CN112892794B - Intelligent sand making real-time adjusting system and method in tunnel - Google Patents

Intelligent sand making real-time adjusting system and method in tunnel Download PDF

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Publication number
CN112892794B
CN112892794B CN202110058068.5A CN202110058068A CN112892794B CN 112892794 B CN112892794 B CN 112892794B CN 202110058068 A CN202110058068 A CN 202110058068A CN 112892794 B CN112892794 B CN 112892794B
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sand
equipment
tunnel
crushing
stone
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CN112892794A (en
Inventor
周力
安雪晖
吕淼
李鹏飞
曹涵博
杜三林
杨传根
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Tsinghua University
Chongqing Jiaotong University
Huaneng Group Technology Innovation Center Co Ltd
Huaneng Yarlung Tsangpo River Hydropower Development Investment Co Ltd
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Tsinghua University
Chongqing Jiaotong University
Huaneng Group Technology Innovation Center Co Ltd
Huaneng Yarlung Tsangpo River Hydropower Development Investment Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C19/00Other disintegrating devices or methods
    • B02C19/0056Other disintegrating devices or methods specially adapted for specific materials not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C25/00Control arrangements specially adapted for crushing or disintegrating

Abstract

The invention discloses an intelligent sand making real-time adjusting system and method in a tunnel, wherein the system comprises: the device comprises crushing equipment, transmission equipment, sand making equipment, sensing equipment, storage equipment and analysis control equipment which are arranged in a tunnel, and walking equipment used for moving the crushing equipment, the transmission equipment, the sand making equipment, the sensing equipment, the storage equipment and the analysis control equipment. Crushing equipment is used for carrying out crushing treatment to the grit that the tunnel excavation in-process produced. The sensing equipment is used for sensing the sand and stone information of sand and stones at the inlet and the outlet of the crushing equipment and the sand making equipment, and the analyzing and controlling equipment is used for adjusting the working parameters of the crushing equipment, the transmission equipment and the sand making equipment according to the sand and stone information. The invention not only reduces the resource consumption and the cost, but also avoids the influence on the walking of workers or the operation of other operations caused by stacking excessive gravels in the tunnel.

Description

Intelligent sand making real-time adjusting system and method in tunnel
Technical Field
The invention relates to the technical field of sand making, in particular to an intelligent real-time sand making adjusting system and method in a tunnel.
Background
The sandstone is an important raw material for engineering construction, and particularly, due to the adoption of a large amount of concrete building structures, the usage amount of the sandstone is continuously increased, and the quality requirement on the sandstone is higher and higher. The concrete is prepared by using natural sand in the past, but the use of the natural sand is easy to damage the environment, and along with the increase of market demand, the natural sand has limited resources, the price thereof increases year by year, and the production quality also tends to decline. The conditions of the road, bridge and tunnel engineering construction areas are more and more complicated nowadays, and more manpower, material resources and financial resources are spent on the production and transportation of building materials especially in plateau areas. Based on this, the machine-made sand is the grit that is processed through system sand device and other attached equipment, and the finished product is more regular, can process into the grit of different rules and size according to different technological requirements, more can satisfy daily demand, and the application of machine-made sand not only can ensure construction quality, can also satisfy the environmental protection needs, has extremely strong economic nature.
In a plateau tunnel scene, the tunnel is excavated by adopting an excavation method, the lining thickness of the tunnel is different along with deepening of the excavation depth of the tunnel, the concrete consumption required by tunnel lining construction is different, and finally the sand and stone quantity required by mixed concrete is different.
In the prior art, the hole slag generated in the excavation process is generally discarded, and then sandstone is stacked in the tunnel to manufacture concrete, thereby completing the lining construction in the tunnel. However, all the hole dregs generated in the excavation process in the tunnel are not waste products, the prior art can cause resource waste, the consumption cost is high, and the space in the tunnel is narrow and small, so that excessive gravels are not convenient to stack.
Disclosure of Invention
The embodiment of the invention provides an intelligent sand making real-time adjustment system in a tunnel, which not only reduces the consumption of resources and the cost, but also avoids that too much sand is stacked in the tunnel to influence the walking of workers or the operation of other operations, and the system comprises: the device comprises crushing equipment, transmission equipment, sand making equipment, sensing equipment, storage equipment and analysis control equipment which are arranged in a tunnel, and walking equipment used for moving the crushing equipment, the transmission equipment, the sand making equipment, the sensing equipment, the storage equipment and the analysis control equipment;
the crushing equipment is used for crushing sandstone generated in the tunnel excavation process;
the sand making equipment is used for making sand from the sand crushed by the crushing equipment;
the conveying equipment is used for completing the transportation of the gravels manufactured by the sand manufacturing equipment in the tunnel and between the inside and the outside of the tunnel;
the storage equipment is used for storing sandstone generated by the sand making equipment;
the perception equipment is used for perceiving the grit information of the grit of crushing equipment and sand making equipment entry and export to utilize analysis control equipment according to the grit information is to the crushing equipment, transmission equipment and sand making equipment's working parameter adjusts, grit physical parameter includes: sand and stone yield data, sand and stone thickness data, grading data and sand and stone powder content data.
Optionally, the system further comprises: and the lighting equipment is arranged on the walking equipment and used for lighting a working area in the tunnel.
Optionally, the system further comprises: and the sand washing equipment is arranged on the walking equipment and is used for washing the sand prepared by the sand making equipment.
Optionally, the system further comprises: and the monitoring equipment is used for monitoring the sandstone prepared by the sand making equipment in real time.
Optionally, the system further comprises: and the dust removal equipment is arranged on the walking equipment and is used for carrying out dust removal treatment on the sand prepared by the sand making equipment.
Optionally, the system further comprises: and the dust detection equipment is arranged on the walking equipment and is used for detecting the dust content in the tunnel.
Optionally, the system further comprises: and the screening equipment is used for screening the crushed sand by the crushing equipment according to the particle size.
The embodiment of the invention also provides an intelligent real-time adjustment method for sand making in the tunnel, which not only reduces the resource consumption and the cost, but also avoids the influence on the walking of workers or the operation of other operations caused by excessive sand stones stacked in the tunnel, and the method comprises the following steps:
acquiring gravels generated in the tunnel excavation process, and crushing the gravels generated in the tunnel excavation process by using crushing equipment;
utilizing sand making equipment to make sand from the sand crushed by the crushing equipment;
storing the sand and stone generated by the sand making equipment by using storage equipment;
in the process, the transportation of the sand manufactured by the sand manufacturing equipment in the tunnel and between the inside of the tunnel and the outside of the tunnel is completed by utilizing the transmission equipment, the sand information of the sand at the inlet and the outlet of the crushing equipment and the sand manufacturing equipment is sensed by utilizing the sensing equipment, and the working parameters of the crushing equipment, the transmission equipment and the sand manufacturing equipment are adjusted according to the sand information, wherein the physical parameters of the sand include: sand and stone yield data, sand and stone thickness data, grading data and sand and stone powder content data.
Optionally, the method further includes:
acquiring the quantity of concrete required by tunnel construction;
calculating the amount of sand needed for manufacturing the concrete according to the amount of the concrete;
and according to the sand amount required by manufacturing the concrete, discharging sand which does not meet the preset condition and sand which meets the preset particle size but exceeds the sand amount out of the tunnel.
Optionally, after the working parameters of the crushing device, the transmission device, the screening device and the sand making device are adjusted according to the sand information, the method further includes:
and when the stone powder content or grading data of the sandstone in the characteristic parameters cannot be adjusted to the preset target sandstone physical parameters, carrying out screening treatment and/or blending treatment on the sandstone.
The embodiment of the present invention further provides a computer device, which includes a memory, a processor, and a computer program stored in the memory and executable on the processor, and the processor implements the method when executing the computer program.
An embodiment of the present invention further provides a computer-readable storage medium, in which a computer program for executing the above method is stored.
In the embodiment of the invention, the crushing equipment, the transmission equipment, the sand making equipment, the sensing equipment, the storage equipment and the analysis control equipment are arranged, the sensing equipment is used for sensing the sand and stone information of sand at the inlet and the outlet of the crushing equipment and the sand making equipment, and the analysis control equipment is used for adjusting the working parameters of the crushing equipment, the transmission equipment and the sand making equipment according to the sand and stone information, so that the real-time adjustment of the production equipment in the sand and stone making process is realized, the quality and the efficiency of the sand and stone making are ensured without waiting until the raw materials run through the process, the error rate caused by human factors is reduced, the management and labor cost is reduced, and the production benefit is improved. Through setting up transmission equipment, not only can realize the transportation of materials such as grit in the tunnel, also can realize its transportation between in the tunnel and outside the tunnel, realized the maximize utilization in the narrow and small space of tunnel and continuous, the effective supply of material. Carry out broken handle through the grit that utilizes crushing apparatus to excavate the in-process and produce the tunnel, recycle system sand equipment and carry out system sand to the grit after crushing apparatus is broken, can make the grit that can make the concrete with the hole sediment that the in-process produced of excavating the tunnel, outside other transports the hole, so, not only reduced the consumption of resource, the cost is reduced, but also avoided stacking too much grit in the tunnel, influence the staff and walk going on of moving or other operations. Through setting up the walking equipment, can drive crushing equipment, transmission equipment, system sand equipment, perception equipment, storage equipment, analysis and control equipment and remove in the tunnel, to plateau tunnel district complex environment, can be as required, remove each equipment to the position that does benefit to the construction.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts. In the drawings:
FIG. 1 is a schematic structural diagram of an intelligent real-time sand making adjustment system in a tunnel according to an embodiment of the invention;
FIG. 2 is a flow chart of a method for adjusting the intelligent sand making in the tunnel in real time according to the embodiment of the invention;
FIG. 3 is a diagram illustrating a first example of screening in an embodiment of the present invention;
FIG. 4 is a diagram illustrating a second example of screening in an embodiment of the present invention;
FIG. 5 is a top view of a screening device and a diverter device in an embodiment of the present invention;
FIG. 6 is a diagram illustrating an example of a sand making process according to an embodiment of the present invention;
fig. 7 is a flow chart of address planning before tunnel excavation according to the embodiment of the present invention.
The reference numbers are as follows:
1 a crushing plant for the material to be crushed,
2, screening the materials by a screening device,
3 a sand making device, wherein the sand making device,
4, sensing the device to detect the state of the device,
5 a storage device for storing the materials to be stored,
6 the analysis and control equipment is used for analyzing and controlling the equipment,
7. a sand washing device is arranged on the sand washing device,
8 dust removing equipment.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the embodiments of the present invention are further described in detail below with reference to the accompanying drawings. The exemplary embodiments and descriptions of the present invention are provided to explain the present invention, but not to limit the present invention.
The embodiment of the invention provides an intelligent sand making real-time adjusting system in a tunnel, as shown in figure 1, the system comprises: the device comprises crushing equipment 1, transmission equipment, sand making equipment 3, sensing equipment 4, storage equipment 5 and analysis control equipment 6 which are arranged in a tunnel, and walking equipment used for moving the crushing equipment 1, the transmission equipment, the sand making equipment 3, the sensing equipment 4, the storage equipment 5 and the analysis control equipment 6. The crushing equipment 1 is used for crushing sandstone generated in the tunnel excavation process; the conveying equipment is used for completing the transportation of the gravels manufactured by the sand manufacturing equipment in the tunnel and between the inside and the outside of the tunnel; the sand making equipment is used for making sand from the sand crushed by the crushing equipment; the storage equipment 5 is used for storing gravels generated by the sand making equipment 3; perception equipment 4 is used for the grit information of the grit of perception crushing equipment 1 and 3 entrances of system sand equipment and export to utilize analysis and control equipment 6 to adjust crushing equipment 1, transmission equipment and system sand equipment 3's working parameter according to the grit information, grit physical parameter includes: sand and stone yield data, sand and stone thickness data, grading data and sand and stone powder content data.
Before the tunnel is excavated, advanced geological survey is carried out on the excavated tunnel mountain ranges, which mountain range original rock meets the preparation condition of lining construction sand is measured, which section of original rock does not meet the preparation condition, the thickness of concrete required by lining changes along with the change of the condition of peripheral lining original rock along with the increase of the excavation depth of the tunnel, the estimated tunnel length is segmented in advance, and the geological original rock condition of the section is obtained in advance according to geological planning; calculating the lining thickness, planning the sand consumption of concrete in advance, reserving redundant original rocks which accord with the sand making condition in the previous section for the section which does not accord with the original rocks, and preparing the reserved reserves for the next section of construction according to calculation, which can be seen in fig. 7.
The tunnel adopts the method of excavation tunnelling to carry out the tunnel excavation, and along with the degree of depth deepening of tunnel excavation, the lining thickness of tunnel is also different, and the required concrete volume of tunnel lining construction is also different, finally leads to the required grit material volume of mixed concrete also inequality. For the excavation of mountains, the excavated hole slag crude rock cannot necessarily reach the strength required by the specification in strength level, the crude rock which does not reach the requirement becomes waste hole slag, the hole slag which reaches the requirement is put into a machine for screening according to the requirement, and the whole sand making device with limited space in the excavated tunnel is arranged between the tunnel outlet and the tunnel face of the tunnel, the two sides are steel plate transportation channels, and the space in the tunnel is limited, so the whole device can be arranged by each individual device according to the screening sequence in the direction from the hole to the tunnel face. Excavating the hole slag and transporting out by the output of the tunnel face, the whole device is linearly arranged behind the face for a plurality of meters (such as 50-70 meters), the hole slag is carried to the sand making instrument end, the required concrete amount from the instrument point to the tunnel for a plurality of meters (such as 100 meters) is calculated in advance, the required amount of sand is reversely pushed out from the concrete amount, the required hole slag waste is calculated according to the required machine-made sand amount and the specification of the sand making instrument, redundant qualified hole slag and unqualified hole slag are transported out, and the space in the hole is saved. The sand making machine is installed by taking a plurality of meters as a unit to perform fixed point once, the device moves the redundant hole slag stones and the stones which are screened and unqualified inwards along with the inward pushing of the tunnel face, the excessive hole slag stones and the stones are conveyed out of the hole through the conveying device, the influence of occupied land on construction is avoided, the whole set of device moves forwards along with the continuation of the excavation section, and the effects of excavation and construction are achieved.
In order to further ensure the improvement of sand making efficiency and sand making quality, as shown in fig. 1, the system further comprises: and the screening equipment 2 is used for screening the crushed sand and stone of the crushing equipment according to the particle size. This screening equipment 2 is connected with perception equipment 4, analysis and control equipment 6, and analysis and control equipment 6 is used for adjusting the working parameter of screening equipment 2 according to the grit information of screening equipment 2 entry and export that perception equipment 4 perceived.
The working principle of the intelligent sand making real-time adjusting system in the tunnel provided by the embodiment of the invention is as follows:
firstly, obtaining gravels generated in the tunnel excavation process, and crushing the gravels generated in the tunnel excavation process by using crushing equipment 1; a large amount of tunnel slag is generated during tunnel excavation, large stone materials in the tunnel slag are firstly subjected to primary crushing by a coarse crushing part of crushing equipment 1 to obtain larger stone materials, then the larger stone materials are conveyed to a fine crushing part through conveying equipment to be further crushed, the fine crushed stone materials enter screening equipment 2 to screen out two kinds of stones, one part of stones with the particle size meeting the feeding particle size of a sand making device are made into sand by a stone system sand making machine, and the other part of stones with the particle size not meeting the requirement of the sand making device are returned; after the screening equipment 2 is screened by the sand making equipment 3, sand stones meeting the preset particle size are made into sand; utilize storage equipment 5 to store the grit that screening equipment 2 and system sand equipment 3 produced. In this in-process, utilize 4 perception crushing equipment 1 of perception equipment, screening plant 2 and the grit information of the grit of the 3 entrys of system sand equipment and export to adjust crushing equipment 1, transmission equipment, screening plant 2 and the working parameter who makes sand equipment 3 according to the grit information, grit physical parameter includes: sand and stone yield data, sand and stone thickness data, grading data and sand and stone powder content data.
According to the intelligent real-time adjustment system for sand making in the tunnel, provided by the embodiment of the invention, the crushing device 1, the transmission device, the sand making device 3, the sensing device 4, the storage device 5 and the analysis control device 6 are arranged, the sensing device 4 is used for sensing the sand and stone information of sand at the inlet and the outlet of the crushing device 1 and the sand making device 3, and the analysis control device 6 is used for adjusting the working parameters of the crushing device 1, the transmission device and the sand making device 3 according to the sand and stone information, so that the real-time adjustment of the production device in the sand making process is realized, the process of running raw materials is not required to be finished, the quality and the efficiency of sand making are ensured, the error rate caused by human factors is reduced, the management and labor cost are reduced, and the production benefit is improved. Through setting up transmission equipment, not only can realize the transportation of materials such as grit in the tunnel, also can realize its transportation between in the tunnel and outside the tunnel, realized the maximize utilization in the narrow and small space of tunnel and continuous, the effective supply of material. Carry out broken handle through the grit that utilizes crushing apparatus 1 to the tunnel excavation in-process to produce, recycle system sand equipment 3 and carry out system sand to the grit after crushing apparatus 1 is broken, can make the grit that can make the concrete with the hole sediment that the tunnel excavation in-process produced, outside other transport holes, so, not only reduced the consumption of resource, the cost is reduced, but also avoided stacking too much grit in the tunnel, influence the staff and walk going on of moving or other operations. Through setting up the walking equipment, can drive crushing equipment 1, transmission equipment, system sand equipment 3, perception equipment 4, storage equipment 5, analysis and control equipment 6 remove in the tunnel, to plateau tunnel section complex environment, can be as required, remove each equipment to the position that does benefit to the construction.
Wherein, sand making equipment 3 includes feeding equipment, branch material equipment, whirling broken chamber, impeller body, main shaft assembly, base, transmission device, motor etc. and the stone of screening makes sand through sand making equipment 3. The stone enters the sand making equipment 3 from the feeding equipment, is divided into two parts by the material dividing equipment, one part enters the impeller rotating at high speed from the middle of the material dividing equipment, is rapidly accelerated in the impeller, and the acceleration can reach hundreds of times of gravity acceleration, then is thrown out from three uniformly distributed runners of the impeller at the speed of 60-70 m/s, firstly collides and crushed with a part of the material which is automatically collected from the periphery of the material dividing equipment, then impacts the material lining layer in the vortex branch cavity, is rebounded by the material lining layer, obliquely impacts the top of the vortex cavity upwards, changes the motion direction, deflects and moves downwards, and the material which is emitted from the runner of the impeller forms a continuous material curtain. Such a mass is subjected to impact, abrasion and grinding crushing twice, and at most times, more frequently in a whirling crushing chamber. The crushed material is discharged from a lower discharge outlet.
Because the overlength structure scene of tunnel is limited, the construction is often in dim state, and for the convenience of operation, this system still includes: an illumination device. The lighting device is arranged on the walking device and used for lighting a working area in the tunnel.
In the embodiment of the present invention, the method further includes: and the sand washing equipment 7 is arranged on the walking equipment and is used for washing the sand prepared by the sand making equipment.
The sand washing equipment 7 can be a sand washing machine, and redundant dust and powder on the surface of sand are washed away through the sand washing equipment 7.
In order to facilitate real-time adjustment of the crushing plant 1, the system further comprises: and the monitoring equipment is used for monitoring the sandstone prepared by the sand making equipment in real time.
During the concrete implementation, can carry out real-time control to the quality of the finished product sand of making through video monitoring adjusting device, through the content of gained mechanism sand foundation make-up, combine the interior dust content of hole to adjust crushing apparatus 1's parameter.
In the embodiment of the present invention, in order to ensure a good machine-made sand preparation environment and reduce the influence of the powder content of the machine-made sand on concrete pouring, the system further includes: and the dust removing equipment 8 is arranged on the walking equipment and used for removing dust in the tunnel.
In specific implementation, the dust removing mode of the dust removing device 8 can be pulse dust removing.
In an embodiment of the present invention, the system further includes: dust check out test set. The dust detection equipment is arranged on the walking equipment and used for detecting the dust content in the tunnel.
When the dust detection device is used, the environment dust content of a construction site in a hole is monitored in real time, the construction site environment is complex, a large amount of dust is generated during hole construction such as hole slag excavation, machine-made sand formed by crushing stone materials is characterized by containing a large amount of powder, the dust detection device is used for monitoring the dust content in the hole, and the sand making quality of the sand making device is guaranteed by combining with a dust removal device.
Further, if the monitoring device monitors that the powder content of finished machine-made sand manufactured by the sand manufacturing device 3 is too high, and the dust detection device detects that the powder content in the environment is too high, the dust removal device 8 is started to clean dust in the environment, a good machine-made sand preparation environment is ensured, and finally the influence of the powder content of the machine-made sand on concrete pouring is reduced. An example of a specific sand making process can be seen in fig. 6.
Based on the same inventive concept, the embodiment of the invention also provides an intelligent real-time adjustment method for sand making in the tunnel, which is described in the following embodiment. The principle of solving the problems of the intelligent sand making real-time adjusting method in the tunnel is similar to that of the intelligent sand making real-time adjusting system in the tunnel, so the implementation of the intelligent sand making real-time adjusting method in the tunnel can refer to the implementation of the intelligent sand making real-time adjusting system in the tunnel, and repeated parts are not repeated. As used hereinafter, the term "unit" or "module" may be a combination of software and/or hardware that implements a predetermined function. Although the means described in the embodiments below are preferably implemented in software, an implementation in hardware, or a combination of software and hardware is also possible and contemplated.
Fig. 2 is a flowchart of an intelligent real-time adjustment method for sand making in a tunnel according to an embodiment of the present invention, and as shown in fig. 2, the method includes:
step 201, obtaining gravels generated in the tunnel excavation process, and crushing the gravels generated in the tunnel excavation process by using crushing equipment;
202, utilizing sand making equipment to make sand from the sand crushed by the crushing equipment;
step 203, storing gravels generated by the sand making equipment by using storage equipment;
204, in the process, sensing the sand and stone information of the sand and stones at the inlet and the outlet of the crushing device, the screening device and the sand making device by using sensing devices, and adjusting the working parameters of the crushing device, the transmission device, the screening device and the sand making device according to the sand and stone information, wherein the physical parameters of the sand and stones include: sand and stone yield data, sand and stone thickness data, grading data and sand and stone powder content data.
In an embodiment of the present invention, the method further includes:
acquiring the amount of concrete required by tunnel construction;
calculating the amount of sand needed for manufacturing the concrete according to the amount of the concrete;
and according to the sand amount required by manufacturing the concrete, discharging sand which does not meet the preset condition and sand which meets the preset particle size but exceeds the sand amount out of the tunnel.
The quantity of concrete required by tunnel construction can be known through pre-design, and the pre-set conditions comprise the size of a pre-set particle size, strength and the like.
In an embodiment of the present invention, after adjusting the operating parameters of the crushing device, the transmission device, the screening device, and the sand making device according to the sand information, the method further includes:
and when the stone powder content or grading data of the sandstone in the characteristic parameters cannot be adjusted to the preset target sandstone physical parameters, carrying out screening treatment and/or blending treatment on the sandstone.
The content of the stone dust in the sand can be obtained by the following method:
step 100: target machine-made sand image data is acquired.
In step 100, the stacked machine-made sand may be directly captured at any angle and distance by using an image capturing device. Image capture devices include, but are not limited to, cell phones, cameras, video cameras, surveillance cameras, and the like.
It is to be understood that the target manufactured sand image data refers to an image of a manufactured sand heap within a target area, which may be acquired from any angle.
Step 200: inputting the target machine-made sand image data into a trained stone powder content detection model, and determining stone powder content detection result data in machine-made sand corresponding to the target machine-made sand image data based on the output of the stone powder content detection model.
In step 200, the surface image information of the machine-made sand may be input into the model trained by machine learning, and the stone powder content of the machine-made sand may be automatically calculated. The stone powder content detection model is obtained by training based on a preset machine learning model in advance, and the machine learning model can be a deep learning model, such as a convolutional neural network.
Specifically, the application of the scheme provided in the steps 100 to 200 does not require detection instruments and reagents for testing, and adopts a non-contact image acquisition and artificial intelligent calculation mode, so that the image acquisition equipment is portable and convenient for image information sampling; the stone powder content of the machine-made sand is obtained in real time, target information can be obtained in real time after the image information of the surface of the machine-made sand is collected, the stone powder content can be rapidly checked in scenes such as real-time adjustment and construction in the production process of the machine-made sand, and time and labor are saved; the method does not depend on the experience of engineering personnel, eliminates human errors and can better control the accuracy of output results.
From the above description, it can be known that, in the embodiment of the present application, when the content of stone dust in sand is obtained, through image obtaining and artificial intelligence technology, non-contact detection of the content of machine-made stone dust can be achieved, the intelligence degree, the automation degree, the convenience and the efficiency of the non-contact intelligent real-time detection process of stone dust content can be effectively improved, and the accuracy and the real-time performance of the non-contact intelligent real-time detection result of the content of machine-made stone dust can be effectively improved, so that real-time adjustment of machine-made sand in the production process can be achieved, and the engineering personnel can perform fast check work under the scenes without detecting instruments, experimental reagents and the like, the problems of poor accuracy caused by unrepresentative sampling and large consumption of manpower and material resources required by repeated experiments can be avoided, and the present application can be applied to various application scenes, for example, in a machine-made sand selling scene, without the need of the detection personnel to arrive at the scene, the machine-made sand detection result can be provided for the buyer only according to the machine-made sand image acquired in a non-contact mode, and for example, in a machine-made sand production scene, a producer can provide the machine-made sand detection result for the producer through stone powder content adjustment or stone powder content quality inspection in the machine-made sand only according to the machine-made sand image acquired in the non-contact mode.
For example, the adjustment capability of the powder content in the sand making link reaches the limit and still cannot meet the requirement of the target powder content interval:
A. if the content of the stone powder is higher than the upper limit value of the characteristic parameter target interval of the sand, the sand can be screened by screening equipment, and a specific screening example diagram can be seen in fig. 3; B. if the content of the stone powder is lower than the lower limit value of the target interval of the characteristic parameters of the sand, the requirement can be met by adding the stone powder according to the calculated proportion, and a specific screening example diagram can be seen in fig. 4. A top view of the screening device and the diverting device (fig. 3 and 4) can be seen in fig. 5.
Specifically, for A, assume that the target interval of the dust content of the sand is [ a, b ]](where a and b are real numbers, b is greater than or equal to a, and a, b is equal to [0,1]]) The measured powder content of the sand is c, and c belongs to (b, 1)]Then, by means of a real-time separation device, the ratio is
Figure BDA0002901296520000091
The sand is separated from the continuous conveying equipment (such as a belt conveyor), the separated sand is thoroughly screened (mechanical screening or water washing is adopted, the mechanical screening is adopted preferentially, the screened mud is reserved for standby, and the screened sand without powder is all continuously mixed to obtain the sand with the powder content [ a, b ]]Sand within the range; preferably, if the optimum target for the dust content is p (where p is a real number, p ∈ [ a, b ]]) The proportion of the real-time separation and screening is
Figure BDA0002901296520000101
For case A, its corresponding screenThe sub-device is shown in figure 3. Specifically, in case B, a method of continuously adding stone powder to the sand with low powder content on the continuous transportation equipment in real time is adopted, and if the actually measured powder content is c, the production speed of the sand is V m3Min, the adding speed of the stone powder should be
Figure BDA0002901296520000102
(where ρ is the density of sand in kg/m3) (ii) a Preferably, if the optimum target for the dust content is p (where p is a real number, p ∈ [ a, b ]]) The real-time, continuous addition of stone dust to the sand with low dust content on the continuous transport equipment should be at a rate of
Figure BDA0002901296520000103
(where ρ is the density of sand in kg/m3). It is specifically stated that new formulas formed by changes in the computational units and algebraic meanings should be protected or considered to have been disclosed by the present invention as long as the idea is adopted. And finally, conveying the sand to the next link through conveying equipment.
For gradation in sand, it can be obtained by:
step 300: determining the oversize ratio constraints of sand particles with different particle sizes according to the preset variation gradient of the oversize ratio of the component, and determining a component oversize ratio series set according to the oversize ratio constraints of the sand particles.
It will be appreciated that both the sand fineness modulus and the particle size distribution are determined by the fractional rejects of sand, since the detection of these two characteristic parameters can be converted into a detection of the fractional rejects, i.e. into the reject ratio.
Optionally, the application determines a set of a series of scoring rejects for selecting the sand particle image.
For example, first, the set of the score series may be set as S ═ { ej }, where ej is an element of the set S, and each element ej may represent a score combination case.
Then, by setting a reasonable variation gradient d of the fraction, for example, d is 0.1% or an integral multiple thereof, one fraction per pore size of the fraction itself is represented by Bi, j, and the particle size is assumed to be B1, j — B6, j (for example, B1%, which is referred to as B1) in descending order.
In other embodiments of the present application, there is actually a sieve bottom, i.e. a sieve bottom which is a particle which has leaked through 0.15mm, and is also designated as a parameter B7, j.
Finally, according to the definition of the score triage and the set score triage gradient, for any element ej in the set S, it can be represented by Bi, j, and there is the following constraint between Bi, j:
Figure BDA0002901296520000104
by traversing the conditions of any ej which meet the above constraints, a complete set S of the scoring rejects rate series can be obtained.
Step 400: and obtaining a sand particle characteristic image data set according to the sand correspondingly configured by each sub-scale screen residue combination in the sub-scale screen residue rate series set.
Optionally, before obtaining the sand particle characteristic image, sand with each partial-screen-residue-rate combination aperture in each partial-screen-residue-rate series set may be screened according to the specification requirements, and sufficient amount is reserved and stored in corresponding containers, and then corresponding sand is prepared according to each partial-screen-residue combination in the partial-screen-residue-rate series set determined in step 300, and then a corresponding image is obtained for the sand of each residual-rate combination.
Optionally, the apparatus for acquiring an image includes: image sensors such as mobile phones, digital cameras, and modular cameras. Photographs of different angles, distances (distance of the image sensor to the sand surface) and resolutions can be acquired, wherein preferably fixed angle, resolution, and distance photographs can be acquired.
It is understood that the same fineness modulus or particle size distribution may correspond to different screen residue combinations (ej), and in addition, different parent rocks, different origins and different types (natural sand and machine-made sand) may be screened, and each type of sand may be independently blended to obtain different screen residue combinations (ej), or a plurality of different types of sand may be blended to obtain different screen residue combinations (ej).
Step 500: and training a preset machine learning model according to the sand particle characteristic image data set, and performing sand grading prediction operation according to the trained machine learning model to obtain a sand grading prediction result.
It can be understood that the image data set samples obtained through the steps are more uniform, and after the image data set samples are input into machine learning training calculation, the obtained calculation model is good in robustness and high in identification accuracy.
As can be seen from the above description, according to the sand gradation prediction method based on the sand characteristic image data set provided in the embodiment of the present application, the sand grain oversize ratio constraints with different particle sizes can be determined according to the preset variation gradient of the fractional oversize ratio, the fractional oversize ratio series set can be determined according to the sand grain oversize ratio constraints, and then the characteristic image data set can be optimized according to the sand configured correspondingly by each fractional oversize combination in the fractional oversize ratio series set, so that the machine learning model for performing sand gradation prediction operation has training data with strong robustness and generalization performance, and the accuracy of sand gradation prediction is improved.
The adjustment capability of the grain size grading in the sand making ring section reaches the limit and still cannot meet the requirements of a target grading area: the treatment can be carried out by means of flow division-selective screening. The calculation idea of sieving is the same as the powder content. Specifically, for the sand in the sand making ring section, the adjustment capability of the sand grain size is limited and still cannot meet the target grading requirement, the interval of the sand deviating from the maximum and minimum target intervals (for example, the sand content in a certain interval is significantly higher than the target interval, the sand content in a certain interval is significantly lower than the target interval, the sand content in a certain interval is significantly higher than the target interval, and the sand content in another interval is significantly lower than the target interval) can be calculated, the sand content in the interval has the most significant influence on the grading, and the treatment can be performed by adopting a shunting-selective screening means, specifically: A. if the content of the sand in a certain particle size interval (for example: 1.18mm-2.36mm) is obviously higher than the upper limit value of the target interval, the sand can be screened by a screening device; B. if the content of sand in a certain particle size interval (for example: 0.60mm-1.18mm) is significantly lower than the lower limit value of the target interval, the sand in the interval can be added by calculating the proportion to achieve the requirement. C. If the sand content in one interval is obviously higher than that in the target interval, and the sand content in the other interval is obviously lower than that in the target interval, the step A can be firstly carried out, and then the step B can be carried out. (Note: significantly higher, significantly lower, means that the sand grading is within the target interval by changing the sand content in this interval only)
The specific method comprises the following steps: for A, assuming that the target content of sand in the interval of 1.18mm-2.36mm is [ a, b ] (wherein a, b are real numbers, b is larger than or equal to a, and a, b is equal to [0,1]), the target content of the actually measured sand in the interval of 1.18mm-2.36mm is c, and c is equal to (b, 1) ], separating the sand with the proportion of [ (c-b)/(c-b c), (c-a)/(c-ac) ] from continuous transportation equipment (such as a belt conveyor) through real-time separation equipment, screening the separated sand, removing the sand in the interval of 1.18mm-2.36mm, storing the screened sand in a corresponding storage space (a separate storage space with a certain pore diameter can be arranged), continuously back-blending all the screened sand without the interval of 1.18mm-2.36mm to obtain the content of the sand in the interval of 1.18mm-2.36mm [ a, b ] within the range; preferably, if the optimum target for sand content in the interval 1.18mm-2.36mm is p (where p is a real number, p e a, b), the ratio separated in real time for sieving is (c-p)/(c-pc). For the a case, it corresponds to fig. 3.
Specifically, for the B case, the target sand content in the interval 0.60mm-1.18mm is assumed to be [ a, B ]](where a and b are real numbers, b is greater than or equal to a, and a, b is equal to [0,1]]) The target content of the actually measured sand in the interval of 0.60mm-1.18mm is c, and c belongs to (0, a)]Continuously adding sand in the interval of 0.60mm-1.18mm to the sand on the continuous transportation equipment in real time in a corresponding storage space (an independent storage space with a certain sieve pore interval can be arranged), and if the production speed of the sand is V m3Min, the sand in the interval is added to the sand on the continuous transportation equipment by using the corresponding storage space at the speed of [ (a-c)/(1-a) rho V, (b-c)/(1-b) rho V]kg/min (where ρ is the density of sand in kg/m)3) (ii) a Preferably, the optimum target for sand content if in the interval 0.60mm-1.18mm is p (where p is the ratio of the total sand content to the total sand content of the sandp is a real number, p is ∈ [ a, b ]]) The rate of real-time, continuous addition of sand in the interval 0.60mm-1.18mm to the sand on the continuous transport equipment should be (p-c)/(1-p) ρ V kg/min (where ρ is the density of the sand in kg/m3)。
Specifically, for the case C, if the content of sand in a certain particle size interval (e.g., 1.18mm-2.36mm) is significantly higher than the upper limit value of the target interval, and the content of sand in the interval of 0.60mm-1.18mm is significantly lower than the lower limit value of the target interval, the sand can be divided by the step a according to the calculation idea of the case a, and the sand divided by 1 is screened and then all the sand is continuously back-blended, so that the sand higher than the certain interval is in the target interval; and through the step B, firstly, recalculating the actual gradation of the sand, and then calculating the adding rate of the sand to be added according to the calculation thought of the condition B. It is specifically stated that new formulas formed by changes in the computational units and algebraic meanings should be protected or considered to have been disclosed by the present invention as long as the idea is adopted.
And after the sand making process is finished, conveying the sand to the next link through conveying equipment.
To achieve the above object, according to another aspect of the present application, there is also provided a computer apparatus. The computer device comprises a memory, a processor, a communication interface and a communication bus, wherein a computer program which can run on the processor is stored in the memory, and the steps of the method of the embodiment are realized when the processor executes the computer program.
The processor may be a Central Processing Unit (CPU). The Processor may also be other general purpose processors, Digital Signal Processors (DSPs), Application Specific Integrated Circuits (ASICs), Field Programmable Gate Arrays (FPGAs) or other Programmable logic devices, discrete Gate or transistor logic devices, discrete hardware components, or a combination thereof.
The memory, which is a non-transitory computer readable storage medium, may be used to store non-transitory software programs, non-transitory computer executable programs, and units, such as the corresponding program units in the above-described method embodiments of the present invention. The processor executes various functional applications of the processor and the processing of the work data by executing the non-transitory software programs, instructions and modules stored in the memory, that is, the method in the above method embodiment is realized.
The memory may include a storage program area and a storage data area, wherein the storage program area may store an operating system, an application program required for at least one function; the storage data area may store data created by the processor, and the like. Further, the memory may include high speed random access memory, and may also include non-transitory memory, such as at least one disk storage device, flash memory device, or other non-transitory solid state storage device. In some embodiments, the memory optionally includes memory located remotely from the processor, and such remote memory may be coupled to the processor via a network. Examples of such networks include, but are not limited to, the internet, intranets, local area networks, mobile communication networks, and combinations thereof.
The one or more units are stored in the memory and, when executed by the processor, perform the method of the above embodiment.
An embodiment of the present invention further provides a computer-readable storage medium, where a computer program for executing the foregoing method is stored in the computer-readable storage medium.
In conclusion, the invention can convert excavation hole slag into high-quality finished product machine-made sand in the plateau tunnel, apply the produced finished product sand to the following tunnel construction, and move the sand making device to the required scene according to the construction requirement along with the tunnel excavation. Compared with the traditional sand transporting construction method from a manufacturer, the method provided by the invention has the advantages that the waste hole slag is reasonably utilized to be made into raw materials required by construction aiming at the actual situation, the quality is kept high, the whole system can be moved to the corresponding scene according to the requirement, the transportation cost of the hole slag, the sand and stone and the transportation cost of the sand and stone are reduced, and the manpower and material resources are greatly reduced.
In addition, the invention has the following advantages:
(1) the secondary use of the slag waste materials for the excavation of the plateau tunnel saves the waste cleaning of a construction site, reduces manpower, and is environment-friendly and safe.
(2) The invention has the walking equipment, and the equipment can be moved to the position which is beneficial to construction according to the engineering requirement for the complex environment of the plateau tunnel section.
(3) Because the tunnel in the excavation tunnel is narrow, the invention saves space resources by sequentially arranging the equipment, and can ensure the normal excavation and construction near the tunnel face.
(4) The machine-made sand is produced through the construction of the hole slag, and the cost for purchasing raw materials and the transportation cost are reduced.
(5) Detect the system sand environment through dust collector and dust detection device, combine the adjustment system sand device to the system sand current situation, make high quality machine-made sand.
(6) The excavated waste hole slag is divided into two batches by screening, one part is hole slag which can not be used for preparing sandstone, the other part is hole slag which can be used for preparing sandstone, required sand-preparing original rock is reserved by calculation, and the rest is transported to the outside of the hole in a waste slag transportation planning mode.
As will be appreciated by one skilled in the art, embodiments of the present invention may be provided as a method, system, or computer program product. Accordingly, the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present invention may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
The present invention is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each flow and/or block of the flow diagrams and/or block diagrams, and combinations of flows and/or blocks in the flow diagrams and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are only exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims (11)

1. The utility model provides an intelligent system sand real-time adjustment system in tunnel, its characterized in that includes: the device comprises crushing equipment, transmission equipment, sand making equipment, sensing equipment, storage equipment and analysis control equipment which are arranged in a tunnel, and walking equipment used for moving the crushing equipment, the transmission equipment, the sand making equipment, the sensing equipment, the storage equipment and the analysis control equipment;
the crushing equipment is used for crushing sandstone generated in the tunnel excavation process;
the sand making equipment is used for making sand from the sand crushed by the crushing equipment;
the conveying equipment is used for completing the transportation of the gravels manufactured by the sand manufacturing equipment in the tunnel and between the inside and the outside of the tunnel;
the storage equipment is used for storing the sand and stone generated by the sand making equipment;
the perception equipment is used for perceiving the grit information of the grit of crushing equipment and sand making equipment entry and export, and utilize the analysis control equipment according to the grit information is to crushing equipment, transmission equipment and sand making equipment's working parameter adjusts, grit physical parameter includes: sand and stone yield data, sand and stone thickness data, grading data and sand and stone powder content data; calculating the amount of concrete required by tunnel construction; calculating the amount of sand and stone manufactured by sand manufacturing equipment required for preparing the concrete according to the amount of the concrete; and determining the required sand amount in the sand produced in the tunnel excavation process according to the sand amount manufactured by the sand manufacturing equipment required for preparing the concrete, and conveying the sand which does not meet the preset condition and the sand which meets the preset condition but exceeds the required sand amount out of the tunnel through the conveying equipment.
2. The system of claim 1, further comprising: and the lighting equipment is arranged on the walking equipment and used for lighting a working area in the tunnel.
3. The system of claim 1, further comprising: and the sand washing equipment is arranged on the walking equipment and is used for washing the sand prepared by the sand making equipment.
4. The system of claim 1, further comprising: and the monitoring equipment is used for monitoring the sandstone prepared by the sand making equipment in real time.
5. The system of claim 1, further comprising: and the dust removal equipment is arranged on the walking equipment and is used for removing dust in the tunnel.
6. The system of claim 1, further comprising: and the dust detection equipment is arranged on the walking equipment and is used for detecting the dust content in the tunnel.
7. The system of claim 1, further comprising: and the screening equipment is used for screening the crushed sand by the crushing equipment according to the particle size.
8. The utility model provides a real-time adjustment method of intelligent system sand in tunnel which characterized in that includes:
obtaining gravels generated in the tunnel excavation process, and crushing the gravels generated in the tunnel excavation process by using crushing equipment;
utilizing sand making equipment to make sand from the sand crushed by the crushing equipment;
storing the sand and stone generated by the sand making equipment by using storage equipment;
in the process, the transportation of the sand manufactured by the sand manufacturing equipment in the tunnel and between the inside of the tunnel and the outside of the tunnel is completed by utilizing the transmission equipment, the sand information of the sand at the inlet and the outlet of the crushing equipment and the sand manufacturing equipment is sensed by utilizing the sensing equipment, and the working parameters of the crushing equipment, the transmission equipment and the sand manufacturing equipment are adjusted according to the sand information, wherein the physical parameters of the sand include: sand and stone yield data, sand and stone thickness data, grading data and sand and stone powder content data;
further comprising: calculating the amount of concrete required by tunnel construction; calculating the amount of sand and stone manufactured by sand manufacturing equipment required for preparing the concrete according to the amount of the concrete; and determining the required sand amount in the sand produced in the tunnel excavation process according to the sand amount manufactured by the sand manufacturing equipment required for preparing the concrete, and conveying the sand which does not meet the preset condition and the sand which meets the preset condition but exceeds the required sand amount out of the tunnel through the conveying equipment.
9. The method of claim 8, wherein after adjusting the operating parameters of the crushing apparatus, the conveying apparatus, and the sand producing apparatus based on the sand information, the method further comprises:
and when the adjustment of the stone powder content or the grading data of the sand in the sand physical parameters does not reach the preset target sand physical parameters, carrying out screening treatment and/or blending treatment on the sand.
10. A computer device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, wherein the processor implements the method of any one of claims 8-9 when executing the computer program.
11. A computer-readable storage medium, characterized in that the computer-readable storage medium stores a computer program for performing the method of any of claims 8-9.
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