CN112893328B - Method for cleaning alkali metal residues and application thereof - Google Patents
Method for cleaning alkali metal residues and application thereof Download PDFInfo
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- 238000004140 cleaning Methods 0.000 title claims abstract description 96
- 238000000034 method Methods 0.000 title claims abstract description 67
- 150000001340 alkali metals Chemical group 0.000 title claims abstract description 35
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims abstract description 154
- 235000011089 carbon dioxide Nutrition 0.000 claims abstract description 143
- 239000012159 carrier gas Substances 0.000 claims abstract description 50
- 239000007789 gas Substances 0.000 claims abstract description 36
- 238000001035 drying Methods 0.000 claims abstract description 34
- 229910052783 alkali metal Inorganic materials 0.000 claims abstract description 25
- 239000007787 solid Substances 0.000 claims abstract description 6
- 239000002245 particle Substances 0.000 claims description 11
- 238000005507 spraying Methods 0.000 claims description 4
- 230000001788 irregular Effects 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 49
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 abstract description 45
- 239000011734 sodium Substances 0.000 abstract description 43
- 229910052708 sodium Inorganic materials 0.000 abstract description 43
- 238000006243 chemical reaction Methods 0.000 abstract description 7
- 230000007797 corrosion Effects 0.000 abstract description 3
- 238000005260 corrosion Methods 0.000 abstract description 3
- 239000012459 cleaning agent Substances 0.000 abstract 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 25
- 239000007921 spray Substances 0.000 description 18
- 229910052757 nitrogen Inorganic materials 0.000 description 15
- 239000001257 hydrogen Substances 0.000 description 12
- 229910052739 hydrogen Inorganic materials 0.000 description 12
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 9
- 238000003860 storage Methods 0.000 description 8
- 238000002347 injection Methods 0.000 description 7
- 239000007924 injection Substances 0.000 description 7
- 238000012545 processing Methods 0.000 description 7
- 239000007788 liquid Substances 0.000 description 6
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 6
- 239000000203 mixture Substances 0.000 description 5
- 239000002351 wastewater Substances 0.000 description 5
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 description 4
- 239000001569 carbon dioxide Substances 0.000 description 4
- 238000004891 communication Methods 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000003595 mist Substances 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 150000002431 hydrogen Chemical class 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 238000013020 steam cleaning Methods 0.000 description 3
- IUVCFHHAEHNCFT-INIZCTEOSA-N 2-[(1s)-1-[4-amino-3-(3-fluoro-4-propan-2-yloxyphenyl)pyrazolo[3,4-d]pyrimidin-1-yl]ethyl]-6-fluoro-3-(3-fluorophenyl)chromen-4-one Chemical compound C1=C(F)C(OC(C)C)=CC=C1C(C1=C(N)N=CN=C11)=NN1[C@@H](C)C1=C(C=2C=C(F)C=CC=2)C(=O)C2=CC(F)=CC=C2O1 IUVCFHHAEHNCFT-INIZCTEOSA-N 0.000 description 2
- KEAYESYHFKHZAL-UHFFFAOYSA-N Sodium Chemical compound [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 description 2
- 238000005108 dry cleaning Methods 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 description 2
- NASFKTWZWDYFER-UHFFFAOYSA-N sodium;hydrate Chemical compound O.[Na] NASFKTWZWDYFER-UHFFFAOYSA-N 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000010407 vacuum cleaning Methods 0.000 description 2
- 238000005292 vacuum distillation Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000004065 wastewater treatment Methods 0.000 description 2
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000002609 medium Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000002285 radioactive effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
- Cleaning In General (AREA)
Abstract
Description
技术领域technical field
本发明涉及工业清洁领域,具体涉及一种清洗碱金属残余的方法及其应用。The invention relates to the field of industrial cleaning, in particular to a method for cleaning alkali metal residues and application thereof.
背景技术Background technique
核电对于解决能源不足,应对环境恶化和气候变暖有重要意义。钠冷快堆技术凭借其固有的安全性和高经济性成为重点发展的堆型。作为传热介质与冷却剂的金属钠,化学活性很高,能够在氧、氯、氟、溴蒸汽中发生燃烧;遇水或水蒸气剧烈反应放出氢气,大量放热,发生燃烧或爆炸;暴露在空气中能自行燃烧,并爆炸使熔融物飞溅;能够与卤素、磷、许多氧化物、氧化剂和酸类剧烈反应。Nuclear power is of great significance for solving energy shortages, environmental degradation and climate warming. Sodium-cooled fast reactor technology has become a key reactor type due to its inherent safety and high economy. As a heat transfer medium and coolant, sodium metal has high chemical activity and can burn in oxygen, chlorine, fluorine, and bromine vapor; it reacts violently with water or water vapor to release hydrogen, exothermic a lot, and burns or explodes; exposure It can burn itself in the air, and explode to make the melt splash; it can react violently with halogens, phosphorus, many oxides, oxidants and acids.
目前国内外在清洗钠冷快堆时所采用的方法一共有6种:水清洗法、水蒸气清洗法、水雾清洗法、醇清洗法、真空蒸馏法、真空清洗法。水清洗法是一种简单和直接的清洗钠设备的方法,即将粘钠设备放置在水喷头下淋浴,钠可以完全除去。水蒸气清洗法与水清洗法原理相同,例如在利用氮气和15%水蒸气 的混合物对粘钠设备进行清洗后,用去离子水漂洗,然后用氮气或抽真空进行干燥。水雾清洗法是在清洗阱壁上安装喷头,由喷头产生水雾,载气为氮气、二氧化碳或它们的混合气;钠在环境温度下与小水滴和载气的混合物形成的水雾逐渐发生反应而生成氢氧化钠,氢气经过过滤和稀释后排放到通风管道中。醇清洗法是用醇来代替水与钠发生反应。真空蒸馏法是将含钠设备装入清洗容器中,在常压下加热至200℃使钠熔化而排掉,接着清洗容器升温至500℃,抽真空使残留在设备上的钠蒸馏,回收的钠变成碳酸盐而保存。真空清洗法是在抽真空下,钠与水和水溶液相互作用,反应热由水在真空下蒸发而带出。At present, there are six methods used in cleaning sodium-cooled fast reactors at home and abroad: water cleaning method, steam cleaning method, water mist cleaning method, alcohol cleaning method, vacuum distillation method and vacuum cleaning method. The water cleaning method is a simple and direct method of cleaning sodium equipment, that is, placing the sticky sodium equipment under the water spray head to shower, and the sodium can be completely removed. The steam cleaning method is the same as the water cleaning method, for example, after cleaning the sticky sodium equipment with a mixture of nitrogen and 15% water vapor, rinse with deionized water, and then dry with nitrogen or vacuum. The water mist cleaning method is to install a nozzle on the wall of the cleaning well, and the nozzle generates water mist, and the carrier gas is nitrogen, carbon dioxide or their mixture; the water mist formed by sodium and the mixture of small water droplets and carrier gas at ambient temperature gradually occurs. The reaction produces sodium hydroxide, and the hydrogen is filtered and diluted and discharged into the ventilation duct. Alcohol cleaning uses alcohol instead of water to react with sodium. The vacuum distillation method is to put the sodium-containing equipment into the cleaning container, heat it to 200 °C under normal pressure to melt the sodium and discharge it, then the cleaning container is heated to 500 °C, and the sodium remaining on the equipment is distilled by vacuuming. Sodium becomes carbonate and is preserved. The vacuum cleaning method is that under vacuum, sodium interacts with water and aqueous solutions, and the heat of reaction is brought out by the evaporation of water under vacuum.
上述六种目前用于清洗钠冷快堆的方法在实际操作中都存在严重的安全隐患等诸多不足,而目前针对钠冷快堆的清洁规范和相关的安全规范还处于空白状态。The above-mentioned six methods currently used for cleaning sodium-cooled fast reactors all have many shortcomings such as serious safety hazards in actual operation, and the current cleaning regulations and related safety regulations for sodium-cooled fast reactors are still in a blank state.
从国外退役工作的经验看,残留钠的去除占了清洁过程中很大的工作量。因此,找到一种更加安全、高效、环保的除钠工艺对于钠冷快堆的清洁处理具有非常重要的意义。From the experience of foreign decommissioning work, the removal of residual sodium accounts for a large workload in the cleaning process. Therefore, it is very important to find a safer, more efficient and environmentally friendly sodium removal process for the cleaning treatment of sodium-cooled fast reactors.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有的处理钠残留的清洗工艺中存在的严重的安全隐患等缺陷,提供一种清洗碱金属残余的方法及其应用。本发明的方法能够实现干燥清洗,避免了钠水反应,极大地提高了安全性;能够快速有效地去除残余的钠及其他污垢;能够实现清洗后几乎无残留、无二次污染,清洁环保;能够降低对清洗表面的腐蚀与损伤,提高产品使用寿命。The object of the present invention is to overcome the defects such as serious potential safety hazards existing in the existing cleaning process for treating sodium residues, and provide a method for cleaning alkali metal residues and applications thereof. The method of the invention can realize dry cleaning, avoid sodium-water reaction, and greatly improve safety; can quickly and effectively remove residual sodium and other dirt; can realize almost no residue and no secondary pollution after cleaning, and is clean and environmentally friendly; It can reduce the corrosion and damage to the cleaning surface and improve the service life of the product.
本发明的发明人发现,当前钠冷反应堆的清洁方法普遍存在以下问题:一、安全性极低,处理过程中常常产生大量的热量和氢气,不及时处理便可能引起燃烧和爆炸;二、清洁处理耗时很长,需要被迫长时间停工;三、产生大量的废水,将废水从设备中排出以及后续废水处理都需要大量的人力、财力和时间成本;四、当使用喷砂或化学净化剂等时,会造成清洁介质被放射性元素污染,加重处理废水的时间和资金;等。The inventors of the present invention found that the current cleaning methods for sodium-cooled reactors generally have the following problems: first, the safety is extremely low, and a large amount of heat and hydrogen are often generated during the treatment process, which may cause combustion and explosion if not treated in time; second, clean The treatment takes a long time and needs to be forced to stop work for a long time; 3. A large amount of waste water is generated, and the discharge of waste water from the equipment and subsequent waste water treatment require a lot of manpower, financial resources and time costs; 4. When sandblasting or chemical purification is used When the cleaning medium is contaminated with radioactive elements, it will increase the time and money for wastewater treatment; etc.
本发明的发明人研究发现,通过将干冰用于钠冷反应堆的清洗中,能够有效去除设备和部件内残留的金属钠及其它污物;清洗快速,精准,无需长时间停工;清洗过程不产生高温和易燃易爆气体,安全性高;清洗后不产生废水,无需复杂的后续处理。进一步地,本发明的发明人经过深入研究,发现了清洗效率更高、干冰用量更少的更加优选的清洗方式。The inventors of the present invention have found that by using dry ice in the cleaning of the sodium-cooled reactor, the metal sodium and other contaminants remaining in the equipment and components can be effectively removed; the cleaning is fast and accurate, and there is no need for long-term shutdown; the cleaning process does not generate High temperature and flammable and explosive gas, high safety; no waste water is generated after cleaning, and no complicated follow-up treatment is required. Further, the inventors of the present invention, through in-depth research, have found a more preferred cleaning method with higher cleaning efficiency and less amount of dry ice.
本发明第一方面提供了一种清洗碱金属残余的方法,所述方法包括:将干燥气流与附着有碱金属的表面进行接触,使得碱金属从表面脱落;其中所述干燥气流包括载气与固态的清洗介质,所述清洗介质包括干冰,且以所述清洗介质的总重量为基准,所述干冰的含量为90重量%以上。A first aspect of the present invention provides a method for cleaning alkali metal residues, the method comprising: contacting a drying gas stream with a surface adhering to the alkali metal, so that the alkali metal is detached from the surface; wherein the drying gas stream comprises a carrier gas and a A solid cleaning medium, the cleaning medium includes dry ice, and based on the total weight of the cleaning medium, the content of the dry ice is more than 90% by weight.
在本发明中,与碱金属进行接触的气流为干燥气流,即其中不含有液态水,从而避免了水与钠之间反应生成大量热量和氢气所带来的严重安全隐患,解决了现有技术清洗钠冷快堆的方法所存在的诸多问题;为了能够有效去除碱金属,本发明的清洗介质以干冰作为主要成分,固态的干冰颗粒高速喷射到表面产生冲击微爆,使污垢迅速冷凝、脆化及脱落,并且二氧化碳能够直接挥发,具有稳定和不易燃的特性,且能稀释氧气。In the present invention, the air flow in contact with the alkali metal is a dry air flow, that is, it does not contain liquid water, thereby avoiding the serious safety hazard caused by the reaction between water and sodium to generate a large amount of heat and hydrogen, and solving the prior art There are many problems in the method of cleaning sodium-cooled fast reactors; in order to effectively remove alkali metals, the cleaning medium of the present invention uses dry ice as the main component, and solid dry ice particles are sprayed to the surface at high speed to produce impact micro-explosions, so that the dirt quickly condenses and becomes brittle. It is stable and non-flammable, and can dilute oxygen.
因此,本发明上述清洗碱金属残余的方法已经能够解决现有技术的问题并能够实现很好的效果。进一步地,本发明的发明人对清洗方法做了深入研究以实现清洗效率更高、干冰用量更少。Therefore, the above-mentioned method for cleaning alkali metal residues of the present invention can solve the problems of the prior art and achieve good results. Further, the inventors of the present invention have conducted in-depth research on the cleaning method to achieve higher cleaning efficiency and less dry ice consumption.
在本发明优选的实施方式中,本发明的方法可以进一步限定以下优选特征中的一种或多种。In preferred embodiments of the present invention, the method of the present invention may be further defined by one or more of the following preferred features.
由于水会与碱金属发生剧烈反应而带来安全隐患,因此本发明已经限定气流为干燥气流,即不含有液态水。而对于固态水,本发明可以不做限定,在安全的范围内,所述清洗介质中可以含有少量的固态水(冰)和/或水合物。Since water will react violently with alkali metals and bring about potential safety hazards, the present invention has defined the airflow as dry airflow, that is, does not contain liquid water. For solid water, the present invention may not limit it, and within a safe range, the cleaning medium may contain a small amount of solid water (ice) and/or hydrate.
优选地,所述清洗介质中不含有H2O(如冰),以更利于安全性以及后续处理的方便。Preferably, the cleaning medium does not contain H 2 O (eg, ice), so as to be more convenient for safety and subsequent processing.
所述清洗介质中干冰的含量在90%以上便能够实现有效的清洗效果。在不影响干冰发挥作用的前提下,本发明的清洗介质中还可以含有其他成分。优选地,以所述清洗介质的总重量为基准,所述干冰的含量为95重量%以上;更优选地,所述清洗介质中含有99重量%以上的干冰。从更有利于后续处理的角度出发,所述清洗介质可以全部为干冰。Effective cleaning effect can be achieved when the content of dry ice in the cleaning medium is more than 90%. On the premise of not affecting the function of dry ice, the cleaning medium of the present invention may also contain other components. Preferably, based on the total weight of the cleaning medium, the content of the dry ice is more than 95% by weight; more preferably, the cleaning medium contains more than 99% by weight of dry ice. From the viewpoint of being more favorable for subsequent processing, the cleaning medium may be all dry ice.
在本发明中,所述干冰的粒度可以在较大范围内选择,可以根据具体的工况进行调整,例如所述干冰的平均粒度为0.1-10mm,优选为1-6mm。In the present invention, the particle size of the dry ice can be selected within a wide range and can be adjusted according to specific working conditions, for example, the average particle size of the dry ice is 0.1-10 mm, preferably 1-6 mm.
在本发明中,平均粒度、平均直径、平均长度可以通过低温显微镜进行观测。In the present invention, the average particle size, average diameter, and average length can be observed by a cryomicroscope.
在本发明中,所述干冰的组成类型可以没有限定。例如在一种具体实施方式中,所述干冰的平均粒度为1.5-3.5mm。In the present invention, the composition type of the dry ice may not be limited. For example, in a specific embodiment, the average particle size of the dry ice is 1.5-3.5 mm.
所述干燥气流中的载气为压缩气体,优选地,所述载气的气压为 0.2-1.0Mpa,优选为0.4-0.9MPa,进一步优选为0.5-0.8MPa。本发明中所述气压为绝对压力。The carrier gas in the drying gas stream is a compressed gas, preferably, the gas pressure of the carrier gas is 0.2-1.0 MPa, preferably 0.4-0.9 MPa, more preferably 0.5-0.8 MPa. The gas pressure in the present invention is absolute pressure.
优选地,所述载气为惰性气体,优选为氮气。Preferably, the carrier gas is an inert gas, preferably nitrogen.
优选地,所述干燥气流中干冰的出冰速度为0.001-0.1kg/s,优选为 0.01-0.09kg/s,进一步优选为0.03-0.06kg/s。Preferably, the speed of dry ice in the dry air flow is 0.001-0.1kg/s, preferably 0.01-0.09kg/s, more preferably 0.03-0.06kg/s.
当碱金属完全被清除时,通常地,相对于每g碱金属,以干冰计的所述清洗介质的用量为1-100g,优选为30-70g,更优选为40-60g。When the alkali metal is completely removed, generally, the amount of the cleaning medium used in dry ice is 1-100 g, preferably 30-70 g, more preferably 40-60 g per gram of alkali metal.
在一种更为优选的具体实施方式中,所述干冰包括A级干冰、B级干冰和C级干冰,其中,A级干冰为平均粒度1-4mm(优选为2-3mm)的球体, B级干冰为平均直径1-3mm(优选为1.5-2.5mm)且平均长度2-6mm(优选为3-5mm)的圆柱体,C级干冰为平均粒度1-6mm(优选为3-5mm)的不规则多面体(即有较多棱角)。In a more preferred embodiment, the dry ice includes Grade A dry ice, Grade B dry ice and Grade C dry ice, wherein Grade A dry ice is a sphere with an average particle size of 1-4mm (preferably 2-3mm), and B Grade C dry ice is a cylinder with an average diameter of 1-3mm (preferably 1.5-2.5mm) and an average length of 2-6mm (preferably 3-5mm), and Grade C dry ice is an average particle size of 1-6mm (preferably 3-5mm) Irregular polyhedron (ie, has more edges and corners).
优选地,以所述干冰的总重量为基准,所述A级干冰的含量为15-35 重量%,所述B级干冰的含量为10-40重量%,所述C级干冰的含量为30-60 重量%。Preferably, based on the total weight of the dry ice, the content of the Class A dry ice is 15-35% by weight, the content of the Class B dry ice is 10-40% by weight, and the content of the Class C dry ice is 30% by weight. -60 wt%.
更优选地,以所述干冰的总重量为基准,所述A级干冰的含量为20-30 重量%,所述B级干冰的含量为20-30重量%,所述C级干冰的含量为40-55 重量%。More preferably, based on the total weight of the dry ice, the content of the Class A dry ice is 20-30% by weight, the content of the Class B dry ice is 20-30% by weight, and the content of the Class C dry ice is 40-55% by weight.
本发明的发明人发现,通过将上述特定类型的干冰以特定的比例相混合,能够以更少的干冰用量以更快的速度清除更多的碱金属残留。含有这样特定的干冰的干燥气流当与碱金属接触时的控制参数可以按照前述的范围进行选择。The inventors of the present invention found that by mixing the above-mentioned specific types of dry ice in a specific ratio, more alkali metal residues can be removed at a faster rate with a smaller amount of dry ice. Control parameters for the drying gas stream containing such specific dry ice when in contact with the alkali metal can be selected within the aforementioned ranges.
所述干燥气流可以持续与附有碱金属的表面接触直至碱金属被去除,也可以以脉冲的方式接触。当以脉冲方式接触时,优选地,单次接触时间为 2-10s,间隔时间为1-10s;更优选地,单次接触时间为4-8s,间隔时间为2-5s。The drying gas stream may be continuously contacted with the alkali metal attached surface until the alkali metal is removed, or may be contacted in a pulsed manner. When contacting in a pulsed manner, preferably, the single contact time is 2-10s, and the interval time is 1-10s; more preferably, the single contact time is 4-8s, and the interval time is 2-5s.
本发明的发明人经过进一步深入研究后发现,将两股不同的特定的干燥气流以交替的方式与附有碱金属的表面进行接触时,能够使得清洗更加高效。After further research, the inventors of the present invention found that when two different specific drying air streams are alternately contacted with the surface with the alkali metal attached, the cleaning can be made more efficient.
根据一种优选的具体实施方式,所述干燥气流包括第一干燥气流和第二干燥气流,其中所述第一干燥气流中的干冰中含有15-70重量%的B级干冰和30-85重量%的C级干冰,所述第二干燥气流中的干冰中含有15-70重量%的A级干冰和30-85重量%的B级干冰。According to a preferred embodiment, the dry air stream includes a first dry air stream and a second dry air stream, wherein the dry ice in the first dry air stream contains 15-70% by weight of B-grade dry ice and 30-85% by weight of dry ice % C grade dry ice, the dry ice in the second dry air stream contains 15-70 wt % A grade dry ice and 30-85 wt % B grade dry ice.
优选地,所述第一干燥气流中的干冰中含有20-60重量%的B级干冰和 40-80重量%的C级干冰;更优选地,所述第一干燥气流中的干冰中含有30-45 重量%的B级干冰和55-70重量%的C级干冰。Preferably, the dry ice in the first dry air stream contains 20-60% by weight of B-grade dry ice and 40-80% by weight of C-grade dry ice; more preferably, the dry ice in the first dry air stream contains 30% by weight - 45 wt% Class B dry ice and 55-70 wt% Class C dry ice.
优选地,所述第二干燥气流中的干冰中含有30-70重量%的A级干冰和 30-70重量%的B级干冰;更优选地,所述第二干燥气流中的干冰中含有40-60 重量%的A级干冰和40-60重量%的B级干冰。Preferably, the dry ice in the second dry air stream contains 30-70% by weight of A-grade dry ice and 30-70% by weight of B-grade dry ice; more preferably, the dry ice in the second dry air stream contains 40% by weight - 60 wt% Grade A dry ice and 40-60 wt% Grade B dry ice.
优选地,所述方法包括:将所述第一干燥气流与所述第二干燥气流交替与所述附着有碱金属的表面进行接触;每次接触时间为2-10s,间隔时间为 1-10s。Preferably, the method includes: alternately contacting the first dry air flow and the second dry air flow with the surface to which the alkali metal is attached; each contact time is 2-10s, and the interval time is 1-10s .
更优选地,每次接触时间为4-8s,间隔时间为2-5s。More preferably, each contact time is 4-8s, and the interval time is 2-5s.
优选地,所述第一干燥气流中干冰的出冰速度为所述第二干燥气流中干冰的出冰速度的1.5-3倍,更优选为2-2.5倍;且所述第二干燥气流中干冰的出冰速度为0.01-0.05kg/s,进一步优选为0.02-0.04kg/s。Preferably, the ice ejection speed of dry ice in the first drying airflow is 1.5-3 times, more preferably 2-2.5 times, the ice ejecting speed of the dry ice in the second drying airflow; and in the second drying airflow The ice discharge rate of the dry ice is 0.01-0.05 kg/s, more preferably 0.02-0.04 kg/s.
优选地,所述第一干燥气流的载气气压为0.4-0.9MPa,优选为0.6-0.8MPa;且所述第二干燥气流的载气气压0.3-0.7MPa,进一步优选为 0.4-0.6MPa。Preferably, the carrier gas pressure of the first dry gas stream is 0.4-0.9MPa, preferably 0.6-0.8MPa; and the carrier gas pressure of the second dry gas stream is 0.3-0.7MPa, more preferably 0.4-0.6MPa.
根据具体工况中碱金属的含量,计算得到需要用的干冰量,基于干冰量和两股干燥气流之间的比例,计算得到每股干燥气流的用量。According to the alkali metal content in the specific working conditions, the amount of dry ice to be used is calculated. Based on the ratio between the amount of dry ice and the two dry air streams, the amount of each dry air stream is calculated.
在本发明中,所述碱金属为钾或钠。In the present invention, the alkali metal is potassium or sodium.
在本发明中,优选地,所述附着有碱金属的表面为钠冷反应堆中的附着有金属钠的设备或部件的表面。In the present invention, preferably, the surface to which the alkali metal is attached is the surface of the equipment or component attached to sodium metal in the sodium-cooled reactor.
本发明第二方面提供了本发明第一方面所述的方法在清洗钠冷快堆中的碱金属残留中的应用。The second aspect of the present invention provides the application of the method described in the first aspect of the present invention in cleaning alkali metal residues in a sodium-cooled fast reactor.
在本发明的应用中,可以按照本发明前述的方法对有钠残留的钠冷快堆的设备和部件的部件进行处理。In the application of the present invention, parts of equipment and components of sodium-cooled fast reactors with sodium residues can be treated according to the aforementioned method of the present invention.
在本发明的应用中,所采用的设备可以为自制或商购的能够高压喷射干冰的设备。例如,根据一种具体实施方式,用于承载和释放所述清洗介质的设备包括:In the application of the present invention, the equipment used may be a self-made or commercially available equipment capable of spraying dry ice at high pressure. For example, according to one embodiment, the apparatus for carrying and releasing the cleaning medium includes:
清洗介质储存组件,包括第一容器,用于储存所述清洗介质;a cleaning medium storage assembly including a first container for storing the cleaning medium;
载气储存组件,包括第二容器,用于提供承载所述清洗介质的载气;a carrier gas storage assembly including a second container for providing a carrier gas carrying the cleaning medium;
释放组件,包括喷头,用于将含有所述清洗介质的气流释放至目标部位;a release assembly, including a spray head, for releasing the airflow containing the cleaning medium to the target site;
加压组件,用于对所述载气进行加压以形成所述含有清洗介质的气流,包括能够用于加压的第三容器,该第三容器的至少一个入口与所述载气储存组件相连通,至少一个出口与所述释放组件相连通,所述清洗介质储存组件连通于所述加压组件的入口和/或出口以使得所述清洗介质在所述载气被加压之前和/或之后被混入;a pressurizing assembly for pressurizing the carrier gas to form the gas stream containing the cleaning medium, including a third container that can be used for pressurization, at least one inlet of the third container and the carrier gas storage assembly communication, at least one outlet is in communication with the release assembly, and the cleaning medium storage assembly is in communication with the inlet and/or outlet of the pressurizing assembly so that the cleaning medium is in communication with the carrier gas before and/or or later mixed in;
导向组件,连通所述加压组件与所述释放组件,并使所述释放组件的位置和角度可以调节;a guide assembly, which communicates the pressing assembly and the releasing assembly, and enables the position and angle of the releasing assembly to be adjustable;
以及,还可以任选地(可以有也可以没有)包括控制组件,该控制组件用于根据碱金属残留的情况,调节所述加压组件的压力,调节所述清洗介质储存组件放出的清洗介质与所述载气储存组件放出的载气的比例,调节所述释放组件的释放量;以及控制所述驱动组件和所述导向组件的运动以使所述释放组件改变释放的方向。And, optionally (with or without) a control component may be included, and the control component is used to adjust the pressure of the pressurizing component and adjust the cleaning medium discharged from the cleaning medium storage component according to the alkali metal residual condition According to the ratio of the carrier gas released by the carrier gas storage component, the release amount of the release component is adjusted; and the movement of the drive component and the guide component is controlled to change the release direction of the release component.
从而,在本发明的应用和方法中,Thus, in the application and method of the present invention,
通过加压组件对来自载气储存组件中的载气进行加压,得到高压载气;The carrier gas from the carrier gas storage component is pressurized by the pressurizing component to obtain a high-pressure carrier gas;
所述高压载气携带来自清洗介质储存组件的清洗介质,得到含有清洗介质的气流;The high-pressure carrier gas carries the cleaning medium from the cleaning medium storage component to obtain an air flow containing the cleaning medium;
所述含有清洗介质的气流通过释放组件被释放到待处理部分,使碱金属被清洗;The air flow containing the cleaning medium is released to the part to be treated through the release component, so that the alkali metal is cleaned;
动力组件驱动所述设备移动,并驱动导向组件运动,以携带所述释放组件移动至新的待处理部位。The power assembly drives the device to move, and drives the guide assembly to move, so as to carry the release assembly to a new to-be-treated site.
在本发明中,可以通过设置所述释放组件(如喷头)的形状、尺寸、喷孔的分布、喷孔的形状和尺寸,等,使得其能够更好地适用于钠冷快堆的设备中,使得干燥气流能够被顺利地释放到各个角落。In the present invention, the shape, size, distribution of spray holes, shape and size of spray holes, etc. of the release component (such as spray head) can be set, so that it can be better applied to the equipment of sodium-cooled fast reactor , so that the drying airflow can be smoothly released to all corners.
通过上述技术方案,本发明与现有技术相比至少具有以下优势:Through the above technical solutions, the present invention has at least the following advantages compared with the prior art:
(1)实现干燥清洗,避免了钠水反应,且生成的二氧化碳性质稳定且能稀释氧气,极大地提高了安全性;(1) Dry cleaning is realized, sodium-water reaction is avoided, and the carbon dioxide generated is stable in nature and can dilute oxygen, which greatly improves safety;
(2)处理快速高效,耗时短,能够快速恢复生产,避免了长时间停工;(2) The processing is fast and efficient, the time-consuming is short, the production can be quickly resumed, and the long-term shutdown is avoided;
(3)对不同情况的碱金属表面定点处理,更有针对性更加精准,有利于多碱金属表面的充分清洁,也避免了少金属表面的无效清洁,使得清洁程序的整体效率提高;(3) The fixed-point treatment of alkali metal surfaces in different situations is more targeted and more accurate, which is conducive to the full cleaning of poly-alkali metal surfaces, and also avoids ineffective cleaning of low-metal surfaces, which improves the overall efficiency of the cleaning process;
(4)清洗产物是气体二氧化碳,能够直接挥发且不给环境带来负担,并且本发明的清洗方法不产生废水等二次污染物,无需后续处理,绿色环保;(4) the cleaning product is gaseous carbon dioxide, which can be volatilized directly without burdening the environment, and the cleaning method of the present invention does not generate secondary pollutants such as waste water, does not require subsequent treatment, and is environmentally friendly;
(5)降低了后续处理的财力成本,节省了大量的人力和时间成本;(5) The financial cost of subsequent processing is reduced, and a lot of manpower and time costs are saved;
(6)能够降低对清洗表面的腐蚀与损伤,提高设备使用寿命;(6) It can reduce the corrosion and damage to the cleaning surface and improve the service life of the equipment;
(7)降低了核电运行钠泄露的风险,提高了核电的安全性;(7) Reduce the risk of sodium leakage in nuclear power operation and improve the safety of nuclear power;
(8)无需拆卸设备,保障设备精度;(8) There is no need to disassemble the equipment to ensure the accuracy of the equipment;
(9)可有效清洁角落、缝隙、死角,无污染、无残留。(9) It can effectively clean corners, crevices and dead corners without pollution and residue.
在本文中所披露的范围的端点和任何值都不限于该精确的范围或值,这些范围或值应当理解为包含接近这些范围或值的值。对于数值范围来说,各个范围的端点值之间、各个范围的端点值和单独的点值之间,以及单独的点值之间可以彼此组合而得到一个或多个新的数值范围,这些数值范围应被视为在本文中具体公开。The endpoints of ranges and any values disclosed herein are not limited to the precise ranges or values, which are to be understood to encompass values proximate to those ranges or values. For ranges of values, the endpoints of each range, the endpoints of each range and the individual point values, and the individual point values can be combined with each other to yield one or more new ranges of values that Ranges should be considered as specifically disclosed herein.
具体实施方式Detailed ways
以下将通过实施例对本发明进行详细描述。本发明所描述的实施例仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The present invention will be described in detail below by means of examples. The described embodiments of the present invention are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在以下实施例中,为了确保效果之间的可比性,每个实施例的清洗对象均选用符合以下要求的管道“内径约40mm,长度约600mm的管道,其上残留有钠约300g”,如果没有同时符合要求的多个管道,则下次生产后需要清洗时再选用符合要求的管道按照相应实施例中的方法进行清洗并记录下来。In the following examples, in order to ensure the comparability between the effects, the cleaning objects in each example are selected from pipes that meet the following requirements: "a pipe with an inner diameter of about 40mm and a length of about 600mm, with about 300g of sodium remaining on it", if If there are no multiple pipelines that meet the requirements at the same time, when cleaning is required after the next production, select the pipelines that meet the requirements to clean and record according to the method in the corresponding embodiment.
在以下实施例中所用的干冰包括:Dry ice used in the following examples includes:
A级干冰:球形或近似于球形,平均粒度为2.6mm;Grade A dry ice: spherical or nearly spherical, with an average particle size of 2.6mm;
B级干冰:圆柱体,平均直径为1.8mm的范围内,平均长度为3.8mm 的范围内;Class B dry ice: cylindrical, with an average diameter in the range of 1.8mm and an average length in the range of 3.8mm;
C级干冰:不规则多面体,平均粒度为4.2mm的范围内。Grade C dry ice: irregular polyhedron with an average particle size in the range of 4.2mm.
以下A组实施例用于说明干燥气流为同种成分的情况。The following Group A examples are used to illustrate the case where the drying airflow is of the same composition.
实施例A1Example A1
(1)准备干冰:由25重量%的A级干冰、25重量%的B级干冰和50 重量%的C级干冰组成。(1) Preparation of dry ice: composed of 25% by weight of A-grade dry ice, 25% by weight of B-grade dry ice, and 50% by weight of C-grade dry ice.
(2)向管道中交替喷射第一干燥气流和第二干燥气流,载体均为氮气,单次喷射时间7s,间隔3s;(2) Alternately spray the first dry air stream and the second dry air stream into the pipeline, the carrier is nitrogen, the single injection time is 7s, and the interval is 3s;
出冰速度为0.06kg/s,载气气压为0.78MPa;The ice discharge speed is 0.06kg/s, and the carrier gas pressure is 0.78MPa;
被清洗下的钠和其它杂质在出口处被吹出并被收集起来(钠主要以碳酸钠的形式),通过探测头检测管壁上钠的含量,当钠被清洗干净时共计经过了35次喷射,干冰总用量14.5kg,耗时5min50s。The cleaned sodium and other impurities are blown out and collected at the outlet (sodium is mainly in the form of sodium carbonate), and the sodium content on the pipe wall is detected by the detector head. When the sodium is cleaned, a total of 35 injections have passed , the total amount of dry ice is 14.5kg, and it takes 5min50s.
实施例A2Example A2
(1)准备干冰:由20重量%的A级干冰、25重量%的B级干冰和55 重量%的C级干冰组成。(1) Preparation of dry ice: composed of 20% by weight of A-grade dry ice, 25% by weight of B-grade dry ice, and 55% by weight of C-grade dry ice.
(2)向管道中交替喷射第一干燥气流和第二干燥气流,载体均为氮气,单次喷射时间6s,间隔4s;(2) Alternately spray the first dry air stream and the second dry air stream into the pipeline, the carrier is nitrogen, the single injection time is 6s, and the interval is 4s;
出冰速度为0.05kg/s,载气气压为0.65MPa;The ice discharge speed is 0.05kg/s, and the carrier gas pressure is 0.65MPa;
当钠被清洗干净时,需要共计喷射52次,干冰总用量15.5kg,耗时 8min50s。When the sodium is cleaned, a total of 52 sprays are required, the total amount of dry ice is 15.5kg, and it takes 8min50s.
实施例A3Example A3
(1)准备干冰:由30重量%的A级干冰、30重量%的B级干冰和40 重量%的C级干冰组成。(1) Preparation of dry ice: composed of 30% by weight of A-grade dry ice, 30% by weight of B-grade dry ice, and 40% by weight of C-grade dry ice.
(2)向管道中交替喷射第一干燥气流和第二干燥气流,载体均为氮气,单次喷射时间8s,间隔2s;(2) Alternately spray the first dry air stream and the second dry air stream into the pipeline, the carrier is nitrogen, the single injection time is 8s, and the interval is 2s;
出冰速度为0.042kg/s,载气气压为0.52MPa;The ice discharge speed is 0.042kg/s, and the carrier gas pressure is 0.52MPa;
当钠被清洗干净时,需要共计喷射50次,干冰总用量16.6kg,耗时 8min15s。When the sodium is cleaned, a total of 50 sprays are required, the total amount of dry ice is 16.6kg, and it takes 8min15s.
实施例A4Example A4
按照实施例A1的方法,所不同的是,全部使用A级干冰。The method of Example A1 was followed, except that all grade A dry ice was used.
当钠被清洗干净时,需要共计喷射48次,干冰总用量20kg,耗时 7min55s。When the sodium is cleaned, a total of 48 sprays are required, the total amount of dry ice is 20kg, and it takes 7min55s.
实施例A5Example A5
按照实施例A1的方法,所不同的是,不用间隔的方式喷射,而采用持续喷射的方式。According to the method of Embodiment A1, the difference is that instead of spraying at intervals, continuous spraying is adopted.
当钠被清洗干净时,需要共计喷射时间7min5s,干冰总用量25kg。When the sodium is cleaned, the total spray time is 7min5s, and the total amount of dry ice is 25kg.
以下B组实施例用于说明干燥气流为为两股气流交替进行的情况。The following Group B examples are used to illustrate the case where the drying airflow is alternately performed by two airflows.
实施例B1Example B1
采用本发明的方法进行处理,具体包括:The method of the present invention is used for processing, which specifically includes:
(1)准备两组干冰组(1) Prepare two dry ice groups
第一组:由40重量%的B级干冰和60重量%的C级干冰组成;Group 1: consists of 40% by weight of Class B dry ice and 60% by weight of Class C dry ice;
第二组:由40重量%的A级干冰和60重量%的B级干冰组成。The second group: consisted of 40% by weight of Class A dry ice and 60% by weight of Class B dry ice.
(2)向管道中交替喷射第一干燥气流和第二干燥气流,载体均为氮气,单次喷射时间7s,间隔3s;其中,(2) Alternately inject the first dry air stream and the second dry air stream into the pipeline, the carrier is nitrogen, the single injection time is 7s, and the interval is 3s; wherein,
第一干燥气流由载气和前述第一组干冰组成,出冰速度为0.08kg/s,载气气压为0.75MPa;The first dry air flow is composed of a carrier gas and the aforementioned first group of dry ices, the ice output speed is 0.08kg/s, and the carrier gas pressure is 0.75MPa;
第二干燥气流由载气和前述第一组干冰组成,出冰速度为0.04kg/s,载气气压为0.6MPa;The second dry air stream is composed of the carrier gas and the first group of dry ices, the ice output speed is 0.04kg/s, and the carrier gas pressure is 0.6MPa;
被清洗下的钠和其它杂质在出口处被吹出并被收集起来(钠主要以碳酸钠的形式),钠被清洗干净时共计经过了30次喷射,干冰总用量12.5kg,耗时5min2s。The cleaned sodium and other impurities are blown out and collected at the outlet (sodium is mainly in the form of sodium carbonate). When the sodium is cleaned, it has been sprayed 30 times in total. The total amount of dry ice is 12.5kg, which takes 5min2s.
实施例B2Example B2
在钠冷快堆中选取一个内径为40mm,长度约600mm的管道,其上残留有钠约300g。采用本发明的方法进行处理,具体包括:In the sodium-cooled fast reactor, a pipe with an inner diameter of 40mm and a length of about 600mm was selected, and about 300g of sodium remained on it. The method of the present invention is used for processing, which specifically includes:
(1)准备两组干冰组(1) Prepare two dry ice groups
第一组:由30重量%的B级干冰和70重量%的C级干冰组成;Group 1: consists of 30% by weight of Class B dry ice and 70% by weight of Class C dry ice;
第二组:由50重量%的A级干冰和50重量%的B级干冰组成。The second group: consisted of 50% by weight of Class A dry ice and 50% by weight of Class B dry ice.
(2)向管道中交替喷射第一干燥气流和第二干燥气流,载体均为氮气,单次喷射时间8s,间隔5s;其中,(2) Alternately spray the first dry air flow and the second dry air flow into the pipeline, the carrier is nitrogen, the single injection time is 8s, and the interval is 5s; wherein,
第一干燥气流由载气和前述第一组干冰组成,出冰速度为0.075kg/s,载气气压为0.6MPa;The first dry air flow is composed of a carrier gas and the aforementioned first group of dry ice, the ice output speed is 0.075kg/s, and the carrier gas pressure is 0.6MPa;
第二干燥气流由载气和前述第一组干冰组成,出冰速度为0.03kg/s,载气气压为0.4MPa;The second dry air stream is composed of the carrier gas and the first group of dry ice, the ice output speed is 0.03kg/s, and the carrier gas pressure is 0.4MPa;
当钠被清洗干净时,需要共计喷射32次,干冰总用量13.2kg,耗时 6min50s。When the sodium is cleaned, a total of 32 sprays are required, the total amount of dry ice is 13.2kg, and it takes 6min50s.
实施例B3Example B3
在钠冷快堆中选取一个内径为40mm,长度约600mm的管道,其上残留有钠约300g。采用本发明的方法进行处理,具体包括:In the sodium-cooled fast reactor, a pipe with an inner diameter of 40mm and a length of about 600mm was selected, and about 300g of sodium remained on it. The method of the present invention is used for processing, which specifically includes:
(1)准备两组干冰组(1) Prepare two dry ice groups
第一组:由45重量%的B级干冰和55重量%的C级干冰组成;Group 1: consisting of 45% by weight of Class B dry ice and 55% by weight of Class C dry ice;
第二组:由60重量%的A级干冰和40重量%的B级干冰组成。The second group: consisted of 60% by weight of Class A dry ice and 40% by weight of Class B dry ice.
(2)向管道中交替喷射第一干燥气流和第二干燥气流,载体均为氮气,单次喷射时间4s,间隔2s;其中,(2) Alternately spray the first dry air flow and the second dry air flow into the pipeline, the carrier is nitrogen, the single injection time is 4s, and the interval is 2s; wherein,
第一干燥气流由载气和前述第一组干冰组成,出冰速度为0.07kg/s,载气气压为0.7MPa;The first dry air flow is composed of a carrier gas and the first group of dry ices, the ice output speed is 0.07kg/s, and the carrier gas pressure is 0.7MPa;
第二干燥气流由载气和前述第一组干冰组成,出冰速度为0.035kg/s,载气气压为0.45MPa。The second dry air stream is composed of carrier gas and the aforementioned first group of dry ices, the ice output speed is 0.035kg/s, and the carrier gas pressure is 0.45MPa.
当钠被清洗干净时,需要共计喷射64次,干冰总用量13.4g,耗时6min22s。When the sodium is cleaned, a total of 64 sprays are required, and the total amount of dry ice is 13.4g, which takes 6min22s.
实施例B4Example B4
按照实施例B1的方法,所不同的是,改变第一干燥气流和第二干燥气流的参数,具体地,According to the method of Embodiment B1, the difference is that the parameters of the first drying airflow and the second drying airflow are changed, specifically,
第一干燥气流由载气和前述第一组干冰组成,出冰速度为0.06kg/s,载气气压为0.7MPa;The first dry air flow is composed of a carrier gas and the aforementioned first group of dry ice, the ice output speed is 0.06kg/s, and the carrier gas pressure is 0.7MPa;
第二干燥气流由载气和前述第一组干冰组成,出冰速度为0.06kg/s,载气气压为0.7MPa。The second dry air stream is composed of a carrier gas and the aforementioned first group of dry ices, the ice output speed is 0.06kg/s, and the carrier gas pressure is 0.7MPa.
当钠被清洗干净时,需要共计喷射32次,干冰总用量13.8kg,耗时 5min30s。When the sodium is cleaned, a total of 32 sprays are required, the total amount of dry ice is 13.8kg, and it takes 5min30s.
实施例B5Example B5
按照实施例B1的方法,所不同的是,改变第一干燥气流和第二干燥气流的参数,具体地,According to the method of Embodiment B1, the difference is that the parameters of the first drying airflow and the second drying airflow are changed, specifically,
第一干燥气流由载气和前述第一组干冰组成,出冰速度为0.04kg/s,载气气压为0.5MPa;The first dry air flow is composed of a carrier gas and the aforementioned first group of dry ice, the ice output speed is 0.04kg/s, and the carrier gas pressure is 0.5MPa;
第二干燥气流由载气和前述第一组干冰组成,出冰速度为0.08kg/s,载气气压为0.7MPa。The second dry air stream is composed of a carrier gas and the aforementioned first group of dry ices, the ice output speed is 0.08kg/s, and the carrier gas pressure is 0.7MPa.
当钠被清洗干净时,需要共计喷射36次,干冰总用量15.2kg,耗时 6min5s。When the sodium is cleaned, a total of 36 sprays are required, the total amount of dry ice is 15.2kg, and it takes 6min5s.
对比例1Comparative Example 1
采用蒸汽清洗的方法处理,具体方法包括:待清洗的残留有钠的设备选用的为内径为40mm,长度为607mm的钠管道,含钠量为306.7g。按照上述清洗的工艺步骤建立惰性环境使系统充氮气至0.01MPa、吊装好待清洗管道和对系统进行预热使清洗罐的温度为70℃,电热蒸汽发生器与清洗罐相连的管道为100℃,通入氮气调节清洗罐的压力为0.15MPa时,开启水蒸气进口阀,控制过热水蒸气的温度为120℃,控制水蒸气的流量为72.1kg/h,氮气的流量为43.9m3/h。15min后氢分析仪的读数为1%(体积百分数),水蒸气进口阀自动关闭;3min后氢的含量小于0.5%,手动开启水蒸气进口阀;重复以上操作,直至排除气体中氢含量稳定且小于0.5%;然后关闭氮气进口阀,继续通入10min的水蒸气,若氢分析仪无读数显示则结束过水蒸气和氮气的清洗操作。氮气和清洗中的反应产物氢气等不凝结气体经气液分离器9分离后排出,水蒸气变成冷凝液排入废液收集罐6。The method of steam cleaning is adopted, and the specific method includes: the sodium pipe with an inner diameter of 40mm and a length of 607mm is selected for the equipment to be cleaned with residual sodium, and the sodium content is 306.7g. According to the above cleaning process steps, establish an inert environment, fill the system with nitrogen to 0.01MPa, hoist the pipeline to be cleaned and preheat the system so that the temperature of the cleaning tank is 70℃, and the pipeline connecting the electric steam generator and the cleaning tank is 100℃ , when the pressure of the nitrogen cleaning tank is 0.15MPa, open the steam inlet valve, control the temperature of superheated steam to 120℃, control the flow rate of water vapor to 72.1kg/h, and the flow rate of nitrogen gas to 43.9m 3 / h. After 15 minutes, the reading of the hydrogen analyzer is 1% (volume percentage), and the water vapor inlet valve is automatically closed; after 3 minutes, the hydrogen content is less than 0.5%, and the water vapor inlet valve is manually opened; Repeat the above operations until the hydrogen content in the exhaust gas is stable and less than 0.5%; then close the nitrogen inlet valve, and continue to introduce water vapor for 10 minutes. If the hydrogen analyzer has no reading display, the cleaning operation with water vapor and nitrogen will be terminated. The non-condensable gases such as nitrogen and the reaction product hydrogen in the cleaning are separated by the gas-liquid separator 9 and then discharged, and the water vapor becomes a condensed liquid and is discharged into the waste liquid collection tank 6 .
在水清洗阶段,氢气的含量未出现大于0.5%的情况。结束水清洗后,完成干燥、清洗废液的处理和排放工序,打开清洗罐上法兰,从吊篮中拿出钠管道,发现其中的钠已被清洗干净,外观无异常现象。In the water washing stage, the hydrogen content did not appear to be greater than 0.5%. After the water cleaning is completed, the drying and cleaning waste liquid treatment and discharge procedures are completed. The upper flange of the cleaning tank is opened, and the sodium pipe is taken out from the hanging basket. It is found that the sodium in it has been cleaned and the appearance is normal.
通过对比上述实施例和对比例可以看出,本发明的方法能够快速地清除设备表面残留的碱金属,耗时远远小于对比例的耗时,也无需拆卸设备,有利于快速恢复生产;本发明的产物是二氧化碳,不产生废水等等二次污染物,无需后续处理,绿色环保;反应过程不生成热量和氢气,无需像对比例1中一样时时监控氢气浓度,极大地提高了安全性。另外通过实施例之间的对比可以看出,更优选的实施方式能够实现更低的干冰用量和/或更短的耗时。It can be seen by comparing the above-mentioned embodiment and the comparative example that the method of the present invention can quickly remove the residual alkali metal on the surface of the equipment, and the time consumption is far less than that of the comparative example, and there is no need to disassemble the equipment, which is conducive to rapid recovery of production; The product of the invention is carbon dioxide, does not produce secondary pollutants such as waste water, does not require subsequent treatment, and is environmentally friendly; the reaction process does not generate heat and hydrogen, and there is no need to constantly monitor the hydrogen concentration as in Comparative Example 1, which greatly improves safety. In addition, it can be seen from the comparison between the examples that the more preferred embodiment can achieve lower dry ice dosage and/or shorter time consumption.
以上详细描述了本发明的优选实施方式,但是,本发明并不限于此。在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,包括各个技术特征以任何其它的合适方式进行组合,这些简单变型和组合同样应当视为本发明所公开的内容,均属于本发明的保护范围。The preferred embodiments of the present invention have been described above in detail, however, the present invention is not limited thereto. Within the scope of the technical concept of the present invention, a variety of simple modifications can be made to the technical solutions of the present invention, including the combination of various technical features in any other suitable manner. These simple modifications and combinations should also be regarded as the content disclosed in the present invention. All belong to the protection scope of the present invention.
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