Polycarboxylate water reducing agent preparation system of processing
Technical Field
The invention relates to the technical field of preparation and processing of polycarboxylate superplasticizers, and particularly relates to a preparation and processing system of polycarboxylate superplasticizers.
Background
The polycarboxylate water reducing agent is a high-performance water reducing agent, is a cement dispersant in the application of cement concrete, widely apply to projects such as highway, bridge, dam, tunnel, high-rise building, the product is green, environmental protection, nonflammable, difficult to explode, can use train and car to transport safely, the polarity of hydrophilic group in polycarboxylate water reducing agent is very strong, therefore polycarboxylate water reducing agent adsorption film on the surface of cement granule can form a layer of stable solvation water film with the hydrone, this layer of water film has very good lubricating action, can effectively reduce the sliding resistance among the cement granule, thus make the concrete mobility further improve, contain more cubic impurity after the preparation of polycarboxylate water reducing agent is finished, need to filter the impurity in the polycarboxylate water reducing agent, but can appear following problems in the preparation course of polycarboxylate water reducing agent:
1. when common impurities of the polycarboxylate superplasticizer are filtered, the polycarboxylate superplasticizer is directly fed into a filter screen in a preparation barrel for filtering, so that the impurities in the polycarboxylate superplasticizer are accumulated on the filter screen and are difficult to discharge, the filtering of the polycarboxylate superplasticizer is easily prevented, and the filtering effect of the polycarboxylate superplasticizer is poor;
2. when the polycarboxylate water reducing agent is filtered, impurities in the polycarboxylate water reducing agent are easily deposited at the bottom in the flowing process, so that part of polycarboxylate water reducing agent cannot be filtered.
Disclosure of Invention
Technical scheme (I)
In order to achieve the purpose, the invention adopts the following technical scheme that the polycarboxylate superplasticizer preparation and processing system comprises a v-21274, a shape support frame, a preparation barrel, a filtering mechanism, a feeding mechanism, a waste residue collecting mechanism and a polycarboxylate superplasticizer collecting pool, wherein the v-21274, the shape support frame and the waste residue collecting mechanism are symmetrically arranged in a left-right mode, the v-21274, the shape support frame is of a downward opening structure, a horizontal section of the shape support frame is of an arc structure, the preparation barrel is arranged on the upper end face of the shape support frame, the preparation barrel is of a structure with two open ends, the filtering mechanism is arranged in the preparation barrel, the feeding mechanism is arranged in the filtering mechanism, the waste residue collecting mechanism is arranged on the feeding mechanism, and the polycarboxylate superplasticizer collecting pool is arranged below the preparation barrel.
The filter mechanism comprises a circular connecting plate, filter connecting plates, a first motor, a rotating shaft, rectangular grooves, filter holes, a split plate, a first magnet, an elastic rope, a placing plate, a driving plate, a second magnet, a third magnet, a fourth magnet and a drainage through groove, sliding grooves are symmetrically formed in the left and right of the inner wall of the preparation barrel, the circular connecting plates are mounted in the sliding grooves through bearings, the filter connecting plates are mounted between the circular connecting plates, the filter connecting plates are arranged in the circumferential direction of the circular connecting plates at equal intervals, the circular connecting plates and the filter connecting plates form a circular cavity, the first motor is mounted in the preparation barrel through a rack, the rotating shaft is mounted at the output shaft end of the first motor, the rotating shaft is connected with one of the circular connecting plates, the rectangular grooves are formed in the inner side faces of the filter connecting plates, the filter holes are formed in the rectangular grooves and are arranged in a matrix manner, the open-close plates are hinged between the front circular connecting plate and the rear circular connecting plate, the opposite ends of the left open-close plate and the right open-close plate are provided with a first magnet which is magnetically attracted, the open-close plates are connected with the rectangular groove through elastic ropes which are symmetrically arranged front and back, the left side and the right side of each filtering connecting plate are symmetrically provided with connecting holes front and back, the outer side end face of each filtering connecting plate is provided with a placing plate, the placing plates are internally provided with driving plates, the left side and the right side of each placing plate are respectively provided with an arc-shaped groove, ropes penetrate through the connecting holes and are connected with the driving plates, the lower end of each driving plate is provided with a second magnet, the middle part of the inner part of the preparation barrel is provided with a placing groove, a third magnet which is magnetically repelled with the second magnet is symmetrically arranged left and right in the placing groove, the third magnet is of an arc-shaped structure, and the upper end of the placing groove is provided with a fourth magnet which is magnetically attracted with the second magnet, the lower end face of the inner wall of the preparation barrel is provided with a drainage through groove, the first motor drives the rotating shaft to rotate, the rotating shaft drives the circular connecting plate to rotate, the circular connecting plate drives the filtering connecting plate to rotate, when the feeding mechanism conveys and falls the prepared polycarboxylate superplasticizer, the filtering connecting plate is just positioned under the feeding mechanism, at the moment, the second magnet and the third magnet are staggered, so that the second magnet moves downwards under the action of the driving plate under the condition of no magnetic repulsion, the driving plate is driven to drive the rope to pull, the rope pulls the opening plate to pull, the magnetism of the first magnet is small, the rope is convenient to pull the opening plate, the polycarboxylate superplasticizer falls into the rectangular groove after the opening plate is pulled, then the polycarboxylate superplasticizer flows into the drainage through groove from the filtration hole on the rectangular groove and flows into the polycarboxylate superplasticizer collection tank from the drainage through groove to be collected, then the feeding mechanism stops intermittently feeding the polycarboxylate superplasticizer, the first motor drives the filtering connecting plate to continue rotating, the second magnet and the third magnet are close to and repel each other to enable the driving plate to move upwards, at the moment, the opening-closing plate is closed under the action of the elastic rope, the first magnet attracts each other to close the opening-closing plate, so that impurities filtered in the rectangular groove are sealed and limited, the impurities falling downwards when the filtering connecting plate rotates are avoided, meanwhile, the next filtering connecting plate continues to filter the polycarboxylate superplasticizer conveyed by the feeding mechanism, when the impurities are conveyed to the upper part of the feeding mechanism, the second magnet and the fourth magnet attract each other to open the opening-closing plate, the impurities in the rectangular groove fall into the waste residue collecting mechanism to be collected, the impurity conveying and the polycarboxylate superplasticizer filtering are carried out synchronously, and meanwhile, the polycarboxylate superplasticizer flow type filtering is convenient for remaining the impurities in the polycarboxylate superplasticizer on filtering holes of the rectangular groove, the filtering effect of the polycarboxylic acid water reducing agent is improved.
The feeding mechanism comprises a supporting plate, a hollow column, a rotating shaft, an arc-shaped rotating plate, a discharging port, a feeding plate, a feeding pipe and a second motor, wherein the supporting plate is installed on the inner wall of the preparation barrel, the supporting plate is positioned at one end where the first motor is not installed, a circular through groove is formed in the circular connecting plate where the rotating shaft is not installed, the hollow column is installed on the supporting plate through a bearing after penetrating through the circular through groove, the rotating shaft is installed in the hollow column through the bearing, the arc-shaped rotating plate is installed on the rotating shaft, a plurality of cavities are formed between the arc-shaped rotating plate and the inner wall of the hollow column, the arc-shaped rotating plate is of a round-angle triangular structure, a right-angle side is of an inwards concave arc-shaped structure, the discharging port is formed in the lower end of the hollow column, the feeding hole is formed in the front side of the upper end of the hollow column, the feeding plate is installed on the feeding hole, the feeding plate is installed at the rear end of the feeding plate, the feeding pipe, and the feeding pipe penetrates through the supporting plate, there is No. two motors through rack-mounted in the backup pad, the output that backup pad and No. two motors were worn to establish by the pivot is connected, the inlet pipe carries the polycarboxylate water reducing agent in the feed plate, the feed plate carries the polycarboxylate water reducing agent in the cavity that arc rotor plate and hollow post inner wall formed, then drive the pivot through No. two motors and rotate, the pivot is rotated and is driven the arc rotor plate and rotate, the polycarboxylate water reducing agent in the arc rotor plate will the cavity when conveying the discharge gate, the polycarboxylate water reducing agent flows from the discharge gate and falls on the filter link board and filter, the arc rotor plate carries out intermittent type conveying with the polycarboxylate water reducing agent and makes the accurate rectangle recess that falls on the filter link board of polycarboxylate water reducing agent filter in, it flows in the preparation bucket directly to avoid the polycarboxylate water reducing agent, make the filter effect not good.
As a preferred technical scheme, the waste residue collecting mechanism comprises a pulling through groove, a bearing plate, a collecting box and a support plate, the pulling through groove is formed in the upper side of the supporting plate, the bearing plate is installed on the right side of the pulling through groove and penetrates through the circular through groove to be located below the filtering connecting plate, the collecting box is arranged on the bearing plate, the support plate is provided with the collecting box, the support plate is installed on the left side of the collecting box, the support plate is convenient for the collecting box to be placed, and meanwhile the collecting box and the bearing plate do not influence the rotation of the circular connecting plate.
As a preferred technical scheme of the invention, the filter connecting plate is symmetrically provided with the baffles at the left and right sides, the baffles are positioned at the two sides of the opening plate, and the baffles prevent the opening plate from being too large in rotation angle and incapable of resetting.
As a preferable technical scheme of the invention, the water drainage through groove is positioned right above the polycarboxylate superplasticizer collecting pool, so that the polycarboxylate superplasticizer can be conveniently collected.
As a preferable technical scheme of the invention, the pulling through groove is positioned above the second motor, so that the second motor does not influence the taking-out of the collecting box.
(II) advantageous effects
1. The feeding mechanism is used for intermittently conveying the polycarboxylate water reducer to the filtering mechanism, then filtering impurities filtered in the polycarboxylate water reducer through rotation of the filtering mechanism, and driving the impurities filtered in the polycarboxylate water reducer falling through intermittent rotation to move upwards through the filtering connecting plate, so that the influence of impurity residues on next filtering of the polycarboxylate water reducer is avoided, the filtering effect of the polycarboxylate water reducer is improved, and meanwhile, the impurities are collected by the waste residue collecting mechanism, and the polycarboxylate water reducer cannot be filtered due to the fact that filtering holes are blocked by the impurities;
2. after the split plates are closed, the two split plates are adsorbed by the first magnet, and then impurities are limited in the rectangular grooves, so that the impurities in the rectangular grooves are prevented from falling off when the filter connecting plates move upwards, and the impurities cannot be cleaned;
3. according to the invention, the second magnet and the fourth magnet are attracted magnetically, and the opening plate is opened by driving the plate to move upwards in a rope way, so that impurities in the rectangular groove fall into the collecting box for collection, and the impurities are prevented from remaining in the rectangular groove to influence the filtration of the polycarboxylate superplasticizer.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a front cross-sectional view of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 3 in accordance with the present invention;
FIG. 5 is an enlarged view of a portion of the invention at B of FIG. 3;
FIG. 6 is a right side elevation view of the present invention;
fig. 7 is a partial enlarged view of the invention at C of fig. 6.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways, which are defined and covered by the claims.
As shown in fig. 1 to 7, the polycarboxylate water reducer preparing and processing system comprises a v-21274, a shape support frame 1, a preparation barrel 2, a filtering mechanism 3, a feeding mechanism 4, a waste residue collecting mechanism 5 and a polycarboxylate water reducer collecting tank 6, wherein the v-21274, the shape support frame 1 and the preparation barrel 2 are symmetrically arranged in a left-right direction, the v-21274, the shape support frame 1 is of a downward opening structure, a horizontal section of the v-21274is of an arc structure, the preparation barrel 2 is installed on the upper end face of the shape support frame 1, the preparation barrel 2 is of a structure with two open ends, the filtering mechanism 3 is arranged in the preparation barrel 2, the feeding mechanism 4 is arranged in the filtering mechanism 3, the waste residue collecting mechanism 5 is arranged on the feeding mechanism 4, and the polycarboxylate water reducer collecting tank 6 is arranged below the preparation barrel 2.
The filtering mechanism 3 comprises a circular connecting plate 30, a filtering connecting plate 31, a first motor 32, a rotating shaft 33, a rectangular groove 34, a filtering hole 35, a split plate 36, a first magnet 37, an elastic rope 38, a rope 39, a placing plate 3a, a driving plate 3b, a second magnet 3c, a third magnet 3d, a fourth magnet 3e and a drainage through groove 3f, sliding grooves are symmetrically formed in the inner wall of the preparation barrel 2, the circular connecting plate 30 is installed in the sliding grooves through a bearing, the filtering connecting plates 31 are installed between the circular connecting plates 30, the filtering connecting plates 31 are distributed along the circumferential direction of the circular connecting plates 30 at equal intervals, the circular connecting plates 30 and the filtering connecting plates 31 form a circular cavity, the first motor 32 is installed in the preparation barrel 2 through a rack, the rotating shaft 33 is installed at the output shaft end of the first motor 32, and the rotating shaft 33 is connected with one of the circular connecting plates 30, the inner side end surface of the filtering connecting plate 31 is provided with a rectangular groove 34, the rectangular groove 34 is internally provided with filtering holes 35, the filtering holes 35 are arranged in a matrix, a split plate 36 is hinged between the front circular connecting plate and the rear circular connecting plate 30, the opposite ends of the left split plate and the right split plate 36 are provided with a first magnet 37 with attractive magnetism, the split plate 36 is connected with the rectangular groove 34 through an elastic rope 38, the elastic rope 38 is symmetrically arranged in front and back, the left side and the right side of the filtering connecting plate 31 are symmetrically provided with connecting holes in front and back, the outer side end surface of the filtering connecting plate 31 is provided with a placing plate 3a, a driving plate 3b is arranged in the placing plate 3a, the left side and the right side of the placing plate 3a are provided with arc grooves, the middle part of the outer side end surface of the split plate 36 is symmetrically provided with ropes 39 in front and back, the ropes 39 penetrate through the connecting holes to be connected with the arc grooves and the driving plate 3b, and the lower end of the driving plate 3b is provided with a second magnet 3c, a placing groove is arranged in the middle of the interior of the preparation barrel 2, a third magnet 3d which is magnetically repelled with a second magnet 3c is symmetrically arranged in the placing groove in a left-right mode, the third magnet 3d is of an arc structure, a fourth magnet 3e which is magnetically attracted with the second magnet 3c is arranged at the upper end of the placing groove, a drainage through groove 3f is arranged on the lower end face of the inner wall of the preparation barrel 2, a first motor 32 drives a rotating shaft 33 to rotate, the rotating shaft 33 rotates to drive a circular connecting plate 30 to rotate, the circular connecting plate 30 drives a filtering connecting plate 31 to rotate, when the manufactured polycarboxylate superplasticizer is conveyed and falls by a feeding mechanism 4, the filtering connecting plate 31 is just under the feeding mechanism 4, at the moment, the second magnet 3c is dislocated with the third magnet 3d, the second magnet 3c moves downwards under the action of a driving plate 3b under the condition that no magnetic repulsion exists, the driving plate 3b drives a rope 39 to pull, the rope 39 pulls the open close plate 36 to be pulled open, the first magnet 37 is small in magnetism, the rope 39 is convenient to pull open close plate 36 open, the polycarboxylate superplasticizer drops into the rectangular groove 34 after the open close plate 36 is pulled open, then the polycarboxylate superplasticizer flows into the drainage through groove 3f from the filtering hole 35 on the rectangular groove 34, and flows into the polycarboxylate superplasticizer collecting pool 6 from the drainage through groove 3f for collection, then the feeding mechanism 4 stops feeding the polycarboxylate superplasticizer intermittently, the first motor 32 drives the filtering connecting plate 31 to continue to rotate, the second magnet 3c and the third magnet 3d are close to each other to repel each other so as to drive the plate 3b to move upwards, at this time, the open close plate 36 is closed under the action of the elastic rope 38, meanwhile, the first magnet 37 attracts the open close plate 36 tightly, so that impurities filtered in the rectangular groove 34 are sealed and limited, and the impurities are prevented from dropping down when the filtering connecting plate 31 rotates, simultaneously next filtering connection board 31 continues to filter the polycarboxylate water reducing agent that feeding mechanism 4 carried, when conveying 4 tops of feeding mechanism as impurity, magnet 3c and No. four magnet 3e attract mutually open the plywood 36, impurity in the rectangle recess 34 falls and collects in the waste residue collection mechanism 5, make impurity transport and polycarboxylate water reducing agent filter and go on in step, polycarboxylate water reducing agent mobile filters simultaneously and is convenient for remain impurity in the polycarboxylate water reducing agent on the filtration pore 35 of crossing of rectangle recess 34, polycarboxylate water reducing agent's filter effect has been improved.
The filter connecting plate 31 bilateral symmetry install baffle 310, baffle 310 is located the both sides of open-close plate 36, baffle 310 avoids the open-close plate 36 turned angle too big unable reseing.
And the through water drainage groove 3f is positioned right above the polycarboxylate superplasticizer collecting pool 6, so that the polycarboxylate superplasticizer can be conveniently collected.
The feeding mechanism 4 comprises a supporting plate 40, a hollow column 41, a rotating shaft 42, an arc-shaped rotating plate 43, a discharging port 44, a feeding plate 45, a feeding pipe 46 and a second motor 47, wherein the supporting plate 40 is installed on the inner wall of the preparation barrel 2, the supporting plate 40 is positioned at one end where the first motor 32 is not installed, a circular through groove is formed in the circular connecting plate 30 where the rotating shaft 33 is not installed, the hollow column 41 is installed on the supporting plate 40, the hollow column 41 penetrates through the circular through groove and is installed on the circular connecting plate 30 through a bearing, the rotating shaft 42 is installed in the hollow column 41 through a bearing, the arc-shaped rotating plate 43 is installed on the rotating shaft 42, the arc-shaped rotating plate 43 and the inner wall of the hollow column 41 form a plurality of cavities, the arc-shaped rotating plate 43 is of a rounded triangle structure, the right-angle side is of an inward concave arc-shaped structure, the discharging port 44 is formed at the lower end of the hollow column 41, and a feeding hole is formed in the front side of the upper end of the hollow column 41, a feeding plate 45 is arranged on the feeding hole, a feeding pipe 46 is arranged at the rear end of the feeding plate 45, the feeding pipe 46 penetrates through the supporting plate 40, a second motor 47 is arranged on the supporting plate 40 through a rack, the rotating shaft 42 penetrates through the supporting plate 40 and is connected with the output end of the second motor 47, the feeding pipe 46 conveys the polycarboxylate superplasticizer into the feeding plate 45, the polycarboxylate superplasticizer is conveyed into a cavity formed by the arc-shaped rotating plate 43 and the inner wall of the hollow column 41 by the feeding plate 45, then the rotating shaft 42 is driven by the second motor 47 to rotate, the arc-shaped rotating plate 43 is driven by the rotating shaft 42 to rotate, when the polycarboxylate superplasticizer in the cavity is conveyed to the discharge hole 44 by the arc-shaped rotating plate 43, the polycarboxylate superplasticizer flows out from the discharge hole 44 and falls onto the filtering connecting plate 31 for filtering, and the polycarboxylate superplasticizer is conveyed by the arc-shaped rotating plate 43 intermittently to accurately fall into the rectangular groove 34 on the filtering connecting plate 31 for filtering, the polycarboxylate water reducing agent is prevented from directly falling into the preparation barrel 2 and flowing out, so that the filtering effect is poor.
Waste residue collection mechanism 5 including pulling logical groove 50, accept board 51, collect box 52 and v 21274, shape arm-tie 53, the upside of backup pad 40 seted up pulling logical groove 50, the right side that pulls logical groove 50 is installed and is accepted board 51, accept board 51 runs through circular logical groove and lies in the below of filtering connection board 31, accept to be provided with on the board 51 and collect box 52, collect box 52's left side and install v 21274, shape arm-tie 53, collect box 52 and collect impurity, accept board 51 and be convenient for collect the placing of box 52, collect box 52 simultaneously and accept board 51 and do not influence circular connecting board and rotate.
The pull through slot 50 is located above the second motor 47 so that the second motor 47 does not interfere with the removal of the magazine 52.
When the concrete work is carried out, the feeding pipe 46 conveys the polycarboxylate superplasticizer into the feeding plate 45, the feeding plate 45 conveys the polycarboxylate superplasticizer into a cavity formed by the arc-shaped rotating plate 43 and the inner wall of the hollow column 41, then the second motor 47 drives the rotating shaft 42 to rotate, the rotating shaft 42 drives the arc-shaped rotating plate 43 to rotate, when the polycarboxylate superplasticizer in the cavity is conveyed to the discharging port 44 by the arc-shaped rotating plate 43, the first motor 32 drives the rotating shaft 33 to rotate, the rotating shaft 33 rotates to drive the circular connecting plate 30 to rotate, the circular connecting plate 30 drives the filtering connecting plate 31 to rotate, when the manufactured polycarboxylate superplasticizer is conveyed and falls by the feeding mechanism 4, the filtering connecting plate 31 is just under the feeding mechanism 4, at the moment, the second magnet 3c is dislocated with the third magnet 3d, so that the second magnet 3c moves downwards under the action of the driving plate 3b under the condition of no magnetic repulsion, the driving plate 3b drives the rope 39 to pull, the rope 39 pulls the opening plate 36 to pull, the magnetism of the first magnet 37 is small, the rope 39 is convenient to pull the opening plate 36 to pull, at the moment, the polycarboxylate superplasticizer flows out from the discharge hole 44 and falls into the rectangular groove 34, then the polycarboxylate superplasticizer flows into the drainage through groove 3f from the filtering hole 35 on the rectangular groove 34 and flows into the polycarboxylate superplasticizer collecting pool 6 from the drainage through groove 3f to be collected, then the arc-shaped rotating plate 43 carries out intermittent transmission on the polycarboxylate superplasticizer to avoid the polycarboxylate superplasticizer from directly falling into the preparation barrel 2 to flow out, so that the filtering effect is not good, the first motor 32 drives the filtering connecting plate 31 to continue to rotate, the second magnet 3c and the third magnet 3d repel each other to drive the driving plate 3b to move upwards, at the opening plate 36 is closed under the action of the elastic rope 38, and the first magnet 37 attracts each other to close the opening plate 36, make and filter the impurity in rectangle recess 34 and seal spacingly, avoid filter connecting plate 31 impurity whereabouts when rotating, simultaneously next filter connecting plate 31 continues to filter the polycarboxylate water reducing agent that feeding mechanism 4 carried, when feeding mechanism 4 top was carried to impurity, No. two magnet 3c and No. four magnet 3e attract each other open the plywood 36, impurity in the rectangle recess 34 falls to collect box 52 and collects, accept board 51 is convenient for collect placing of box 52, collect box 52 and accept board 51 and do not influence round connecting plate and rotate and collect simultaneously, make impurity transport and polycarboxylate water reducing agent filter and go on in step, polycarboxylate water reducing agent mobile filters simultaneously and is convenient for remain impurity in the polycarboxylate water reducing agent on the filtration pore 35 of rectangle recess 34, polycarboxylate water reducing agent's filter effect has been improved.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.