CN112873121A - Special tool for replacing return roller of rubber belt conveyor - Google Patents

Special tool for replacing return roller of rubber belt conveyor Download PDF

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Publication number
CN112873121A
CN112873121A CN202110254442.9A CN202110254442A CN112873121A CN 112873121 A CN112873121 A CN 112873121A CN 202110254442 A CN202110254442 A CN 202110254442A CN 112873121 A CN112873121 A CN 112873121A
Authority
CN
China
Prior art keywords
lifting rod
separation blade
belt conveyor
pole
replacing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110254442.9A
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Chinese (zh)
Inventor
张朝辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rishangsheng New Building Material Design And Research Institute Co ltd
Original Assignee
Rishangsheng New Building Material Design And Research Institute Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rishangsheng New Building Material Design And Research Institute Co ltd filed Critical Rishangsheng New Building Material Design And Research Institute Co ltd
Priority to CN202110254442.9A priority Critical patent/CN112873121A/en
Publication of CN112873121A publication Critical patent/CN112873121A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rollers For Roller Conveyors For Transfer (AREA)

Abstract

The invention belongs to the technical field of roller tools, and particularly relates to a special tool for replacing a return roller of a belt conveyor, which comprises a lifting rod, an end face baffle and a sliding baffle, wherein the left end face of the lifting rod is connected with the center of the end face baffle, the lifting rod penetrates through the center of the sliding baffle, a through hole is formed in the center of the sliding baffle, the top of the sliding baffle is provided with the lifting rod baffle, an anti-slip baffle is arranged below the right side of the lifting rod baffle, and the right end face of the lifting rod is connected with a handle.

Description

Special tool for replacing return roller of rubber belt conveyor
Technical Field
The invention belongs to the technical field of carrier roller tools, and particularly relates to a special tool for replacing a return carrier roller of a rubber belt conveyor.
Background
The rubber belt conveyor is widely applied to various industries such as household appliances, electronics, electrical appliances, machinery, tobacco, injection molding, post and telecommunications, printing, food and the like, and the assembly, detection, debugging, packaging, transportation and the like of objects. The rubber belt conveyor has the advantages of strong conveying capacity, long conveying distance, simple structure, easy maintenance and convenient implementation of programmed control and automatic operation. The continuous or intermittent motion of the conveyer belt is used to convey 100KG below article, powder or granular article, and the conveyer belt has high speed, smooth running, low noise and capacity of conveying up and down slope. The return idler of the belt conveyor is easily worn and needs to be replaced irregularly. When the return idler of the rubber belt conveyor is replaced, 3-4 people lift the rubber conveyor belt above the idler to be replaced by using a crowbar and other methods by manpower, and then the idler to be replaced is detached and replaced. Time and labor are wasted, the operation is not easy, and potential safety hazards exist.
Chinese patent application No. CN200520083989.3 discloses a special tool for detaching a return idler, which is provided for solving the problem that detaching a return idler with a tripod and a chain block in the prior art is laborious, time-consuming and unsafe. When the tool is used, a cable chain on the mounted tool is wound at the end part of the return carrier roller, a cable chain hook is hooked in a chain link hole of the tool to hold the roller head, a handle of the pressure lever is pressed downwards, and the return carrier roller is lifted out of the groove under the action of lever force.
However, the support in the prior art is welded on the frame, the position of the support cannot be moved at will, particularly, the moving direction of the lifting rod is fixed, the support can only move up and down and cannot move left and right, one tool can only correspond to one return idler, and the tool is large in size, occupies a large space and has potential safety hazards.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a special tool for replacing a return idler of a belt conveyor, which is used for solving the problems that the conventional roller replacement is time-consuming and labor-consuming, is difficult to operate, occupies a large volume, cannot be contracted and has potential safety hazards.
In order to solve the technical problems, the invention adopts the following technical scheme:
the utility model provides a change specialized tool of band conveyer return idler, is including lifting pole, terminal surface separation blade, slip separation blade, the left end face of lifting the pole links to each other with the center of terminal surface separation blade, it passes from the center of slip separation blade to lift the pole, there is the through-hole at the center of slip separation blade, the top of slip separation blade is equipped with lifts the pole separation blade, it is equipped with anti-skidding separation blade to lift pole separation blade right side below, the right-hand member face connection handle of lifting the pole.
Furthermore, the lifting rod comprises a plurality of metal pipe fittings with pipe diameters decreasing in sequence, an arc-shaped positioning guide groove extending along the axial direction is formed in the surface of each metal pipe fitting, and every two adjacent metal pipe fittings are in transition fit connection through the arc-shaped positioning guide grooves.
The metal pipe fittings with the pipe diameters gradually decreased are used for enabling the lifting rod to have a telescopic function, when the metal pipe fittings are not needed to be used, a plurality of metal components can be contracted into one metal component, and the space occupied by the lifting rod is reduced.
Further, the diameter of the through hole in the center of the sliding baffle is larger than that of the lifting rod.
The diameter of through-hole is greater than the diameter of lifting the pole for let the slip separation blade can freely slide on lifting the pole, and the length of the running roller that lifts up as required is fixed a position.
Furthermore, the width of the lifting rod blocking piece is larger than the diameter of the lifting rod, and the height of the anti-skid blocking piece is larger than the diameter of the lifting rod and smaller than the distance between the lifting rod blocking piece and the lifting rod.
The width of lifting the pole separation blade is greater than the diameter of lifting the pole in order to can lift the pole card in the position of lifting the pole separation blade with another, and the height of antiskid separation blade is greater than the diameter of lifting the pole and is less than and lifts the pole separation blade and to lift the distance between the pole in order to prevent that another one from lifting the pole and slideing away to when installation slip separation blade, let lift the pole and can pass the through-hole on the slip separation blade.
Further, handle periphery cover is equipped with the silica gel cover, be equipped with anti-skidding arch on the silica gel cover.
The silica gel sleeve and the anti-skidding bulges are arranged on the handle, so that a user can tightly hold the device without skidding.
Further, the length of each metal pipe fitting is larger than 20CM, and the thickness of the end face blocking piece is the same as that of the sliding blocking piece.
The length of each metal pipe fitting is larger than 20CM, and a plurality of metal pipe fittings are connected together, so that the length can meet the requirement when the metal pipe fittings are used.
Compared with the prior art, the invention has the following beneficial effects:
1. the invention has simple structure, convenient and fast processing and manufacturing flow and strong practicability;
2. the invention can be contracted and folded when not in use, does not occupy extra storage space, can be used by pulling out the pipe fitting when in use, and is convenient and easy;
3. when the device is used, the workload can be greatly reduced, the working time can be saved, the labor intensity can be reduced, the safety factor during operation can be increased, and compared with the original mode, the device can reduce the operation time by more than half.
Drawings
Fig. 1 is a schematic perspective view of an embodiment of a special tool for replacing a return idler of a belt conveyor according to the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is a schematic structural diagram of a special tool for replacing a return idler of a belt conveyor according to an embodiment of the present invention;
FIG. 4 is a schematic perspective view of a lifting rod of an embodiment of a special tool for replacing a return idler of a belt conveyor according to the present invention;
reference numerals in the drawings of the specification include: the lifting rod comprises a lifting rod 1, a metal pipe fitting 101, an arc-shaped positioning guide groove 102, an end face baffle plate 2, a sliding baffle plate 3, a through hole 301, a lifting rod baffle plate 302, an anti-skidding baffle plate 303, a handle 4, a silica gel sleeve 401 and an anti-skidding bulge 402.
Detailed Description
In order that those skilled in the art can better understand the present invention, the following technical solutions are further described with reference to the accompanying drawings and examples.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. are used for indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not indicated or implied that the referred device or element must have a specific orientation, be constructed in a specific orientation and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and are not to be construed as limitations of the present patent, and the specific meanings of the terms may be understood by those skilled in the art according to specific situations.
In the description of the present invention, unless otherwise explicitly specified or limited, the term "connected" or the like, if appearing to indicate a connection relationship between the components, is to be understood broadly, for example, as being fixed or detachable or integral; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through one or more other components or may be in an interactive relationship with one another. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The first embodiment is as follows:
as shown in fig. 1-4, the special tool for replacing the return roller of the belt conveyor comprises a lifting rod 1, an end face baffle 2 and a sliding baffle 3, wherein the left end face of the lifting rod 1 is connected with the center of the end face baffle 2, the lifting rod 1 penetrates through the center of the sliding baffle 3, a through hole 301 is formed in the center of the sliding baffle 3, a lifting rod baffle 302 is arranged at the top of the sliding baffle 3, an anti-slip baffle 303 is arranged below the right side of the lifting rod baffle 302, and the right end face of the lifting rod 1 is connected with a handle 4. Specifically, the lifting rod 1 plays a role of supporting the return idler, the end surface blocking piece 2 and the sliding blocking piece 3 are used for fixing two sides of the return idler, and the lifting rod blocking piece 302 and the anti-sliding blocking piece 303 can provide a fixed position for the other lifting rod 1 and cannot slide when the other lifting rod 1 moves.
Example two:
as shown in fig. 1-4, the special tool for replacing the return roller of the belt conveyor comprises a lifting rod 1, an end face baffle 2 and a sliding baffle 3, wherein the left end face of the lifting rod 1 is connected with the center of the end face baffle 2, the lifting rod 1 penetrates through the center of the sliding baffle 3, a through hole 301 is formed in the center of the sliding baffle 3, a lifting rod baffle 302 is arranged at the top of the sliding baffle 3, an anti-slip baffle 303 is arranged below the right side of the lifting rod baffle 302, and the right end face of the lifting rod 1 is connected with a handle 4. Specifically, the lifting rod 1 plays a role of supporting the return idler, the end surface blocking piece 2 and the sliding blocking piece 3 are used for fixing two sides of the return idler, and the lifting rod blocking piece 302 and the anti-sliding blocking piece 303 can provide a fixed position for the other lifting rod 1 and cannot slide when the other lifting rod 1 moves.
The lifting rod 1 comprises a plurality of metal pipe fittings 101 with pipe diameters decreasing in sequence, an arc-shaped positioning guide groove 102 extending along the axial direction is arranged on the surface of each metal pipe fitting 101, and every two adjacent metal pipe fittings 101 are in transition fit connection through the arc-shaped positioning guide grooves 102. Specifically, the metal pipe fittings 101 with the pipe diameters decreasing in sequence are used for enabling the lifting rod 1 to have a telescopic function, and when the lifting rod is not needed to be used, a plurality of metal members 101 can be contracted into one metal member 101, so that the space occupied by the lifting rod 1 is reduced.
The diameter of the through hole 301 in the center of the sliding baffle 3 is larger than that of the lifting rod 1. Specifically, the diameter of the through hole 301 is larger than that of the lifting rod 1 so that the sliding blade 3 can slide freely on the lifting rod 1, and the positioning is performed according to the length of a roller which is lifted as required.
The width of the lifting rod blocking piece 302 is larger than the diameter of the lifting rod 1, and the height of the anti-skid blocking piece 303 is larger than the diameter of the lifting rod 1 and smaller than the distance between the lifting rod blocking piece 302 and the lifting rod 1. Specifically, the width of the lifting bar blocking piece 302 is larger than the diameter of the lifting bar 1 so as to clamp another lifting bar at the position of the lifting bar blocking piece 302, the height of the anti-skid blocking piece 303 is larger than the diameter of the lifting bar 1 and smaller than the distance from the lifting bar blocking piece 302 to the lifting bar 1 so as to prevent the other lifting bar from sliding away, and the lifting bar 1 can pass through a through hole in the sliding blocking piece 3 when the sliding blocking piece 3 is installed.
The periphery of the handle 4 is sleeved with a silica gel sleeve 401, and the silica gel sleeve 401 is provided with an anti-skid bulge 402. Specifically, the handle 4 is provided with a silica gel sleeve 401 and an anti-slip bulge 402, so that a user can tightly hold the device without slipping off the device.
The length of each metal pipe fitting 10 is larger than 20CM, and the thickness of the end face baffle plate 2 is the same as that of the sliding baffle plate 3. Specifically, the length of each metal pipe 10 is greater than 20CM, and a plurality of metal pipes 10 are connected together, so that the length can meet the requirement when the metal pipe is used.
Embodiment two is relative to embodiment one, and the lifting rod 1 comprises a plurality of metal pipe fittings 101 that the pipe diameter decreases progressively in proper order in embodiment two, and metal pipe fitting 101 lets lifting rod 1 have flexible function, is equipped with silica gel cover 401 and non-slip raised 402 on handle 4, and the user can tightly hold when using this device, can not slide away.
The use method of the device comprises the following steps: firstly, extending a metal pipe 101 in a contraction state, placing a return idler on a lifting rod 1 to form a cross state, positioning the return idler between an end face blocking piece 2 and a sliding blocking piece 3, then moving the sliding blocking piece 3 to enable the front side and the rear side of the return idler to be attached to the end face blocking piece 2 and the sliding blocking piece 3, then placing another lifting rod 1 between the sliding blocking piece 3, a lifting rod blocking piece 302 and an anti-skidding blocking piece 303, then exerting force on two lifting rods together, easily lifting the return idler, lifting a new return idler to a replaced position, and re-installing the new return idler. After the device is used, the plurality of metal members 101 are retracted into one metal member 101 and set aside, taking up no space.
It should be understood that equivalent substitutions and changes to the technical solution and the inventive concept of the present invention should be made by those skilled in the art to the protection scope of the appended claims.

Claims (6)

1. The utility model provides a change specialized tool of rubber belt conveyor return idler which characterized in that: including lifting pole (1), terminal surface separation blade (2), slip separation blade (3), it links to each other with the center of terminal surface separation blade (2) to lift the left end face of pole (1), it passes from the center of slip separation blade (3) to lift pole (1), there is through-hole (301) at the center of slip separation blade (3), the top of slip separation blade (3) is equipped with and lifts pole separation blade (302), it is equipped with anti-skidding separation blade (303) to lift pole separation blade (302) right side below, it connects handle (4) to lift the right-hand member face of pole (1).
2. The special tool for replacing the return idler of the belt conveyor as claimed in claim 1, wherein: the lifting rod (1) comprises a plurality of metal pipe fittings (101) with pipe diameters decreasing in sequence, an arc-shaped positioning guide groove (102) extending along the axial direction is formed in the surface of each metal pipe fitting (101), and every two adjacent metal pipe fittings (101) are in transition fit connection through the arc-shaped positioning guide grooves (102).
3. The special tool for replacing the return idler of the belt conveyor as claimed in claim 2, wherein: the diameter of the through hole (301) in the center of the sliding baffle (3) is larger than that of the lifting rod (1).
4. The special tool for replacing the return idler of the belt conveyor as claimed in claim 3, wherein: the width of the lifting rod blocking piece (302) is larger than the diameter of the lifting rod (1), and the height of the anti-skid blocking piece (303) is larger than the diameter of the lifting rod (1) and smaller than the distance between the lifting rod blocking piece (302) and the lifting rod (1).
5. The special tool for replacing the return idler of the belt conveyor as claimed in claim 4, wherein: handle (4) periphery cover is equipped with silica gel cover (401), be equipped with on silica gel cover (401) anti-skidding arch (402).
6. The special tool for replacing the return idler of the belt conveyor as claimed in claim 5, wherein: the length of each metal pipe fitting (10) is larger than 10CM, and the thickness of the end face baffle plate (2) is the same as that of the sliding baffle plate (3).
CN202110254442.9A 2021-03-09 2021-03-09 Special tool for replacing return roller of rubber belt conveyor Pending CN112873121A (en)

Priority Applications (1)

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CN202110254442.9A CN112873121A (en) 2021-03-09 2021-03-09 Special tool for replacing return roller of rubber belt conveyor

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Application Number Priority Date Filing Date Title
CN202110254442.9A CN112873121A (en) 2021-03-09 2021-03-09 Special tool for replacing return roller of rubber belt conveyor

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11945655B1 (en) 2023-11-06 2024-04-02 Steel Craft Mfg. Inc. System, apparatus, and method for removing and replacing conveyor system components

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DE2158712A1 (en) * 1971-11-26 1973-05-30 Krupp Gmbh METHOD AND DEVICE FOR REPLACING GARLAND ROLLER SETS IN CONVEYOR BELT SYSTEMS
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KR20090117339A (en) * 2008-05-09 2009-11-12 주식회사 케이에스피 Device exchanging return roller
CN201824307U (en) * 2010-08-31 2011-05-11 山西太钢不锈钢股份有限公司 Special tool for replacing carrier roller on belt conveyor
CN201848681U (en) * 2010-11-19 2011-06-01 山西晋城无烟煤矿业集团有限责任公司 Roller replacement device of steel cord rubber belt conveyor
CN201931270U (en) * 2011-01-11 2011-08-17 淮南矿业(集团)有限责任公司 Replacing device for carrier roller of belt conveyor
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CN103862424A (en) * 2012-12-17 2014-06-18 天津天铁冶金集团有限公司 Tool for replacing roller of belt conveyor
CN206927545U (en) * 2017-04-01 2018-01-26 山东荣信煤化有限责任公司 A kind of support roller for belt machine changes instrument
CN209579385U (en) * 2019-02-28 2019-11-05 淮南矿业(集团)有限责任公司 Carrier roller replacing tool
CN209632896U (en) * 2019-02-20 2019-11-15 柳州钢铁股份有限公司 Belt roller more changing device
CN110733849A (en) * 2019-10-23 2020-01-31 山东钢铁股份有限公司 Belt conveyor idler replacing device and replacing method
CN210557543U (en) * 2019-10-09 2020-05-19 莱芜钢铁集团有限公司 Intermediate carrier roller replacing device of belt conveyor
CN111168618A (en) * 2019-12-31 2020-05-19 山西潞安环保能源开发股份有限公司常村煤矿 Belt carrier roller quick replacement tool and replacement method
AU2019201176A1 (en) * 2019-02-20 2020-09-03 Cerend Pty Ltd H&B roller removal tool
CN212311885U (en) * 2020-04-15 2021-01-08 扬州三星塑胶有限公司 Roller dismounting device
CN212531172U (en) * 2020-07-01 2021-02-12 日照港集团岚山港务有限公司 Auxiliary tool for replacing carrier roller of belt conveyor
CN212578502U (en) * 2020-06-24 2021-02-23 临沂矿业集团菏泽煤电有限公司 Quick replacing device for straight carrier roller

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1925908A1 (en) * 1969-05-21 1970-11-26 Pohlig Heckel Bleichert Device for replacing idlers while the belt is running
DE2158712A1 (en) * 1971-11-26 1973-05-30 Krupp Gmbh METHOD AND DEVICE FOR REPLACING GARLAND ROLLER SETS IN CONVEYOR BELT SYSTEMS
US5123522A (en) * 1991-02-11 1992-06-23 Sks Equipment Company Sealing head bridging conveyor
KR200221472Y1 (en) * 2000-11-09 2001-04-16 포항종합제철주식회사 Guide roll exchang device of transfer car
CN2801412Y (en) * 2005-06-07 2006-08-02 青岛港(集团)有限公司 Tool special for dissembling return idler
KR20090117339A (en) * 2008-05-09 2009-11-12 주식회사 케이에스피 Device exchanging return roller
CN201824307U (en) * 2010-08-31 2011-05-11 山西太钢不锈钢股份有限公司 Special tool for replacing carrier roller on belt conveyor
CN201848681U (en) * 2010-11-19 2011-06-01 山西晋城无烟煤矿业集团有限责任公司 Roller replacement device of steel cord rubber belt conveyor
CN201931270U (en) * 2011-01-11 2011-08-17 淮南矿业(集团)有限责任公司 Replacing device for carrier roller of belt conveyor
CN202192597U (en) * 2011-08-22 2012-04-18 平顶山天安煤业股份有限公司田庄选煤厂 Replacing device for carrier rollers
CN202967304U (en) * 2012-11-29 2013-06-05 邢台钢铁有限责任公司 Device for conveniently changing roller of belt conveyor
CN103862424A (en) * 2012-12-17 2014-06-18 天津天铁冶金集团有限公司 Tool for replacing roller of belt conveyor
CN206927545U (en) * 2017-04-01 2018-01-26 山东荣信煤化有限责任公司 A kind of support roller for belt machine changes instrument
CN209632896U (en) * 2019-02-20 2019-11-15 柳州钢铁股份有限公司 Belt roller more changing device
AU2019201176A1 (en) * 2019-02-20 2020-09-03 Cerend Pty Ltd H&B roller removal tool
CN209579385U (en) * 2019-02-28 2019-11-05 淮南矿业(集团)有限责任公司 Carrier roller replacing tool
CN210557543U (en) * 2019-10-09 2020-05-19 莱芜钢铁集团有限公司 Intermediate carrier roller replacing device of belt conveyor
CN110733849A (en) * 2019-10-23 2020-01-31 山东钢铁股份有限公司 Belt conveyor idler replacing device and replacing method
CN111168618A (en) * 2019-12-31 2020-05-19 山西潞安环保能源开发股份有限公司常村煤矿 Belt carrier roller quick replacement tool and replacement method
CN212311885U (en) * 2020-04-15 2021-01-08 扬州三星塑胶有限公司 Roller dismounting device
CN212578502U (en) * 2020-06-24 2021-02-23 临沂矿业集团菏泽煤电有限公司 Quick replacing device for straight carrier roller
CN212531172U (en) * 2020-07-01 2021-02-12 日照港集团岚山港务有限公司 Auxiliary tool for replacing carrier roller of belt conveyor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11945655B1 (en) 2023-11-06 2024-04-02 Steel Craft Mfg. Inc. System, apparatus, and method for removing and replacing conveyor system components

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