CN112871200A - Catalyst system for preparing light aromatic hydrocarbon from synthesis gas and application thereof - Google Patents
Catalyst system for preparing light aromatic hydrocarbon from synthesis gas and application thereof Download PDFInfo
- Publication number
- CN112871200A CN112871200A CN202110148597.4A CN202110148597A CN112871200A CN 112871200 A CN112871200 A CN 112871200A CN 202110148597 A CN202110148597 A CN 202110148597A CN 112871200 A CN112871200 A CN 112871200A
- Authority
- CN
- China
- Prior art keywords
- catalyst
- nickel
- iron
- catalyst system
- light aromatic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000003054 catalyst Substances 0.000 title claims abstract description 124
- 150000004945 aromatic hydrocarbons Chemical class 0.000 title claims abstract description 46
- 230000015572 biosynthetic process Effects 0.000 title claims abstract description 21
- 238000003786 synthesis reaction Methods 0.000 title claims abstract description 21
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 59
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 58
- 238000006243 chemical reaction Methods 0.000 claims abstract description 46
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 27
- 229910052742 iron Inorganic materials 0.000 claims abstract description 26
- 238000005899 aromatization reaction Methods 0.000 claims abstract description 22
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 22
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims abstract description 21
- 239000002808 molecular sieve Substances 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 11
- 239000011247 coating layer Substances 0.000 claims abstract description 8
- 229910021536 Zeolite Inorganic materials 0.000 claims abstract description 6
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000010457 zeolite Substances 0.000 claims abstract description 6
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 3
- 239000000956 alloy Substances 0.000 claims abstract description 3
- 239000007789 gas Substances 0.000 claims description 21
- 239000000243 solution Substances 0.000 claims description 19
- 230000002194 synthesizing effect Effects 0.000 claims description 18
- UGKDIUIOSMUOAW-UHFFFAOYSA-N iron nickel Chemical compound [Fe].[Ni] UGKDIUIOSMUOAW-UHFFFAOYSA-N 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 17
- 239000011734 sodium Substances 0.000 claims description 16
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 13
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 13
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 11
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 11
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 9
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 9
- 229910052739 hydrogen Inorganic materials 0.000 claims description 9
- 239000001257 hydrogen Substances 0.000 claims description 9
- 230000009467 reduction Effects 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 8
- 239000002244 precipitate Substances 0.000 claims description 8
- 239000011701 zinc Substances 0.000 claims description 7
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- 238000007598 dipping method Methods 0.000 claims description 6
- 239000002904 solvent Substances 0.000 claims description 6
- 239000001569 carbon dioxide Substances 0.000 claims description 5
- 238000002390 rotary evaporation Methods 0.000 claims description 5
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 4
- 230000032683 aging Effects 0.000 claims description 4
- 229910017052 cobalt Inorganic materials 0.000 claims description 4
- 239000010941 cobalt Substances 0.000 claims description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims description 4
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims description 4
- 239000012716 precipitator Substances 0.000 claims description 4
- 150000003839 salts Chemical class 0.000 claims description 4
- 238000005406 washing Methods 0.000 claims description 4
- 229910052725 zinc Inorganic materials 0.000 claims description 4
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 3
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 3
- 238000005470 impregnation Methods 0.000 claims description 3
- 229910052744 lithium Inorganic materials 0.000 claims description 3
- 150000002894 organic compounds Chemical class 0.000 claims description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052700 potassium Inorganic materials 0.000 claims description 3
- 239000011591 potassium Substances 0.000 claims description 3
- 239000002243 precursor Substances 0.000 claims description 3
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 3
- 229910052708 sodium Inorganic materials 0.000 claims description 3
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 claims description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Natural products N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 2
- 239000001099 ammonium carbonate Substances 0.000 claims description 2
- 235000012501 ammonium carbonate Nutrition 0.000 claims description 2
- 239000003575 carbonaceous material Substances 0.000 claims description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 claims description 2
- 238000001027 hydrothermal synthesis Methods 0.000 claims description 2
- 238000005342 ion exchange Methods 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- XGZVUEUWXADBQD-UHFFFAOYSA-L lithium carbonate Chemical compound [Li+].[Li+].[O-]C([O-])=O XGZVUEUWXADBQD-UHFFFAOYSA-L 0.000 claims description 2
- 229910052808 lithium carbonate Inorganic materials 0.000 claims description 2
- 238000011068 loading method Methods 0.000 claims description 2
- 229910052750 molybdenum Inorganic materials 0.000 claims description 2
- 239000011733 molybdenum Substances 0.000 claims description 2
- 229910052757 nitrogen Inorganic materials 0.000 claims description 2
- 229910000027 potassium carbonate Inorganic materials 0.000 claims description 2
- 239000000843 powder Substances 0.000 claims description 2
- 239000012266 salt solution Substances 0.000 claims description 2
- 238000000926 separation method Methods 0.000 claims description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims description 2
- 229910052717 sulfur Inorganic materials 0.000 claims description 2
- 239000011593 sulfur Substances 0.000 claims description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 2
- 229910052721 tungsten Inorganic materials 0.000 claims description 2
- 239000010937 tungsten Substances 0.000 claims description 2
- 229910052720 vanadium Inorganic materials 0.000 claims description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims 2
- 229910052701 rubidium Inorganic materials 0.000 claims 2
- IGLNJRXAVVLDKE-UHFFFAOYSA-N rubidium atom Chemical compound [Rb] IGLNJRXAVVLDKE-UHFFFAOYSA-N 0.000 claims 2
- 229910052702 rhenium Inorganic materials 0.000 claims 1
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 claims 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims 1
- 230000003197 catalytic effect Effects 0.000 abstract description 28
- URLKBWYHVLBVBO-UHFFFAOYSA-N Para-Xylene Chemical group CC1=CC=C(C)C=C1 URLKBWYHVLBVBO-UHFFFAOYSA-N 0.000 abstract description 8
- 229910052799 carbon Inorganic materials 0.000 abstract description 8
- 125000003118 aryl group Chemical group 0.000 abstract description 7
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 abstract description 5
- 239000000047 product Substances 0.000 description 18
- 238000005984 hydrogenation reaction Methods 0.000 description 11
- 238000009826 distribution Methods 0.000 description 10
- 238000011156 evaluation Methods 0.000 description 8
- 239000003208 petroleum Substances 0.000 description 7
- 239000000377 silicon dioxide Substances 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- 229910052681 coesite Inorganic materials 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 229910052906 cristobalite Inorganic materials 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 6
- 229910052682 stishovite Inorganic materials 0.000 description 6
- 229910052905 tridymite Inorganic materials 0.000 description 6
- 239000011609 ammonium molybdate Substances 0.000 description 5
- APUPEJJSWDHEBO-UHFFFAOYSA-P ammonium molybdate Chemical compound [NH4+].[NH4+].[O-][Mo]([O-])(=O)=O APUPEJJSWDHEBO-UHFFFAOYSA-P 0.000 description 5
- 235000018660 ammonium molybdate Nutrition 0.000 description 5
- 229940010552 ammonium molybdate Drugs 0.000 description 5
- 238000004458 analytical method Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 239000003245 coal Substances 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 150000001335 aliphatic alkanes Chemical class 0.000 description 3
- 150000001336 alkenes Chemical class 0.000 description 3
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000012216 screening Methods 0.000 description 3
- 239000008096 xylene Substances 0.000 description 3
- 239000002028 Biomass Substances 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 2
- 229910001030 Iron–nickel alloy Inorganic materials 0.000 description 2
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 2
- 229910002651 NO3 Inorganic materials 0.000 description 2
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 2
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 2
- -1 aluminum isopropoxide trihydrate Chemical compound 0.000 description 2
- 235000011114 ammonium hydroxide Nutrition 0.000 description 2
- 239000010779 crude oil Substances 0.000 description 2
- 239000008367 deionised water Substances 0.000 description 2
- 229910021641 deionized water Inorganic materials 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- GPRLSGONYQIRFK-UHFFFAOYSA-N hydron Chemical compound [H+] GPRLSGONYQIRFK-UHFFFAOYSA-N 0.000 description 2
- VCJMYUPGQJHHFU-UHFFFAOYSA-N iron(3+);trinitrate Chemical compound [Fe+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O VCJMYUPGQJHHFU-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000012452 mother liquor Substances 0.000 description 2
- 239000003345 natural gas Substances 0.000 description 2
- 229910000480 nickel oxide Inorganic materials 0.000 description 2
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 235000011121 sodium hydroxide Nutrition 0.000 description 2
- 238000000967 suction filtration Methods 0.000 description 2
- ONDPHDOFVYQSGI-UHFFFAOYSA-N zinc nitrate Chemical compound [Zn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ONDPHDOFVYQSGI-UHFFFAOYSA-N 0.000 description 2
- OMAWWKIPXLIPDE-UHFFFAOYSA-N (ethyldiselanyl)ethane Chemical compound CC[Se][Se]CC OMAWWKIPXLIPDE-UHFFFAOYSA-N 0.000 description 1
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- LZZYPRNAOMGNLH-UHFFFAOYSA-M Cetrimonium bromide Chemical compound [Br-].CCCCCCCCCCCCCCCC[N+](C)(C)C LZZYPRNAOMGNLH-UHFFFAOYSA-M 0.000 description 1
- 239000007832 Na2SO4 Substances 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- 229910021550 Vanadium Chloride Inorganic materials 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- ANBBXQWFNXMHLD-UHFFFAOYSA-N aluminum;sodium;oxygen(2-) Chemical compound [O-2].[O-2].[Na+].[Al+3] ANBBXQWFNXMHLD-UHFFFAOYSA-N 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910001593 boehmite Inorganic materials 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- UFMZWBIQTDUYBN-UHFFFAOYSA-N cobalt dinitrate Chemical compound [Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O UFMZWBIQTDUYBN-UHFFFAOYSA-N 0.000 description 1
- 229910001981 cobalt nitrate Inorganic materials 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 229910001679 gibbsite Inorganic materials 0.000 description 1
- UQEAIHBTYFGYIE-UHFFFAOYSA-N hexamethyldisiloxane Chemical compound C[Si](C)(C)O[Si](C)(C)C UQEAIHBTYFGYIE-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- FAHBNUUHRFUEAI-UHFFFAOYSA-M hydroxidooxidoaluminium Chemical compound O[Al]=O FAHBNUUHRFUEAI-UHFFFAOYSA-M 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- MIVBAHRSNUNMPP-UHFFFAOYSA-N manganese(2+);dinitrate Chemical compound [Mn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MIVBAHRSNUNMPP-UHFFFAOYSA-N 0.000 description 1
- 229910000357 manganese(II) sulfate Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- MEFBJEMVZONFCJ-UHFFFAOYSA-N molybdate Chemical compound [O-][Mo]([O-])(=O)=O MEFBJEMVZONFCJ-UHFFFAOYSA-N 0.000 description 1
- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical compound [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 description 1
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(ii) nitrate Chemical compound [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- RPESBQCJGHJMTK-UHFFFAOYSA-I pentachlorovanadium Chemical compound [Cl-].[Cl-].[Cl-].[Cl-].[Cl-].[V+5] RPESBQCJGHJMTK-UHFFFAOYSA-I 0.000 description 1
- 235000011118 potassium hydroxide Nutrition 0.000 description 1
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Inorganic materials [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 235000015424 sodium Nutrition 0.000 description 1
- 229910001388 sodium aluminate Inorganic materials 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 229910021653 sulphate ion Inorganic materials 0.000 description 1
- ZQZCOBSUOFHDEE-UHFFFAOYSA-N tetrapropyl silicate Chemical compound CCCO[Si](OCCC)(OCCC)OCCC ZQZCOBSUOFHDEE-UHFFFAOYSA-N 0.000 description 1
- IWICDTXLJDCAMR-UHFFFAOYSA-N trihydroxy(propan-2-yloxy)silane Chemical compound CC(C)O[Si](O)(O)O IWICDTXLJDCAMR-UHFFFAOYSA-N 0.000 description 1
- PBYZMCDFOULPGH-UHFFFAOYSA-N tungstate Chemical compound [O-][W]([O-])(=O)=O PBYZMCDFOULPGH-UHFFFAOYSA-N 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/40—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
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Abstract
The invention discloses a catalyst system for preparing light aromatic hydrocarbon from synthesis gas and application thereof, belonging to the technical field of synthesis gas conversion. The catalyst system prepared by the invention comprises a Fischer-Tropsch catalyst containing iron and nickel bimetal and a catalyst with an aromatization function, wherein the Fischer-Tropsch catalyst containing iron and nickel bimetal comprises an alloy consisting of iron and nickel elements; wherein, the mole percentage of nickel in the total atoms of iron and nickel is 0.02-30; the catalyst with aromatization function comprises a zeolite molecular sieve and an inert material coating layer, or the zeolite molecular sieve, an auxiliary agent and the inert material coating layer. The catalyst has high catalytic activity and very low-carbon alkane selectivity, the aromatic selectivity reaches over 80 percent, and the light aromatic reaches 90 percent; 70 percent of light aromatic hydrocarbon is dimethylbenzene, and more than 90 percent of light aromatic hydrocarbon is paraxylene with high added value, thus having wide industrial application prospect.
Description
Technical Field
The invention relates to a catalyst system for preparing light aromatic hydrocarbon from synthesis gas and application thereof, belonging to the technical field of synthesis gas conversion.
Background
In recent years, as petroleum resources have become increasingly scarce and the price of crude oil has been continuously rising, CO/H produced from natural gas, coal and biomass has been increasing2The conversion to hydrocarbons and other chemicals over catalysts, and at certain temperatures and pressures, is of great interest to researchers in various countries around the world. Among them, light aromatics (BTX) including Benzene, Toluene and Xylene are important chemical raw materials, which are mainly derived from the cracking of naphtha. As crude oil resources are reduced and environmental issues become more prominent, the access to olefins and aromatics from petroleum routes is challenged and becomes non-sustainable. The limited petroleum resources and environmental crisis have stimulated the research and development of non-petroleum based carbon resource conversion chemistry, and thus the production of aromatics by non-petroleum routes has become more and more important, with syngas (CO + H)2Or CO2+H2) Is a critical connection point through non-petroleum based carbon resources and other basic chemicals.
Carbon-containing resources such as coal, natural gas, biomass and the like can be converted into chemicals such as fuel, alcohol, alkane/olefin and the like through the synthesis gas, the synthesis gas and the carbon dioxide are used for directly preparing low-carbon olefin or aromatic hydrocarbon to serve as a substitute technical route, and the method has important significance for relieving the dependence on petroleum resources by utilizing abundant coal resources in China.
Synthesis gas (CO or CO) has been reported2) The process for directly preparing aromatic hydrocarbon mainly includes successively placing two catalysts with synthetic gas conversion function and dehydroaromatization function in series-connected double-bed reactor or using granulesOr mixing in particles, such as CN106540740A and CN 106518591A; two sections of reactors adopted by domestic Shanxi coal gasification are respectively filled with two types of catalysts, and synthetic gas can be converted into aromatic hydrocarbon (CN101422743B) through dimethyl ether; the Boyuanjia project group at south Keystin university reports that the selectivity of aromatics at 1.1MPa and 270 ℃ approaches 50% by physically mixing a Fischer-Tropsch synthesis (FTS) catalyst Fe/MnO with a Ga/HZSM-5 catalyst (Catalysis Today, 30 (1-3): 207) -213, 1996). However, when the mixed catalyst of the molecular sieve and the Fischer-Tropsch synthesis is directly adopted, the molecular sieve catalyst is easy to inactivate and is not easy to separate from the Fischer-Tropsch catalyst with high activity in time, and the performance of the Fischer-Tropsch synthesis catalyst can be influenced; in addition, the activity of the Fischer-Tropsch catalyst can be severely affected when the amount of molecular sieve exceeds a certain amount. In addition, the optimum operating conditions for the fischer-tropsch reaction and the aromatization reaction often do not match well. These problems will likely limit the application of syngas or carbon dioxide to aromatics; further, in the current report, the distribution of aromatic hydrocarbon in the liquid phase is very wide, heavy aromatic hydrocarbon is often obtained, and the additional value is very low.
Disclosure of Invention
[ problem ] to provide a method for producing a semiconductor device
At present, in order to remove CO or CO2The hydrogenation for preparing aromatic compounds mainly has two routes: (1) coupling a catalyst for synthesizing methanol with a molecular sieve; (2) an iron-based fischer-tropsch catalyst is coupled to a molecular sieve. However, in the first route, CO or CO is present2The conversion rate is low and generally does not exceed 20 percent; meanwhile, the generated aromatic hydrocarbon is mainly heavy aromatic hydrocarbon (the carbon number is more than 9, C)9+) High added value C6-C8The aromatic content of (A) is very low. Although the conversion in the second route can be greatly improved, the catalyst stability and the aromatic hydrocarbon distribution are still not ideal, and the potential industrial application of the reaction is limited.
[ technical solution ] A
To obtain high CO or CO simultaneously2High conversion rate, high catalyst stability, high aromatic selectivity and high content of light aromatic hydrocarbon (wherein xylene is mainly p-xylene), and the invention providesA catalyst system for preparing light aromatic hydrocarbon from synthesis gas and a preparation method thereof. The Fischer-Tropsch catalyst part prepared by the method has high activity, high olefin selectivity and high stability; the aromatized part of the preparation can mainly obtain para-xylene; when the two are coupled, high aromatic selectivity and high light aromatic content can be finally obtained. Therefore, the catalyst prepared by the invention has excellent catalytic performance and stability.
The invention provides a catalyst system for synthesizing light aromatic hydrocarbon, which comprises a Fischer-Tropsch catalyst containing iron-nickel bimetal and a catalyst with an aromatization function; wherein, the Fischer-Tropsch catalyst containing the iron-nickel bimetal comprises an alloy formed by iron and nickel elements; wherein, the mole percentage of nickel in the total atoms of iron and nickel is 0.02-30; the catalyst with aromatization function comprises a zeolite molecular sieve and an inert material coating layer, or the zeolite molecular sieve, an auxiliary agent and the inert material coating layer.
Further, the iron-nickel bimetallic Fischer-Tropsch catalyst can contain an auxiliary agent or not contain the auxiliary agent.
Further, when the Fe-Ni bimetallic Fischer-Tropsch catalyst contains an auxiliary agent, the auxiliary agent is one or more than two of lithium, sodium, potassium, sulfur, manganese, cobalt, zinc and copper, and the mass fraction of the auxiliary agent in the catalyst is 0.01-5 wt%.
Furthermore, the auxiliary agent in the catalyst with aromatization function is one or more than two of iron, manganese, cobalt, zinc, copper, molybdenum, tungsten and vanadium, and the mass (calculated by oxide) of the auxiliary agent accounts for 0.1-30 wt% of the aromatization active component.
Furthermore, the inert material coating layer in the catalyst with aromatization function is one or more than two of silicon oxide, aluminum oxide, titanium oxide, carbon material and molecular sieve, and accounts for 0.1-30 wt% of the weight of the catalyst.
Further, the Fischer-Tropsch catalyst part and the aromatization catalyst part in the catalyst system for synthesizing the light aromatic hydrocarbon are carried out in a mode of mixing particles or mixing powder to form particles, and the weight ratio of the Fischer-Tropsch catalyst part to the aromatization catalyst part is 0.1-10.
Further, the iron-nickel bimetallic Fischer-Tropsch catalyst is prepared by the following method:
firstly, mixing soluble salt solutions of iron and nickel according to the iron-nickel atomic ratio or the iron-nickel atomic ratio, and stirring to obtain iron and nickel solutions;
secondly, at 40-95 ℃, adding a precipitator into each hundred milliliters of iron and nickel solution at a rate of 0.1-20 milliliters per minute, adjusting the pH of the solution to 7-13, then aging for 0.5-10 hours, and finally performing solid-liquid separation and washing;
thirdly, drying at 60-200 ℃ for 1-24 hours, and roasting at 300-700 ℃ for 1-24 hours to prepare precipitates containing iron and nickel atoms;
step four, loading required auxiliary agent elements on the precipitate of the bimetal containing iron and nickel by adopting an impregnation method;
when the precipitator contains the auxiliary agent element or the Fischer-Tropsch catalyst containing the iron-nickel bimetal does not need the auxiliary agent, the fourth step can be optionally omitted.
Furthermore, the soluble salt is one or more than two of nitrate, chloride and sulfate.
In one embodiment of the invention, the precipitant is one or more of carbonic acid, sodium carbonate, potassium carbonate, lithium carbonate, ammonium carbonate, ammonia water, sodium hydroxide and potassium hydroxide, and the concentration of the precipitant-containing solution is 0.5-6 mol/L.
Further, the catalyst having an aromatization function is prepared by the following method:
firstly, dipping a molecular sieve into soluble salt containing an auxiliary agent element by adopting an equal volume dipping method, an ion exchange method or an excess dipping method, then removing a solvent by rotary evaporation, drying at 30-250 ℃ for 0-24h, and roasting at 250-700 ℃ for 0.5-24 h;
the first step, the obtained sample is further dipped in an organic compound solution containing inert material precursors, and is continuously stirred for 0-24h, and is subjected to hydrothermal reaction for 5-100h at 50-200 ℃, and then the solvent is removed by rotary evaporation and is dried for 0-24h at 30-250 ℃, and is roasted for 0.5-24h at 250-700 ℃.
Furthermore, the soluble salt of the auxiliary element is one or more than two of nitrate, chloride, sulfate, carbonate, molybdate and tungstate.
Further, the organic compound containing the inert material precursor is one or more of silicon oxide, sodium silicate, propyl orthosilicate, hexamethyldisiloxane, ethyl orthosilicate, isopropyl orthosilicate, aluminum oxide, aluminum isopropoxide trihydrate, sodium aluminate, aluminum sulfate, boehmite or gibbsite.
A method for preparing light aromatic hydrocarbon from synthesis gas takes the catalyst system as a catalyst.
Furthermore, the catalyst system for synthesizing light aromatic hydrocarbon needs to be reduced in pure hydrogen or mixed gas containing hydrogen before use; wherein the reduction temperature is 250-600 ℃, the reduction pressure is 0.1-2MPa, and the reduction space velocity is 500-50000 mL/g/h; the reduction time is 1-48 hours.
Further, the reaction condition of the catalyst system for synthesizing the light aromatic hydrocarbon is that the molar ratio of hydrogen to carbon monoxide or hydrogen to carbon dioxide in the synthesis gas is 0.5-5; the reaction temperature is 150 ℃ and 400 ℃; the reaction pressure is 0.1-5 MPa; the reaction space velocity is 500-100000 mL/g/h.
The catalyst system for synthesizing light aromatic hydrocarbon is applied to the hydrogenation reaction of carbon monoxide or carbon dioxide.
The invention has the beneficial technical effects that:
(1) the catalyst system for synthesizing light aromatic hydrocarbon prepared by the invention has high CO conversion rate, high aromatic hydrocarbon selectivity and high light aromatic hydrocarbon content; low CH4Selectivity is
(2) The catalyst system for synthesizing light aromatic hydrocarbon prepared by the invention has very high stability.
(3) The catalyst prepared by the invention has the advantages of relatively simple preparation method, high mechanical strength and wide industrial application prospect.
Drawings
The catalyst A in FIG. 1 has an XRD pattern of a Fischer-Tropsch active part after the catalyst is reduced.
Detailed Description
The technical details of the present invention are explained in detail by the following examples.
The catalyst performance evaluation was carried out in a stainless steel fixed bed reactor. 0.5g of the molded Fischer-Tropsch active component and 0.5g of the aromatized active component are physically mixed with 2.5 g of quartz sand, and then the mixture is placed in a reactor and reduced in pure hydrogen of 40ml/min at 400 ℃ and 0.2MPa for 3 hours. After the reduction is finished, the temperature of the catalyst bed is reduced to 200 ℃. Followed by synthesis gas (H)2:CO:N260:30:10, wherein N2As an internal standard substance) flows through the catalyst bed layer at a certain flow rate, the reaction pressure is gradually increased to 0.5-3MPa, and the reaction temperature is gradually increased to 300-350 ℃ to start the reaction. The product is subjected to cold trap and then is subjected to normal pressure on-line analysis, and the product is analyzed by a gas chromatograph which is simultaneously provided with a thermal conductivity cell and a hydrogen ion flame detector under the chromatographic conditions of a 5A molecular sieve packed column and a-silica capillary packed column (50 m), programmed temperature rise (initial temperature 50 ℃ for 10 min, followed by 5 ℃/min temperature rise to 200 ℃ for 10 min); the product in the cold trap was analyzed offline by another gas chromatograph equipped with a hydrogen ion flame detector, under the chromatographic conditions of HP-1 capillary packed column (50 m), and temperature programmed (initial temperature 50 ℃ for 5 minutes, followed by 5 ℃/min to 250 ℃ for 10 minutes).
CO conversion rate (moles of inlet CO-moles of outlet CO)/moles of inlet CO × 100%;
product selectivity is the number of moles of product at the outlet x the number of carbon atoms in the product molecule/(moles of CO at the inlet-CO at the outlet) x 100%.
The catalyst system for synthesizing light aromatic hydrocarbon and the preparation method thereof are as follows:
example 1
In the first step, ferric nitrate and nickel nitrate with the atomic ratio of iron to nickel being 5:1 are dissolved in deionized water at 60 ℃, and then 1.5mol/L NaOH solution is added into each hundred milliliters of iron-nickel solution at the dropping speed of 2mL per minute and is intensively stirred until the pH value of the solution is 9.0. Aging the precipitate in mother liquor for 2 hours; then carrying out suction filtration on the precipitate and washing with water to prepare a sample Fischer-Tropsch active component containing Na; these samples were then oven dried at 120 ℃ for 5 hours and subsequently fired in a muffle furnace at 500 ℃ for 5 hours; finally, tabletting, crushing and screening the prepared catalyst to obtain 20-40 mesh particles. By ICP element analysis, the atomic ratio of iron and nickel in the catalyst is basically 5:1, and the content of Na element in the catalyst is 0.67 wt%. The sample is reduced and then is characterized by XRD (figure 1), and the prepared sample catalyst is an iron-nickel bimetallic compound containing iron-nickel alloy.
Secondly, taking a certain amount of HZSM-5 molecular sieve, wherein the silicon-aluminum ratio (Si/Al) is 15, soaking an ammonium molybdate solution into the molecular sieve by adopting an isometric soaking method, then performing rotary evaporation to remove a solvent, drying at 120 ℃ for 5 hours, and roasting at 550 ℃ for 5 hours; then, the obtained sample is immersed in a solution with the mass ratio of tetraethoxysilane, CTAB, ethanol and water being 1:0.8:1:0.5, continuously stirred for 12 hours, and then placed in a hydrothermal kettle for reaction for 24 hours at the temperature of 150 ℃; cooling, taking out, separating, drying at 120 deg.C for 12 hr, and calcining at 500 deg.C for 5 hr to obtain SiO2The coated Mo-containing molecular sieve. Finally, tabletting, crushing and screening the prepared catalyst to obtain 20-40 mesh particles. After ICP analysis, the Mo content in the sample was 4.5 wt%, SiO2The content of the coating was 12.1 wt%.
Thirdly, 0.5g of each sample prepared in the first step and the second step is taken and fully and physically mixed to obtain the product which can be used for dissolving CO or CO2A catalytic system A for synthesizing light aromatic hydrocarbon by hydrogenation.
Example 2
Taking 4g of the sample obtained in the first step of example 1 and 0.5g of the sample obtained in the second step of example 1, mixing them physically and thoroughly to obtain a mixture of CO or CO2A catalytic system A1 for synthesizing light aromatic hydrocarbon by hydrogenation.
Example 3
Taking 0.5g of sample obtained in the first step of example 1 and 4g of sample obtained in the second step of example 1, mixing them physically and thoroughly to obtain a mixture of CO or CO2A catalytic system A2 for synthesizing light aromatic hydrocarbon by hydrogenation.
Example 4
Firstly, according to the iron and nickel raw materialsFerric sulphate and nickel sulphate in a sub-ratio of 5:1 were dissolved in deionized water at 65 ℃ and then 3.0mol/L aqueous ammonia solution was added to each hundred mL of iron-nickel solution at a drop rate of 1mL per minute and stirred vigorously until the pH of the solution reached 9.0. Aging the precipitate in mother liquor for 2 hours; then carrying out suction filtration on the precipitate, washing with water, drying at 150 ℃ for 5 hours, and drying at 550 ℃ for 5 hours; then adopting an equal-volume impregnation method to impregnate the roasted substance into the solution containing Na2In the solution of S, spin-evaporating to remove the solvent, putting the sample in a 120 ℃ oven for drying for 5 hours, and roasting in a muffle furnace at 500 ℃ for 5 hours; finally, tabletting, crushing and screening the prepared catalyst to obtain 20-40 mesh particles. By ICP element analysis, the atomic ratio of Fe to Ni in the catalyst is basically 5:1, the content of Na element in the catalyst is 0.74 wt%, and the content of S element is 0.46 wt%.
The second and third steps, like in example 1, gave a catalytic system B.
Example 5
The ratio of iron atoms to nickel atoms in the first step in the example 4 is 4:1 from 5:1, and the rest steps and operations are unchanged; the resulting catalyst system is C. Wherein the catalyst with the Fischer-Tropsch catalytic active part has a Na content of 0.54 wt% and an S content of 0.36 wt%.
Example 6
The ratio of iron atoms to nickel atoms in the first step in the example 4 is 3:1 from 5:1, and the rest steps and operations are unchanged; the resulting catalytic system is D. Wherein the catalyst with the Fischer-Tropsch catalytic active part has a Na content of 0.51 wt% and an S content of 0.34 wt%.
Example 7
Na in the first step of example 42Changing S to Na2SO4The other steps and operations are unchanged; the resulting catalytic system is E. Wherein the catalyst with the Fischer-Tropsch catalytic active part has a Na content of 0.58 wt% and an S content of 0.39 wt%.
Example 8
Na in the first step of example 42Changing S to MnSO4The other steps and operations are unchanged; the resulting catalyst system is F. Wherein the Mn content in the catalyst having the Fischer-Tropsch catalytic active portion is 1.24 wt% and an S content of 0.49 wt%.
Example 9
Changing the ammonium molybdate in the second step in the embodiment 1 into zinc nitrate, and keeping the rest of the operations and steps unchanged; the resulting catalyst system is G. Wherein the Zn content in the catalyst having the aromatization catalytic active portion is 3.4 wt%, SiO2The content was 11.8 wt%.
Example 10
Changing the ammonium molybdate in the second step in the embodiment 1 into cobalt nitrate, and keeping the rest of the operations and steps unchanged; the resulting catalyst system is H. Wherein the Co content of the catalyst with aromatization catalytic active part is 2.8 wt%, and SiO2The content was 11.4 wt%.
Example 11
Changing the ammonium molybdate in the second step in the embodiment 1 into cobalt tungstate, and keeping the rest of the operations and steps unchanged; the obtained catalytic system is I. Wherein the W content of the catalyst having the aromatization catalytic active portion is 3.4 wt%, SiO2The content was 10.8 wt%.
Example 12
Changing the ammonium molybdate in the second step in the embodiment 1 into vanadium chloride, and keeping the rest of the operations and steps unchanged; the resulting catalyst system is J. Wherein the catalyst having the aromatization catalytic active portion has a V content of 4.1 wt% and SiO2The content was 12.1 wt%.
Example 13
Na in the first step of example 42Changing S to KNO3The rest operations and steps are unchanged; the resulting catalyst system is K. Wherein the K content in the catalyst with the Fischer-Tropsch catalytic active part is 1.34 wt%.
Example 14
Na in the first step of example 42Changing S to Cu (NO)3)2The rest operations and steps are unchanged; the resulting catalyst system is L. Wherein the Cu content in the catalyst with the Fischer-Tropsch catalytic active part is 2.14 wt%.
Example 15
Na in the first step of example 42Changing S to Zn (NO)3)2The rest operations and steps are unchanged; the obtained catalystThe system is M. Wherein the Zn content in the catalyst with the Fischer-Tropsch catalytic active part is 2.22 wt%.
Application of catalyst system for synthesizing light aromatic hydrocarbon in carbon monoxide hydrogenation reaction
The catalyst system A-M is placed in a fixed bed reactor and continuously reacts for 500 hours under the reaction conditions of 320 ℃, 1.0MPa and 5000 mL/g/h. The average conversion and the individual product selectivity or distribution results are shown in table 1.
TABLE 1 catalytic Properties of the different catalysts (A to M)
As can be seen from the results in Table 1, the catalytic system prepared by the catalyst preparation method of the invention has very high catalytic activity (the conversion rate of CO is more than 80%) to synthesis gas and ultrahigh stability, and basically does not deactivate in the activity evaluation of 500 hours; meanwhile, the catalyst has extremely high aromatic selectivity (more than 80 percent), wherein the selectivity of light aromatic hydrocarbon (BTX) is basically over 70 percent, and the content of the light aromatic hydrocarbon in the aromatic hydrocarbon is about 90 percent. In particular, the xylene content in light aromatics amounts to 70%, of which approximately 90% is para-xylene.
Example 16
The catalyst C is placed in a fixed bed reactor and continuously reacted for 500 hours under the reaction conditions of 340 ℃, 2.0MPa and 5000 mL/g/h. The average conversion and the individual product selectivity or distribution results are shown in Table 2.
Example 17
The catalyst C is placed in a fixed bed reactor and continuously reacted for 500 hours under the reaction conditions of 340 ℃, 3.0MPa and 5000 mL/g/h. The average conversion and the individual product selectivity or distribution results are shown in Table 2.
Example 18
Putting the catalyst C in a fixed bed reactor, and changing the reaction raw material into CO2/H2/N2(volume ratio 3:1:1), reaction was continued at 320 ℃ under 1.0MPa and 5000mL/g/h for 500 hours. The average conversion and the individual product selectivity or distribution results are shown in Table 2.
Example 19
Putting the catalyst C in a fixed bed reactor, and changing the reaction raw material into CO2/H2/N2(volume ratio 3:1:1), reaction was continued at 340 ℃ under 2.0MPa and 5000mL/g/h for 500 hours. The average conversion and the individual product selectivity or distribution results are shown in Table 2.
TABLE 2 catalytic performance of catalyst C under different reaction conditions
It can be seen from table 2 that the catalyst of the present invention has a CO conversion rate approaching 100% at higher reaction temperature and shows very high stability; the selectivity of light aromatic hydrocarbon in the reaction product can be further improved. In CO2In the hydrogenation reaction, the product selectivity is similar.
Comparative example 1
Iron oxide and nickel oxide were prepared separately by precipitation as in example 1 and then physically mixed in an iron to nickel atomic ratio of 5:1 to give a fischer-tropsch reaction part composition (Na content of 0.47 wt% by ICP analysis); the other catalyst preparation steps were the same as in example 1. The catalytic system is marked as N, and CO hydrogenation performance evaluation is carried out in a fixed bed reactor under the evaluation conditions of 320 ℃, 1.0MPa and 5000 mL/g/h. The average conversion and the individual product selectivity or distribution results are shown in Table 3.
Comparative example 2
The nickel element in example 1 and example 3 was changed to manganese element (i.e., manganese nitrate), and the remaining steps and operations were not changed. The obtained catalytic systems are O and P, and the CO hydrogenation performance evaluation is carried out in a fixed bed reactor under the evaluation conditions of 320 ℃, 1.0MPa and 5000 mL/g/h. The average conversion and the individual product selectivity or distribution results are shown in Table 3.
Comparative example 3
The atomic ratio of iron to nickel in the examples is changed from 5:1 to 1:1, and the rest steps and operations are not changed. The obtained catalytic system is Q, and the CO hydrogenation performance evaluation is carried out in a fixed bed reactor under the evaluation conditions of 320 ℃, 1.0MPa and 5000 mL/g/h. The average conversion and the individual product selectivity or distribution results are shown in Table 3.
TABLE 3 catalytic Performance of catalysts H-K for CO hydrogenation
As can be seen from the results in Table 3, when only iron and nickel oxides are simply physically mixed (comparative example 1) or the nickel content is excessively high (comparative example 3), although the conversion of CO is very high, the products are mainly low-carbon saturated alkanes, particularly CH4The selectivity of the substance reaches more than 85 percent. Secondly, when the nickel element is changed into the manganese element (comparative example 2), the number of low-carbon saturated alkanes is increased, and the aromatic hydrocarbon products are mainly heavy aromatic hydrocarbon; and the catalyst is quickly deactivated in the subsequent 50 hours, and the CO conversion rate is reduced to below 30 percent.
Although the present invention has been described with reference to the preferred embodiments, it should be understood that various changes and modifications can be made therein by those skilled in the art without departing from the spirit and scope of the invention as defined in the appended claims.
Claims (10)
1. A catalyst system for synthesizing light aromatic hydrocarbon is characterized in that the catalyst system for synthesizing the light aromatic hydrocarbon comprises a Fischer-Tropsch catalyst containing iron-nickel bimetal and a catalyst with aromatization function; wherein, the Fischer-Tropsch catalyst containing the iron-nickel bimetal comprises an alloy formed by iron and nickel elements; wherein, the mole percentage of nickel in the total atoms of iron and nickel is 0.02-30; the catalyst with aromatization function comprises a zeolite molecular sieve and an inert material coating layer, or the zeolite molecular sieve, an auxiliary agent and the inert material coating layer.
2. The catalyst system of claim 1, wherein the iron-nickel bimetallic Fischer-Tropsch catalyst further comprises an auxiliary agent, the auxiliary agent is one or more of lithium, sodium, potassium, rubidium, sulfur, nitrogen, manganese, cobalt, zinc and copper, and the mass fraction of the auxiliary agent in the catalyst is 0.01-5 wt%.
3. The catalyst system according to claim 1 or 2, wherein the auxiliary agent in the catalyst with aromatization function is one or more of lithium, sodium, potassium, rubidium, iron, manganese, cobalt, zinc, copper, molybdenum, tungsten, rhenium and vanadium, and the mass (calculated by oxide) accounts for 0.1-30 wt% of the aromatization active component; the inert material coating layer is one or more than two of silicon oxide, aluminum oxide, titanium oxide, carbon materials and molecular sieves, and accounts for 0.1-30 wt% of the catalyst.
4. The catalyst system according to any one of claims 1 to 3, wherein the Fischer-Tropsch active component and the aromatization active component of the catalyst system for synthesizing light aromatic hydrocarbons are mixed in the form of particles or mixed in powder to form particles, and the weight ratio of the Fischer-Tropsch active component to the aromatization active component is 0.1-10.
5. The catalyst system of any one of claims 1 to 4, wherein the iron-nickel bimetallic containing Fischer-Tropsch catalyst is prepared by a method comprising:
firstly, mixing soluble salt solutions of iron and nickel according to the iron-nickel atomic ratio or the iron-nickel atomic ratio, and stirring to obtain iron and nickel solutions;
secondly, at 40-95 ℃, adding a precipitator into each hundred milliliters of iron and nickel solution at a rate of 0.1-20 milliliters per minute, adjusting the pH of the solution to 7-13, then aging for 0.5-10 hours, and finally performing solid-liquid separation and washing;
thirdly, drying at 60-200 ℃ for 1-24 hours, and roasting at 300-700 ℃ for 1-24 hours to prepare precipitates containing iron and nickel atoms;
step four, loading required auxiliary agent elements on the precipitate of the bimetal containing iron and nickel by adopting an impregnation method;
when the precipitator contains the auxiliary agent element or the Fischer-Tropsch catalyst containing the iron-nickel bimetal does not need the auxiliary agent, the fourth step can be optionally omitted.
6. The catalyst system of claim 5, wherein the precipitant is one or more selected from the group consisting of carbonic acid, sodium carbonate, potassium carbonate, lithium carbonate, ammonium carbonate, aqueous ammonia, sodium hydroxide, and potassium hydroxide.
7. The catalyst system according to any one of claims 1 to 6, characterized in that the catalyst having an aromatization function is prepared by the following method:
firstly, dipping a molecular sieve into soluble salt containing an auxiliary agent element by adopting an equal volume dipping method, an ion exchange method or an excess dipping method, then removing a solvent by rotary evaporation, drying at 30-250 ℃ for 0-24h, and roasting at 250-700 ℃ for 0.5-24 h;
the first step, the obtained sample is further dipped in an organic compound solution containing inert material precursors, and is continuously stirred for 0-24h, and is subjected to hydrothermal reaction for 5-100h at 50-200 ℃, and then the solvent is removed by rotary evaporation and is dried for 0-24h at 30-250 ℃, and is roasted for 0.5-24h at 250-700 ℃.
8. A method for preparing light aromatic hydrocarbons from synthesis gas, which is characterized in that the catalyst system of any one of claims 1 to 7 is used as a catalyst.
9. The method for preparing light aromatic hydrocarbons from synthesis gas according to claim 8, wherein the catalyst system for synthesizing light aromatic hydrocarbons is required to be reduced in pure hydrogen or a hydrogen-containing mixed gas before use; wherein the reduction temperature is 250-600 ℃, the reduction pressure is 0.1-2MPa, and the reduction space velocity is 500-50000 mL/g/h; the reduction time is 1-48 hours.
10. The method for preparing light aromatic hydrocarbons from synthesis gas according to claim 8, wherein the reaction conditions of the catalyst system for synthesizing light aromatic hydrocarbons are that the molar ratio of hydrogen to carbon monoxide or hydrogen to carbon dioxide in the synthesis gas is 0.5-5; the reaction temperature is 150 ℃ and 400 ℃; the reaction pressure is 0.1-5 MPa; the reaction space velocity is 500-100000 mL/g/h.
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