CN112873481A - Vibrating device and working method thereof - Google Patents

Vibrating device and working method thereof Download PDF

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Publication number
CN112873481A
CN112873481A CN202110028537.9A CN202110028537A CN112873481A CN 112873481 A CN112873481 A CN 112873481A CN 202110028537 A CN202110028537 A CN 202110028537A CN 112873481 A CN112873481 A CN 112873481A
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CN
China
Prior art keywords
vibrating
tamper
area
frame
lifting
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Granted
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CN202110028537.9A
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Chinese (zh)
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CN112873481B (en
Inventor
刘延龙
陈卿
蔡浩
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Guangdong Bozhilin Robot Co Ltd
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Guangdong Bozhilin Robot Co Ltd
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Priority to CN202110028537.9A priority Critical patent/CN112873481B/en
Publication of CN112873481A publication Critical patent/CN112873481A/en
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Publication of CN112873481B publication Critical patent/CN112873481B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/04Producing shaped prefabricated articles from the material by tamping or ramming
    • B28B1/045Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/093Producing shaped prefabricated articles from the material by vibrating or jolting by means directly acting on the material, e.g. by cores wholly or partly immersed in the material or elements acting on the upper surface of the material
    • B28B1/0935Producing shaped prefabricated articles from the material by vibrating or jolting by means directly acting on the material, e.g. by cores wholly or partly immersed in the material or elements acting on the upper surface of the material using only elements wholly or partly immersed in the material, e.g. cores
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0063Control arrangements
    • B28B17/0081Process control

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Automation & Control Theory (AREA)
  • Apparatuses For Generation Of Mechanical Vibrations (AREA)

Abstract

The invention discloses a vibrating device and a working method thereof, wherein the vibrating device comprises a vibrating device fixing frame and a vibrating mechanism, wherein the fixing frame is provided with a transverse moving assembly; the vibrating mechanism comprises a vibrating part and lifting units used for lifting the vibrating part, the lifting units are provided with at least two lifting units which are arranged independently and arranged on the transverse moving assembly at intervals, each lifting unit is correspondingly connected with at least one vibrating part, at least one lifting unit is lifted independently along the up-down direction to enable at least part of the corresponding vibrating part to be lower than the surface of the prefabricated component, and the vibrating parts of the rest lifting units are higher than the surface of the prefabricated component along the up-down direction. The transverse moving component drives the vibrating mechanism to transversely move so as to avoid obstacles; simultaneously, at least one lifting unit is lifted or lowered to form a vibration area, which is adapted to the size of the prefabricated member; moreover, when the device encounters an obstacle, the device can be staggered with the obstacle by means of adjustment of the vibrating area and the non-vibrating area, so that collision is avoided, and the safety of the vibrating device is guaranteed.

Description

Vibrating device and working method thereof
Technical Field
The invention relates to the technical field of prefabricated part processing, in particular to a vibrating device and a working method of the vibrating device.
Background
With the rapid development of the assembly type building, the production equipment of the prefabricated part is continuously developed towards the direction of refinement, automation and intellectualization. With the continuous popularization of production equipment, manufacturers put higher requirements on the production equipment.
When the prefabricated part is produced, the prefabricated part just poured is generally required to be vibrated and tamped so as to ensure the processing quality of the prefabricated part. Prefabricated parts are usually of different kinds and specifications, and the vibration requirements of different prefabricated parts are different.
The traditional vibrating device cannot be integrally moved, so that the vibrating device cannot be adapted to prefabricated parts of different types and different specifications; meanwhile, in the vibrating process, the vibrating part is easy to collide with members such as truss ribs or embedded ribs in the prefabricated members, so that the vibrating device is damaged or fails.
Disclosure of Invention
In view of the above, it is necessary to provide a vibrating apparatus and a method for operating the vibrating apparatus; the vibrating device can be adapted to prefabricated components with different dimensions and specifications and carry out vibrating operation, and meanwhile, the device can also avoid collision with obstacles in the prefabricated components, so that the safety of the vibrating device is guaranteed; the working method of the vibrating device can be applied to the vibrating device, can be adapted to prefabricated parts with different dimensions for vibrating operation, can avoid collision with obstacles, and ensures safe production.
The technical scheme is as follows:
one embodiment provides a vibrating device for vibrating a prefabricated part, including:
the fixing frame is provided with a transverse moving component; and
the mechanism vibrates, the mechanism vibrates includes the portion of vibrating and is used for going up and down the lifting unit of portion vibrates, the portion of vibrating can stretch into carry out the operation of vibrating in the prefabricated component, the lifting unit is equipped with at least two to independent setting each other and interval are established on the sideslip subassembly, each the lifting unit corresponds and connects at least one the portion of vibrating, at least one the lifting unit independently goes up and down so that correspond along the upper and lower direction the portion at least of portion of vibrating is less than the surface of prefabricated component, all the other the lifting unit the portion of vibrating is higher than along the upper and lower direction the surface of prefabricated component.
The vibrating device enables the traversing component to drive the vibrating mechanism to traverse according to the size information of the prefabricated part and the position information of the obstacle on the prefabricated part so as to avoid the obstacle; meanwhile, when an obstacle exists in front of the device, at least one lifting unit independently lifts along the up-down direction to enable at least part of the corresponding vibrating part to be lower than the surface of the prefabricated part so as to carry out vibrating operation, and the vibrating parts of the other lifting units are higher than the surface of the prefabricated part in the up-down direction, so that the vibrating operation is not carried out and the obstacle is avoided, collision is avoided, and the safety of the vibrating device is guaranteed.
The technical solution is further explained below:
in one embodiment, the traverse assembly comprises a first movable plate and a first driving member, the first movable plate is slidably matched with the fixed frame, the first driving member is connected with the fixed frame, the first driving member is used for driving the first movable plate to traverse on the fixed frame, and at least two lifting units are arranged on the first movable plate at intervals.
In one embodiment, the lifting unit comprises a bracket, a second movable plate and a second driving member, the bracket is fixed with the traversing assembly, the second movable plate is matched with the bracket in a sliding mode along the lifting direction, the second driving member drives the second movable plate to lift on the bracket, and the second movable plate is connected with at least one vibrating part in a follow-up mode.
In one embodiment, the lifting unit further includes a connecting frame, the connecting frame is fixed to the second movable plate, the connecting portion of the second driving member is rotatably connected to the first movable plate, the driving portion of the second driving member is rotatably connected to the connecting frame or the second movable plate, and the connecting frame is connected to at least one of the vibrating portions in a following manner.
In one embodiment, the lifting units are at least three, the traversing assembly has a first end and a second end which are opposite, the lifting unit at the first end corresponds to one of the vibrating portions, the lifting unit at the second end corresponds to one of the vibrating portions, and at least one of the lifting units between the first end and the second end corresponds to at least two of the vibrating portions.
In one embodiment, the vibrating device further comprises a fixed rail and a moving frame, the fixed rail extends longitudinally, the moving frame can move longitudinally on the fixed rail, and the fixed frame is connected with the moving frame.
In one embodiment, the movable frame is provided with connecting seats, the connecting seats are provided with at least two connecting seats and are arranged at intervals along the transverse direction, and the fixed frame is rotatably connected with the connecting seats;
the mount with be equipped with the extension spring between the connecting seat, work as when the portion of vibrating meets the barrier, the mount is in rotate on the connecting seat, the extension spring is used for making after the rotation the mount resets.
In one embodiment, a rotating shaft is arranged between the fixing frame and the connecting seat, the rotating shaft is rotatably arranged on the connecting seat, the fixing frame is connected with the rotating shaft, at least two tension springs are arranged, and at least one tension spring is arranged on each of two opposite sides of the rotating shaft.
In one embodiment, the vibrating device further comprises a triggering part and a sensing part arranged corresponding to the triggering part, the triggering part is fixedly connected to the rotating shaft, and the sensing part is fixedly connected to the connecting seat.
In one embodiment, the vibrating mechanism further comprises a vibrating motor and a hose, wherein the vibrating motor and the hose are respectively provided with at least two parts and are in one-to-one correspondence with the vibrating parts, the vibrating motor is fixed on the fixing frame, and two ends of the hose are respectively connected with the vibrating motor and the vibrating parts.
Another embodiment provides a working method of a vibrating device, which is used for vibrating a prefabricated part, the vibrating device comprises a fixing frame and a vibrating mechanism, the fixing frame is provided with a traversing component, the vibrating mechanism comprises a vibrating motor, a vibrating part and a lifting unit for lifting the vibrating part, the vibrating motor is arranged on the fixing frame and is used for driving the vibrating part to vibrate, the lifting unit is provided with at least two lifting units which are independent from each other and are arranged on the traversing component at intervals, one lifting unit is connected with at least one vibrating part in a following manner, and the working method of the vibrating device comprises the following steps:
acquiring position information of an obstacle on the prefabricated part to form an obstacle area and a non-obstacle area; acquiring slump information of the prefabricated part;
when the vibrating device passes through the non-obstacle area, the corresponding lifting unit lifts along the up-down direction to enable the corresponding vibrating part to stretch into the prefabricated part to form a vibrating area, and when the vibrating device passes through the obstacle area, the corresponding lifting unit controls the vibrating part to avoid the obstacle to form the non-vibrating area;
and driving the vibrating part positioned in the vibrating area to vibrate by the vibrating motor at a first set frequency based on the slump information.
The working method of the vibrating device forms an obstacle area and a non-obstacle area according to the position information of the obstacle; when the vibrating device passes through a non-obstacle area, a vibrating area is formed by the lifting of the lifting unit, when the vibrating device passes through the obstacle area, the non-vibrating area is formed by adjusting the lifting of the lifting unit so as to avoid an obstacle, and the vibrating motor drives the vibrating part to vibrate at a first set frequency according to slump information.
The technical solution is further explained below:
in one embodiment, when the vibrating device passes through the obstacle area and the non-obstacle area simultaneously, each of the lifting units controls the corresponding vibrating portion independently of each other, so that the vibrating device forms the vibrating area and the non-vibrating area simultaneously.
In one embodiment, before the vibrating device forms the vibrating area or the non-vibrating area, size information of the prefabricated part along the transverse direction is acquired, and the lifting units located between two sides of the prefabricated part in the transverse direction are set as effective lifting units based on the size information, wherein the effective lifting units correspondingly form the vibrating area and the non-vibrating area.
In one embodiment, the vibrating device further includes a fixed rail, a moving frame, and a rotating shaft, the moving frame is capable of moving longitudinally on the fixed rail, the rotating shaft is rotatably connected to the moving frame, the fixed frame is connected to the rotating shaft so as to be rotatably connected to the moving frame, a trigger is disposed on the rotating shaft, a sensing member is disposed on the moving frame, the sensing member is disposed corresponding to the trigger, and when the vibrating portion collides with the obstacle, the vibrating motor drives the vibrating portion located in the vibrating area at a first set frequency based on the slump information to vibrate, and then the vibrating device further includes the following steps:
the fixed frame drives the rotating shaft to rotate so that the rotating shaft drives the trigger piece to swing;
the triggering part swings and is matched with the sensing part in a triggering mode, so that the triggering part sends out alarm information.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention.
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Furthermore, the drawings are not drawn to a 1:1 scale, and the relative sizes of the various elements in the drawings are drawn only by way of example, and not necessarily to true scale.
FIG. 1 is a schematic view showing an overall construction of a tamper apparatus according to an embodiment in operation;
FIG. 2 is a layout view of the fixing frame, the vibrating portion and the lifting unit in the embodiment of FIG. 1;
FIG. 3 is a schematic view of the vibrating device of FIG. 1 during normal operation;
FIG. 4 is a schematic view of the vibrator of FIG. 1 in a situation where it encounters an obstacle;
FIG. 5 is an assembly view of the vibrating motor, vibrating portion and lifting unit of the embodiment of FIG. 1;
FIG. 6 is a schematic view of the fixing frame rotating around the rotating shaft when the vibrating portion of the embodiment of FIG. 1 encounters an obstacle;
FIG. 7 is a schematic view illustrating a state of the fixing frame and the connecting seat in normal operation of the vibrating device in FIG. 1;
FIG. 8 is a schematic view illustrating a state of the fixing frame and the connecting seat when the vibrating device of the embodiment of FIG. 1 encounters an obstacle;
FIG. 9 is a view illustrating an assembly structure of the fixing frame and the first driving member in the embodiment of FIG. 1;
FIG. 10 is an enlarged view of the mounting bracket and the first driving member of the embodiment of FIG. 1;
FIG. 11 is an assembly view of the bracket, the second movable plate and the second drive member of the embodiment of FIG. 1;
FIG. 12 is a view showing an assembly structure of the fixing frame, the connecting base and the rotating shaft in the embodiment of FIG. 1;
FIG. 13 is an enlarged view of the corresponding relationship between the vibrating portion and the lifting unit in the embodiment of FIG. 1;
FIG. 14 is a first perspective view illustrating an assembly relationship of the tension spring, the fixing frame and the connecting seat in the embodiment of FIG. 1;
FIG. 15 is a second perspective view of the assembly relationship of the tension spring, the fixing frame and the connecting seat in the embodiment of FIG. 1.
Reference is made to the accompanying drawings in which:
100. a fixed mount; 110. a traversing assembly; 111. a first movable plate; 112. a first driving member; 210. a vibrating section; 220. a lifting unit; 221. a support; 222. a second movable plate; 223. a second driving member; 224. a connecting frame; 251. a vibrating motor; 252. a hose; 310. a movable frame; 320. a connecting seat; 330. a tension spring; 340. a rotating shaft; 410. a trigger; 420. a sensing member; 500. and (4) prefabricating the component.
Detailed Description
Embodiments of the present invention are described in detail below with reference to the accompanying drawings:
in order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
Referring to fig. 1 to 8, an embodiment provides a vibrating apparatus for vibrating a prefabricated part 500, including a fixing frame 100 and a vibrating mechanism. Wherein:
the fixing frame 100 is provided with a traverse assembly 110, and the vibrating mechanism is mounted on the traverse assembly 110 to be driven to traverse by the traverse assembly 110, thereby adjusting the position of the vibrating mechanism.
Referring to fig. 1 to 5, the vibrating mechanism includes a vibrating portion 210 and a lifting unit 220 for lifting the vibrating portion 210, the vibrating portion 210 can be inserted into a prefabricated member 500 for vibrating operation, at least two lifting units 220 are provided and are independently provided from each other and spaced apart from each other on the traverse assembly 110, each lifting unit 220 is correspondingly connected to at least one vibrating portion 210, at least one lifting unit 220 is independently lifted in an up-down direction such that at least a portion of the corresponding vibrating portion 210 is lower than a surface of the prefabricated member 500, and the vibrating portions 210 of the remaining lifting units 220 are higher than the surface of the prefabricated member 500 in the up-down direction.
When the vibrating mechanism works, the traversing component 110 drives the vibrating mechanism to traverse according to the size information of the prefabricated part 500 and the position information of the obstacle on the prefabricated part, so as to avoid the obstacle; meanwhile, when an obstacle exists in front of the device, at least one lifting unit independently lifts along the up-down direction to enable at least part of the corresponding vibrating part to be lower than the surface of the prefabricated part so as to carry out vibrating operation, and the vibrating parts of the other lifting units are higher than the surface of the prefabricated part in the up-down direction, so that the vibrating operation is not carried out and the obstacle is avoided, collision is avoided, and the safety of the vibrating device is guaranteed.
For example, there are two lifting units 220, each lifting unit 220 has one vibrating portion 210, and the vibrating portions 210 are at a height at which vibration can be performed in a default state. In operation, if the prefabricated part 500 to be vibrated is smaller in size, one lifting unit 220 is lifted, the vibrating portion 210 corresponding to the lifting unit 220 does not need to be vibrated, the corresponding area is a non-vibrating area, while the vibrating portion 210 corresponding to the lifting unit 220 which is not lifted is vibrated by the prefabricated part 500 to be vibrated, and the corresponding area is a vibrating area; meanwhile, the obstacles, such as embedments, are avoided by traversing the traverse assembly 110 or/and simultaneously adjusting the elevation of the elevation unit 220 according to the positions of the obstacles on the prefabricated part 500.
Because the lifting is relative, if the vibrating portion 210 is at the height that can not be vibrated in the default state, the height of the vibrating portion 210 that needs to be vibrated is adjusted down through the lifting unit 220 during the working process, so that the vibrating portion can be vibrated, thereby forming a vibrating area, and the rest are non-vibrating areas, which is not described again.
It should be noted that: the obstacles in the present invention may be embedded parts in the prefabricated component 500, or may be forming side forms of the prefabricated component 500, which is not described in detail.
In one embodiment, referring to fig. 6, 9 and 10, the traverse assembly 110 includes a first movable plate 111 and a first driving member 112, the first movable plate 111 is slidably engaged with the fixed frame 100, the first driving member 112 is connected to the fixed frame 100, the first driving member 112 is used for driving the first movable plate 111 to traverse on the fixed frame 100, and at least two lifting units 220 are spaced apart from each other on the first movable plate 111.
In the embodiment shown in fig. 6, the fixed frame 100 is formed with a sliding slot engaged with the first movable plate 111, the sliding slot extends along the transverse direction, and the first movable plate 111 is slidably engaged with the fixed frame 100 through the sliding slot.
In the embodiment shown in fig. 9, the first driving member 112 is a device capable of outputting linear motion, such as a hydraulic push rod, an electric push rod, or a pneumatic push rod, and the first driving member 112 drives the first movable plate 111 to move transversely when extending and contracting.
Alternatively, two ends of the first driving member 112 are respectively rotatably connected to the first movable plate 111 and the fixed frame 100.
In the embodiment shown in fig. 1 and 2, four lifting units 220 are provided and spaced apart from each other on the first movable plate 111.
In one embodiment, referring to fig. 5 and 11, the lifting unit 220 includes a bracket 221, a second movable plate 222 and a second driving member 223, the bracket 221 is fixed to the traverse assembly, the second movable plate 222 is slidably engaged with the bracket 221 along a lifting direction, the second driving member 223 drives the second movable plate 222 to lift on the bracket 221, and the second movable plate 222 is connected to the at least one vibrating portion 210 in a following manner.
In one embodiment, referring to fig. 5 and 13, the lifting unit 220 further includes a connecting frame 224, the connecting frame 224 is fixed to the second movable plate 222, a connecting portion of the second driving member 223 is rotatably connected to the first movable plate 111, a driving portion of the second driving member 223 is rotatably connected to the connecting frame 224 or the second movable plate 222, and the connecting frame 224 is connected to the at least one vibrating portion 210 in a following manner.
As in the embodiment shown in fig. 5, the second driver 223 is a device capable of outputting linear motion, and may be an electric push rod, a hydraulic push rod, or a pneumatic push rod. The upper end, i.e. the connecting portion, of the second driving member 223 is rotatably connected to the first movable plate 111, the lower end, i.e. the driving portion, of the second driving member 223 is rotatably connected to the connecting frame 224, when the second driving member 223 extends and retracts, the connecting frame 224 is driven to move, and the connecting frame 224 further drives the second movable plate 222 to slidably cooperate with the bracket 221 and realize the lifting movement.
In the embodiment shown in fig. 13, a connecting frame 224 is fixed to the lower end of the second movable plate 222, and the vibrating portion 210 is connected to the connecting frame 224, so that the vibrating portion 210 is driven to move up and down by the lifting and lowering of the connecting frame 224. As can be seen in the embodiment shown in fig. 13, there is one vibrating portion 210 for some of the connecting frames 224 and two vibrating portions 210 for other connecting frames 224.
In one embodiment, referring to fig. 1, 2 and 13, the lifting units 220 are provided with at least three, and the traverse assembly may specifically be that the first movable plate 111 has a first end and a second end opposite to each other, the lifting unit 220 at the first end corresponds to one vibrating portion 210, the lifting unit 220 at the second end corresponds to one vibrating portion 210, and at least one lifting unit 220 between the first end and the second end corresponds to at least two vibrating portions 210.
In the embodiment shown in fig. 2, four lifting units 220 are provided and are equally spaced on the first movable plate 111, two left and right lifting units 220 each have one vibrating portion 210, and two middle lifting units 220 each have two vibrating portions 210.
The reason for this is that: the width of the prefabricated part 500 has a minimum value, that is, the width is usually greater than a certain value, so that, no matter how the size of the prefabricated part 500 is different, there is a vibration region of at least the width, and therefore, the region corresponding to the width always needs to have the vibration part 210 in the vibration region, and if each vibration part 210 is lifted by one lifting unit 220, on one hand, the equipment cost is increased, on the other hand, the power consumption is increased, and the economic value is poor, therefore, the middle two lifting units 220 correspond to two vibration parts 210, and in practice, the region corresponding to the vibration part 210 is usually in the vibration region, so that the vibration parts 210 in the region share the lifting unit 220, the setting amount of the lifting unit 220 is reduced, the equipment cost and the power consumption are reduced, and the actual vibration needs are also met.
With fig. 2 as a perspective view, when vibrating, if the width of the prefabricated part 500 is approximately equal to the corresponding area of the middle four vibrating parts 210, only the middle two lifting units 220 are required to lift, and finally the middle four vibrating parts 210 form a vibrating area; if the width of the prefabricated part 500 is approximately equal to the corresponding area of the first three vibrating portions 210 from left to right, only the left-most lifting unit 220 and the left lifting unit 220 of the two middle lifting units 220 are required to be lifted, and finally the three vibrating portions 210 at the left-most side form vibrating areas, which is not described again.
In one embodiment, referring to fig. 1, the vibrating apparatus further includes a fixed rail, not shown, extending in a longitudinal direction, and a moving frame 310, the moving frame 310 being capable of moving in the longitudinal direction on the fixed rail, and the fixed frame 100 being connected to the moving frame 310.
The longitudinal direction of the fixing rail means the length direction of the preform 500, and the lateral direction of the traverse assembly 110 means the width direction of the preform 500. The moving frame 310 moves along the fixed rail, thereby driving the fixed frame 100 to move, and realizing the vibrating operation of the vibrating mechanism on the fixed frame 100 on the prefabricated part 500.
In one embodiment, referring to fig. 1, the movable frame 310 has a connecting seat 320, at least two connecting seats 320 are provided and spaced apart from each other in a transverse direction, and the fixed frame 100 is rotatably connected to the connecting seats 320.
In one embodiment, referring to fig. 6 to 7, 14 and 15, a tension spring 330 is disposed between the fixing frame 100 and the connecting seat 320, when the vibrating portion 210 encounters an obstacle, the fixing frame 100 rotates on the connecting seat 320, and the tension spring 330 is used for restoring the rotating fixing frame 100.
In the embodiment shown in fig. 1, two connecting seats 320 are provided, and the fixed frame 100 is rotatably connected to the moving frame 310 through the connecting seats 320.
In the embodiment shown in fig. 3 and 7, in the normal state, the fixing frame 100 and the connecting seat 320 do not rotate relatively.
In the embodiment shown in fig. 4, 6 and 8, when the vibrating portion 210 collides with an obstacle, the fixing frame 100 is rotated relative to the coupling seat 320 by the collision force, and the tension spring 330 automatically resets the rotated fixing frame 100.
In one embodiment, referring to fig. 6 to 8, 14 and 15, a rotating shaft 340 is disposed between the fixing frame 100 and the connecting seat 320, the rotating shaft 340 is rotatably disposed on the connecting seat 320, the fixing frame 100 is connected to the rotating shaft 340, at least two tension springs 330 are disposed, and at least one tension spring 330 is disposed on two opposite sides of the rotating shaft 340.
The fixing frame 100 is fixedly connected with the rotating shaft 340, the rotating shaft 340 is rotatably arranged on the connecting seat 320, and when the fixing frame 100 rotates when encountering an obstacle, the rotating shaft 340 rotates around the connecting seat 320, so that the fixing frame 100 rotates relative to the movable frame 310.
In the embodiment shown in fig. 14 and 15, the tension spring 330 is provided on each of opposite sides of the rotating shaft 340.
In one embodiment, referring to fig. 6 to 8, 14 and 15, the vibrating device further includes a triggering member 410 and a sensing member 420 corresponding to the triggering member 410, the triggering member 410 is fixedly connected to the rotating shaft 340, and the sensing member 420 is fixedly connected to the connecting base 320.
When the rotating shaft 340 is driven by the fixing frame 100 to rotate, the trigger 410 is driven to move, and the position of the trigger 410 changes, so that the sensing piece 420 senses the position change of the trigger 410, and the sensing piece 420 can send alarm information to prompt the barrier to be met.
Optionally, the triggering member 410 is a triggering plate, and the sensing member 420 is a sensor associated with the triggering plate.
It should be noted that: the positions of the trigger member 410 and the sensing member 420 may be interchanged.
In one embodiment, referring to fig. 6, the vibrating mechanism further includes a vibrating motor 251 and a flexible tube 252, the vibrating motor 251 and the flexible tube 252 are at least two and correspond to the vibrating portion 210 one by one, the vibrating motor 251 is fixed on the fixing frame 100, and two ends of the flexible tube 252 are respectively connected to the vibrating motor 251 and the vibrating portion 210.
In the embodiment shown in fig. 1, six vibrating motors 251 are provided and are uniformly distributed on the fixing frame 100, and the six vibrating motors 251 correspond to the six vibrating portions 210 one to one. The tamper motor 251 may be a device capable of outputting vibration, such as an eccentric motor.
In the embodiment shown in fig. 6, the vibrating motor 251 and the vibrating portion 210 are connected by a hose 252 so as to transmit the vibration output from the vibrating motor 251 to the vibrating portion 210 through the hose 252; meanwhile, the vibration part 210 can be lifted and lowered through the flexible deformation of the hose 252, so that the problems of interference and the like are avoided.
Another embodiment of the present application also provides a working method of a vibrating device for vibrating a prefabricated part 500, the vibrating device including a fixing frame 100 and a vibrating mechanism, the fixing frame 100 being provided with a traversing assembly 110, the vibrating mechanism including a vibrating motor 251, a vibrating portion 210 and a lifting unit 220 for lifting the vibrating portion 210, the vibrating motor 251 being provided on the fixing frame 100 and being used for driving the vibrating portion 210 to perform a vibrating operation, the lifting unit 220 being provided with at least two and being provided on the traversing assembly 110 independently of each other and at intervals, one lifting unit 220 being servo-connected to at least one vibrating portion 210, the working method of the vibrating device including the steps of:
acquiring position information of an obstacle on the prefabricated part 500 to form an obstacle area and a non-obstacle area; acquiring slump information of the prefabricated part 500;
when the vibrating device passes through a non-obstacle area, the corresponding lifting unit 220 lifts along the up-down direction to enable the corresponding vibrating part to extend into the prefabricated part 500 to form a vibrating area, and when the vibrating device passes through the obstacle area, the corresponding lifting unit 220 controls the vibrating part to avoid an obstacle to form the non-vibrating area;
based on the slump information, the vibrating motor 251 is caused to drive the vibrating part 210 located at the vibrating area at a first set frequency to perform a vibrating operation.
The working method of the vibrating device is characterized in that the size information of the prefabricated part 500 to be produced, the position information of an obstacle on the prefabricated part 500 and the collapse information of the prefabricated part 500 are obtained through a background; forming an obstacle area and a non-obstacle area according to the position information of the obstacle on the prefabricated part 500; when the vibrating apparatus passes through the non-obstacle area, a vibrating area is formed by the lifting of the lifting unit 220, and when the vibrating apparatus passes through the obstacle area, the non-vibrating area is formed by adjusting the lifting of the lifting unit 220 to avoid the obstacle, and the vibrating motor 251 drives the vibrating part 210 at a first set frequency to perform vibrating operation according to the slump information.
Slump information can be directly obtained from concrete parameters provided by manufacturers or obtained by on-line detection of concrete, and the vibration frequency of the vibration motor 251 is set to be a first set frequency according to the slump information so as to meet the vibration strength required by the current prefabricated part 500, realize the effect of compacting the prefabricated part 500 by vibration and ensure the final product quality.
In one embodiment, position information of obstacles on the prefabricated part 500 is acquired to form an obstacle area and a non-obstacle area; after the step of acquiring slump information of the prefabricated part 500, before the step of controlling the vibrating part to avoid the obstacle to form the non-vibrating area by the corresponding lifting unit 220 when the vibrating device passes through the non-obstacle area by lifting in the up-down direction by the corresponding lifting unit 220 so that the corresponding vibrating part protrudes into the prefabricated part 500 to form the vibrating area, when the vibrating device passes through the obstacle area, the method further comprises:
based on the dimension information of the prefabricated part 500 and the position information of the obstacle on the prefabricated part 500, the traversing assembly 110 drives the vibrating mechanism to move to a first preset position.
Based on the position information of the barrier, the vibrating mechanism can also avoid the barrier through the integral transverse movement of the transverse moving assembly.
In one embodiment, when the tamper passes through the obstacle area and the non-obstacle area at the same time, each of the lifting units 220 controls the corresponding tamper 210 independently of each other, so that the tamper forms the tamper area and the non-tamper area at the same time.
In one embodiment, before the vibrating device forms the vibrating area or the non-vibrating area, size information of the prefabricated part 500 in the transverse direction is acquired, and the lifting unit 220 located between both sides of the prefabricated part 500 in the transverse direction is set as an effective lifting unit 220 based on the size information, the effective lifting unit 220 forming the vibrating area and the non-vibrating area correspondingly.
In one embodiment, the vibrating apparatus further includes a fixed rail, a moving frame 310 and a rotating shaft 340, the moving frame 310 can move on the fixed rail in a longitudinal direction, the rotating shaft 340 is rotatably connected to the moving frame 310, the fixed frame 100 is connected to the rotating shaft 340 to be rotatably connected to the moving frame 310, a triggering member 410 is provided on the rotating shaft 340, a sensing member 420 is provided on the moving frame 310, the sensing member 420 is provided corresponding to the triggering member 410, and when the vibrating portion 210 collides with an obstacle, after the step of causing the vibrating motor 251 to drive the vibrating portion 210 located in the vibrating area at a first set frequency to perform a vibrating operation based on slump information, the vibrating apparatus further includes the steps of:
the fixed frame 100 drives the rotating shaft 340 to rotate, so that the rotating shaft 340 drives the trigger 410 to swing;
the triggering element 410 swings and is in triggering fit with the sensing element 420, so that the triggering element 410 sends out alarm information.
If the size information or/and the position information of the prefabricated part 500 is deviated, or other unexpected obstacles such as system abnormality and the like are encountered, the vibrating portion 210 in the vibrating process is abnormally lifted, so that the vibrating portion 210 cannot avoid the obstacles, when the vibrating portion 210 collides with the obstacles, the fixed frame 100 rotates relative to the moving frame 310, so as to drive the trigger 410 to swing, the position of the trigger 410 is changed, so as to trigger the sensing piece 420, and further the sensing piece 420 sends alarm information to inform the background of performing maintenance treatment and stopping at the same time, after the maintenance treatment, the prefabricated part 500 is restarted again according to the size information, the position information, the slump information and the like, and the details are not repeated.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (14)

1. A tamper device for tamping a prefabricated component, comprising:
the fixing frame is provided with a transverse moving component; and
the mechanism vibrates, the mechanism vibrates includes the portion of vibrating and is used for going up and down the lifting unit of portion vibrates, the portion of vibrating can stretch into carry out the operation of vibrating in the prefabricated component, the lifting unit is equipped with at least two to independent setting each other and interval are established on the sideslip subassembly, each the lifting unit corresponds and connects at least one the portion of vibrating, at least one the lifting unit independently goes up and down so that correspond along the upper and lower direction the portion at least of portion of vibrating is less than the surface of prefabricated component, all the other the lifting unit the portion of vibrating is higher than along the upper and lower direction the surface of prefabricated component.
2. The vibrating tamper of claim 1, wherein the traversing assembly comprises a first movable plate slidably engaged with the fixed frame and a first driving member connected to the fixed frame for driving the first movable plate to traverse the fixed frame, and at least two of the lifting units are spaced apart from each other on the first movable plate.
3. The tamper assembly of claim 2, wherein the lifting unit includes a bracket fixed to the traversing assembly, a second movable plate slidably engaged with the bracket in the lifting direction, and a second driving member driving the second movable plate to be lifted on the bracket, the second movable plate being follower-connected to at least one of the vibrating portions.
4. The tamper assembly according to claim 3, wherein the lifting unit further comprises a connecting frame, the connecting frame is fixed to the second movable plate, the connecting portion of the second driving member is rotatably connected to the first movable plate, the driving portion of the second driving member is rotatably connected to the connecting frame or the second movable plate, and the connecting frame is connected to at least one of the tamper portions in a following manner.
5. The tamper apparatus according to any one of claims 1 to 4, wherein there are at least three lifting units, said traversing assembly having opposite first and second ends, one said tamper portion for each of said lifting units at said first end, one said tamper portion for each of said lifting units at said second end, and at least two said tamper portions for each of said at least one lifting units between said first and second ends.
6. The vibrating device according to claim 5, further comprising a fixed rail extending in a longitudinal direction and a moving frame movable in the longitudinal direction on the fixed rail, the fixed frame being connected to the moving frame.
7. The vibrating tamper of claim 6, wherein said movable frame is provided with at least two connecting seats, said connecting seats being laterally spaced apart, said fixed frame being rotatably connected to said connecting seats;
the mount with be equipped with the extension spring between the connecting seat, work as when the portion of vibrating meets the barrier, the mount is in rotate on the connecting seat, the extension spring is used for making after the rotation the mount resets.
8. The vibrating tamper of claim 7, wherein a rotating shaft is disposed between the fixing frame and the connecting base, the rotating shaft is rotatably disposed on the connecting base, the fixing frame is connected to the rotating shaft, the number of the tension springs is at least two, and at least one of the tension springs is disposed on each of two opposite sides of the rotating shaft.
9. The vibrating device according to claim 8, further comprising a triggering member and a sensing member disposed corresponding to the triggering member, wherein the triggering member is fixedly connected to the rotating shaft, and the sensing member is fixedly connected to the connecting base.
10. The tamper apparatus according to claim 5, wherein said tamper mechanism further comprises a tamper motor and a flexible tube, said tamper motor and said flexible tube each having at least two corresponding to said tamper portion, said tamper motor being fixed to said mounting bracket, and said flexible tube having two ends connected to said tamper motor and said tamper portion, respectively.
11. The working method of the vibrating device is characterized in that the vibrating device is used for vibrating prefabricated parts and comprises a fixing frame and a vibrating mechanism, the fixing frame is provided with a transverse moving assembly, the vibrating mechanism comprises a vibrating motor, a vibrating part and a lifting unit used for lifting the vibrating part, the vibrating motor is arranged on the fixing frame and is used for driving the vibrating part to vibrate, the lifting unit is provided with at least two lifting units which are independent of each other and are arranged on the transverse moving assembly at intervals, one lifting unit is connected with at least one vibrating part in a follow-up mode, and the working method of the vibrating device comprises the following steps:
acquiring position information of an obstacle on the prefabricated part to form an obstacle area and a non-obstacle area; acquiring slump information of the prefabricated part;
when the vibrating device passes through the non-obstacle area, the corresponding lifting unit lifts along the up-down direction to enable the corresponding vibrating part to stretch into the prefabricated part to form a vibrating area, and when the vibrating device passes through the obstacle area, the corresponding lifting unit controls the vibrating part to avoid the obstacle to form the non-vibrating area;
and driving the vibrating part positioned in the vibrating area to vibrate by the vibrating motor at a first set frequency based on the slump information.
12. The working method of a vibrating device according to claim 11, wherein each of said lifting units controls the corresponding vibrating portion independently of each other when the vibrating device passes through said obstructed area and said non-obstructed area simultaneously, so that said vibrating device forms said vibrating area and said non-vibrating area simultaneously.
13. The working method of a tamper according to claim 12, wherein before the tamper forms the vibrating area or the non-vibrating area, dimension information of the prefabricated member in the transverse direction is acquired, and based on the dimension information, the lifting units located between both sides of the prefabricated member in the transverse direction are set as effective lifting units that form the vibrating area and the non-vibrating area correspondingly.
14. The operating method of a vibrating device according to claim 11, further comprising a fixed rail, a moving frame and a rotating shaft, wherein the moving frame is capable of moving longitudinally on the fixed rail, the rotating shaft is rotatably connected to the moving frame, the fixed frame is connected to the rotating shaft so as to be rotatably connected to the moving frame, a triggering member is provided on the rotating shaft, a sensing member is provided on the moving frame, the sensing member is provided corresponding to the triggering member, and when the vibrating portion collides with the obstacle, after the step of causing the vibrating motor to drive the vibrating portion located in the vibrating area at a first set frequency for vibrating operation based on the slump information, the method further comprises the steps of:
the fixed frame drives the rotating shaft to rotate so that the rotating shaft drives the trigger piece to swing;
the triggering part swings and is matched with the sensing part in a triggering mode, so that the triggering part sends out alarm information.
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CH483536A (en) * 1967-09-05 1969-12-31 Moret Daniel Concrete vibrating method and apparatus for carrying out the method
CN2414101Y (en) * 2000-03-21 2001-01-10 郭远平 Concrete pavement tamper
CN204919284U (en) * 2015-09-07 2015-12-30 吴战 Vibration device
CN205325920U (en) * 2016-01-19 2016-06-22 山东中新绿色建筑科技有限公司 Vibrating device
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