- 230000007547 defect Effects 0.000 abstract description 7
- 239000011229 interlayer Substances 0.000 abstract description 6
- 239000000463 material Substances 0.000 description 5
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000010410 layer Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B1/00—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
- B30B1/32—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure
- B30B1/34—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure involving a plurality of plungers acting on the platen
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
- B30B15/026—Mounting of dies, platens or press rams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/16—Control arrangements for fluid-driven presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/16—Control arrangements for fluid-driven presses
- B30B15/22—Control arrangements for fluid-driven presses controlling the degree of pressure applied by the ram during the pressing stroke
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/30—Feeding material to presses
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Presses And Accessory Devices Thereof (AREA)
Abstract
本发明公开了一种带升降平台双重加压式强力压机，包括上压机、下压机、导柱、升降平台、缓冲油缸、活动底座及承力固定模，导柱分设在下压机四个角部并与上压机对应相连，导柱从上至下依次穿过并与升降平台、活动底座滑动连接，缓冲油缸底座对称安装在上压机两侧，其活动推杆分别连接并驱动升降平台沿导柱上下滑动，承力固定模安装在升降平台正下方并与活动底座固定连接，活动底座与下压机连接并被下压机驱动沿导柱上下滑动。本发明通过设置升降平台及缓冲油缸，可有效消除产品内部夹层缺陷。
The invention discloses a double-pressurized powerful press with a lifting platform, comprising an upper press, a lower press, a guide column, a lifting platform, a buffer oil cylinder, a movable base and a load-bearing fixed die. The corners are connected to the upper press correspondingly. The guide posts pass through in sequence from top to bottom and are slidably connected with the lifting platform and the movable base. The buffer cylinder base is symmetrically installed on both sides of the upper press, and its movable push rods are connected and driven respectively. The lifting platform slides up and down along the guide column, and the load-bearing fixed mold is installed directly under the lifting platform and is fixedly connected with the movable base. The movable base is connected with the lower press and is driven by the lower press to slide up and down along the guide column. The invention can effectively eliminate the interlayer defect inside the product by setting the lifting platform and the buffer oil cylinder.
Description
Technical Field
The invention relates to the technical field of cement product production equipment, in particular to a double-pressurization type powerful press with a lifting platform.
Background
The conventional hydraulic machine is pressed from top to bottom when in use, belongs to a one-way pressing mode, and the pressing forming mode is suitable for powdery raw materials or pressing thin products such as ceramic tiles and the like, while the density of the surface and the bottom surface of the product is easy to be inconsistent when the product is thicker than 20 mm. For this reason, the authorization notice number is: CN209599947U invention name: the Chinese utility model of 'a press forming device' discloses a press forming device, which adopts an upper press operation cavity and a lower press operation cavity to punch, so as to meet the production requirement that the density of the surface and the bottom surface of a product with the thickness of more than 20mm is consistent, but the invention can not eliminate the internal interlayer defect of the product caused by the fact that the upper and lower press machines have the same impact force during the one-step press forming of the product with the thickness of more than 20mm, and the upper and lower structural layers in the product formed by the punches of the upper and lower press machines are quickly combined and a small part of residual bubbles can not be discharged in time.
Disclosure of Invention
Aiming at the defects of the prior art, the technical problem solved by the invention is how to solve the interlayer defect in the product.
In order to solve the technical problems, the invention adopts the technical scheme that the double-pressurization type powerful press with the lifting platform comprises an upper press, a lower press, guide pillars, the lifting platform, buffer oil cylinders, a movable base and a force-bearing fixed mold, wherein the guide pillars are respectively arranged at four corners of the lower press and correspondingly connected with the upper press, the guide pillars sequentially penetrate through the lifting platform and the movable base from top to bottom and are in sliding connection, the buffer oil cylinder bases are symmetrically arranged at two sides of the upper press, movable push rods of the buffer oil cylinder bases are respectively connected with and drive the lifting platform to slide up and down along the guide pillars, the force-bearing fixed mold is arranged under the lifting platform and is fixedly connected with the movable base, and the movable base is connected with the lower press and is driven by the lower press to slide up and down along the guide pillars.
In order to buffer the impact force of the upper press and reduce the impact vibration, the upper press comprises an upper main oil cylinder and an upper auxiliary oil cylinder, and the opposite angles of the upper auxiliary oil cylinder are arranged on two sides of the upper main oil cylinder.
In order to buffer the impact force of a lower press and reduce impact vibration, the lower press is an improvement of the invention, and comprises a lower main oil cylinder and an upper auxiliary oil cylinder, wherein the upper auxiliary oil cylinder is diagonally arranged at two sides of the upper main oil cylinder.
In order to accurately control the moving distance of the upper main oil cylinder, the invention further comprises a first stroke sensor which is arranged at the upper part of the guide post corresponding to the upper main oil cylinder.
In order to accurately control the moving distance of the lower main oil cylinder, the lower main oil cylinder further comprises a second stroke sensor which is arranged at the lower part of the guide post corresponding to the lower main oil cylinder.
In order to accurately control the moving distance of the buffer oil cylinder, the buffer oil cylinder further comprises a third stroke sensor as an improvement of the invention, and the third stroke sensor is arranged at the upper part of the guide post corresponding to the buffer oil cylinder.
Compared with the prior art, the invention can effectively eliminate the interlayer defect in the product by arranging the lifting platform and the buffer oil cylinder.
Drawings
FIG. 1 is a schematic front view of the structure of the present invention;
FIG. 2 is a left side view of the structure of the present invention;
FIG. 3 is a schematic view of the structure of the present invention after molding.
Detailed Description
The following description will be made with reference to the accompanying drawings, but the present invention is not limited thereto.
Fig. 1 and 2 show a double-pressurization type powerful press with a lifting platform, which comprises an upper press 1, a lower press 2, guide pillars 3, a lifting platform 4, buffer oil cylinders 5, a movable base 6 and a force-bearing fixed mold 7, wherein the guide pillars 3 are respectively arranged at four corners of the lower press 2 and correspondingly connected with the upper press 1, the guide pillars 3 sequentially penetrate through the upper press from top to bottom and are in sliding connection with the lifting platform 4 and the movable base 6, the bases of the buffer oil cylinders 5 are symmetrically arranged at two sides of the upper press 1, movable push rods of the buffer oil cylinders are respectively connected with and drive the lifting platform 4 to slide up and down along the guide pillars 3, the force-bearing fixed mold 7 is arranged under the lifting platform 4 and is fixedly connected with the movable base 6, and the movable base 6 is connected with the lower press 2 and is driven by the lower press.
In order to buffer the impact force of the upper press 1 and reduce the impact vibration, as an improvement of the invention, the upper press 1 comprises an upper main oil cylinder 11 and an upper auxiliary oil cylinder 12, and the upper auxiliary oil cylinder 12 is diagonally arranged at two sides of the upper main oil cylinder 11.
In order to buffer the impact force of the lower press 2 and reduce the impact vibration, as an improvement of the present invention, the lower press 2 includes a lower main cylinder 21 and an upper sub cylinder 22, and the upper sub cylinder 22 is diagonally disposed on both sides of the upper main cylinder 21.
In order to accurately control the moving distance of the upper main oil cylinder 11, as a modification of the present invention, the present invention further comprises a first stroke sensor 8, and the first stroke sensor 8 is installed on the upper portion of the guide post 3 corresponding to the upper main oil cylinder 11.
In order to accurately control the moving distance of the lower main oil cylinder 21, as a modification of the present invention, a second stroke sensor 9 is further included, and the second stroke sensor 9 is installed at a lower portion of the guide post 3 corresponding to the lower main oil cylinder 21.
In order to accurately control the moving distance of the buffer cylinder 5, as a modification of the present invention, a third stroke sensor 10 is further included, and the third stroke sensor 10 is installed at the upper portion of the guide pillar 3 corresponding to the buffer cylinder 5.
The working principle of the invention is as follows: as shown in fig. 3, an upper die 100 is fixedly mounted on an upper main oil cylinder 11 and driven by the upper main oil cylinder 11, a lower die 200 is fixedly mounted on a lifting platform 4, when the upper die enters a working state, a lower main oil cylinder 21 of a lower press 2 starts to push a movable base 6 upwards and is propped against the lifting platform 4 by a force-bearing fixed die 7 fixed on the movable base 6 to rise to a set height together, a material distributor fills the material into the lower die and then withdraws from a working surface, when the upper main oil cylinder 11 of the upper press 1 starts to descend to contact the material, the upper main oil cylinder 11 and the lower main oil cylinder 21 pressurize and compact the material, after compacting the material, the lower main oil cylinder 21 retracts downwards, the upper main oil cylinder 11 continues to move downwards and pressurize, the lifting platform 4 accelerates to move downwards, at the moment, an upward force of a buffer oil cylinder 5 plays a role in buffering the lifting platform 4, the product forming stamping time is prolonged, and enough time is given, effectively reduces the defects of the interlayer inside the product caused by the fact that small parts of residual bubbles cannot be released and discharged in time due to the rapid combination of the upper and lower structure layers inside the product formed by the upper and lower pressing machines. When the lifting platform 4 descends to a set height, the upper main oil cylinder 11 stops pressurizing and moves downwards and retracts upwards to the initial position, after a product is taken out, the lower main oil cylinder 21 of the lower press 2 starts to push the movable base 6 upwards and the lifting platform 4 is jacked by the fixed bearing mould 7 fixed on the movable base 6 to ascend to the set height together to perform the cloth stamping process of the next period, and the process is repeated.
When the upper main oil cylinder 11 of the upper press 1 punches downwards, the upper auxiliary oil cylinder 12 exerts force in the opposite direction, and the impact of the upper main oil cylinder 11 is buffered to reduce impact vibration.
When the lower main oil cylinder 21 of the lower press machine 2 punches upwards, the upper auxiliary oil cylinder 22 exerts force in the opposite direction, and the impact of the lower main oil cylinder 21 is buffered to reduce impact vibration.
The first stroke sensor 8, the second stroke sensor 9 and the second stroke sensor 10 are arranged to accurately determine the moving distances of the upper main oil cylinder 11, the lower main oil cylinder 21 and the buffer oil cylinder 5 respectively, so that stamping technological parameters are set, the stamping process is accurately controlled, and the product quality is guaranteed.
Compared with the prior art, the invention can effectively reduce the phenomenon of internal stress repulsion of the product and eliminate the defect of an interlayer in the product by arranging the lifting platform and the buffer oil cylinder.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110044615.4A CN112895549A (en) | 2021-01-13 | 2021-01-13 | Double-pressurization type powerful press with lifting platform |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110044615.4A CN112895549A (en) | 2021-01-13 | 2021-01-13 | Double-pressurization type powerful press with lifting platform |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112895549A true CN112895549A (en) | 2021-06-04 |
Family
ID=76112937
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110044615.4A Pending CN112895549A (en) | 2021-01-13 | 2021-01-13 | Double-pressurization type powerful press with lifting platform |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112895549A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101676096A (en) * | 2008-09-16 | 2010-03-24 | 许维群 | Full-automatic powder hydraulic forming machine and pressing technique thereof |
| CN204414643U (en) * | 2015-01-30 | 2015-06-24 | 东毓(宁波)油压工业有限公司 | A kind of relocation mechanism of powder compacting vulcanizing machine |
| CN214491708U (en) * | 2021-01-13 | 2021-10-26 | 四会市大美地新材料有限公司 | Double-pressurization type powerful press with lifting platform |
-
2021
- 2021-01-13 CN CN202110044615.4A patent/CN112895549A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101676096A (en) * | 2008-09-16 | 2010-03-24 | 许维群 | Full-automatic powder hydraulic forming machine and pressing technique thereof |
| CN204414643U (en) * | 2015-01-30 | 2015-06-24 | 东毓(宁波)油压工业有限公司 | A kind of relocation mechanism of powder compacting vulcanizing machine |
| CN214491708U (en) * | 2021-01-13 | 2021-10-26 | 四会市大美地新材料有限公司 | Double-pressurization type powerful press with lifting platform |
Non-Patent Citations (1)
| Title |
|---|
| 范宏才: "《现代锻压机械》", 31 March 1994, 机械工业出版社, pages: 106 - 110 * |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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Effective date of registration: 20240718 Address after: 528000 Factory Building 302, Lianzitang Zhizhong Industrial Park, Shishan Town, Nanhai District, Foshan City, Guangdong Province Applicant after: Foshan hengzhong Electromechanical Equipment Co.,Ltd. Country or region after: China Address before: 526200 No.43 Industrial Avenue, Nanjiang Industrial Park, Sihui City, Zhaoqing City, Guangdong Province Applicant before: Sihui dameidi New Material Co.,Ltd. Country or region before: China |