CN110756871A - Intelligent chamfering device for special-shaped steel plate - Google Patents
Intelligent chamfering device for special-shaped steel plate Download PDFInfo
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 77
- 239000010959 steel Substances 0.000 title claims abstract description 77
- 230000007246 mechanism Effects 0.000 claims abstract description 108
- 238000003801 milling Methods 0.000 claims abstract description 30
- 238000001514 detection method Methods 0.000 claims abstract description 15
- 238000002347 injection Methods 0.000 claims description 6
- 239000007924 injection Substances 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims description 6
- 238000010009 beating Methods 0.000 claims description 4
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- 238000003754 machining Methods 0.000 abstract description 12
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
- B23C3/12—Trimming or finishing edges, e.g. deburring welded corners
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- B—PERFORMING OPERATIONS; TRANSPORTING
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Abstract
本发明涉及机械加工设备领域,提供一种异形钢板智能倒角加工装置,包括移动机构、倒角加工机构、钢板支撑机构、检测机构、数控操作箱以及两个平行设置的直线型的基座;倒角加工机构包括:倒角加工机构连接架、自换刀机械主轴、主轴电机和专用铣刀;倒角加工机构连接架固定在移动机构上,倒角加工机构连接架上固定主轴电机;倒角加工机构连接架底部设置自换刀机械主轴,自换刀机械主轴底部安装专用铣刀;主轴电机的输出端与自换刀机械主轴的输入端传动连接;检测机构包括:相机架、线阵相机和条形光源;相机架设置在移动机构上,相机架的上横梁设置线阵相机,相机架的下横梁设置条形光源。本发明能实现异形钢板双面倒角自动加工,提高工作效率。
The invention relates to the field of mechanical processing equipment, and provides an intelligent chamfering processing device for special-shaped steel plates, comprising a moving mechanism, a chamfering processing mechanism, a steel plate support mechanism, a detection mechanism, a numerical control operation box and two parallelly arranged linear bases; The chamfering processing mechanism includes: the connecting frame of the chamfering processing mechanism, the self-tool-changing mechanical spindle, the spindle motor and the special milling cutter; the connecting frame of the chamfering processing mechanism is fixed on the moving mechanism, and the main shaft motor is fixed on the connecting frame of the chamfering processing mechanism; A self-tool-changing mechanical spindle is set at the bottom of the connecting frame of the angle machining mechanism, and a special milling cutter is installed at the bottom of the self-tool-changing mechanical spindle; the output end of the spindle motor is connected with the input end of the self-tool-changing mechanical spindle; the detection mechanism includes: camera frame, line array A camera and a bar light source; the camera frame is arranged on the moving mechanism, the upper beam of the camera frame is arranged with a line scan camera, and the lower beam of the camera frame is arranged with a bar light source. The invention can realize automatic processing of double-sided chamfering of special-shaped steel plates and improve work efficiency.
Description
技术领域technical field
本发明涉及机械加工设备领域,尤其涉及一种异形钢板智能倒角加工装置。The invention relates to the field of mechanical processing equipment, in particular to an intelligent chamfering processing device for special-shaped steel plates.
背景技术Background technique
钢板的应用十分广泛,在工业、农业等应用十分普遍,在核电及船舶制造中也是随处可见。随着行业发展,对钢板的加工精度要求也越来越高,且有大部分待加工孔或钢板边缘为不规则形状,并且需要双面倒角加工。The application of steel plate is very extensive, and it is very common in industry, agriculture, etc., and can be seen everywhere in nuclear power and shipbuilding. With the development of the industry, the requirements for the machining accuracy of steel plates are getting higher and higher, and most of the holes to be machined or the edges of the steel plates are irregular in shape, and double-sided chamfering is required.
目前异形钢板的孔及边缘的双面倒角作业一般由人工利用手持式倒角机进行加工作业,工作效率低,且加工精度参差不齐,直接影响企业的生产工作,存在很大的局限性。At present, the double-sided chamfering of holes and edges of special-shaped steel plates is generally processed manually by hand-held chamfering machines. The work efficiency is low, and the machining accuracy is uneven, which directly affects the production work of enterprises, and there are great limitations.
发明内容SUMMARY OF THE INVENTION
本发明主要解决现有技术异形钢板的孔及边缘的倒角作业由人工利用手持式倒角机进行加工作业、工作效率低,且加工精度参差不齐等技术问题,提出一种异形钢板智能倒角加工装置,以实现异形钢板双面倒角自动加工,工作速度快,适用的工件范围广,自动化程度高,解放大量劳动力的同时提高了工作效率,节约成本。The invention mainly solves the technical problems that the hole and edge chamfering operation of the special-shaped steel plate in the prior art is processed manually by a hand-held chamfering machine, the work efficiency is low, and the processing accuracy is uneven, and an intelligent chamfering operation of the special-shaped steel plate is proposed. Corner processing device to realize automatic processing of double-sided chamfering of special-shaped steel plate, fast working speed, wide range of applicable workpieces, high degree of automation, liberating a lot of labor, improving work efficiency and saving costs.
本发明提供了一种异形钢板智能倒角加工装置,包括:移动机构、倒角加工机构、钢板支撑机构、检测机构、数控操作箱以及两个平行设置的直线型的基座(1);The invention provides an intelligent chamfering processing device for special-shaped steel plates, comprising: a moving mechanism, a chamfering processing mechanism, a steel plate support mechanism, a detection mechanism, a numerical control operation box and two parallelly arranged linear bases (1);
所述移动机构,用于带动倒角加工机构和检测机构进行移动,所述移动机构设置在两个基座(1)上;The moving mechanism is used to drive the chamfering processing mechanism and the detection mechanism to move, and the moving mechanism is arranged on the two bases (1);
所述钢板支撑机构,用于支撑待加工异形钢板,所述钢板支撑机构设置在两个平行设置的基座(1)之间;The steel plate support mechanism is used to support the special-shaped steel plate to be processed, and the steel plate support mechanism is arranged between two bases (1) arranged in parallel;
所述倒角加工机构包括:倒角加工机构连接架(6)、自换刀机械主轴(7)、主轴电机(8)和专用铣刀(11);所述倒角加工机构连接架(6)固定在移动机构上,所述倒角加工机构连接架(6)上固定主轴电机(8);所述倒角加工机构连接架(6)底部设置自换刀机械主轴(7),所述自换刀机械主轴(7)底部安装专用铣刀(11);所述主轴电机(8)的输出端与自换刀机械主轴(7)的输入端传动连接;The chamfering processing mechanism comprises: a chamfering processing mechanism connecting frame (6), a self-tool-changing mechanical spindle (7), a spindle motor (8) and a special milling cutter (11); the chamfering processing mechanism connecting frame (6) ) is fixed on the moving mechanism, the main shaft motor (8) is fixed on the connecting frame of the chamfering processing mechanism (6); A special milling cutter (11) is installed at the bottom of the self-tool-changing mechanical spindle (7); the output end of the spindle motor (8) is drive-connected with the input end of the self-tool-changing mechanical spindle (7);
所述检测机构包括:相机架(17)、线阵相机(18)和条形光源(19);所述相机架(17)设置在移动机构上,所述相机架(17)的上横梁设置线阵相机(18),所述相机架(17)的下横梁设置条形光源(19);The detection mechanism comprises: a camera frame (17), a line scan camera (18) and a bar light source (19); the camera frame (17) is arranged on the moving mechanism, and the upper beam of the camera frame (17) is arranged A line scan camera (18), wherein a bar light source (19) is provided on the lower beam of the camera frame (17);
所述移动机构、主轴电机(8)、线阵相机(18)和条形光源(19)分别与数控操作箱电连接。The moving mechanism, the spindle motor (8), the line scan camera (18) and the bar light source (19) are respectively electrically connected with the numerical control operation box.
优选的,所述移动机构包括:x轴电机(4)、x轴滑轨(2)、龙门架(3)、二轴桁架机器人(5)和滑动连接板(24);Preferably, the moving mechanism comprises: an x-axis motor (4), an x-axis slide rail (2), a gantry (3), a two-axis truss robot (5) and a sliding connecting plate (24);
所述x轴滑轨(2)设置在基座(1)上,所述x轴滑轨(2)上滑动设置滑动连接板(24),所述滑动连接板(24)上固定设置龙门架(3),所述龙门架(3)的横梁上设置有二轴桁架机器人(5);The x-axis sliding rail (2) is arranged on the base (1), a sliding connecting plate (24) is slidably arranged on the x-axis sliding rail (2), and a gantry frame is fixedly arranged on the sliding connecting plate (24). (3), a two-axis truss robot (5) is provided on the beam of the gantry (3);
所述x轴电机(4)的机体固定在滑动连接板(24)上,所述x轴电机(4)的输出轴通过齿轮与x轴滑轨(2)的齿条啮合;The body of the x-axis motor (4) is fixed on the sliding connecting plate (24), and the output shaft of the x-axis motor (4) is engaged with the rack of the x-axis slide rail (2) through gears;
所述x轴电机(4)、二轴桁架机器人(5)分别与数控操作箱电连接。The x-axis motor (4) and the two-axis truss robot (5) are respectively electrically connected with the numerical control operation box.
优选的,所述检测机构还包括:寻边电机(10)和三维激光轮廓扫描仪(12);Preferably, the detection mechanism further comprises: an edge-finding motor (10) and a three-dimensional laser profile scanner (12);
所述寻边电机(10)的机体设置在倒角加工机构连接件(6)上;所述寻边电机(10)的输出端通过皮带轮和皮带与自换刀机械主轴(7)外安装的轴承(26)连接;The body of the edge-finding motor (10) is arranged on the connecting piece (6) of the chamfering processing mechanism; the output end of the edge-finding motor (10) is installed outside the self-tool-changing mechanical main shaft (7) through a pulley and a belt. The bearing (26) is connected;
所述轴承(26)外圈下方固定安装三维激光轮廓扫描仪(12);A three-dimensional laser profile scanner (12) is fixedly installed under the outer ring of the bearing (26);
所述寻边电机(10)和三维激光轮廓扫描仪(12)分别与数控操作箱电连接。The edge finding motor (10) and the three-dimensional laser profile scanner (12) are respectively electrically connected with the numerical control operation box.
优选的,所述倒角加工机构还包括:打刀缸(9);Preferably, the chamfering mechanism further comprises: a knife cylinder (9);
所述打刀缸(9)的缸体设置在倒角加工机构连接架(6)上,所述打刀缸(9)的活塞杆伸入自换刀机械主轴(7)中;所述打刀缸(9)与气源连接,所述气源与数控操作箱电连接。The cylinder body of the knife-beating cylinder (9) is arranged on the connecting frame (6) of the chamfering processing mechanism, and the piston rod of the knife-beating cylinder (9) extends into the self-tool-changing mechanical spindle (7); The knife cylinder (9) is connected with the air source, and the air source is electrically connected with the numerical control operation box.
优选的,所述钢板支撑机构,包括:支撑架(21)、气缸座板(22)和多个支撑气缸(23);Preferably, the steel plate support mechanism includes: a support frame (21), a cylinder seat plate (22) and a plurality of support cylinders (23);
所述支撑架(21)上固定设置有气缸座板(22),所述气缸座板(22)底部平面分布设置多个支撑气缸(23),所述支撑气缸(23)的活塞杆上固定设置支撑杆(15);所述支撑杆(15)穿过气缸座板(22);所述支撑气缸(23)与气源连接,所述气源与数控操作箱电连接。A cylinder seat plate (22) is fixedly arranged on the support frame (21), a plurality of support cylinders (23) are arranged on the bottom plane of the cylinder seat plate (22), and the piston rod of the support cylinder (23) is fixed on the A support rod (15) is provided; the support rod (15) passes through the cylinder seat plate (22); the support cylinder (23) is connected with an air source, and the air source is electrically connected with the numerical control operation box.
优选的,所述气缸座板(22)通过直线轴承与支撑杆(15)滑动连接。Preferably, the cylinder seat plate (22) is slidably connected to the support rod (15) through a linear bearing.
优选的,所述滑动连接板(24)上还设置滑轮,所述滑轮与x轴滑轨(2)配合设置。Preferably, a pulley is further provided on the sliding connecting plate (24), and the pulley is arranged in cooperation with the x-axis slide rail (2).
优选的,所述龙门架(3)上还设置有刀库架(13);Preferably, the gantry frame (3) is further provided with a tool magazine frame (13);
所述刀库架(13)上安装有刀库气缸,所述刀库气缸的活塞杆上安装有横梁,横梁上直线分布安装有多组弹簧刀夹(16),弹簧刀夹(16)上放置多种不同规格的专用铣刀(11);所述刀库气缸与气源连接,所述气源与数控操作箱电连接。A tool magazine cylinder is installed on the tool magazine frame (13), a beam is installed on the piston rod of the tool magazine cylinder, and a plurality of sets of spring tool clips (16) are installed on the beam in a straight line distribution. A variety of special milling cutters (11) of different specifications are placed; the tool magazine cylinder is connected to an air source, and the air source is electrically connected to a numerical control operation box.
优选的,所述刀库架(13)顶部设置多个压缩空气喷吹口(14);所述压缩空气喷吹口(14)与气源连接,所述气源与数控操作箱电连接。Preferably, a plurality of compressed air injection ports (14) are arranged on the top of the tool magazine rack (13); the compressed air injection ports (14) are connected to an air source, and the air source is electrically connected to a numerical control operation box.
优选的,所述龙门架(33)外部还安装有防护罩(20),所述防护罩(20)侧面有观察窗;Preferably, a protective cover (20) is further installed on the outside of the gantry (33), and an observation window is provided on the side of the protective cover (20);
所述倒角加工机构连接架(6)上还安装有倒角加工机构罩(25)。A chamfering mechanism cover (25) is also installed on the connecting frame (6) of the chamfering mechanism.
本发明提供的一种异形钢板智能倒角加工装置,其结构巧妙,布局合理,在需要进行异形钢板倒角加工时,能够将待加工工件放置在钢板支撑机构上进行加工,工作速度快,适用的工件范围广,自动化程度高,可满足异形钢板双面倒角的需求,解放大量劳动力的同时,提高了工作效率,节约成本,上述效果都大大改善了现有状况,极大满足客户的需求。适合异形钢板、异形孔、双面倒角加工作业。因此可以说它具备了多种优点,是一种适用于船舶,航空航天、石油化工、冶金、核电、钢结构等各种行业的钢板倒角设备,其市场前景十分广阔。The intelligent chamfering processing device for special-shaped steel plates provided by the invention has an ingenious structure and reasonable layout. When the special-shaped steel plate chamfering needs to be processed, the workpiece to be processed can be placed on the steel plate support mechanism for processing, and the working speed is fast and suitable for The wide range of workpieces and high degree of automation can meet the needs of double-sided chamfering of special-shaped steel plates, liberate a lot of labor, and improve work efficiency and save costs. The above effects have greatly improved the current situation and greatly meet the needs of customers. Suitable for special-shaped steel plates, special-shaped holes, and double-sided chamfering operations. Therefore, it can be said that it has many advantages. It is a kind of steel plate chamfering equipment suitable for various industries such as ships, aerospace, petrochemical, metallurgy, nuclear power, steel structure, etc., and its market prospect is very broad.
附图说明Description of drawings
图1是本发明提供的异形钢板智能倒角加工装置的立体图;Fig. 1 is the perspective view of the special-shaped steel plate intelligent chamfering processing device provided by the present invention;
图2是本发明提供的异形钢板智能倒角加工装置的主视图;Fig. 2 is the front view of the special-shaped steel plate intelligent chamfering processing device provided by the present invention;
图3是本发明提供的异形钢板智能倒角加工装置的右视图;Fig. 3 is the right side view of the special-shaped steel plate intelligent chamfering processing device provided by the present invention;
图4是本发明提供的异形钢板智能倒角加工装置的俯视图;Fig. 4 is the top view of the special-shaped steel plate intelligent chamfering processing device provided by the present invention;
图5是倒角加工机构的结构示意图。FIG. 5 is a schematic structural diagram of a chamfering mechanism.
附图标记:1-基座,2-x轴滑轨,3-龙门架,4-x轴电机,5-二轴桁架机器人,6-倒角加工机构连接架,7-自换刀机械主轴,8-主轴电机,9-打刀缸,10-寻边电机,11-专用铣刀,12-三维激光轮廓扫描仪,13-刀库架,14-压缩空气喷吹口,15-支撑杆,16-弹簧刀夹,17-相机架,18-线阵相机,19-条形光源,20-防护罩,21-支撑架,22-气缸座板,23-支撑气缸;24-滑动连接板;25-倒角加工机构罩;26-轴承。Reference numerals: 1-base, 2-x-axis slide rail, 3-gantry, 4-x-axis motor, 5-two-axis truss robot, 6-chamfering mechanism connecting frame, 7-self-tool-changing mechanical spindle , 8-spindle motor, 9-knife cylinder, 10-edge search motor, 11-special milling cutter, 12-3D laser profile scanner, 13-tool magazine frame, 14-compressed air injection port, 15-support rod, 16-spring tool holder, 17-camera frame, 18-line scan camera, 19-strip light source, 20-protective cover, 21-support frame, 22-cylinder seat plate, 23-support cylinder; 24-slide connection plate; 25-Chamfering mechanism cover; 26-Bearing.
具体实施方式Detailed ways
为使本发明解决的技术问题、采用的技术方案和达到的技术效果更加清楚,下面结合附图和实施例对本发明作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释本发明,而非对本发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本发明相关的部分而非全部内容。In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved more clearly, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. In addition, it should be noted that, for the convenience of description, the drawings only show some but not all of the contents related to the present invention.
图1是本发明提供的异形钢板智能倒角加工装置的立体图;图2是本发明提供的异形钢板智能倒角加工装置的主视图;图3是本发明提供的异形钢板智能倒角加工装置的右视图;图4是本发明提供的异形钢板智能倒角加工装置的俯视图。如图1-4所示,本发明实施例提供的异形钢板智能倒角加工装置,包括:移动机构、倒角加工机构、钢板支撑机构、检测机构、数控操作箱以及两个平行设置的直线型的基座1。Fig. 1 is the perspective view of the special-shaped steel plate intelligent chamfering processing device provided by the present invention; Fig. 2 is the front view of the special-shaped steel plate intelligent chamfering processing device provided by the present invention; Fig. 3 is the special-shaped steel plate intelligent chamfering processing device provided by the present invention. Right side view; FIG. 4 is a top view of the intelligent chamfering processing device for special-shaped steel plates provided by the present invention. As shown in Figures 1-4, the intelligent chamfering processing device for special-shaped steel plates provided by the embodiment of the present invention includes: a moving mechanism, a chamfering processing mechanism, a steel plate support mechanism, a detection mechanism, a numerical control operation box, and two parallelly arranged linear pedestal 1.
所述移动机构,用于带动倒角加工机构和检测机构进行移动,所述移动机构设置在两个基座1上。具体的,所述移动机构包括:x轴电机4、x轴滑轨2、龙门架3、二轴桁架机器人5和滑动连接板24;其中,所述x轴滑轨2平行设置在基座1上,所述x轴滑轨2上滑动设置滑动连接板24,所述滑动连接板24上固定设置龙门架3,所述龙门架3的横梁上设置有二轴桁架机器人5;所述x轴电机4的机体固定在滑动连接板24上,所述x轴电机4的输出轴通过齿轮与x轴滑轨2的齿条啮合,齿条安装在x轴滑轨2侧面、与x轴滑轨2是平行且相等。所述滑动连接板24上还设置滑轮,所述滑轮与x轴滑轨2配合设置。所述龙门架33外部还安装有防护罩20,所述防护罩20侧面有观察窗。The moving mechanism is used to drive the chamfering processing mechanism and the detection mechanism to move, and the moving mechanism is arranged on the two bases 1 . Specifically, the moving mechanism includes: an
本实施例的移动机构,通过齿轮齿条传动控制龙门架3沿x轴滑轨2滑动,齿轮由x轴电机4驱动。The moving mechanism of this embodiment controls the gantry 3 to slide along the x-axis slide rail 2 through the rack and pinion drive, and the gear is driven by the
图5是倒角加工机构的结构示意图。如图5所示,所述倒角加工机构包括:倒角加工机构连接架6、自换刀机械主轴7、主轴电机8、打刀缸9和专用铣刀11;所述倒角加工机构连接架6固定在移动机构上,所述倒角加工机构连接架6上固定主轴电机8;所述倒角加工机构连接架6底部设置自换刀机械主轴7,所述自换刀机械主轴7底部安装专用铣刀11;所述主轴电机8的输出端与自换刀机械主轴7的输入端传动连接。具体的,倒角加工机构连接架6固定在二轴桁架机器人5的终端,具体在二轴桁架机器人5的z轴方向移动机构。主轴电机8的输出端通过皮带轮和皮带与自换刀机械主轴7的转轴传动连接,实现主轴电机8带动自换刀机械主轴7的转轴旋转,进而带动专用铣刀11旋转,实现专用铣刀11对异形钢板的倒角加工。倒角加工机构外安装有倒角加工机构罩25。FIG. 5 is a schematic structural diagram of a chamfering mechanism. As shown in FIG. 5 , the chamfering machining mechanism includes: a chamfering machining
本实施例的倒角加工装置还提供自动换刀功能,所述龙门架3上还设置有刀库架13;所述刀库架13上安装有刀库气缸,所述刀库气缸的柱塞端上安装有横梁,横梁上直线分布安装有多组弹簧刀夹16,弹簧刀夹16上放置多种不同规格的专用铣刀11;所述刀库气缸与气源连接。所述刀库架13顶部设置压缩空气喷吹口14;所述压缩空气喷吹口14与气源连接。The chamfering processing device of this embodiment also provides an automatic tool changing function, and the gantry frame 3 is also provided with a
在本实施例中,专用铣刀11为成型铣刀,有不同规格的多组专用铣刀11夹持在刀库架13的弹簧刀夹16上,有下表面加工用成型铣刀和上表面加工用成型铣刀。根据加工需求,机器可进行自动换刀。刀库架13的刀库气缸可将横梁上夹持的一排成型铣刀向前推动,通过二轴桁架机器人5将自换刀机械主轴7的底部安装孔移动至对应的刀具上方后下移,然后通过打刀缸9和自换刀机械主轴7配合工作,自换刀机械主轴7即可夹取成型铣刀的刀柄并固定。具体换刀过程:打刀缸9的缸体设置在倒角加工机构连接架6上,所述打刀缸9的活塞杆伸入自换刀机械主轴7中、且与自换刀机械主轴7中的抓爪连接;所述打刀缸9与气源连接。在需要换刀时,打刀缸9的活塞杆伸入自换刀机械主轴7中,能够推动自换刀机械主轴7中的抓爪张开,抓爪放松开专用铣刀11;在打刀缸9的活塞杆提升时,能够使自换刀机械主轴7中的抓爪抓住更换的专用铣刀11,实现自动换刀。In this embodiment, the
本实施例的倒角加工机构,能够利用二轴桁架机器人5实现y轴方向和z轴方向的移动,利用x轴电机4实现x轴方向的移动,倒角加工机构移动到加工位置后,主轴电机8的输出轴旋转通过自换刀机械主轴7的转轴带动专用铣刀11旋转,实现对倒角的加工。The chamfering processing mechanism of this embodiment can use the two-
所述钢板支撑机构,用于支撑待加工异形钢板,所述钢板支撑机构设置在两个平行设置的基座1之间。所述钢板支撑机构,包括:支撑架21、气缸座板22和多个支撑气缸23;所述支撑架21上固定设置有气缸座板22,所述气缸座板22底部平面分布设置多个支撑气缸23,所述支撑气缸23的活塞杆上固定设置支撑杆15;所述支撑杆15穿过气缸座板22;所述支撑气缸23与气源连接。所述气缸座板22通过直线轴承与支撑杆15滑动连接,支撑杆15可以在直线轴承内上下滑动。The steel plate support mechanism is used to support the special-shaped steel plate to be processed, and the steel plate support mechanism is arranged between two bases 1 arranged in parallel. The steel plate support mechanism includes: a support frame 21, a cylinder seat plate 22 and a plurality of support cylinders 23; a cylinder seat plate 22 is fixedly arranged on the support frame 21, and a plurality of supports are arranged on the bottom plane of the cylinder seat plate 22. For the cylinder 23, a
本实施例的钢板支撑机构,将待加工钢板放置在钢板支撑机构上,待加工钢板底部由支撑杆15支撑,通过支撑气缸23的活塞杆伸缩,带动支撑杆15升降,实现待加工钢板升降;根据本实施例的检测机构扫描结果,数控操作箱控制一部分钢板支撑机构的支撑气缸23工作,升起该部分的支撑杆15,由这些支撑杆15支起待加工钢板,待加工钢板的孔位或待加工边缘下方的支撑杆15并不升起,避让钢板待加工的边缘及孔位,支撑升起待加工钢板,支撑部位避让开了待加工部位,所以不会干涉底面的倒角加工作业。In the steel plate support mechanism of this embodiment, the steel plate to be processed is placed on the steel plate support mechanism, and the bottom of the steel plate to be processed is supported by the
所述检测机构包括:相机架17、线阵相机18、条形光源19、寻边电机10和三维激光轮廓扫描仪12;所述相机架17设置在移动机构上,相机架17具体设置在滑动连接板24上,且在龙门架3的前端上方,所述相机架17的上横梁设置线阵相机18,所述相机架17的下横梁设置条形光源19。所述寻边电机10的机体设置在倒角加工机构连接件6上;所述寻边电机10的输出端通过皮带轮和皮带与自换刀机械主轴7外安装的轴承26连接;所述轴承26外圈下方固定安装三维激光轮廓扫描仪12,寻边电机10的输出轴旋转可以带动轴承26外圈旋转,进而使三维激光轮廓扫描仪12绕着自换刀机械主轴7旋转。The detection mechanism includes: a
本实施例的检测机构,条形光源19提供条形光,x轴电机4工作,带动线阵相机18在x轴方向移动,采集整张待加工钢板的形状信号,并将整张待加工钢板的形状信号传递给数控操作箱,进而控制x轴电机4、二轴桁架机器人5、主轴电机8工作。主轴电机8的输出轴通过皮带轮连接自换刀机械主轴7的输入端,从而带动专用铣刀11旋转,寻边电机10的输出轴通过皮带轮连接轴承26的外圈旋转,带动三维激光轮廓扫描仪12围绕自换刀机械主轴7旋转。三维激光轮廓扫描仪12扫描待加工钢板上的待加工边缘的信号,并将待加工边缘信号传递给数控操作箱,进而控制x轴电机4、二轴桁架机器人5、主轴电机8工作;同时控制气源,从而控制多个支撑气缸23,每个支撑气缸23的升降,只操作上方有钢板的一部分支撑气缸23动作,升起该部分的支撑杆15,由这些支撑杆15支起待加工钢板,待加工钢板的孔位或待加工边缘下方的支撑杆15并不升起。再通过数控操作箱可以设置需要倒角的边缘,然后控制倒角加工机构移动到待加工的边缘处进行倒角加工,为了补充线阵相机18扫描到的信号的准确度,在专用铣刀11外围旋转安装了一个三维激光轮廓扫描仪12,用于一边加工一边寻边,通过扫描到的边缘信号进行寻边辅助控制倒角加工机构。In the detection mechanism of this embodiment, the
在本实施例中,打刀缸9、压缩空气喷吹口14、支撑气缸23等气动设备与气源连接。所述x轴电机4、二轴桁架机器人5、主轴电机8、打刀缸9、寻边电机10、三维激光轮廓扫描仪12、线阵相机18、条形光源19和气源等电控组件分别与数控操作箱电连接,由数控操作箱进行控制。In the present embodiment, pneumatic equipment such as the
本实施例的异形钢板智能倒角加工装置的工作原理:x轴电机4工作,带动龙门架3及其上的所有机构运动,利用线阵相机18对待加工钢板进行扫描,条形光源19照亮待加工钢板待扫描部位,为扫描作业提供光源;根据线阵相机18的扫描结果,数控操作箱控制一部分钢板支撑机构的支撑气缸23工作,避让钢板待加工的边缘及孔位,支撑升起钢板。根据扫描结果,数控系统控制x轴电机4、二轴桁架机器人5和其上的倒角加工机构工作,将专用铣刀11移动到加工位置对钢板进行倒角作业,专用铣刀11有上表面加工用成型铣刀和下表面加工用成型铣刀,实现双面倒角自动加工。在倒角作业过程中,三维激光轮廓扫描仪12通过寻边电机10可以围绕自换刀机械主轴7旋转,利用三维激光轮廓扫描仪12实时扫描寻边,精准定位扫描边缘。The working principle of the intelligent chamfering processing device for special-shaped steel plates in this embodiment: the
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: Modifications to the technical solutions described in the foregoing embodiments, or equivalent replacement of some or all of the technical features thereof, do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.
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