CN112872617A - Five-axis laser machine for machining large-diameter diamond saw blade - Google Patents

Five-axis laser machine for machining large-diameter diamond saw blade Download PDF

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Publication number
CN112872617A
CN112872617A CN202110052742.9A CN202110052742A CN112872617A CN 112872617 A CN112872617 A CN 112872617A CN 202110052742 A CN202110052742 A CN 202110052742A CN 112872617 A CN112872617 A CN 112872617A
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CN
China
Prior art keywords
laser machine
axis
axle
fixed mounting
laser
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Application number
CN202110052742.9A
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Chinese (zh)
Inventor
施海燕
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Shanghai Haoshan Machinery Co ltd
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Shanghai Haoshan Machinery Co ltd
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Priority to CN202110052742.9A priority Critical patent/CN112872617A/en
Publication of CN112872617A publication Critical patent/CN112872617A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D65/00Making tools for sawing machines or sawing devices for use in cutting any kind of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08Devices involving relative movement between laser beam and workpiece
    • B23K26/0823Devices involving rotation of the workpiece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08Devices involving relative movement between laser beam and workpiece
    • B23K26/0869Devices involving movement of the laser head in at least one axial direction
    • B23K26/0876Devices involving movement of the laser head in at least one axial direction in at least two axial directions
    • B23K26/0884Devices involving movement of the laser head in at least one axial direction in at least two axial directions in at least in three axial directions, e.g. manipulators, robots

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Mechanical Engineering (AREA)
  • Plasma & Fusion (AREA)
  • Robotics (AREA)
  • Sawing (AREA)

Abstract

The invention discloses a five-axis laser machine for machining a large-diameter diamond saw blade, which comprises a five-axis laser machine base, wherein a protective shell is fixedly installed at the top of the five-axis laser machine base, a five-axis laser machine electric appliance cabinet is fixedly installed on one side of the protective shell, five-axis laser machine X-axis sliding strips are fixedly installed on two sides of the top of the five-axis laser machine base, the tops of the two five-axis laser machine X-axis sliding strips are connected with an axis laser machine Y-axis upright post in a sliding manner, and two Y-axis sliding strips are fixedly installed on two sides of the top of the. This practical beneficial effect: under the action of a Y-axis upright post of the axis laser machine, the five-axis laser machine base 1 and a servo motor of a Z-axis sliding table of the five-axis laser machine, the X-axis slide bar, the Y-axis slide bar and the Z-axis slide bar of the five-axis laser machine slide the X-axis slide, the Y-axis slide and the Z-axis slide, so that the five-axis laser machine X, Y, Z axis of the diamond saw blade can be conveniently adjusted.

Description

Five-axis laser machine for machining large-diameter diamond saw blade
Technical Field
The invention relates to the technical field of five-axis laser machines, in particular to a five-axis laser machine for machining a large-diameter diamond saw blade.
Background
The traditional diamond adopts an electric spark processing technology, a special oil and copper electrode for a special spark machine is needed, oil smoke is generated during processing, environmental pollution is caused, consumable loss is large, and the diamond needs to be frequently replaced; the electric spark and the diamond saw blade have high energy consumption and lower processing and production efficiency;
the electric spark process generates machining effect through electrode discharge (point discharge and high-voltage electric arc), special spark oil is needed, the saw blade needs to be soaked in the oil for a long time (wet machining), and the main binding agent of the diamond sheet is cobalt which is easy to volatilize and dissolve in media such as oil, water and the like, so the electric spark process is easy to cause material electric corrosion and cobalt loss, and the service life of the saw blade is greatly shortened.
Disclosure of Invention
The invention aims to provide a five-axis laser machine for machining a large-diameter diamond saw blade, which aims to solve the problems that the traditional diamond provided by the background technology adopts an electric spark machining process, a special oil and copper electrode for a spark machine is needed, and oil smoke is generated during machining, so that the environmental pollution is caused, the consumable loss is large, and the frequent replacement is needed; the electric spark adds the problem that the diamond saw blade has large energy consumption and lower processing and production efficiency.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a five laser machines for processing major diameter diamond saw bit, includes five laser machine bases, the top fixed mounting of five laser machine bases has the protective housing, one side fixed mounting of protective housing has five laser machine electrical apparatus cabinets, five laser machine base top both sides fixed mounting have five laser machine X axle draw runner, two the top sliding connection of five laser machine X axle draw runner has axle laser machine Y axle stand, axle laser machine Y axle stand top both sides fixed mounting has two Y axle draw runners, two the top sliding connection of Y axle draw runner has five laser machine Z axle slip tables.
In order to make the laser emission head to carry out the coincidence to diamond saw blade, as this practical preferred scheme: the two sides sliding connection of five laser machine Z axle slip tables has the Z axle draw runner, and one side sliding connection of Z axle draw runner has the sliding seat, one side fixed mounting of sliding seat has the mount, one side fixed mounting of mount has three-dimensional probe installing support, the bottom fixed mounting of three-dimensional probe installing support has three-dimensional probe, one side fixed mounting of three-dimensional probe has laser installing support, the bottom fixed mounting of laser installing support has the laser emission head.
In order to make the C shaft dish fix diamond saw blade, as this practical preferred scheme: five laser machine base top's both sides are fixed mounting A axle drive end socket and A axle tailstock respectively, A axle drive end socket one side fixed mounting has first driving motor, the A axle support arm that first driving motor's transmission end fixed mounting has, the inside fixed mounting of A axle support arm has second driving motor, second driving motor's top fixed mounting has the C reel, the pneumatic quick change interface of a plurality of has been seted up at the top of C reel, the inside block of pneumatic quick change interface has the blind rivet, the saw bit anchor clamps are installed at the top of blind rivet.
In order to make the singlechip to control with electrical apparatus, as this practical preferred scheme: and a singlechip is fixedly mounted on one side of the five-axis laser base.
In order to make the driving motor drive to rotate with mechanical equipment, as a preferred scheme of this utility: the first driving motor is electrically connected with an external power supply through the single chip microcomputer, and the second driving motor is electrically connected with the external power supply through the single chip microcomputer.
Compared with the prior art, the invention has the beneficial effects that:
1) under the action of a Y-axis upright post of the axis laser machine, the five-axis laser machine base 1 and a servo motor of a Z-axis sliding table of the five-axis laser machine, the X-axis slide bar, the Y-axis slide bar and the Z-axis slide bar of the five-axis laser machine slide the X-axis slide, the Y-axis slide and the Z-axis slide, so that the five-axis laser machine X, Y, Z axis of the diamond saw blade can be conveniently adjusted.
2) The setting of the laser installing support through three-dimensional measuring needle is installed the regulation to three-dimensional measuring needle, be convenient for carry out laser to diamond saw bit and polish and measure, cut diamond saw bit through the laser emission head, be convenient for rotate A axle support arm through A axle drive end seat and A axle tailstock simultaneously, the diamond saw bit that drives saw bit anchor clamps externally mounted on the C reel through the rotation of single first driving motor and second driving motor carries out horizontally and rotates, be convenient for connect saw bit anchor clamps through the pneumatic quick change interface that sets up, the high temperature region of the facula about diameter 15um that utilizes laser to produce makes diamond sheet vaporization (main resultant CO2) And the frequency is in nanosecond level, the instantaneous processing is finished within 1 nanosecond, the influence on the physical and chemical properties of the material is extremely slight, the service life of the finished saw blade is prolonged by more than 30% through testing, and the cutting saw blade is excitedThe polishing process is not only efficient, but also energy-saving and environment-friendly, and simultaneously the service life of the finished saw blade is prolonged;
3) traditional electric spark machine utilizes the copper electrode shaping to discharge and realizes the shape of cutter blade, because the technology restriction, the cutter that the processing was come out is the relief angle that varies, the relief angle in the different positions of blade all has slight deviation, the uniformity is not good when leading to the actual cutting, the blade atress is inhomogeneous, it is not good by processing product surface quality, and laser beam machining follows the function through five-axis coordinated control and knife tip, the relief angle that realizes the blade optional position completely all is equal, not only solve because of the uneven problem that produces too fast wearing and tearing or tipping of atress, extension cutter life, simultaneously improve greatly by product surface quality.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a sliding seat structure according to the present invention;
FIG. 3 is a schematic view of a laser emitting head according to the present invention;
fig. 4 is a schematic structural diagram of a second driving motor according to the present invention.
In the figure: 1. a five-axis laser base; 11. a protective shell; 12. a five-axis laser machine electric appliance cabinet; 13. an X-axis slide bar of a five-axis laser machine; 14. a Y-axis upright post of the axis laser machine; 15. a Y-axis slide bar; 16. a Z-axis sliding table of a five-axis laser machine; 161. a Z-axis slide bar; 17. the shaft A drives the end seat; 171. a first drive motor; 172. an A-axis support arm; 18. an A-axis tailstock; 2. a sliding seat; 21. a fixed mount; 22. a three-dimensional measuring probe mounting bracket; 23. a three-dimensional measuring probe; 24. mounting a bracket by laser; 25. a laser emitting head; 3. a second drive motor; 31. c, a shaft disc; 32. a pneumatic quick-change interface; 33. pulling nails; 34. a saw blade clamp.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution:
the utility model provides a five laser machines for processing major diameter diamond saw blade, including five laser machine base 1, the top fixed mounting of five laser machine base 1 has protective housing 11, one side fixed mounting of protective housing 11 has five laser machine electrical apparatus cabinet 12, 1 top both sides fixed mounting of five laser machine base has five laser machine X axle draw runner 13, the top sliding connection of two five laser machine X axle draw runners 13 has an axle laser machine Y axle stand 14, 14 top both sides fixed mounting of axle laser machine Y axle stand have two Y axle draw runners 15, the top sliding connection of two Y axle draw runners 15 has five laser machine Z axle slip tables 16.
When the diamond cutting edge machining device is used specifically, when a diamond cutting edge is machined specifically, firstly, a first servo motor at the bottom end of a Y-axis upright post 14 of an axis laser machine drives a screw nut fixedly connected to the outer side of a first electric screw and a five-axis laser machine base 1 through rotation of the first servo motor, X-axis sliding is carried out on an X-axis slide bar 13 of the five-axis laser machine, meanwhile, two Y-axis slide bars 15 on the Y-axis upright post 14 of the axis laser machine are convenient to match with rotation of a second servo motor to drive a Z-axis sliding table 16 of the five-axis laser machine on the screw nut to carry out Y-axis sliding on the Y-axis slide bar 15, rotation of a third servo motor inside the Z-axis sliding table 16 of the five-axis laser machine is convenient to drive a third screw nut and the Z-axis slide bar 161 to carry out horizontal.
In this embodiment: two sides of a Z-axis sliding table 16 of the five-axis laser machine are slidably connected with a Z-axis sliding bar 161, one side of the Z-axis sliding bar 161 is slidably connected with a sliding seat 2, one side of the sliding seat 2 is fixedly provided with a fixed frame 21, one side of the fixed frame 21 is fixedly provided with a three-dimensional measuring needle mounting bracket 22, the bottom end of the three-dimensional measuring needle mounting bracket 22 is fixedly provided with a three-dimensional measuring needle 23, one side of the three-dimensional measuring needle 23 is fixedly provided with a laser mounting bracket 24, and the bottom end of the laser mounting bracket 24 is fixedly provided with a laser.
During the specific use, the three-dimensional measuring needle 23 and the laser emission head 25 of which the model is 'SW 20A' are fixed through the convenient arrangement of the sliding seat 2, and the three-dimensional measuring needle 23 is installed and adjusted through the arrangement of the laser installation support 24 of the three-dimensional measuring needle 23, so that the diamond saw blade is conveniently subjected to laser polishing and measurement.
In this embodiment: two sides at five laser machine base 1 tops respectively fixed mounting have A axle drive end seat 17 and A axle tailstock 18, a drive end seat 17 one side fixed mounting has first driving motor 171, the A axle support arm 172 that first driving motor 171's transmission end fixed mounting has, the inside fixed mounting of A axle support arm 172 has second driving motor 3, the top fixed mounting of second driving motor 3 has C reel 31, a plurality of pneumatic quick change interface 32 has been seted up at the top of C reel 31, the inside block of pneumatic quick change interface 32 has blind rivet 33, saw bit anchor clamps 34 are installed at blind rivet 33's top.
During specific use, A axle drive end seat 17 and A axle tailstock 18 through five laser machine base 1 top both sides are convenient for rotate A axle support arm 172, are convenient for A axle support arm 172 through the control of singleness machine to first driving motor 171 and overturn, and the rotation through second driving motor 3 drives the diamond saw blade that saw bit anchor clamps 34 externally mounted carries out the horizontally rotation on C reel 31 simultaneously, is convenient for connect saw bit anchor clamps 34 through the pneumatic quick change interface 32 that sets up.
In this embodiment: and a singlechip is fixedly arranged on one side of the five-axis laser base 1.
When the five-axis laser machine is used specifically, the electric appliance on the five-axis laser machine can be controlled conveniently through the arranged single chip microcomputer.
In this embodiment: the first driving motor 171 is electrically connected with an external power supply through a single chip microcomputer, and the second driving motor 3 is electrically connected with the external power supply through the single chip microcomputer.
When the mechanical equipment is used specifically, the driving motor is convenient to drive the mechanical equipment to rotate.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes, modifications, equivalents, and improvements may be made without departing from the spirit and scope of the invention.

Claims (5)

1. The utility model provides a five laser machines for processing major diameter diamond saw bit, includes five laser machine bases (1), its characterized in that, the top fixed mounting of five laser machine bases (1) has protective housing (11), one side fixed mounting of protective housing (11) has five laser machine electrical apparatus cabinet (12), five laser machine bases (1) top both sides fixed mounting have five laser machine X axle draw runner (13), two the top sliding connection of five laser machine X axle draw runner (13) has axle laser machine Y axle stand (14), axle laser machine Y axle stand (14) top both sides fixed mounting has two Y axle draw runners (15), two the top sliding connection of Y axle draw runner (15) has five laser machine Z axle draw runner (16).
2. The five-axis laser machine for machining large diameter diamond saw blades of claim 1, wherein: the both sides sliding connection of five laser machine Z axle slip tables (16) has Z axle draw runner (161), and one side sliding connection of Z axle draw runner (161) has sliding seat (2), one side fixed mounting of sliding seat (2) has mount (21), one side fixed mounting of mount (21) has three-dimensional probe installing support (22), the bottom fixed mounting of three-dimensional probe installing support (22) has three-dimensional probe (23), one side fixed mounting of three-dimensional probe (23) has laser installing support (24), the bottom fixed mounting of laser installing support (24) has laser emission head (25).
3. The five-axis laser machine for machining large diameter diamond saw blades of claim 1, wherein: five-axis laser machine base (1) both sides at top are fixed mounting respectively have A axle drive end base (17) and A axle tailstock (18), A axle drive end base (17) one side fixed mounting has first driving motor (171), the transmission end fixed mounting's of first driving motor (171) A axle support arm (172), the inside fixed mounting of A axle support arm (172) has second driving motor (3), the top fixed mounting of second driving motor (3) has C reel (31), a plurality of pneumatic quick change interface (32) have been seted up at the top of C reel (31), the inside block of pneumatic quick change interface (32) has blind rivet (33), saw bit anchor clamps (34) are installed at the top of blind rivet (33).
4. The five-axis laser machine for machining large diameter diamond saw blades of claim 1, wherein: and a singlechip is fixedly arranged on one side of the five-axis laser base (1).
5. The five-axis laser machine for machining large diameter diamond saw blades of claim 3, wherein: the first driving motor (171) is electrically connected with an external power supply through a single chip microcomputer, and the second driving motor (3) is electrically connected with the external power supply through the single chip microcomputer.
CN202110052742.9A 2021-01-15 2021-01-15 Five-axis laser machine for machining large-diameter diamond saw blade Pending CN112872617A (en)

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Application Number Priority Date Filing Date Title
CN202110052742.9A CN112872617A (en) 2021-01-15 2021-01-15 Five-axis laser machine for machining large-diameter diamond saw blade

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Application Number Priority Date Filing Date Title
CN202110052742.9A CN112872617A (en) 2021-01-15 2021-01-15 Five-axis laser machine for machining large-diameter diamond saw blade

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115673420A (en) * 2022-11-11 2023-02-03 临沂友诚制锯技术服务有限公司 Diamond sawtooth back angle laser processing technology
WO2024178546A1 (en) * 2023-02-27 2024-09-06 临沂友诚制锯技术服务有限公司 Multifunctional laser machining apparatus

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012129888A1 (en) * 2011-03-25 2012-10-04 大连科德数控有限公司 Fully symmetric 5-axis tool grinder and grinding wheel headstock thereof
CN107030395A (en) * 2017-04-21 2017-08-11 广州喜和喜精密科技有限公司 A kind of three-dimensional five axles laser cutting machine
CN111730364A (en) * 2020-07-28 2020-10-02 北京博鲁斯潘精密机床有限公司 Five vertical cradle machining centers of case in case
CN112207430A (en) * 2020-10-28 2021-01-12 汇专科技集团股份有限公司 Five laser milling process machine tools

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012129888A1 (en) * 2011-03-25 2012-10-04 大连科德数控有限公司 Fully symmetric 5-axis tool grinder and grinding wheel headstock thereof
CN107030395A (en) * 2017-04-21 2017-08-11 广州喜和喜精密科技有限公司 A kind of three-dimensional five axles laser cutting machine
CN111730364A (en) * 2020-07-28 2020-10-02 北京博鲁斯潘精密机床有限公司 Five vertical cradle machining centers of case in case
CN112207430A (en) * 2020-10-28 2021-01-12 汇专科技集团股份有限公司 Five laser milling process machine tools

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115673420A (en) * 2022-11-11 2023-02-03 临沂友诚制锯技术服务有限公司 Diamond sawtooth back angle laser processing technology
CN115673420B (en) * 2022-11-11 2023-04-07 临沂友诚制锯技术服务有限公司 Diamond sawtooth back angle laser processing technology
WO2024178546A1 (en) * 2023-02-27 2024-09-06 临沂友诚制锯技术服务有限公司 Multifunctional laser machining apparatus

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Application publication date: 20210601

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