CN112873769A - 一种利用废旧塑封料制备透水砖的方法 - Google Patents

一种利用废旧塑封料制备透水砖的方法 Download PDF

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CN112873769A
CN112873769A CN202011535130.7A CN202011535130A CN112873769A CN 112873769 A CN112873769 A CN 112873769A CN 202011535130 A CN202011535130 A CN 202011535130A CN 112873769 A CN112873769 A CN 112873769A
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CN112873769B (zh
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冯卓星
李刚
李海亮
王善学
卢绪奎
常治国
王汉杰
李政
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Jiangsu Kehua New Material Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/04Disintegrating plastics, e.g. by milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/56Coatings, e.g. enameled or galvanised; Releasing, lubricating or separating agents
    • B29C33/60Releasing, lubricating or separating agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • B29C45/78Measuring, controlling or regulating of temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/02Separating plastics from other materials
    • B29B2017/0213Specific separating techniques
    • B29B2017/0217Mechanical separating techniques; devices therefor
    • B29B2017/0224Screens, sieves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
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    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76494Controlled parameter
    • B29C2945/76531Temperature
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract

本发明公开一种利用废旧塑封料制备透水砖的方法,步骤一、废旧塑封料粉碎;步骤二、粒料筛分;步骤三、粒料级配;步骤四、将步骤三中级配好的粒料进行热压注塑成型后制得带孔的透水砖,且孔整体上呈现出我公司名称科化首字母KH字样。本发明具有如下技术效果:本发明利用废旧塑封料,通过对废旧塑封料进行粉碎、筛分、级配后得到粒料,在温度:175℃,压力:50MPa,保压时间:400s的注塑机上进行热压成型后得到带孔的透水砖,且孔的整体外观组成我公司科化首字母KH字样,另外制备的透水砖性能优良,最高能够达到抗压强度68 MPa,抗折强度12MPa,磨坑长度15mm,抗疲劳性能均>30000次。

Description

一种利用废旧塑封料制备透水砖的方法
技术领域
本发明公开一种利用废旧塑封料制备透水砖的方法,本发明涉及废旧塑封料再利用技术领域、透水砖技术领域。
背景技术
近年来,城镇化建设及经济的不断发展,现代城市路面中水泥混凝土、沥青基混凝土路面占比高达90%以上,这些路面大多不透水,容易造成雨水堆积及道路淹没交通瘫痪等社会问题。
目前市场上建材领域的一些透水砖、透水路面等材料主要原料采用陶瓷、混凝土及高分子材料,目前出现的高分子材料透水砖,主要由双酚A型环氧树脂、氨类固化剂、不同粒径级配的砂粒、着色剂组成树脂占比约为3.5%左右。塑封料主要由多官能环氧树脂、酚醛环氧树脂、硅微粉、着色剂组成树脂占比可达15%。塑封料的抗压强度、耐候性远远高于双酚A型环氧树脂,硅微粉的强度、分散性也远远大于普通砂粒。
我公司每年生产的环氧塑封废旧料可达15-20吨,环氧塑封废旧料属于难降解垃圾不能直接进行垃圾处理,需要支付昂贵垃圾处理费,据统计我公司环氧塑封废旧料每年需支付20万左右的垃圾处理费。
发明内容
本发明的目的是克服现有技术的不足,提供一种利用废旧塑封料制备透水砖的方法。
本发明的技术方案如下:
一种利用废旧塑封料制备透水砖的方法,包括如下步骤:
1)废旧塑封料破碎:使用塑料破碎机进行破碎后得到粒料;
2)废旧塑封料筛分:从上到下依次使用20、30、40、50、60和200目的筛网对步骤1)粉碎后的粒料进行筛分,得到20-30目、30-40目、40-50目、50-60目和60-200目颗粒粒料;
3)将步骤2)得到的粒料进行粒料级配得到集料,集料中各粒料的重量份含量分别如下:20-30目粒料为2-8重量份,30-40目粒料为10-33重量份,40-50目粒料为28-64重量份;50-60目粒料为10-33重量份,60-200目粒料为2-8重量份;
4)透水砖的加工:将步骤3)得到的集料进行注塑成型,注塑前用脱模剂擦拭注塑头,注塑成型后脱模冷却;注塑工艺为:注塑温度175℃,注塑压力50MPa,保压时间400s。
优选地;
所述的步骤3)中,集料中各粒料的重量份含量分别如下:20-30目粒料为8重量份,30-40目粒料为20重量份,40-50目粒料为44重量份;50-60目粒料为20重量份,60-200目为8重量份。
所述的步骤4)中,脱模剂为水性氟树脂。
本发明具有如下技术效果:本发明利用废旧塑封料,通过对废旧塑封料进行粉碎、筛分、级配后得到粒料,在温度:175℃,压力:50MPa,保压时间:400s的注塑机上进行热压成型后得到带孔的透水砖,且孔的整体外观组成我公司科化首字母KH字样,另外制备的透水砖性能优良,最高能够达到抗压强度68MPa,抗折强度12MPa,磨坑长度15mm,抗疲劳性能均>30000次。
附图说明
图1为所制备的透水砖的正面外形图。
图2为所制备的透水砖的侧面外形图。
图3为所制备的透水砖的侧面外形图。
具体实施方式
本发明的实施例中所用的材料来源如下:
废旧塑封料:北京科化新材有限公司生产所得的废旧塑封料。
脱模剂:水性氟树脂m2-1(上海乐瑞固化工有限公司);
实施例1-6
一、利用废旧塑封料制备透水砖的方法,包括如下步骤:
1)废旧塑封料破碎,
将10Kg废旧塑封料加入粉碎机后,粉碎2min得到粒料备用。(粉碎机型号:57粉碎机厂家:常州明一干燥设备有限公司,转速:2000rpm/min)
2)废旧塑封料筛分
将破碎后的粒料加入从上到下依次20、30、40、50、60和200目的筛网进行旋震筛分,在筛分机上震动筛分10min后依次得到20-30目、30-40目,40-50目,50-60目,60-200目单颗粒粒料。(筛分机型号:旋振筛厂家:新乡市福泽机械设备有限公司)
3)粒料级配
实施例1-6按照表1进行粒料级配。
表1粒料级配表
20-30目/Kg 30-40目/Kg 40-50目/Kg 50-60目/Kg 60-200目/Kg
实施例1 8 20 44 20 8
实施例2 5 30 30 30 5
实施例3 2 33 30 33 2
实施例4 8 28 28 28 8
实施例5 8 15 54 15 8
实施例6 8 10 64 10 8
4)透水砖的加工
将级配好的粒料进行注塑成型,注塑前用脱模剂m2-1擦拭注塑头。
注塑条件:注塑条件对照及结果见表2:
表2注塑条件对照及结果
注塑温度/℃ 注塑压力/MPa 保压时间/S 注塑结果
条件1 175 50 400 固化完全,未缺角
条件2 140 50 400 固化不完全,缺角
条件3 175 20 400 固化不完全,缺角
条件4 175 40 400 固化不完全,缺角
条件5 175 50 300 固化不完全,缺角
条件6 175 50 500 固化完全,未缺角
由表2看出:
透水砖注塑工艺为:注塑温度175℃、注塑压力50MPa、保压时间400s时注塑的透水砖固化完全,未缺角。
注塑温度175℃、注塑压力50MPa、保压时间500s时注塑的透水砖固化完全,未缺角。
考虑节约能耗,本发明采用的注塑工艺为:注塑温度175℃,注塑压力50MPa,保压时间400s。
二、实施例1-6透水砖的性能评价:
1、透水性能
因本发明为大孔透水,所以不测试透水砖的透水性能。
2、抗压强度
抗压强度试验在无锡市建筑材料仪器机械厂生产的压力试验机NYC-300C上进行。试验选取5块砖样,每块砖上下受压面应平行、平整;将试样放入室温水中浸泡24h后,放置在试验机下压板中心位置,然后将垫压板放在试样的上表面中心位置,垫压板尺寸为120mm×60mm(长×宽),启动试验机,按0.4MPa/s~0.6MPa/s均匀连续的加荷,直至试样破坏,记录试样破坏时的破坏荷载,抗压强度按公式1进行计算。
Figure BDA0002852920400000041
式中:
Rc——抗压强度(MPa);
P——破坏荷载(N);
A——试样上垫压板面积或试样受压面积(mm2)。试验结果表3。
3、抗折强度
抗折强度试验在浙江中科仪器有限公司生产的WE-1000B万能材料试验机上进行。试验选取5块试样,清除表面粘渣、毛刺,放入室温水中浸泡24h后取出,顺着长度方向置于支座上,表面朝上,支距为试样厚度的四倍,在支座及加压棒与试样接触面之间应垫有3~5mm胶合板垫层。启动试验机,调整加荷速度为120N/s~180N/s,连续均匀地加荷,连续均匀地加荷,直至试样破坏,记录抗折破坏荷载。
抗折强度按公式2进行计算,试验结果见表3所示。
Figure BDA0002852920400000042
式中:
Nc——抗折强度(MPa);
P——最大破坏荷载(N);
B——试样宽度(mm);
H——试样厚度(mm);
L——加荷跨距(mm)。
4、耐磨性能
耐磨性能试验参考GBT12988-2009无机地面材料耐磨性能试验方法进行。
采用摩擦钢轮在规定条件和磨料作用下,在透水砖试件表面产生磨坑,测量磨坑的长度来表征试件的耐磨性,摩擦钢轮为HB203~245钢质轮,磨料采用ISO标准砂,配重砣质量为14kg。
试验各选取三块试样,每块试样分别在表面上相互垂直的两个不同部位进行试验。试件固定后,调整摩擦钢轮以75r/min转速匀速转动,磨料以1L/min的速度均匀落下,持续摩擦1min后,测定磨坑长度。
5、抗疲劳性能
抗疲劳性能是采用西安力创(LETRY)高频疲劳机进行试验,疲劳试验的加载过程采用计算机控制,试验采用应力控制模式,通过采用相同的应力水平来对透水砖进行三分点加载,跨距为16cm,加载波形统一采用正弦波,频率为50Hz,在试验中,为了避免长时间实验可能出现的零点漂移而引起的脱空现象,从而对试件产生冲击作用,本试验设置了最大和最小荷载,锁定静载数值,调节动态幅值,出现裂缝或破坏时记录循环次数。循环次数即为透水砖的疲劳寿命,试验结果见表3所示。
6、透水砖性能测试结果:
用注塑工艺:注塑温度175℃,注塑压力50MPa,保压时间400s,对表1中实施例1-6的级配料进行注塑成型后测试透水砖的抗压强度性能见表3。
表3透水砖性能测试表
Figure BDA0002852920400000051
Figure BDA0002852920400000061
由上述实施例1-6的性能测试表看出,本发明利用废旧塑封料,通过对废旧塑封料进行粉碎、筛分、级配后得到粒料,在温度:175℃,压力:50MPa,保压时间:400s的注塑机上进行热压成型后得到带孔的透水砖,且孔的整体外观组成我公司科化首字母KH字样,如图1-3所示。本发明实施例1的级配料制备的透水砖性能最优,其抗压强度68MPa,抗折强度12MPa,磨坑长度15mm,抗疲劳性能均>30000次。
以上仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书内容所作的等效变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。

Claims (3)

1.一种利用废旧塑封料制备透水砖的方法,其特征在于,包括如下步骤:
1)废旧塑封料破碎:使用塑料破碎机进行破碎后得到粒料;
2)废旧塑封料筛分:从上到下依次使用20、30、40、50、60和200目的筛网对步骤1)粉碎后的粒料进行筛分,得到20-30目、30-40目、40-50目、50-60目和60-200目颗粒粒料;
3)将步骤2)得到的粒料进行粒料级配得到集料,集料中各粒料的重量份含量分别如下:20-30目粒料为2-8重量份,30-40目粒料为10-33重量份,40-50目粒料为28-64重量份;50-60目粒料为10-33重量份,60-200目粒料为2-8重量份;
4)透水砖的加工:将步骤3)得到的集料进行注塑成型,注塑前用脱模剂擦拭注塑头,注塑成型后脱模冷却;注塑工艺为:注塑温度175℃,注塑压力50MPa,保压时间400s。
2.根据权利要求1所述的利用废旧塑封料制备透水砖的方法,其特征在于,所述的步骤3)中,集料中各粒料的重量份含量分别如下:20-30目粒料为8重量份,30-40目粒料为20重量份,40-50目粒料为44重量份;50-60目粒料为20重量份,60-200目为8重量份。
3.根据权利要求1所述的利用废旧塑封料制备透水砖的方法,其特征在于,所述的步骤4)中,脱模剂为水性氟树脂。
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CN102234190A (zh) * 2010-04-29 2011-11-09 北京仁创科技集团有限公司 一种透水预制件用混合料及透水预制件和制作方法
CN102234973A (zh) * 2010-04-30 2011-11-09 北京仁创科技集团有限公司 一种透水砖的制备方法
CN105818395A (zh) * 2016-04-26 2016-08-03 江苏东珠景观股份有限公司 一种废弃塑料制作透水砖的方法及该透水砖的铺装方式
CN107739169A (zh) * 2017-10-30 2018-02-27 重庆亲禾建科建材有限公司 一种环氧透水砖的制备方法
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