CN112894020A - Strip special-shaped end chamfering processing equipment - Google Patents
Strip special-shaped end chamfering processing equipment Download PDFInfo
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- CN112894020A CN112894020A CN202110306586.4A CN202110306586A CN112894020A CN 112894020 A CN112894020 A CN 112894020A CN 202110306586 A CN202110306586 A CN 202110306586A CN 112894020 A CN112894020 A CN 112894020A
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- conveying roller
- cross beam
- module
- strip
- roller way
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/15—Devices for holding work using magnetic or electric force acting directly on the work
- B23Q3/154—Stationary devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention relates to the field of machining equipment, and provides a strip special-shaped end chamfer machining device which comprises: the device comprises a rack, a conveying roller way, an end chamfer processing mechanism, a supporting and transferring mechanism and a follow-up scanning and positioning mechanism, wherein the conveying roller way, the end chamfer processing mechanism, the supporting and transferring mechanism and the follow-up scanning and positioning mechanism are arranged on the rack; the conveying roller way is arranged along the length direction of the rack; an upper cross beam and a middle cross beam which are parallel to the conveying direction of the conveying roller way are arranged on one side of the rack, and a blanking table is arranged on the other side of the rack; the end chamfer processing mechanism is arranged on the upper cross beam in a sliding manner; the support transfer mechanism includes: a plurality of sets of single-axis robots; the single-shaft robot is arranged below the conveying roller way, and a blocking cylinder and a supporting cylinder are arranged on the single-shaft robot; the follow-up scanning positioning mechanism comprises: the servo module is arranged on the middle cross beam, and at least one group of servo modules are slidably mounted on the servo module. The automatic edge chamfering machine can automatically chamfer the two sides of the special-shaped end part of the batten, improves the working efficiency and saves the cost.
Description
Technical Field
The invention relates to the field of machining equipment, in particular to a strip special-shaped end chamfering machining device.
Background
The steel plate has wide application, is very common in industry, agriculture and the like, and is also visible everywhere in nuclear power and ship manufacturing. Along with the development of the industry, the requirement on the machining precision of a steel plate is higher and higher, a large number of laths need to be machined in ship manufacturing, the edges of the laths need to be chamfered, the specifications of the laths are different, the shapes of the end parts of the laths are different, the long straight edges of the laths can be machined through a chamfering machine, but the end parts of the laths are irregular in shape and comprise an A-shaped head, an S-shaped head, an R hole, a straight head and the like, the existing chamfering operation of the end parts of the laths is generally manually conducted through a handheld chamfering machine, the working efficiency is low, the machining precision is uneven, the production work of enterprises is directly influenced, and the large limitation exists.
Disclosure of Invention
The invention mainly solves the technical problems that the chamfering operation of the end part of the strip is low in working efficiency and uneven in machining precision, production work of enterprises is directly influenced and the like at present, and provides a special-shaped end chamfering machining device for a strip, so that the special-shaped end part of the strip is subjected to automatic edge double-side chamfering machining, the working efficiency is improved, and the cost is saved.
The invention provides a strip special-shaped end chamfer machining device, which comprises: the device comprises a rack 6, and a conveying roller way 1, an end chamfer processing mechanism, a supporting and transferring mechanism and a follow-up scanning and positioning mechanism which are arranged on the rack 6;
the conveying roller way 1 is arranged along the length direction of the rack 6; a roller 20 is arranged at one end, close to the upper cross beam, of a roller of the conveying roller way 1;
an upper cross beam and a middle cross beam which are parallel to the conveying direction of the conveying roller way 1 are arranged on one side of the frame 6, and a blanking table 18 is arranged on the other side;
the end chamfer processing mechanism is arranged on the upper cross beam in a sliding manner;
the support transfer mechanism includes: a plurality of sets of single-axis robots 2; the single-shaft robot 2 is arranged below the conveying roller way 1, a blocking cylinder 3 and a supporting cylinder 4 are arranged on the single-shaft robot 2, and the blocking cylinder 3 is positioned on one side close to the blanking table 18; an electromagnet 5 is arranged on a plunger of the supporting cylinder 4; the initial positions of the blocking cylinder 3 and the supporting cylinder 4 are between two adjacent rollers of the conveying roller way 1, and the blocking cylinder 3 and the supporting cylinder 4 can move in the y-axis direction under the driving of the single-axis robot 2;
the follow-up scanning positioning mechanism comprises: the servo module 11 is arranged on the middle cross beam, and at least one group of servo modules are arranged on the servo module 11 in a sliding mode; the follow-up module comprises: a sliding structure 12, a baffle lifting cylinder 14 and a group of contour scanning sensors 13; the sliding structure 12 is arranged on the follow-up module 11 in a matching mode, the contour scanning sensor 13 is arranged on the sliding structure 12, and the baffle lifting cylinder 14 is vertically and downwards arranged at the bottom of the sliding structure 12; the plunger end of the baffle lifting cylinder 14 is provided with a lifting block 15, and one side of the lifting block 15 is elastically provided with a baffle 16.
Preferably, the end chamfer machining mechanism includes: an x-axis module 7, a y-axis module 8 and a z-axis module 9; the x-axis module 7 is arranged on the upper cross beam; the X axle module 7 is connected with a plurality of groups of y axle modules 8 in a sliding manner, the y axle modules 8 are connected with a z axle module 9 in a sliding manner, and a processing power head 10 is installed at the terminal of the z axle module 9.
Preferably, a plurality of storage racks 19 are disposed below the blanking table 18.
Preferably, the input end of the frame 6 is engaged with a web feeding device 21.
Preferably, a photoelectric sensor is arranged at the input end of the frame 6.
Preferably, a baffle 16 is installed on one side of the lifting block 15 through a sliding rod and a spring.
Preferably, a displacement sensor 17 is further mounted on the lifting block 15.
The processing equipment for the strip special-shaped end chamfer provided by the invention has the advantages of ingenious structure and reasonable layout, when the special-shaped end part of the strip is chamfered, the strip to be processed is placed on a conveying roller way, double-side chamfering processing is carried out on the special-shaped end part of the strip while conveying in a production line mode, the working efficiency is high, the automation degree is high, the shape of the end part is intelligently identified, can meet the requirements of double-sided chamfering of the special-shaped steel plates with different specifications and shapes, adopts the form of a production line, is connected behind a chamfering machine, the chamfering machine directly enters the end part processing station after the long straight edge is processed, and is continuously conveyed to the storage rack after the long straight edge is processed, so that the automatic production line for chamfering special-shaped bars is perfected, a large amount of labor force is liberated, the working efficiency is improved, the cost is saved, the existing situation is greatly improved by the effect, and the requirements of customers are greatly met.
The invention is suitable for double-side chamfering processing operation of the end parts of different specifications and shapes of the strip. Therefore, the chamfering machine has multiple advantages, is chamfering processing equipment suitable for various industries such as ships, aerospace, petrochemical industry, metallurgy, nuclear power, steel structures and the like, and has very wide market prospect.
Drawings
FIG. 1 is a perspective view of a bar profile end chamfer machining apparatus provided by the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1;
FIG. 3 is a front view of the bar profile end chamfer machining apparatus provided by the present invention;
FIG. 4 is a top view of the bar profile end chamfer machining apparatus provided by the present invention;
FIG. 5 is a side view of the apparatus for chamfering a profiled end of a strip according to the present invention;
fig. 6 is a perspective view of the servo scanning positioning mechanism provided by the present invention.
Detailed Description
In order to make the technical problems solved, technical solutions adopted and technical effects achieved by the present invention clearer, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some but not all of the relevant aspects of the present invention are shown in the drawings.
As shown in fig. 1 to 5, the apparatus for chamfering a profiled end of a strip according to an embodiment of the present invention includes: the device comprises a frame 6, and a conveying roller way 1, an end chamfer processing mechanism, a supporting and transferring mechanism and a follow-up scanning and positioning mechanism which are arranged on the frame 6.
The conveying roller way 1 is arranged along the length direction of the rack 6, and the conveying roller way 1 provides rotary power for conveying rollers through transmission of a conveying motor and a chain sprocket. And a roller 20 is arranged at one end of the roller of the conveying roller way 1, which is close to the upper cross beam. A plurality of drums 20 form a drum line.
The input end of the rack 6 is connected with a strip feeding device 21, and the strip feeding device 21 carries out strip transfer between a chamfering machine of an automatic strip processing production line and chamfering processing equipment of the embodiment. The input end of the frame 6 is provided with a photoelectric sensor, and when the strip is input into the chamfering processing equipment, the photoelectric sensor can sense signals. An upper cross beam and a middle cross beam which are parallel to the conveying direction of the conveying roller way 1 are arranged on one side of the frame 6, and a blanking table 18 is arranged on the other side; a plurality of storage racks 19 are disposed below the blanking table 18, and the storage racks 19 can receive the strip falling from the blanking table 18.
The end chamfer machining mechanism is arranged on the upper cross beam in a sliding mode. Tip chamfer processing agency includes: an x-axis module 7, a y-axis module 8 and a z-axis module 9; the x-axis module 7 is arranged on the upper cross beam; the X axle module 7 is connected with a plurality of groups of y axle modules 8 in a sliding manner, the y axle modules 8 are connected with a z axle module 9 in a sliding manner, and a processing power head 10 is installed at the terminal of the z axle module 9. The processing power head 10 can be a special-shaped steel plate intelligent chamfering processing power head. The machining power head 10 can be positionally moved in the spatial position by the x-axis module 7, the y-axis module 8 and the z-axis module 9 being matched to one another.
The support transfer mechanism includes: a plurality of sets of single-axis robots 2; the single-shaft robot 2 is arranged below the conveying roller way 1, and the conveying direction of the single-shaft robot 2 is perpendicular to the conveying direction of the conveying roller way 1. The single-shaft robot 2 is provided with a blocking cylinder 3 and a supporting cylinder 4, and the blocking cylinder 3 is positioned at one side close to the blanking table 18; an electromagnet 5 is arranged on a plunger of the supporting cylinder 4, and the electromagnet 5 can attract the strips after being electrified; stop cylinder 3 and support cylinder 4 initial position between two adjacent running rollers of rollgang 1, and stop cylinder 3 and support cylinder 4 and can remove in the y axle direction under the drive of unipolar robot 2, can support the bar on the electro-magnet 5, and then realize support cylinder 4 and drive the bar and remove to the station of processing.
As shown in fig. 6, the servo scanning positioning mechanism includes: the servo module 11 is arranged on the middle cross beam, and at least one group of servo modules are arranged on the servo module 11 in a sliding mode. The following module 11 is parallel to the conveying direction of the conveying roller way 1. The follow-up module comprises: a sliding structure 12, a baffle lifting cylinder 14 and a group of contour scanning sensors 13; the sliding structure 12 is arranged on the follow-up module 11 in a matching manner, and the sliding structure 12 can slide on the follow-up module 11. The contour scanning sensor 13 is arranged on the sliding structure 12, and the baffle lifting cylinder 14 is vertically and downwards installed at the bottom of the sliding structure 12; the plunger end of the baffle lifting cylinder 14 is provided with a lifting block 15, and one side of the lifting block 15 is elastically provided with a baffle 16. Specifically, a baffle 16 is installed on one side of the lifting block 15 through a sliding rod and a spring. And a displacement sensor 17 is also arranged on the lifting block 15.
In addition, the strip special-shaped end chamfer processing equipment of the embodiment further comprises a numerical control operation box and an air source which are arranged outside. The pneumatic element in this embodiment is connected to a gas source. The electric element and the air source are electrically connected with the numerical control operation box.
The working process of the strip special-shaped end chamfer machining equipment provided by the embodiment comprises the following steps:
strip material input: the blocking cylinder 3 and the supporting cylinder 4 are initially in a descending state, and the follow-up module is initially positioned at the input end of the conveying roller way 1; the strip is conveyed to the conveying roller way 1 from the strip feeding device 21, and the photoelectric sensor senses a signal input by the strip; the baffle lifting cylinder 14 descends to drive the baffle 16 to descend; when the strip material flows into the equipment along the reference side of the roller line (the long side of the strip material is not necessarily completely close to the reference side of the roller line), the special-shaped end of the strip material is contacted with the baffle 16, the displacement sensor 17 feeds back a signal, the follow-up module follows the roller line, the follow-up module accurately records the length direction position of the strip material, and after the strip material is in place, the supporting and transferring mechanism works to move the strip material transversely; the sliding structure 12 of the follower module may be provided with a power device, and the power device can be reset under the action of the power device.
Scanning the profile of the strip: the single-axis robot 2 works to drive the blocking cylinder 3 and the supporting cylinder 4 to move, the blocking cylinder 3 is lifted to push the strip against the reference edge of the roller line, the blocking cylinder 3 descends to reset, the single-axis robot 2 moves the supporting cylinder 4 to the center of the strip in the width direction, the supporting cylinder 4 is lifted, the electromagnet 5 is electrified, the strip is lifted, the baffle lifting cylinder 14 is lifted at the moment, and the electromagnet 5 adsorbs the strip to be positioned. The follow-up module moves along the direction of the roller line, and the contour scanning sensor 13 works until contour scanning is finished.
The strip is transferred to a processing position: the single-axis robot 2 moves towards the blanking table 18, the supporting cylinder 4 moves the strips to a processing position close to the edge of the equipment, and the track formed after the outline is scanned by the outline scanning sensor 13 is compared with the distribution coordinates of the electromagnets in a calculation mode, so that the strips are avoided automatically.
Processing the strips: the machining power head 10 of the end chamfer machining mechanism performs machining according to the track obtained after contour scanning. After the processing is finished, the processing power head 10 returns to the original point, the single-shaft robot 2 moves the strip to the material discharging position at the edge of the equipment, the supporting cylinder 4 descends, the electromagnet 5 is powered off, and the strip slides to the material storage rack 19 along the material discharging table 18.
The apparatus of this embodiment may be provided with a plurality of positioning processing zones, and after a first strip has traversed to the processing zone, a second strip may enter the apparatus for positioning, scanning and processing.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: modifications of the technical solutions described in the embodiments or equivalent replacements of some or all technical features may be made without departing from the scope of the technical solutions of the embodiments of the present invention.
Claims (7)
1. The utility model provides a strip dysmorphism end chamfer processing equipment which characterized in that includes: the device comprises a rack (6), and a conveying roller way (1), an end chamfer processing mechanism, a supporting and transferring mechanism and a follow-up scanning and positioning mechanism which are arranged on the rack (6);
the conveying roller way (1) is arranged along the length direction of the rack (6); a roller (20) is arranged at one end, close to the upper cross beam, of a roller of the conveying roller way (1);
an upper cross beam and a middle cross beam which are parallel to the conveying direction of the conveying roller bed (1) are arranged on one side of the rack (6), and a blanking table (18) is arranged on the other side;
the end chamfer processing mechanism is arranged on the upper cross beam in a sliding manner;
the support transfer mechanism includes: a plurality of sets of single-axis robots (2); the single-shaft robot (2) is arranged below the conveying roller way (1), a blocking cylinder (3) and a supporting cylinder (4) are arranged on the single-shaft robot (2), and the blocking cylinder (3) is positioned on one side close to the blanking table (18); an electromagnet (5) is arranged on a plunger of the supporting cylinder (4); the initial positions of the blocking cylinder (3) and the supporting cylinder (4) are between two adjacent rollers of the conveying roller way (1), and the blocking cylinder (3) and the supporting cylinder (4) can move in the y-axis direction under the driving of the single-axis robot (2);
the follow-up scanning positioning mechanism comprises: the servo module (11) is arranged on the middle cross beam, and at least one group of servo modules are arranged on the servo module (11) in a sliding mode; the follow-up module comprises: the device comprises a sliding structure (12), a baffle lifting cylinder (14) and a group of contour scanning sensors (13); the sliding structure (12) is arranged on the follow-up module (11) in a matched mode, the contour scanning sensor (13) is arranged on the sliding structure (12), and the baffle lifting cylinder (14) is vertically and downwards installed at the bottom of the sliding structure (12); the lifting block (15) is installed at the plunger end of the baffle lifting cylinder (14), and the baffle (16) is elastically installed on one side of the lifting block (15).
2. The apparatus for processing a profiled bar end chamfer of claim 1, wherein the end chamfer processing mechanism comprises: an x-axis module (7), a y-axis module (8) and a z-axis module (9); the x-axis module (7) is arranged on the upper cross beam; the X-axis module (7) is connected with a plurality of groups of y-axis modules (8) in a sliding mode, the y-axis module (8) is connected with a z-axis module (9) in a sliding mode, and the machining power head (10) is installed at the terminal of the z-axis module (9).
3. The apparatus for chamfering processing of a profiled end of a strip according to claim 1 or 2, wherein a plurality of storage racks (19) are arranged below the blanking table (18).
4. The strip profile end chamfering machining apparatus according to claim 1 or 2, wherein the input end of the frame (6) is engaged with a strip feeding device (21).
5. The strip profile end chamfering machining apparatus as claimed in claim 4, wherein a photoelectric sensor is provided at an input end of the frame (6).
6. The strip profile end chamfering processing apparatus according to claim 1 or 2, wherein a baffle (16) is installed on one side of the lifting block (15) through a slide rod and a spring.
7. The strip profile end chamfering machining apparatus as claimed in claim 6, wherein a displacement sensor (17) is further installed on the lifting block (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110306586.4A CN112894020A (en) | 2021-03-23 | 2021-03-23 | Strip special-shaped end chamfering processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110306586.4A CN112894020A (en) | 2021-03-23 | 2021-03-23 | Strip special-shaped end chamfering processing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112894020A true CN112894020A (en) | 2021-06-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110306586.4A Pending CN112894020A (en) | 2021-03-23 | 2021-03-23 | Strip special-shaped end chamfering processing equipment |
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| Country | Link |
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| CN (1) | CN112894020A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114260508A (en) * | 2021-11-15 | 2022-04-01 | 浙江钛山重工机械有限公司 | Micro-ellipse follow-up chamfering process |
-
2021
- 2021-03-23 CN CN202110306586.4A patent/CN112894020A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114260508A (en) * | 2021-11-15 | 2022-04-01 | 浙江钛山重工机械有限公司 | Micro-ellipse follow-up chamfering process |
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