Automatic rock debris sampling device and automatic rock debris sampling method based on suction mode
Technical Field
The invention belongs to the field of petroleum engineering exploration, and particularly relates to a suction mode-based automatic rock debris sampling device and a rock debris automatic sampling method in the field.
Background
In the process of oil exploration, geological analysis is carried out on rock debris returned from a well bottom, which is an important method for finding an oil-gas layer, at present, a method for manually obtaining the rock debris is still adopted at home and abroad, sampling accuracy and timeliness cannot be guaranteed, the requirement of rapid drilling cannot be met, an analysis result obtained by a wrong geological sample cannot play a role in guiding oil exploration, but can generate serious misleading, and the development of an oil exploration technology is restricted.
Since the fishing object is conveyed to the surface from the bottom of the well by the mud, in order to balance the formation pressure, reduce friction and clean the well hole, various additives are added into the mud to improve the performance of the mud, and the mud has the characteristics of viscosity and easy drying. The equipment needs to be crossed with the slurry, so the influence caused by the slurry needs to be overcome, and more rigorous requirements are provided for the reliability and the stability of key links of the equipment. The structures of the headframes of different well teams are different, the installation space is limited, and the system not only needs to adapt to different headframe structures, but also cannot influence the normal drilling operation; due to the fact that the drilling speed is increased, the period from drilling to well completion operation is usually 1-2 months, the longest period is 6 months, equipment needs to be frequently disassembled and transported, and therefore strict requirements are placed on the volume and the weight of the equipment.
Rock debris sampling device among the prior art mainly has following problem:
(1) the system does not form closed-loop control, lacks the detection of the mud flow rate and the weight of the fished rock debris, and cannot adjust the rock debris fishing process according to the actual working condition of a drilling site; (2) the sampling and the backflow of the slurry are realized by using a pumping mode, the pump is difficult to keep long-term stable operation in a slurry environment with high viscosity, easy drying and more particulate matters, and the backflow pump and the pipeline in the scheme are in a vertical relation, so that the particulate matters are easy to block the pump, the fault is caused, the maintenance cost is increased, and the operation efficiency is influenced; (3) the rock debris can only be stored in 1 box at most, the automation degree is low, the method is not different from manual fishing, and the manpower is not really liberated; (4) the volume is large, the weight is overweight, and in the drilling site that the space is restricted, it is difficult to find suitable installation position.
Disclosure of Invention
The invention aims to solve the technical problem of providing a rock debris automatic sampling device and a rock debris automatic sampling method based on a suction mode.
The invention adopts the following technical scheme:
an automatic rock debris sampling device based on a suction mode is improved in that: the pump entry of mud sample pump connects the three-way valve, in two other interfaces of three-way valve, an interface is connected with overhead groove through the sample pipeline, and install the sample filter head between this sample pipeline front end and overhead groove, another interface is connected with circulation washing water tank through the sample pipeline, be connected through the mud pipeline between the pump export of mud sample pump and solid-liquid separation equipment's the entry, install vibrating motor on solid-liquid separation equipment, solid-liquid separation equipment's bottom is the inclined plane, the upper portion of inclined plane is the detritus export, the bottom of detritus export is the entry of detritus storage machine case, the lower part of inclined plane is the mud export, this mud export connection three-way valve, in two other interfaces of three-way valve, an interface is connected with circulation washing water tank through the mud pipeline, another interface is connected with the mud jar through the mud pipeline.
Further, the solid-liquid separation device is a vibrating screen; the vibration motor is a double vibration motor.
Further, a rock debris box is placed below the inlet of the rock debris storage chassis.
Further, still include the control collection box of controlling means work, control collection box is including gathering control panel, five mouthful two solenoid valves, two mouthful two solenoid valves and vibrating motor controller, and two-way function pneumatic device relies on five mouthful two solenoid valves to carry out the gas circuit and switches, and one-way function pneumatic device relies on two mouthful two solenoid valves to carry out the gas circuit and switches.
Furthermore, the acquisition control board comprises a signal acquisition circuit, a motor driving circuit, a peripheral control circuit, a state detection circuit, a data storage circuit and a wireless communication circuit.
Furthermore, the signal acquisition circuit comprises a signal conditioning circuit, an analog switch, a 24-bit ADC, a differential amplifier and a V/I conversion circuit.
Further, the motor driving circuit includes a two-phase stepping motor driving chip THB6064H, a peripheral bridge driving circuit and a main control chip.
Furthermore, the peripheral control circuit comprises an isolation protection circuit, an NMOS drive circuit and an electromagnetic valve control circuit.
Further, the state detection circuit detects the conveyor belt position through hall type proximity switch, detects storage box position through inductance type proximity switch, detects detritus box position through mechanical contact switch.
The automatic rock debris sampling method is suitable for the device, and the improvement is that the method comprises the following steps:
step 1: the upper computer control software acquires logging engineering parameters including well depth, rock debris late arrival time, drilling time, pump speed and outlet flow through the wits;
step 2: the late arrival time of the nth meter of rock debris is reached, and the speed of a mud sampling pump and the vibration speed of a vibration motor are set according to the drilling time, the pump speed of a mud pump and the outlet flow;
and step 3: monitoring the weight of the fished rock debris in real time, if the weight of the rock debris does not reach a target value, continuing to wait, and if the weight of the rock debris reaches the target value to be fished, closing a slurry sampling pump and a vibration motor;
and 4, step 4: transmitting the current rock fragment box to a storage position, and detecting whether the next empty rock fragment box is at a sand receiving position;
and 5: if the (n + 1) th rock debris is delayed, repeating the step 2;
step 6: if the (n + 1) th rock debris late time does not arrive, monitoring whether the pump stopping time exceeds the preset time or not, repeatedly executing the step 5 if the pump stopping time does not exceed the preset time, and starting the system to perform self-maintenance if the pump stopping time exceeds the preset time;
and 7: starting a system for self-maintenance, and circularly cleaning the slurry sampling pump and the solid-liquid separation device by using clear water;
and 8: and (5) judging whether a command of stopping bailing of the upper computer is received, if so, stopping bailing, and if not, repeatedly executing the step 5.
The invention has the beneficial effects that:
according to the automatic rock debris sampling device based on the suction mode, the drilling fluid is obtained from the front end of the vibrating screen in a pumping mode, and the rock debris sample is separated from the drilling fluid, so that the problem of poor rock debris stratum representativeness caused by aliasing of rock debris through the vibrating screen in an artificial sampling mode can be effectively solved. Can support 10 boxes of rock debris storage space and reduce the workload of manual sampling. All modules of the device are miniaturized and modularized, so that the device is suitable for harsh installation environments of well sites and is convenient to frequently disassemble and transport. The rock debris collecting device can replace an operation mode of manually collecting rock debris on a drilling site, improves the representativeness, timeliness and accuracy of rock debris strata, liberates manual work from operation with high labor intensity, provides an accurate analysis sample for geological analysis on the drilling site, and provides powerful support for timely and accurate identification of an oil-gas reservoir.
The automatic rock debris sampling method disclosed by the invention can monitor the flow rate of slurry and the weight of rock debris in real time, and can adjust the speed of a slurry sampling pump and the solid-liquid separation speed in real time according to logging engineering parameters, thereby realizing closed-loop control of a sampling process. The self-maintenance function of the slurry sampling pump and the solid-liquid separation device is added, the influence of slurry on the stability of the device can be effectively reduced, and the device can be ensured to operate stably for a long time.
Drawings
Fig. 1 is a schematic structural view of an automatic rock debris sampling device disclosed in embodiment 1 of the present invention;
FIG. 2 is a block diagram showing the components of a control collection box in the automatic rock debris sampling device disclosed in embodiment 1 of the present invention;
fig. 3 is a block diagram of a circuit configuration of an acquisition control board in the automatic rock debris sampling apparatus disclosed in embodiment 1 of the present invention;
fig. 4 is a schematic flow chart of an automatic rock debris sampling method disclosed in embodiment 1 of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. The slurry sampling pump and the three-way valve in the embodiment are driven by an air source, and can also be realized by using an electric driving device. The data transmission may be wireless.
Embodiment 1, this embodiment discloses an automatic sampling device of detritus based on suction mode, install in well site mud overhead groove below, the shale shaker front end, acquire more representative geology sample through the pumping mode, behind solid-liquid separation equipment, mud liquid need not external drive, rely on gravity backward flow to in the mud jar, the solid detritus is then preserved in detritus storage device, control system can carry out self-adaptation adjustment to sampling speed and solid-liquid separation speed according to drilling engineering parameter, the real-time sample volume of detritus, the structure is adopted the modularization, miniaturized design, and have self-maintenance function, operational reliability has been promoted, stability, and to the well site adaptability to different well sites.
As shown in fig. 1, a pump inlet 6 of a slurry sampling pump 4 is connected with a three-way valve 8, one of the other two interfaces of the three-way valve is connected with an elevated tank 1 through a sampling pipeline 3, and a sampling filter head 2 is installed between the front end of the sampling pipeline and the elevated tank, so that the sampling filter head can filter out formation falling blocks (false rock debris) exceeding 1cm in the elevated tank, and a real formation sample is ensured to be obtained. The other interface is connected with a circulating cleaning water tank 22 through a sampling pipeline 19, an outlet 5 of a slurry sampling pump is connected with an inlet 9 of a solid-liquid separation device 10 through a slurry pipeline 7, a vibration motor 11 is mounted on the solid-liquid separation device, the vibration motor provides an excitation force to realize the separation of solid and liquid in the slurry, and the bottom 16 of the solid-liquid separation device is an inclined plane so that the liquid slurry after solid-liquid separation can quickly flow to a slurry outlet 15. The upper part of the inclined plane is a rock debris outlet 13, the bottom of the rock debris outlet is an inlet 24 of a rock debris storage case 14, the lower part of the inclined plane is a slurry outlet 15, the slurry outlet is connected with a three-way valve 17, one of the other two interfaces of the three-way valve is connected with a circulating cleaning water tank 22 through a slurry pipeline 18, and the other interface is connected with a slurry tank 23 through a slurry pipeline 20.
In this embodiment, the solid-liquid separation device is a vibrating screen; the vibration motor is a double vibration motor. A rock chip box is placed under the inlet of the rock chip storage case.
The rock debris sample generated by the broken stratum of the drill bit in the drilling process is carried to the ground elevated tank from the well bottom through the slurry, and then is pumped into the solid-liquid separation device through the slurry sampling pump, the vibration motor arranged on the solid-liquid separation device provides the excitation force, so that the separation of solid and liquid in the slurry is realized, the separated liquid slurry does not need any driving force, and directly flows into the slurry tank through the slurry outlet along the inclined plane at the bottom of the solid-liquid separation device under the action of the self gravity for recycling, and the slurry loss is avoided. The solid rock debris falls into the rock debris box through the rock debris outlet and the rock debris storage case inlet for storage.
The three-way valve 8 has two connection states, and is in a normal sand bailing state when being connected with the slurry sampling pump inlet 6 and the sampling pipeline 3, and is in a system self-maintenance state when being connected with the slurry sampling pump inlet 6 and the sampling pipeline 19.
The three-way valve 17 has two connection states, namely a normal rock debris sampling state when connecting the slurry outlet 15 with the slurry pipeline 20, and a system self-maintenance state when connecting the slurry outlet 15 with the slurry pipeline 18.
The water tank 22 is filled with clear water with a fixed volume, and when the rock debris sampling process is finished and enters a self-maintenance state, the clear water is used for cleaning the slurry sampling pump and the solid-liquid separation device, so that the device can stably operate for a long time.
As shown in fig. 2, the pneumatic device also comprises a control collection box 21 for controlling the work of the device, the control collection box comprises a collection control board 25, a five-port two-position electromagnetic valve 26, a two-port two-position electromagnetic valve 27 and a vibration motor controller 28, the two-way function pneumatic device depends on the five-port two-position electromagnetic valve to perform air path switching, and the one-way function pneumatic device depends on the two-port two-position electromagnetic valve to perform air path switching.
As shown in fig. 3, the acquisition control board includes a signal acquisition circuit, a motor driving circuit, a peripheral control circuit, a state detection circuit, a data storage circuit, and a wireless communication circuit.
The signal acquisition circuit comprises a signal conditioning circuit, an analog switch, a 24-bit ADC, a differential amplifier and a V/I conversion circuit, and is used for acquiring the weight of rock debris, the pressure of an air source, the flow of the air source and the flow rate of drilling fluid. A pressure bridge signal output by the rock debris weight and drilling fluid flow velocity sensor is conditioned into a 4-20 mA current signal through a differential amplifier and a V/I conversion circuit and then output, the anti-electromagnetic interference capacity of long-distance signal transmission is improved, and meanwhile, the influence of line loss on the detection precision of the sensor is reduced.
The motor driving circuit comprises a two-phase stepping motor driving chip THB6064H, a peripheral bridge type driving circuit and a main control chip. The two-phase stepping motor driving chip THB6064H is used as a core and matched with a peripheral bridge type driving circuit to realize the driving of the stepping motor, and the rotating speed of the motor is adjusted in real time by PWM waves output by a main control chip.
The peripheral control circuit comprises an isolation protection circuit, an NMOS drive circuit and an electromagnetic valve control circuit. The peripheral control circuit is mainly used for controlling the working states of the three-way valve, the push rod, the pneumatic pump and the motor to realize a sampling control process.
The state detection circuit receives the influence of installation condition and discernment object material, need select suitable detection mode to different objects, detects the conveyer belt position through hall type proximity switch, detects storage box position through inductance type proximity switch, detects detritus box position through mechanical contact switch.
The embodiment also discloses an automatic rock debris sampling method, which is applicable to the device and comprises the following steps as shown in fig. 4:
step 1: the upper computer control software acquires logging engineering parameters including well depth, rock debris late arrival time, drilling time, pump speed and outlet flow through the wits;
step 2: the late arrival time of the nth meter of rock debris is reached, and the speed of a mud sampling pump and the vibration speed of a vibration motor are set according to information such as drilling time, the pump speed of a mud pump, outlet flow and the like;
and step 3: monitoring the weight of the fished rock debris in real time, if the weight of the rock debris does not reach a target value, continuing to wait, and if the weight of the rock debris reaches the target value to be fished, closing a slurry sampling pump and a vibration motor;
and 4, step 4: transmitting the current rock fragment box to a storage position, and detecting whether the next empty rock fragment box is at a sand receiving position;
and 5: if the (n + 1) th rock debris is delayed, repeating the step 2;
step 6: if the (n + 1) th rock debris late time does not arrive, monitoring whether the pump stopping time exceeds the preset time x minutes or not, repeatedly executing the step 5 if not, and starting the system to perform self-maintenance if the pump stopping time exceeds the preset time x minutes;
and 7: starting the system for self-maintenance, connecting a three-way valve 8 with an inlet 6 of a slurry sampling pump and a sampling pipeline 19, connecting a three-way valve 17 with a slurry outlet 15 and a slurry pipeline 18, and circularly cleaning the slurry sampling pump and the solid-liquid separation device by using clean water in a water tank 22;
and 8: and (5) judging whether a command of stopping bailing of the upper computer is received, if so, stopping bailing, and if not, repeatedly executing the step 5.
In the present invention, the drill cuttings refer to rock particles ground or crushed by a drill bit while drilling. The circulation flushing liquid is taken out of the ground from the well, which is the data basis for knowing the rock stratum property, displaying oil gas and compiling a geological profile. The rock debris is used for logging of drilling geology, and the logging is called rock debris logging and is commonly called sand sampling. The delay time of the rock debris, also called the lag time of the rock debris, refers to the time when the drilling fluid carries the drill bit to break the rock debris and directly returns to the surface sampling position at a constant speed along the annular gap formed by the well wall and the drilling tool from the position where the drilling fluid is located.