CN112872286A - Steel plate forging equipment for manufacturing high-end equipment - Google Patents
Steel plate forging equipment for manufacturing high-end equipment Download PDFInfo
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- CN112872286A CN112872286A CN202011594340.3A CN202011594340A CN112872286A CN 112872286 A CN112872286 A CN 112872286A CN 202011594340 A CN202011594340 A CN 202011594340A CN 112872286 A CN112872286 A CN 112872286A
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- forging
- fixedly connected
- steel plate
- motor
- end equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K27/00—Handling devices, e.g. for feeding, aligning, discharging, Cutting-off means; Arrangement thereof
- B21K27/02—Feeding devices for rods, wire, or strips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/06—Methods for forging, hammering, or pressing; Special equipment or accessories therefor for performing particular operations
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The invention discloses a steel plate forging device for manufacturing high-end equipment, which comprises a base, wherein the left side of the top of the base is fixedly connected with a motor base, the top of the motor base is fixedly connected with a motor, the right side of the motor is fixedly connected with a driving shaft, an inner cavity of a second chain wheel is fixedly connected with a driven shaft, the top of the base is fixedly connected with a side plate, the outer rings of the driving shaft and the driven shaft are respectively sleeved with a forging roller, the outer ring of the forging roller is fixedly connected with rolling teeth, the bottom of one side of the side plate opposite to the side is fixedly connected with a rolling machine, the middle of one side of the rolling machine is provided with a square groove, the middle of one side of the side plate opposite to the side is fixedly connected with a forging mechanism, the positions of two sides of the rolling machine corresponding to screw holes are provided with forging rail adjusting mechanisms, and the density of the forged steel plate is increased, and the forged steel plate has a smooth surface and better toughness.
Description
Technical Field
The invention relates to the technical field of industrial steel plate forging, in particular to steel plate forging equipment for manufacturing high-end equipment.
Background
The steel plate is a flat steel material with a large width-thickness ratio and a large surface area. In practical work, the steel plate with the thickness of < = 20 mm is often called a middle plate, the steel plate with the thickness of 20-60 mm is called a thick plate, and the steel plate with the thickness of 60 mm is called an extra-thick plate, which are collectively called medium-thick steel plates. The steel plates with smaller width and longer length are called steel belts and listed as an independent variety. The steel plate has great covering and containing capability, and can be used as roof panels, tarpaulin materials, and shells for manufacturing containers, oil storage tanks, packing cases, train carriages, automobile shells, industrial furnaces and the like: the steel plate can be cut and combined according to the use requirements to be made into various structural parts and mechanical parts, can also be made into welding section steel to further enlarge the application range of the steel plate, can be bent and stamped to be made into a boiler, a container, a stamped automobile shell, a civil vessel and an appliance, and can also be used as blanks of welding steel pipes and cold-formed section steel. Due to the characteristics, the total yield of the steel is over 50 percent. In order to meet the requirement of large-scale basic construction, the requirement of the past industrial products and high-grade durable consumer goods on the steel plate is increased sharply. In order to meet the requirement of new trend development, the steel plate forging is a processing method for obtaining a forged piece with certain mechanical property, certain shape and certain size by applying pressure to a metal blank by using a forging press machine to generate plastic deformation. However, most of the existing mechanical equipment for forging needs to forge and flatten the steel plate when the steel plate with a large forging surface is specifically forged, and with the technological progress and the acceleration of productivity, the existing manual and low-efficiency forging mode is gradually eliminated, and the existing forging equipment has a complicated structure and is not easy to operate, and the steel plate can swing unstably when the steel plate with different widths is forged and flattened.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a steel plate forging device for manufacturing high-end equipment, which solves the problems in the background art.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a steel plate forging device for manufacturing high-end equipment comprises a base, wherein a motor base is fixedly connected to the left side of the top of the base, a motor is fixedly connected to the top of the motor base, a driving shaft is fixedly connected to the right side of the motor, a first chain wheel is sleeved on the outer ring of the driving shaft, a belt is sleeved on the outer ring of the first chain wheel, an inner ring of the other end of the belt is sleeved on the outer ring of a second chain wheel, a driven shaft is fixedly connected to the inner cavity of the second chain wheel, a side plate is fixedly connected to the top of the base, a forging roller is sleeved on the outer rings of the driving shaft and the driven shaft, rolling teeth are fixedly connected to the outer ring of the forging roller, a rolling press is fixedly connected to the bottom of one side of the side plate opposite to the side plate, a square groove is formed in the middle of the, the outer lane fixedly connected with conveyer belt of axis of rotation, the inner circle suit of the other end of conveyer belt is in the outer lane of time pivot, the middle part fixedly connected with forging press mechanism of the relative one side of curb plate, the screw has been seted up on the both sides of roll extrusion machine, the position that the roll extrusion machine both sides and screw correspond is provided with forging and pressing rail adjustment mechanism.
Preferably, the forging mechanism includes mounting flange, be provided with the support between the mounting flange, the top fixedly connected with roof of support, the top fixedly connected with pneumatic cylinder of roof.
Preferably, the bottom of the pneumatic cylinder is fixedly connected with a lifting rod, the bottom of the lifting rod is fixedly connected with a forging module, and the bottom of the forging module is fixedly connected with a fixing block.
Preferably, the forging and pressing rail adjusting mechanism comprises a stop block, a screw rod is connected to the inner cavity of the stop block in a threaded manner, and the screw rod penetrates through the inner cavity of the screw hole.
Preferably, the positions of the forging and pressing rail adjusting mechanisms are adjusted according to the width of the steel plate, four groups of forging and pressing rail adjusting mechanisms are arranged at the top of the rolling press, and the four groups of forging and pressing rail adjusting mechanisms are symmetrically distributed between every two groups of forging and pressing rail adjusting mechanisms.
Preferably, the driving shaft rotates anticlockwise, and the rotating shaft rotates clockwise.
Preferably, the forging roller is intersected with the fixed block in the direction, and the included angle is ninety degrees.
(III) advantageous effects
The invention provides a steel plate forging device for manufacturing high-end equipment. The method has the following beneficial effects:
(1) this high-end is equipped to make and is used steel sheet forging equipment, the top fixedly connected with pneumatic cylinder of roof, the bottom fixedly connected with lifter of pneumatic cylinder, the bottom fixedly connected with forging and pressing module of lifter, the bottom fixedly connected with fixed block of forging and pressing module, the forging and pressing roller is crossing with the direction of fixed block, its contained angle is ninety degrees, carry the straightening in-process at the sheet steel, pneumatic cylinder drives the lifter oscilaltion, the lifter drives the forging and pressing module, the forging and pressing module drives the fixed block up-and-down motion, in order to reach the effect to the sheet steel forging and pressing flattening, can improve the effect that the steel sheet was straightened, and the steel sheet density grow after the forging and pressing, its surfacing, toughness is better.
(2) This high-end equipment is made and is used steel sheet forging equipment, the top of rolling machine is provided with four groups altogether and forges rail adjustment mechanism and every symmetrical distribution between two sets of, can ensure that the steel sheet can not improve forging and pressing steady setting because of the skew direction of vibrations at the forging and pressing in-process.
(3) This high-end is equipped steel sheet forging equipment for manufacturing, the position that rolling bed both sides and screw correspond is provided with forging and pressing rail adjustment mechanism, and forging and pressing rail adjustment mechanism's position can be adjusted according to the width of steel sheet, is applicable to the steel sheet forging and pressing of arbitrary width to its simple structure, the operation and the maintenance of being convenient for.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the forging mechanism of the present invention;
FIG. 3 is a schematic view of the structure of the square groove of the present invention;
FIG. 4 is an enlarged view of FIG. 1 taken at B in accordance with the present invention;
FIG. 5 is a schematic view of structural connection of a driven shaft, a forging roller and rolling teeth according to the present invention;
in the figure: 1. a base; 2. a motor base; 3. a motor; 4. a drive shaft; 5. a first sprocket; 6. a belt; 7. a second sprocket; 8. a driven shaft; 9. a side plate; 10. forging a press roll; 11. rolling teeth; 12. a rolling press machine; 13. a square groove; 14. a second motor; 15. a rotating shaft; 16. a conveyor belt; 17. a secondary rotating shaft; 18. a forging mechanism; 181. installing a flange; 182. a support; 183. a top plate; 19. a screw hole; 20. forging and pressing rail adjusting mechanisms; 201. a stopper; 202. a screw; 21. a pneumatic cylinder; 22. a lifting rod; 23. forging and pressing the module; 24. and (5) fixing blocks.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Referring to fig. 1-5, the present invention provides a technical solution: a steel plate forging device for manufacturing high-end equipment comprises a base 1, a motor base 2 is fixedly connected to the left side of the top of the base 1, a motor 3 is fixedly connected to the top of the motor base 2, a driving shaft 4 is fixedly connected to the right side of the motor 3, a first chain wheel 5 is sleeved on the outer ring of the driving shaft 4, a belt 6 is sleeved on the outer ring of the first chain wheel 5, the inner ring of the other end of the belt 6 is sleeved on the outer ring of a second chain wheel 7, a driven shaft 8 is fixedly connected to the inner cavity of the second chain wheel 7, a side plate 9 is fixedly connected to the top of the base 1, a forging roller 10 is sleeved on each of the outer rings of the driving shaft 4 and the driven shaft 8, rolling teeth 11 are fixedly connected to the outer ring of the forging roller 10, a rolling bed 12 is fixedly connected to the bottom of the side plate 9 opposite to the side, a square groove 13, the outer ring of the rotating shaft 15 is fixedly connected with a conveying belt 16, the inner ring of the other end of the conveying belt 16 is sleeved on the outer ring of the secondary rotating shaft 17, the middle part of the opposite surface of the side plate 9 is fixedly connected with a forging mechanism 18, screw holes 19 are formed in two sides of the rolling machine 12, and forging rail adjusting mechanisms 20 are arranged at positions, corresponding to the screw holes 19, of the two sides of the rolling machine 12.
Further, the forging mechanism 18 comprises mounting flanges 181, a support 182 is arranged between the mounting flanges 181, a top plate 183 is fixedly connected to the top of the support 182, and a pneumatic cylinder 21 is fixedly connected to the top of the top plate 183.
Further, the bottom fixedly connected with lifter 22 of pneumatic cylinder 21, the bottom fixedly connected with forging module 23 of lifter 22, the bottom fixedly connected with fixed block 24 of forging module 23, in the process of straightening is carried in the sheet steel, pneumatic cylinder 21 drives lifter 22 oscilaltion, lifter 22 drives forging module 23, forging module 23 drives fixed block 24 up-and-down motion, in order to reach the effect to the sheet steel forging flattening, can improve the effect that the steel sheet straightens, and the steel sheet density grow after the forging, its surfacing, toughness is better.
Further, the forging and pressing rail adjusting mechanism 20 comprises a stopper 201, a screw 202 is connected to an inner cavity of the stopper 201 in a threaded manner, the screw 202 penetrates through an inner cavity of the screw hole 19, and the position of the forging and pressing rail adjusting mechanism 20 can be adjusted according to the width of the steel plate, so that the forging and pressing rail adjusting mechanism is suitable for forging and pressing the steel plate with any width.
Furthermore, the position of the forging and pressing rail adjusting mechanism 20 is adjusted according to the width of the steel plate, four sets of forging and pressing rail adjusting mechanisms 20 are arranged at the top of the rolling machine 12, and the two sets of forging and pressing rail adjusting mechanisms are symmetrically distributed, so that the steel plate cannot deviate from the direction due to vibration in the forging and pressing process, and the forging and pressing stability is improved.
Further, the driving shaft 4 rotates counterclockwise, and the rotating shaft 15 rotates clockwise.
Further, the forge roll 10 is oriented to intersect the fixed block 24 at an angle of ninety degrees.
When the steel plate forging equipment for manufacturing the high-end equipment works: firstly, a steel plate is placed at the top of a rolling machine 12, screw holes 19 are formed in two sides of the rolling machine 12, a forging rail adjusting mechanism 20 is arranged at the position, corresponding to the screw holes 19, of the two sides of the rolling machine 12, the position of the forging rail adjusting mechanism 20 can be adjusted according to the width of the steel plate, the forging rail adjusting mechanism is suitable for forging and pressing steel plates with any width, then a second motor 14 drives a rotating shaft 15 to rotate, a conveying belt 16 rotates, the steel plates are further driven to advance, meanwhile, a motor 3 drives a driving shaft 4 to rotate, the driving shaft 4 drives a first chain wheel 5 and a belt 6 to rotate, then a driven shaft 8 is driven to rotate, a pressing roller 10 is sleeved on the outer rings of the driving shaft 4 and the driven shaft 8, rolling teeth 11 are arranged on the outer ring of the forging roller 10, the driving shaft rotates anticlockwise, the rotating shaft 15 rotates clockwise, the middle part of the opposite side of the side plate 9 is fixedly connected with a forging mechanism 18, the forging mechanism 18 comprises mounting flanges 181, a bracket 182 is arranged between the mounting flanges 181, the top of the bracket 182 is fixedly connected with a top plate 183, the top of the top plate 183 is fixedly connected with a pneumatic cylinder 21, the bottom of the pneumatic cylinder 21 is fixedly connected with a lifting rod 22, the bottom of the lifting rod 22 is fixedly connected with a forging module 23, the bottom of the forging module 23 is fixedly connected with a fixed block 24, during the process of conveying and straightening the thin steel plate, the pneumatic cylinder 21 drives the lifting rod 22 to lift up and down, the lifting rod 22 drives the forging module 23, the forging module 23 drives the fixed block 24 to move up and down, so as to achieve the effect of forging and leveling the thin steel plate, improve the effect of straightening the steel plate, and the density of the steel plate after continuous knocking and forging becomes large, the surface of the steel plate is smooth, the toughness is better, and the forging and pressing process of the steel plate is further completed.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (7)
1. The utility model provides a high-end equipment is made and is used steel sheet forging equipment, includes base (1), its characterized in that: the automatic forging machine is characterized in that a motor base (2) is fixedly connected to the left side of the top of the base (1), a motor (3) is fixedly connected to the top of the motor base (2), a driving shaft (4) is fixedly connected to the right side of the motor (3), a first chain wheel (5) is sleeved on the outer ring of the driving shaft (4), a belt (6) is sleeved on the outer ring of the first chain wheel (5), the inner ring of the other end of the belt (6) is sleeved on the outer ring of a second chain wheel (7), a driven shaft (8) is fixedly connected to the inner cavity of the second chain wheel (7), a side plate (9) is fixedly connected to the top of the base (1), a forging roller (10) is sleeved on the outer rings of the driving shaft (4) and the driven shaft (8), rolling teeth (11) are fixedly connected to the outer ring of the forging roller (10), square groove (13) have been seted up at the middle part of roll-in press (12), right side fixedly connected with second motor (14) of square groove (13), the inner chamber fixedly connected with axis of rotation (15) of second motor (14), outer lane fixedly connected with conveyer belt (16) of axis of rotation (15), the outer lane at inferior pivot (17) is adorned to the inner circle suit of the other end of conveyer belt (16), middle part fixedly connected with forging press mechanism (18) of the relative one side of curb plate (9), screw (19) have been seted up on both sides of roll-in press (12), roll-in press (12) both sides are provided with the position that screw (19) correspond and forge rail adjustment mechanism (20).
2. The steel plate forging apparatus for high-end equipment manufacturing according to claim 1, wherein: forging mechanism (18) include mounting flange (181), be provided with support (182) between mounting flange (181), the top fixedly connected with roof (183) of support (182), the top fixedly connected with pneumatic cylinder (21) of roof (183).
3. The steel plate forging apparatus for high-end equipment manufacturing according to claim 1, wherein: the bottom fixedly connected with lifter (22) of pneumatic cylinder (21), the bottom fixedly connected with forging and pressing module (23) of lifter (22), the bottom fixedly connected with fixed block (24) of forging and pressing module (23).
4. The steel plate forging apparatus for high-end equipment manufacturing according to claim 1, wherein: the forging rail adjusting mechanism (20) comprises a stop block (201), a screw rod (202) is connected to the inner cavity of the stop block (201) in a threaded mode, and the screw rod (202) penetrates through the inner cavity of the screw hole (19).
5. The steel plate forging apparatus for high-end equipment manufacturing according to claim 1, wherein: the position of the forging rail adjusting mechanism (20) is adjusted according to the width of the steel plate, four groups of forging rail adjusting mechanisms (20) are arranged at the top of the rolling machine (12) and are symmetrically distributed between every two groups.
6. The steel plate forging apparatus for high-end equipment manufacturing according to claim 1, wherein: the driving shaft (4) rotates anticlockwise, and the rotating shaft (15) rotates clockwise.
7. The steel plate forging apparatus for high-end equipment manufacturing according to claim 1, wherein: the forging and pressing roller (10) is crossed with the fixed block (24) in direction, and the included angle is ninety degrees.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202011594340.3A CN112872286B (en) | 2020-12-29 | 2020-12-29 | Steel plate forging equipment for manufacturing high-end equipment |
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|---|---|---|---|
| CN202011594340.3A CN112872286B (en) | 2020-12-29 | 2020-12-29 | Steel plate forging equipment for manufacturing high-end equipment |
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| CN112872286A true CN112872286A (en) | 2021-06-01 |
| CN112872286B CN112872286B (en) | 2022-09-06 |
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| CN109332423A (en) * | 2018-09-25 | 2019-02-15 | 宿迁市三泰木业有限公司 | A kind of plate depression repairing device |
| CN209520324U (en) * | 2018-12-25 | 2019-10-22 | 深圳市美福科技有限公司 | A kind of singly balanced cylinder automatic forging press |
| CN109396218A (en) * | 2018-12-28 | 2019-03-01 | 宁波沃力弹簧有限公司 | The reinforced steel bar straightening and cutting machine with hydraulic pressure of automobile fitting part rapidoprint |
| CN209424327U (en) * | 2019-01-24 | 2019-09-24 | 江西江联环境工程装配制造有限公司 | Straightening machine |
| CN209829907U (en) * | 2019-03-15 | 2019-12-24 | 福建省闽清双棱竹业有限公司 | Steel plate leveling device for container bottom plate |
| CN210059387U (en) * | 2019-03-18 | 2020-02-14 | 天津富瑞隆金属制品有限公司 | Novel sheet material levelling machine |
| CN211071338U (en) * | 2019-07-07 | 2020-07-24 | 鞍山紫竹科技型钢有限公司 | Steel plate leveling machine |
| CN110369671A (en) * | 2019-08-26 | 2019-10-25 | 方杰 | A kind of large size rail head forging press |
| CN212069993U (en) * | 2019-10-25 | 2020-12-04 | 台山市恒生五金家具有限公司 | Steel band straightener is used in stainless steel production |
| CN211071343U (en) * | 2019-11-22 | 2020-07-24 | 东莞市鑫鹏装备科技有限公司 | Panel flatness correcting unit |
| CN211135014U (en) * | 2019-11-27 | 2020-07-31 | 鞍山紫竹科技型钢有限公司 | Flattening device for cold-rolled steel |
| CN211386374U (en) * | 2019-12-17 | 2020-09-01 | 沈阳红宝路钛业有限公司 | Titanium metal plate push plate device with uniform thickness |
| CN211679825U (en) * | 2019-12-18 | 2020-10-16 | 唐山盛通锻造有限公司 | Forging press for forging high-precision forge pieces |
| CN111136125A (en) * | 2019-12-27 | 2020-05-12 | 安徽云尚通讯科技有限公司 | Convenient to use's semi-automatization aluminum plate processing is with leveling device |
| CN211679386U (en) * | 2020-01-15 | 2020-10-16 | 江门市国诠半导体科技有限公司 | Improved metal plate leveling machine |
| CN111570566A (en) * | 2020-05-26 | 2020-08-25 | 黑龙江工业学院 | Magnesium-aluminum alloy plate flattening and correcting device |
| CN111842750A (en) * | 2020-07-15 | 2020-10-30 | 马鞍山欧凯新材料科技有限公司 | High-strength rolling mill guide roller production equipment and production process thereof |
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