CN112895040A - Production process of environment-friendly bamboo-woven safety helmet - Google Patents
Production process of environment-friendly bamboo-woven safety helmet Download PDFInfo
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- CN112895040A CN112895040A CN202110080828.2A CN202110080828A CN112895040A CN 112895040 A CN112895040 A CN 112895040A CN 202110080828 A CN202110080828 A CN 202110080828A CN 112895040 A CN112895040 A CN 112895040A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 53
- 238000000034 method Methods 0.000 claims abstract description 30
- 238000007605 air drying Methods 0.000 claims abstract description 18
- 244000302661 Phyllostachys pubescens Species 0.000 claims abstract description 14
- 235000003570 Phyllostachys pubescens Nutrition 0.000 claims abstract description 14
- 238000010422 painting Methods 0.000 claims abstract description 11
- 230000000694 effects Effects 0.000 claims abstract description 8
- 230000002787 reinforcement Effects 0.000 claims abstract description 5
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 38
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 38
- 241001330002 Bambuseae Species 0.000 claims description 38
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 38
- 239000011425 bamboo Substances 0.000 claims description 38
- 239000003292 glue Substances 0.000 claims description 10
- 238000009941 weaving Methods 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 6
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 6
- 238000004513 sizing Methods 0.000 claims description 6
- 239000002966 varnish Substances 0.000 claims description 6
- 230000003014 reinforcing effect Effects 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 238000007598 dipping method Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 abstract description 25
- 239000003795 chemical substances by application Substances 0.000 abstract description 9
- 230000007547 defect Effects 0.000 abstract description 9
- 230000007613 environmental effect Effects 0.000 abstract description 9
- 239000000853 adhesive Substances 0.000 abstract description 3
- 230000001070 adhesive effect Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- 241000345998 Calamus manan Species 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000000481 breast Anatomy 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- ODGAOXROABLFNM-UHFFFAOYSA-N polynoxylin Chemical compound O=C.NC(N)=O ODGAOXROABLFNM-UHFFFAOYSA-N 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 235000012950 rattan cane Nutrition 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42B—HATS; HEAD COVERINGS
- A42B3/00—Helmets; Helmet covers ; Other protective head coverings
- A42B3/04—Parts, details or accessories of helmets
- A42B3/06—Impact-absorbing shells, e.g. of crash helmets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
- B27J1/02—Braiding, e.g. basket-making
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Helmets And Other Head Coverings (AREA)
Abstract
The invention discloses a production process of an environment-friendly bamboo-woven safety helmet, belonging to the technical field of safety helmets; the method comprises the following steps: step 100: processing moso bamboo; step 200: performing reinforcement treatment; step 300: curing treatment; step 400: inspecting and warehousing; the invention is characterized in that the process of the invention adopts a flow production line to manufacture, and the production efficiency is high; the traditional curing treatment of the urea-alcohol adhesive as a product curing agent is purchased, and has the defects of environmental protection and uncontrollable quality, direct influence on the compressive strength of a hat shell, great influence by weather factors in the processes of painting and natural air drying, and limited production efficiency; the invention uses the environment-friendly curing agent, the quality is controllable, and the compressive strength of the cap shell and the environmental protection of the process are greatly improved; painting is carried out in an indoor constant-temperature environment, and natural air drying is carried out by adopting an air dryer to simulate a natural air drying effect, so that the defect that the production efficiency is limited due to weather factors in the traditional process is greatly reduced; the bamboo-woven safety helmet manufactured by the process has the advantages of high structural strength, regular and attractive product, high production efficiency, controllable production process quality and high yield.
Description
Technical Field
The invention belongs to the technical field of safety helmets, and particularly relates to a production process of an environment-friendly bamboo-woven safety helmet.
Background
The safety helmet is a hat which can protect the head of a person from being hurt by falling objects and other specific factors. The safety helmet consists of a helmet shell, a helmet liner, a chin strap, accessories and the like. The bamboo-woven safety helmet serving as the safety helmet is explored and improved for years, and the structural strength, the impact absorption performance, the puncture resistance performance and the like of the bamboo-woven safety helmet can meet the requirements of national standards. The bamboo-woven safety helmet has the biggest characteristics of good air permeability and light weight. However, the problems of strength, attractive appearance, production efficiency and the like of the existing bamboo-woven safety helmet shell are urgently to be improved and optimized; the curing agent for curing partial products has the defects of lacking of the urea-formaldehyde glue, environmental protection and uncontrollable quality, directly influences the compressive strength of the cap shell, is greatly influenced by weather factors in the processes of painting and natural air drying, and has limited production efficiency. At present, the whole process of assembling the lining cap is bound manually, and special tooling equipment is yet to be researched and developed, so that the development of an environment-friendly bamboo-woven safety cap production process is urgently needed.
Disclosure of Invention
Technical problem to be solved
The invention provides a production process of an environment-friendly bamboo-woven safety helmet; the method comprises the following steps: step 100: processing moso bamboo; step 200: performing reinforcement treatment; step 300: curing treatment; step 400: inspecting and warehousing; the invention is characterized in that the process of the invention adopts a flow production line to manufacture, and the production efficiency is high; the traditional curing treatment of the urea-alcohol adhesive as a product curing agent is purchased, and has the defects of environmental protection and uncontrollable quality, direct influence on the compressive strength of a hat shell, great influence by weather factors in the processes of painting and natural air drying, and limited production efficiency; the invention uses the environment-friendly curing agent, the quality is controllable, and the compressive strength of the cap shell and the environmental protection of the process are greatly improved; painting is carried out in an indoor constant-temperature environment, and natural air drying is carried out by adopting an air dryer to simulate a natural air drying effect, so that the defect that the production efficiency is limited due to weather factors in the traditional process is greatly reduced; the bamboo-woven safety helmet manufactured by the process has the advantages of high structural strength, regular and attractive product, high production efficiency, controllable production process quality and high yield.
(II) technical scheme
The invention is realized by the following technical scheme:
the production process of the environment-friendly bamboo-woven safety helmet is characterized by comprising the following steps: the method comprises the following steps:
step 100: processing moso bamboo;
step 200: performing reinforcement treatment;
step 300: curing treatment;
step 400: and (7) checking and warehousing.
Further, the step 100 further includes the following steps:
step 110: pretreating the moso bamboo;
step 120: rough blank cutting of the moso bamboo;
step 130: fixing the width and thickness of the bamboo blank;
step 140: slicing the bamboo blank;
step 150: drawing into thin stripes;
step 160: and (5) sorting thin strips.
Further, the step 120 is to form the bamboo chips by a bamboo chip collision machine; the step 130 is formed by a wafer separator with the functions of width sizing and thickness sizing.
Further, the step 140 divides the bamboo blank into several equal-length bamboo chips; the step 150 draws the bamboo chips obtained in the step 140 and sorts them through the step 160.
Further, the step 200 further includes the following steps:
step 210: weaving thin stripes;
step 220: tying the brim of the hat;
step 230: inspecting the cap shell;
step 240: arranging a reinforcing rib;
step 250: and (5) inserting a top rib.
Further, the step 240 further includes the steps of:
step 241: taking the bamboo chips obtained in the step 140 for slicing;
step 242: and the components are arranged in a crossed and separated way.
Further, the step 250 further includes the following steps:
step 250: cutting the thin bamboo strips obtained in the step 150 into slices;
step 252: sequentially stacking and installing;
step 253: the thin strips are fixed on the top thread.
Further, the step 300 further includes the following steps:
step 310: dipping glue;
step 320: processing;
step 330: painting;
step 340: processing;
step 350: and assembling the cap liner.
Further, in the step 310, an environment-friendly urea-alcohol glue is used as a curing glue; step 310, adopting a constant-temperature impregnator for processing; step 330, adopting environment-friendly phenolic varnish, and coating the environment-friendly phenolic varnish on the outer surface of the hat shell; the air drying treatment in the step 330 and the step 340 adopts an air dryer to simulate a natural air drying effect.
Further, step 350 is performed using a cap liner assembly machine.
(III) advantageous effects
Compared with the prior art, the invention has the following beneficial effects:
the invention is characterized in that the process of the invention adopts a flow production line to manufacture, and the production efficiency is high; the traditional curing treatment of the urea-alcohol adhesive as a product curing agent is purchased, and has the defects of environmental protection and uncontrollable quality, direct influence on the compressive strength of a hat shell, great influence by weather factors in the processes of painting and natural air drying, and limited production efficiency; the invention uses the environment-friendly curing agent, the quality is controllable, and the compressive strength of the cap shell and the environmental protection of the process are greatly improved; painting is carried out in an indoor constant-temperature environment, and natural air drying is carried out by adopting an air dryer to simulate a natural air drying effect, so that the defect that the production efficiency is limited due to weather factors in the traditional process is greatly reduced; the bamboo-woven safety helmet manufactured by the process has the advantages of high structural strength, regular and attractive product, high production efficiency, controllable production process quality and high yield.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a process flow diagram comprising step 100 of the present invention;
FIG. 3 is a process flow diagram included in step 200 of the present invention;
FIG. 4 is a process flow diagram including step 300 of the present invention;
FIG. 5 is a schematic view of a bamboo-woven safety helmet according to an embodiment of the present invention;
Detailed Description
Referring to fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5, a process for producing an environment-friendly bamboo-woven safety helmet is characterized in that: the method comprises the following steps:
step 100: processing moso bamboo;
step 200: performing reinforcement treatment;
step 300: curing treatment;
step 400: and (7) checking and warehousing.
Wherein the step 100 further comprises the steps of:
step 110: pretreating the moso bamboo;
step 120: rough blank cutting of the moso bamboo;
step 130: fixing the width and thickness of the bamboo blank;
step 140: slicing the bamboo blank;
step 150: drawing into thin stripes;
step 160: and (5) sorting thin strips.
Wherein, the step 120 is formed by a bamboo chip collision machine; the step 130 is formed by a wafer separator with the functions of width sizing and thickness sizing.
Wherein, the step 140 divides the bamboo blank into a plurality of equal-length bamboo chips; the step 150 draws the bamboo chips obtained in the step 140 and sorts them through the step 160.
Wherein the step 200 further comprises the following steps:
step 210: weaving thin stripes;
step 220: tying the brim of the hat;
step 230: inspecting the cap shell;
step 240: arranging a reinforcing rib;
step 250: and (5) inserting a top rib.
Wherein the step 240 further comprises the steps of:
step 241: taking the bamboo chips obtained in the step 140 for slicing;
step 242: and the components are arranged in a crossed and separated way.
Wherein the step 250 further comprises the steps of:
step 250: cutting the thin bamboo strips obtained in the step 150 into slices;
step 252: sequentially stacking and installing;
step 253: the thin strips are fixed on the top thread.
Wherein the step 300 further comprises the steps of:
step 310: dipping glue;
step 320: processing;
step 330: painting;
step 340: processing;
step 350: and assembling the cap liner.
In the step 310, environment-friendly urea-alcohol glue is used as curing glue; step 310, adopting a constant-temperature impregnator for processing; step 330, adopting environment-friendly phenolic varnish, and coating the environment-friendly phenolic varnish on the outer surface of the hat shell; the air drying treatment in the step 330 and the step 340 adopts an air dryer to simulate a natural air drying effect.
Wherein the step 350 is assembled by using a cap liner assembling machine.
The working principle is as follows:
the bamboo material adopted by the invention has higher requirements, and the bamboo material comprises the following parts:
(1) the Phyllostachys Pubescens with diameter at breast height of 6-10 cun at 2-4% (measured for two years at one time in the growth period) is selected.
(2) The dead bamboo, worm-eaten and moldy bamboo is not allowed.
(3) The length of each bamboo is not shorter than 5m, and the branch of the branch is required to be more than 2m away from the root.
(4) The bending degree of each bamboo is not more than 7%.
The materials, specifications and requirements of each cap shell are shown in table 1:
TABLE 1
The rough blank of the moso bamboo is finished by a special bamboo chip punching machine, and the width and thickness of the bamboo blank are determined by increasing the functions of width and thickness determination by a moso bamboo slicing machine; the bamboo blank slicing adopts a self-made assembly slicing machine set, one bamboo blank (3.2 m in length) is divided into four pieces, namely green, blue and yellow, the first three pieces are drawn into thin strips (a special drawing machine is used, one thin strip is divided into 6-7 thin strips) to be used as helmet wires for weaving the helmet shell, the thin strips (the specification: 3200 x 2.3 x 0.5mm) divided from the first green piece are used for weaving the top of the safety helmet due to the relatively good hardness, and the thin strips (the specification: 3200 x 2.7 x 0.8mm) divided from the second yellow piece and the third yellow piece are used for weaving the lower part and the brim part of the helmet shell. The fourth layer of yellow sheet is used as a reinforcing rib inside the hat shell. And sorting and bundling the processed thin stripes according to the quality and length, and weaving the hat shell. The tying of the hat brim directly relates to the problems of hat shell strength, attractive product appearance, production efficiency and the like, so that the improvement and optimization are urgently needed; the cap brim tying mainly solves the problems of completeness and smoothness of the cap brim and strength increase of the cap shell. Four sealed slight strips (specification 1050 x 2.4 x 2.5mm) are additionally arranged on the upper and lower parts of the bamboo strip, and plastic rattan skin is used for winding the slight strips one by one; after the helmet shell is qualified, the four layers of yellow sheets (specification: 350 × 25 × 1.5mm) are arranged according to 6 crossed and separated points at 60 degrees, and the shock resistance of the safety helmet is mainly improved. After the reinforcing ribs are installed, the top ribs are inserted continuously to further strengthen the impact resistance and the puncture resistance of the safety helmet, 6 thin bamboo strips (the specification: 100 x 10 x 1.2mm) are sequentially overlapped at the outer top of the safety helmet, and two ends of the thin bamboo strips are fixed at a jackscrew. The curing treatment step overcomes the defects of environmental protection and uncontrollable quality of the curing agent, and adopts the environment-friendly curing agent, so that the quality is controllable, and the compressive strength of the hat shell and the environmental protection of the process are greatly improved; painting is carried out in an indoor constant-temperature environment, and an air dryer is adopted in the air drying step to simulate a natural air drying effect, so that the defect that the production efficiency is limited due to weather factors in the traditional process is greatly reduced; the bamboo-woven safety helmet manufactured by the process has the advantages of high structural strength, regular and attractive product, high production efficiency, controllable production process quality and high yield.
The control mode of the invention is controlled by manually starting and closing the switch, the wiring diagram of the power element and the supply of the power source belong to the common knowledge in the field, and the invention is mainly used for protecting mechanical devices, so the control mode and the wiring arrangement are not explained in detail in the invention.
The control mode of the invention is automatically controlled by the controller, the control circuit of the controller can be realized by simple programming of a person skilled in the art, the supply of the power supply also belongs to the common knowledge in the field, and the invention is mainly used for protecting mechanical devices, so the control mode and the circuit connection are not explained in detail in the invention.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. The production process of the environment-friendly bamboo-woven safety helmet is characterized by comprising the following steps: the method comprises the following steps:
step 100: processing moso bamboo;
step 200: performing reinforcement treatment;
step 300: curing treatment;
step 400: and (7) checking and warehousing.
2. The production process of the environment-friendly bamboo-woven safety helmet as claimed in claim 1, wherein the production process comprises the following steps: the step 100 further comprises the steps of:
step 110: pretreating the moso bamboo;
step 120: rough blank cutting of the moso bamboo;
step 130: fixing the width and thickness of the bamboo blank;
step 140: slicing the bamboo blank;
step 150: drawing into thin stripes;
step 160: and (5) sorting thin strips.
3. The production process of the environment-friendly bamboo-woven safety helmet as claimed in claim 2, wherein the production process comprises the following steps: step 120, forming by a bamboo chip collision machine; the step 130 is formed by a wafer separator with the functions of width sizing and thickness sizing.
4. The production process of the environment-friendly bamboo-woven safety helmet as claimed in claim 2, wherein the production process comprises the following steps: step 140, dividing the bamboo blank into a plurality of equal-length bamboo chips; the step 150 draws the bamboo chips obtained in the step 140 and sorts them through the step 160.
5. The production process of the environment-friendly bamboo-woven safety helmet as claimed in claim 1, wherein the production process comprises the following steps: the step 200 further comprises the steps of:
step 210: weaving thin stripes;
step 220: tying the brim of the hat;
step 230: inspecting the cap shell;
step 240: arranging a reinforcing rib;
step 250: and (5) inserting a top rib.
6. The production process of the environment-friendly bamboo-woven safety helmet as claimed in claim 5, wherein the production process comprises the following steps: the step 240 further comprises the steps of:
step 241: taking the bamboo chips obtained in the step 140 for slicing;
step 242: and the components are arranged in a crossed and separated way.
7. The production process of the environment-friendly bamboo-woven safety helmet as claimed in claim 6, wherein the production process comprises the following steps: the step 250 further comprises the steps of:
step 250: cutting the thin bamboo strips obtained in the step 150 into slices;
step 252: sequentially stacking and installing;
step 253: the thin strips are fixed on the top thread.
8. The production process of the environment-friendly bamboo-woven safety helmet as claimed in claim 7, wherein the production process comprises the following steps: the step 300 further comprises the steps of:
step 310: dipping glue;
step 320: processing;
step 330: painting;
step 340: processing;
step 350: and assembling the cap liner.
9. The production process of the environment-friendly bamboo-woven safety helmet as claimed in claim 1, wherein the production process comprises the following steps: step 310 adopts environment-friendly urea-alcohol glue as curing glue; step 310, adopting a constant-temperature impregnator for processing; step 330, adopting environment-friendly phenolic varnish, and coating the environment-friendly phenolic varnish on the outer surface of the hat shell; the air drying treatment in the step 330 and the step 340 adopts an air dryer to simulate a natural air drying effect.
10. The production process of the environment-friendly bamboo-woven safety helmet as claimed in claim 9, wherein the production process comprises the following steps: step 350 is assembled using a cap liner assembly machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110080828.2A CN112895040A (en) | 2021-01-21 | 2021-01-21 | Production process of environment-friendly bamboo-woven safety helmet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110080828.2A CN112895040A (en) | 2021-01-21 | 2021-01-21 | Production process of environment-friendly bamboo-woven safety helmet |
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| Publication Number | Publication Date |
|---|---|
| CN112895040A true CN112895040A (en) | 2021-06-04 |
Family
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|---|---|---|---|
| CN202110080828.2A Pending CN112895040A (en) | 2021-01-21 | 2021-01-21 | Production process of environment-friendly bamboo-woven safety helmet |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113752350A (en) * | 2021-09-01 | 2021-12-07 | 张聂根 | Preparation method of hand-knitted peaked cap |
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2021
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Cited By (1)
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| CN113752350A (en) * | 2021-09-01 | 2021-12-07 | 张聂根 | Preparation method of hand-knitted peaked cap |
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