CN105921147A - Composition of catalyst for hydrocarbon Fischer-Tropsch synthesis and applications thereof - Google Patents

Composition of catalyst for hydrocarbon Fischer-Tropsch synthesis and applications thereof Download PDF

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CN105921147A
CN105921147A CN201610238332.2A CN201610238332A CN105921147A CN 105921147 A CN105921147 A CN 105921147A CN 201610238332 A CN201610238332 A CN 201610238332A CN 105921147 A CN105921147 A CN 105921147A
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catalyst
roasting
carbon monoxide
olefin polymeric
complex carrier
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CN105921147B (en
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李程伟
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Xingye County metrological verification and Testing Center
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FUYANG HONGXIANG TECHNOLOGY SERVICES Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
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    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/16Clays or other mineral silicates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/80Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with zinc, cadmium or mercury
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/89Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals
    • B01J23/8913Cobalt and noble metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/19Catalysts containing parts with different compositions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/66Pore distribution
    • B01J35/69Pore distribution bimodal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2/00Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon
    • C10G2/30Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen
    • C10G2/32Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts
    • C10G2/33Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts characterised by the catalyst used
    • C10G2/331Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts characterised by the catalyst used containing group VIII-metals
    • C10G2/332Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts characterised by the catalyst used containing group VIII-metals of the iron-group
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2/00Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon
    • C10G2/30Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen
    • C10G2/32Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts
    • C10G2/33Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts characterised by the catalyst used
    • C10G2/331Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts characterised by the catalyst used containing group VIII-metals
    • C10G2/333Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts characterised by the catalyst used containing group VIII-metals of the platinum-group
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/005Spinels
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/70Catalyst aspects

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Abstract

The invention relates to a composition of a catalyst for a method using Fischer-Tropsch (FT) reactions to prepare hydrocarbons from mixed gas mainly composed of hydrogen and carbon monoxide, and a method using FT reactions to prepare hydrocarbons from syngas mentioned above. The invention specifically relates to a catalyst composition, which is prepared by loading FT active metals and auxiliary metals onto a composite carrier composed of attapulgite and spinel oxide, and a hydrocarbon manufacturing method, which is characterized by using the FT synthesis catalyst mentioned above.

Description

A kind of hydro carbons catalyst for fischer-tropsch synthesis compositions and application thereof
Technical field
The present invention relates to the use of Fischer-Tropsch (FT) to react by the mixed gas as main constituent with hydrogen and carbon monoxide (hereinafter referred to as For " synthesis gas ") carbon monoxide-olefin polymeric that uses when manufacturing hydro carbons and utilize FT reaction to be manufactured hydro carbons by above-mentioned synthesis gas Method.More specifically, relate to comprising the active metal containing FT and be carried on the carbon monoxide-olefin polymeric of complex carrier and to use The manufacture method of the hydro carbons that above-mentioned FT synthetic catalyst is characterized.
Background technology
As the method by synthesis gas Synthin, Fischer-Tropsch (Fischer-Tropsch) reaction, methanol-fueled CLC reaction etc. It is well-known.Synthetic technology in ICL for Indirect Coal Liquefaction is by Germany scientist Frans Fischer and Hans Tropsch in 1923 first find and with their name the first letter i.e. F-T name, be called for short F-T synthesis or Fischer-Tropsch Synthesis.Rely on indirect liquefaction technology, not only can from coal the common petroleum goods such as extracting gasoline, diesel oil, kerosene, but also Aviation Fuel, lubricating oil contour quality oil goods and the multiple high value-added product such as alkene, paraffin can be extracted.From Since Fischer and Tropsch finds can to generate hydrocarbon compound on the iron catalyst of alkalization, Fiscber-Tropscb synthesis technology is just Along with world's crude oil price fluctuation and political factor and prosperity and decline is indefinite.Fiscber-Tropscb synthesis takes the lead in starting industrialization in Germany Application, within 1934, Rule chemical company has built up First indirect liquefaction process units, and yield is 70,000 tons/year, to nineteen forty-four, Germany has 9 factories production capacity of totally 57 ten thousand tons/year.In the same period, Japan, France, China also have 6 suits to set up Become.FT reaction be using the ferrum of iron family element, cobalt, nickel, platinum family element ruthenium etc. as the catalyst of active metal.On the other hand, The reaction of known methanol-fueled CLC is carried out by Cu-series catalyst, and C2 oxygenatedchemicals (ethanol, acetaldehyde etc.) synthesis is catalyzed by rhodium system Agent is carried out.
At present, Exxon-Mobil (Exxon-Mobil), BP (BP-Amoco), ConUS oil company (ConocoPhillips) and artificial oil company (Syntroleum) etc. is the most developing the Fiscber-Tropscb synthesis technique of oneself, transfer the possession of License technology, and plan having the outlying region of natural gas to build Fischer-Tropsch synthetic natural gas liquefaction plant.F-T closes The main chemical reactions become: the primary response of F-T synthesis: generate alkane: nCO+ (2n+1) H2 = CnH2n+2+nH2O generates alkene: nCO+(2n)H2 = CnH2n+nH2O additionally also has some side reactions, such as: generate methane: CO+3H2 = CH4+H2O generates first Alcohol: CO+2H2 = CH3OH generates ethanol: 2CO+4H2 = C2H5OH+ H2O carbon deposit reacts: 2CO=C+CO2Except above 6 Beyond individual reaction, also has the side reaction generating the oxygenatedchemicalss such as the alcohol of higher carbon number and aldehyde, ketone, acid, ester.
Synthetic catalyst is mainly made up of periodic chart group VIII metals such as Co, Fe, Ni, Ru, in order to improve catalyst Activity, stability and selectivity, also to add some auxiliary elements, such as metal-oxide or salt in addition to main constituent.Major part Catalyst is required for carrier, such as aluminium oxide, silicon dioxide, Kaolin or kieselguhr etc..Only through CO+ after synthetic catalyst preparation After H2 or H2 reduction activation, ability is the most active.At present, use in the world more ripe indirect liquefaction catalyst mainly have ferrum system and The big class of cobalt system two, the mainly Fe-series catalyst that SASOL uses.SASOL fixed bed and paste state bed reactor use Precipitated iron catalyst, uses fused iron catalyst in a fluidized bed reactor.
Only Sasol(ferrum, the cobalt of Fiscber-Tropscb synthesis cobalt and iron catalyst industrial applications in the world), Shell(cobalt) Two, also have other some companies also to have this respect patent, but do not hear input large-scale industrial application, simply in pilot scale On device use, these companies are broadly divided into following several: big oil company such as Exxon Mobil(cobalt), Statoil (cobalt), BP(cobalt), Conoco(cobalt), Chevron(cobalt);Specialty does company's such as Rentech(ferrum of artificial oil), Syntroleum (cobalt);Also have some specialties do company's such as Johnson Matthey(ferrum of catalyst, cobalt), Albemarle(ferrum, cobalt) etc..
But, current fischer-tropsch synthetic catalyst there is a problem in that: owing to FT reacts, CH4Etc. lower hydrocarbon, CO2So The generation of gas componant be promoted, gasoline yield reduces;Or do not adapt to most suitable reaction problem, or catalyst The relatively low easy inactivation of activity, poor stability, be under higher reaction temperatures, the relatively low grade of gasoline fraction productivity is stable.
Summary of the invention
It is an object of the invention to, it is provided that the catalyst for producing compositions of hydro carbons, it can be by synthesis gas by reaction Obtain CO conversion ratio height, gas componant generates less and aromatic series, cycloalkane, alkene, the such higher octane of alkane of branched It is worth the gasoline fraction that the selectivity of composition is high.Meanwhile, the good stability of catalyst, long-term non-inactivation, can efficiently by Synthesis gas obtains the method for above-mentioned gasoline fraction.
Present inventor is studied for reaching above-mentioned purpose, found that react active metal species by FT FT synthetic catalyst and there is the complex carrier of special construction, can manufacture with existing report manufactured gasoline by synthesis gas The method phase specific activity of fraction is high, gas componant generates less and rich in aromatic series, cycloalkane, alkene, the alkane of branched High-knock rating gasoline fraction, thus complete the present invention.
The present invention provides a kind of catalyst for fischer-tropsch synthesis compositions, the active component in described Fischer-Tropsch catalyst For one or more of Co, Fe, Ru, active component content is about 0.1~30 matter relative to catalyst benchmark with amount of metal conversion Amount %, metal promoter is about 0.1-5% relative to catalyst benchmark with amount of metal conversion.Active component and auxiliary agent are carried on compound Carrier.
Described metal promoter is one or more of Ni, Zn, Mn, Zr.
Described complex carrier is concavo-convex stone and spinel oxide complex carrier, concavo-convex stone and spinel complex oxide Mass ratio is 1:2-5, preferably 1:4-5, and complex carrier preparation process is:
I () adds deionized water in a kettle., stirring adds attapulgite, is uniformly mixed, and prepares slurry A;
(ii) with magnesium nitrate, aluminum nitrate as presoma, with citric acid or ethylene glycol as chelating agent, wiring solution-forming mix and blend are equal Even, then carry out moisture evaporation, the colloidal sol of solution went from clear is transformed into the gel of thickness, and finally dry, roasting, prepares after roasting Magnesium aluminate spinel metal-oxide MgAl2O4
(iii) in slurry A, add described magnesium aluminate spinel oxide, control temperature and continue to be uniformly mixed, supersound process, Prepare slurry B;
(iv) roasting after slurry B spray drying forming is obtained concavo-convex stone and the spinel oxide complex carrier P-M of catalyst.
Wherein, step (ii) drying condition be 100-150 DEG C dry 1-12 hour, roasting condition is: 200-400 DEG C of roasting 1-4 hour;The most described temperature of step is 100-200 DEG C;The most described roasting condition of step is that 350-800 DEG C of roasting 1-4 is little Time, preferably 400-600 DEG C roasting 1-3 hour.
The preparation method of described carbon monoxide-olefin polymeric, it is characterised in that comprise the following steps:
(1) concavo-convex stone and spinel oxide complex carrier are prepared according to above-mentioned steps;
(2) auxiliary agent introduces: by the soluble salt solutions incipient impregnation of one or more of Ni, Zn, Mn, Zr to step (1) On complex carrier, then dry, roasting;
(3) active component introduces: by the soluble salt solutions incipient impregnation of one or more that active component is Co, Fe, Ru On the complex carrier containing auxiliary agent obtained by step (2), being then dried, roasting obtains carbon monoxide-olefin polymeric.Step (2) institute Stating drying condition is: 100-120 DEG C, 10-20 hour time, and the condition of roasting is 250-500 DEG C of roasting 1-8 hour.Step (2) Middle use nickel salt and the aqueous solution of zinc salt, use cobalt salt solution, preferably cobalt nitrate in step (3).Dried strip in described step (3) Part is: 100-130 DEG C, 12-20 hour time, and the condition of roasting is 400-800 DEG C of roasting 1-8 hour.
The present invention provides the manufacture method of hydro carbons shown below.
The manufacture method of a kind of hydro carbons, it is characterised in that have: use containing the metal to Fischer-Tropsch reaction display activity The Fischer-Tropsch catalyst being carried on complex carrier is anti-by the FT of the gas synthesis hydro carbons as main constituent with hydrogen and carbon monoxide Should.
The manufacture method of hydro carbons, wherein, carries out described FT reaction at 260 ~ 350 DEG C.
The catalyst for producing compositions of the hydro carbons of the application of the invention, can be efficient by fischer-tropsch reaction by synthesis gas Ground obtains the CO conversion ratio gas componant high, other of material synthesis gas and generates less and aromatic series, cycloalkane, alkene, branched The gasoline fraction that the selectivity of the such antiknock component of alkane is high, the mass percent of product gasoline fraction can reach More than 89%.And, selectivity of catalyst is good, and activity is higher, continuous operations 12 months, does not occur significantly inactivating sign, Go for operating with full load of more than scale 10 ton day.
The addition of concavo-convex stone can reduce catalyst cost, forms effectively utilization for natural resources, and concavo-convex stone with There is spinel-type ABxOy and form complex carrier, on the one hand can play the effect of bonding, on the other hand can be with spinelle oxygen Compound forms complex carrier, can form mesopore-macropore distribution, bigger specific surface area and pore volume, and can utilize point The load of the special crystal formation of spar, beneficially active component and dispersion, improve F-T synthesis selectivity, forms mesopore-macropore and carries Body catalyst, catalyst carrier the first aperture is 10-32nm, accounts for the 20-35% of catalyst pore structure;Second aperture is 60- 70nm, accounts for the 40-60% of catalyst pore structure;
Further, carbon monoxide-olefin polymeric also includes one or more of transition metal promoter Ni, Zn, Mn, Zr, relative to catalysis Agent benchmark is about 0.1-10%, preferably 0.1-5% with amount of metal conversion, and the effect of auxiliary agent contributes to carbon monoxide dissociation, increases long The selectivity of chain hydrocarbon, reduces methane selectively.
In order to effectively utilize spinel carrier oxide, therefore, the sintering temperature of catalyst must be controlled, too high be more than 1000 DEG C can cause peroxide breaks down, and crystal formation destroys, it is impossible to play catalytic action.Compared with existing known method, by this The carbon monoxide-olefin polymeric of embodiment or the manufacture method of the hydro carbons of present embodiment, can effectively manufacture high-octane rating Gasoline fraction.In the reaction of the carbon monoxide-olefin polymeric used involved by present embodiment, by FT synthetic catalyst by closing Become gas synthesis hydro carbons contact with carbon monoxide-olefin polymeric, even if also can suppress under high reaction temperature carbon number be 1 ~ 4 low Level hydrocarbon, CO2Such gas componant generates, can efficiently generate hydrocarbon, and carbon monoxide-olefin polymeric can have under high-temperature The effect of effect ground, is possibly realized so that manufacturing high-octane gasoline fraction.
Hereinafter, to from the hydro carbons being prepared into involved by present embodiment of the carbon monoxide-olefin polymeric involved by present embodiment Manufacture method, employ the manufacture method of the hydro carbons of carbon monoxide-olefin polymeric involved by present embodiment, illustrate successively.
The FT synthetic catalyst active component used in present embodiment and auxiliary agent are carried on concavo-convex stone and magnesium aluminate spinel On complex carrier.As ruthenium salt in active component, the water such as ruthenic chloride, nitric acid ruthenium, acetic acid ruthenium, chlorination six ammonium conjunction ruthenium can be listed Dissolubility ruthenium salt.It addition, as cobalt salt, cobaltous chloride, cobalt nitrate, cobaltous acetate, cobaltous sulfate, cobaltous formate are preferably used.Additionally, about with In impregnating ruthenium salt, the solution of cobalt salt supported, in addition to aqueous solution, it is also possible to be formed as the molten of the organic solvents such as alcohol, ether, ketone Liquid.Now, select to dissolve in the salt of various organic solvent.
The content of the ruthenium in FT synthetic catalyst is scaled 0.1 ~ 5 mass % relative to catalyst benchmark with amount of metal, preferably It is 0.3 ~ 2.5 mass %, more preferably 0.5 ~ 2 mass %.The content of ruthenium is relevant with active center.The content of ruthenium is less than 0.1 mass % Time, active center becomes not enough, thus has the anxiety that can not be sufficiently catalyzed activity.On the other hand, the content of ruthenium is more than 5 matter During amount %, ruthenium can not fully be supported on carrier, and dispersibility reduces, and easily causes the ruthenium species not interacted with carrier components Produce.Therefore, the ruthenium supporting more than necessity only can increase catalyst cost, therefore the most preferred.
The content of the cobalt in FT synthetic catalyst is scaled 5 ~ 20 mass % relative to catalyst benchmark with amount of metal, preferably It is 5 ~ 18 mass %, more preferably 5 ~ 20 mass %.When the content of cobalt is less than 3 mass %, the cobalt as active metal is very few, has not Can confirm that the anxiety of significantly activity rising.On the other hand, when the content of cobalt is more than 20 mass %, being dried, at calcining later Under reason, FT reaction condition, the cohesion of cobalt is easily carried out, and has the anxiety causing active center minimizing.And then, during the content excess of cobalt, Be likely to result in the specific surface area of catalyst, pore volume lowers, and the yield of the gas componant in product easily increases, therefore The most preferred.
Promoter metal content in FT synthetic catalyst relative to catalyst benchmark by amount of metal conversion in terms of be preferably 0.1 ~ 10 mass %, more preferably 0.1 ~ 5 mass %, more preferably 0.1 ~ 0.5 mass %.
About the time being dried, calcine, must not make sweeping generalizations according to the difference for the treatment of capacity, but usually 1 ~ 20 hour. If the time of process, then the evaporation of moisture likely became insufficient, and the activation of FT active metal species subtracts less than 1 hour Weak, thus the most preferred.Even if it addition, the process time was more than 20 hours, catalysis activity is also basic compared with the situation of less than 20 hours It is not changed in, therefore if it is considered that workability, productivity ratio, the most preferably less than 20 hours.Wherein, this is dried, calcination processing can To carry out in atmosphere, or can also carry out under nitrogen, the such not reactive atmosphere of helium, it is also possible under the reducing atmospheres such as hydrogen Carry out, there is no special provision.
The manufacture method of FT synthetic catalyst in addition to above-mentioned dipping supports method, the method being spray-dried.To now Slurry concentration, there is no special provision, if but slurry concentration is too low, then the precipitation that can produce, catalyst component becomes uneven Even, thus the most preferred.Whereas if slurry concentration is too high, then the conveying of slurry can become difficulty, and the slurry therefore selecting appropriateness is dense Degree, and active component is caused waste.And then, now with concentration, the raising mouldability of catalyst, the spheroidizing of regulation slurry For the purpose of, it is also possible to interpolation silicon dioxide gels etc. are as binding agent.As the addition of binding agent now, it is preferably and does not makes It is catalyzed the degree of activity reduction, generally in the scope selection of 5 ~ 20 mass %.
Owing to carrier containing spinel oxide carrier in complex carrier, there is special crystal formation form, can be formed Active metal embeds or the carrier surface of promoter metal, both can effectively utilize active metal, and can improve again active component Dispersion, and the addition of the concavo-convex stone of natural material, it is to avoid form the composite oxides of catalytically inactive, bonding can be played steady Fixed effect, therefore can keep while vector stabilisation, improves the dispersive property of active component, and can and active component Form fine dispersion, reduce cost, save the common carrier such as molecular sieve;Further, the preparation of complex carrier is adjusted, by concavo-convex stone Control, at 1:2-5, to advantageously form the various of the carrier of bimodal distribution, beneficially carrier property with the ratio of spinel compound Property, and effectively controlling carrier specific surface area and pore structure, the complex carrier of formation had both possessed bigger specific surface area, again can be with shape Becoming special crystal formation, interact with active component, beneficially the flow process distribution of target product, improves gasoline fraction productivity, and energy Keeping comprcssive strength and the anti-wear performance of catalyst, this is significantly different with common zeolite or the most single carrier.
And complex carrier obtains also by fairly simple effective mixing method, or can carry out altogether by adding alkali liquor Precipitation obtains, by controlling the operating parameter in preparation process, as temperature, pH value etc. can effectively regulate the pore volume of carrier, ratio Surface area and pore structure, make Active components distribution more uniform, improve the selectivity of effective product, reduce liquid hydrocarbon and synthesize into This, improve the bonded energy between carrier primary particle, improves the abrasion resistance properties of catalyst, extends the life-span of catalyst.
The manufacture method of hydro carbons: the manufacture method of the hydro carbons of present embodiment has: use above-mentioned FT synthetic catalyst group Compound is reacted by the FT of synthesis gas Synthin, if making hydro carbons contact with carbon monoxide-olefin polymeric, then by cracking reaction, isomery Changing the various reactions such as reaction, hydro carbons is changed.As a result of which it is, gasoline fraction increases, improve gasoline distribution.
Even if the FT synthetic catalyst especially used in present embodiment is CO under 230 ~ 350 DEG C of such hot conditionss The excellent catalyst that conversion ratio and C5+ the selectivity selectivity of synthesis of hydro carbons of more than 5 (carbon number be) are the highest.
About the form of the reactor of each reaction, fixed bed, fluid bed, suspension bed, slurry bed (slurry can be listed Bed) etc., there is no particular limitation.
In employing the manufacture method of hydro carbons of above-mentioned carbon monoxide-olefin polymeric, use catalyst group prepared as described above Compound, for reaction.The manufacture method of hydro carbons based on fixed bed set forth below.The activity of catalyst is carried out by fixed bed During evaluation, owing to powder body catalyst having the anxiety of the pressure reduction produced in reactor, therefore as the shape of catalyst, it is preferably and squeezes The products formeds such as laminate, pearl product.As FT synthetic catalyst, zeolite and carbon monoxide-olefin polymeric big used in present embodiment Little, depend on the scale of reactor, but be 0.5mm ~ 5mm, more preferably 1.0mm ~ 3mm as catalyst shape preferable particle size. When particle diameter is more than 0.5mm, the differential pressure in reactor can be fully suppressed to rise.On the other hand, by set particle diameter 3mm with Under, the coefficient of efficiency of catalyst can be made to improve such that it is able to react efficiently.
Carbon monoxide-olefin polymeric involved by present embodiment can carry out reduction treatment (activation before for reaction in advance Process).
By this reduction treatment, catalyst can be activated to catalysis activity desired to reaction and display.Do not carry out During this reduction treatment, FT active metal species is not reduced sufficiently, from without demonstrating desired catalysis activity.Also original place Reason temperature is preferably 140 ~ 350 DEG C, more preferably 150 ~ 300 DEG C.If less than 140 DEG C, then FT active metal species is not filled Divide reduction, thus sufficient reactivity can not be obtained.
In this reduction treatment, preferably use the reducibility gas with hydrogen as main constituent.At the reproducibility gas used In body, the composition beyond hydrogen, such as steam, nitrogen, rare gas etc. can be comprised not hinder the amount of the degree of reduction scope. This reduction treatment is not only affected by above-mentioned treatment temperature, also by hydrogen dividing potential drop and process time effects.Hydrogen dividing potential drop in reduction treatment It is preferably 0.1 ~ 10MPa, more preferably 0.5 ~ 6MPa, most preferably 0.9 ~ 3MPa.The reduction treatment time leads to because of catalytic amount, hydrogen Tolerance etc. and different, it is often preferred that 0.1 ~ 72 hour, more preferably 1 ~ 48 hour, most preferably 3 ~ 48 hours.If processed Between less than 0.1 hour, then have the activation of catalyst to become insufficient anxiety.On the other hand, although even if it is little to be performed for more than 72 Time long reduction treatment, also will not bring harmful effect to catalyst, but not find that catalytic performance improves, thus produce The undesirable problems such as processing cost increase.
In the manufacture method of hydro carbons, can be to having carried out as described above involved by the present embodiment of reduction treatment Carbon monoxide-olefin polymeric is passed through synthesis gas carry out.As long as the synthesis gas used is with hydrogen and carbon monoxide for main constituent, The composition being mixed into other in the scope not hindering reaction is not related.Such as an example, can employ The manufacture method of the hydro carbons of the carbon monoxide-olefin polymeric involved by present embodiment uses the synthesis obtained by gasification of biomass Gas.As the kind of biomass now, the agricultural aquatic resources biomass such as grain, building materials, paper pulp, agricultural, woods can be listed Artificial forest biomass (the plantation such as industry, animal husbandry garbage the like waste biomass, Caulis Sacchari sinensis, Petiolus Trachycarpi, Sargassum Biomass) etc..Wherein, the garbage biomass that do not utilize that with grain there is not competition are preferably used.Gas about biomass Change method is not particularly limited.Such as the gasification process of biomass, there are direct gasification, indirect gasification, atmospheric gasification, pressurization The various method such as gas, it addition, as gasification furnace form, be divided into fixed bed, fluid bed, entrained bed etc. multiple.Employing this In the manufacture method of the hydro carbons of the carbon monoxide-olefin polymeric involved by embodiment, it is possible to use by either of which method gas The biomass changed.
As the scope of this real hydrogen with the intrinsic standoff ratio of carbon monoxide, 0.6 ~ 2.7 is suitable, preferably 0.8 ~ 2.5, More preferably 1 ~ 2.3.If this intrinsic standoff ratio is less than 0.6, then can find the tendency that the yield of the hydro carbons generated reduces, it addition, such as Really this intrinsic standoff ratio is more than 2.7, then can find the tendency that in the hydro carbons generated, gas componant increases.
And then, in the manufacture method of the hydro carbons of the carbon monoxide-olefin polymeric employed involved by present embodiment, even if closing It is also no problem for becoming the carbon dioxide that coexists in gas.As the carbon dioxide coexisted in synthesis gas, even such as by oil The carbon dioxide that the reforming reaction of goods, natural gas wait until can also use without any problems.It addition, it is all right in synthesis gas Coexist and be mixed into the carbon dioxide of other compositions not hindering FT to react.For example, it may be by the steam weight of petroleum product etc. The material that whole reaction is released is such containing steam, the carbon dioxide of partially oxidized nitrogen etc..
On FT synthetic catalyst, if the H of usual synthesis gas2/ CO mol ratio is identical, then reaction temperature is the lowest, and chain is raw Long probability, the C5+ selectivity selectivity of synthesis of hydro carbons of more than 5 (carbon number be) can become the highest, and CO conversion ratio can become Must be the lowest.Whereas if reaction temperature is the highest, then chain growth probability and C5+ selectivity can become the lowest, but CO conversion ratio can become Must be the highest.If it addition, H2/ CO is than increasing, then CO conversion ratio can increase, and chain growth probability and C5+ selectivity reduce, if H2/ CO ratio is low, the most in contrast.Being that FT reacts the effect brought about these parameters, its size can be according to the kind of the catalyst used Class etc. and different.This enforcement is carried out at 1 terrace work reacted with conversion reaction by carrying out FT in same reactor simultaneously During the manufacture method of the hydro carbons of mode, reaction temperature uses 230 ~ 350 DEG C, preferably 240 ~ 310 DEG C, and more preferably 250 ~ 300 ℃.By reaction temperature is set in less than 350 DEG C, undesirable gas componant on FT synthetic catalyst can be suppressed raw Become, it is possible to the gas componant that suppression is caused by the overcracking on zeolite generates.
CO conversion ratio=(the CO molal quantity in the unstrpped gas of time per unit)-(in the exit gas of time per unit CO molal quantity)/(the CO molal quantity in the unstrpped gas of time per unit) × 100.
In below example, it is by employing activated carbon (Active Carbon) (60/ in detached dowel that CO analyzes 80 sieve meshes) thermal conductivity type gas chromatogram (TCD-GC) carry out.In unstrpped gas, use and be added with 25 as internal standard Synthesis gas (the H of the Ar of volume %2Mixed gas with CO).Qualitative and quantitative analysis is by by the peak position of CO and face, peak Long-pending it is compared to Ar to carry out.It addition, the composition analysis of product is to use capillary column (TC-1) by hydrogen flame ion Detector gas chromatogram (FID-GC) is carried out.The qualification of the chemical composition of catalyst is to launch spectrophotometric analysis by ICP Method is obtained.
Detailed description of the invention
Below in conjunction with detailed description of the invention, the present invention is further detailed explanation.
Embodiment 1
Preparing complex carrier 10g: add deionized water in a kettle., stirring adds attapulgite, is uniformly mixed, and prepares Slurry A;With magnesium nitrate, aluminum nitrate as presoma, with citric acid or ethylene glycol as chelating agent, wiring solution-forming mix and blend are equal Even, then carry out moisture evaporation, the colloidal sol of solution went from clear is transformed into the gel of thickness, and last 100-150 DEG C of dry 1-12 is little Time, 200-400 DEG C of roasting roasting in 1-4 hour, prepare magnesium aluminate spinel metal-oxide MgAl2O4 after roasting;Slurry A adds Enter described magnesium aluminate spinel oxide, control temperature and continue to be uniformly mixed, supersound process, prepare slurry B;Slurry B is sprayed After mist drying and moulding, roasting obtains concavo-convex stone and the spinel oxide complex carrier of catalyst;
Employing incipient impregnation is sent out, and in 5g complex carrier, dipping is dissolved with 0.5g zinc nitrate, and 100-120 DEG C is dried, 500 DEG C of roastings After burning 1-8 hour, the further aqueous solution of the ruthenic chloride of dipping 1.0 place 1 hour, it is dried 3 at 100 DEG C in atmosphere little Time, and then calcine 3 hours at 500 DEG C, obtain the catalyst a1 as FT synthetic catalyst.Carried out by X-ray diffraction method Structural analysis, found that the complex carrier in catalyst a1 has bimodal distribution, and maintains the structure of magnesium aluminate spinel.Separately Outward, launch spectrophotometric method by ICP and carry out the chemical composition analysis of catalyst a1, found that ruthenium is in terms of metal converts Being 5 mass %, zinc is calculated as 1 mass % with metal conversion.
In order to confirm the activity of catalyst a1, with the carborundum of 100 sieve meshes of 34.6g, the catalyst a1 of 6g is carried out dilute Release, be filled in the reaction tube that internal diameter is 10mm, with hydrogen dividing potential drop be 0.9MPa G, temperature be 170 DEG C, flow is as 100(STP) Ml/ minute (STP:standard temperatureand pressure) is passed through hydrogen and reduces for 3 hours.After reduction, switching For H2/ the CO synthesis gas (comprising the Ar of about 25 volume %) than about 2, set to temperature as 260 DEG C, stagnation pressure enters as 0.9MPa G Row reaction.
Comparative example 1
Use single molecular sieve carrier, obtain catalyst b similarly to Example 1, containing active component ruthenium-zinc Zeolite support Catalyst b.Launch spectrophotometric method by ICP and carry out the chemical composition analysis of catalyst b, found that ruthenium changes with metal Calculating is 5.0 mass %, and zinc is calculated as 1 mass % with metal conversion.FT reaction is carried out by method similarly to Example 1.
Reaction result and the composition analysis result of product now obtained are shown in table 1 and then by the hydro carbons of product Other analysis result is shown in table 2.
Embodiment 2
Active component precursors becomes 0.3g ruthenic chloride and 0.4g cobalt nitrate solution, and other are identical with embodiment 1 condition, uses catalysis Agent a2, implements at reaction temperature 270 DEG C, in addition, reacts by method similarly to Example 1.By reaction result And the composition analysis result of the product now obtained is shown in table 1.
Embodiment 3
Active component precursors becomes ruthenic chloride, cobalt nitrate and ferric chloride solution, uses catalyst a3, active metal in catalyst a3 Ru:Co:Fe mass ratio be 1:1-4:1-3, implement at the reaction temperature 280 DEG C, in addition, with similarly to Example 1 Method is reacted.Reaction result and the composition analysis result of product that now obtains are shown in table 1.
Embodiment 4
Weighing the complex carrier of 4.5g so that it is the nickel nitrate being immersed in and the aqueous solution of zinc nitrate are also placed 1 hour, equal-volume soaks Stain, then, in atmosphere, is dried 4 hours at 120 DEG C, roasting, then uses infusion process to be impregnated in by active component cobalt nitrate and contain Having a complex carrier of auxiliary agent, 100 DEG C are dried 5 hours, and then calcine 4 hours at 600 DEG C, then thus obtain synthesizing as FT The catalyst a4 of catalyst.Structural analysis is carried out, found that the complex carrier in catalyst a4 has by X-ray diffraction method Bimodal distribution, and maintain the structure of magnesium aluminate spinel.It addition, launch spectrophotometric method by ICP to carry out catalyst a4 Chemical composition analysis, found that cobalt with metal conversion be calculated as 10.0 mass %, zinc 1%, nickel 1%.Use catalyst a4, also Former temperature is to implement at 350 DEG C, in addition, reacts by method similarly to Example 1.
Comparative example 2
Using common alumina support to replace complex carrier, other conditions are the same as in Example 4, manufacture FT synthetic catalyst.Logical Cross ICP transmitting spectrophotometric method and carry out the chemical composition analysis of catalyst c, found that cobalt is calculated as 10 matter with metal conversion Amount %.
Comparative example 3
Being suitable for common Attapulgite carrier and replace complex carrier, other conditions are the same as in Example 4, manufacture FT synthesis catalytic Agent.Launch spectrophotometric method by ICP and carry out the chemical composition analysis of catalyst d, found that cobalt is in terms of metal converts Being 10 mass %, zinc 1%, nickel 1%, the catalytic effect of above-mentioned catalyst is listed in table 1.
Table 1 embodiment and comparative example fischer-tropsch synthetic catalyst evaluation result
Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4 Comparative example 1 Comparative example 2 Comparative example 3
Reaction temperature DEG C 260 270 280 260 260 260 260
CO conversion ratio % 87.9 88.4 89.5 90.2 70.2 62.8 52.6
CO2Conversion ratio % 1.5 1.8 1.9 1.9 0.4 0.5 0.5
CH4Conversion ratio % 25.1 27.7 28.4 28.8 9.1 9.0 8.7
C2-C4Selectivity % 12.2 10.8 9.8 12.8 8.8 8.8 8.1
C5+ selectivity % 90.7 9.02 90.4 92.5 70. 1 72.1 73.2
Petrol content C4-C10(wt%) 90.9 92.3 93.9 94.2 40.1 40.1 42.1
Kerosene distillate C11-C21(wt%) 12.2 10.7 10.6 11.0 40.8 41.8 46.8
According to the result of table 1, employ comprise containing FT active metal promoter metal be carried on complex carrier FT In the case of synthetic catalyst, and employ the situation phase comprising the carbon monoxide-olefin polymeric different containing FT active metal or carrier Ratio, CO conversion ratio is the highest, and the ratio of the gasoline fraction in product becomes the highest, and carbon number is that the hydrocarbon of long-chain can select Property ground cracking or isomerization, be converted into gasoline fraction, petrol content is high, can reach more than 90%.
The above, the only detailed description of the invention of the present invention, but protection scope of the present invention is not limited thereto, and any Those of ordinary skill in the art in the technical scope that disclosed herein, the change that can expect without creative work or Replace, all should contain within protection scope of the present invention.Therefore, protection scope of the present invention should be limited with claims Fixed protection domain is as the criterion.

Claims (6)

1. a hydro carbons catalyst for fischer-tropsch synthesis compositions, it is characterised in that the activity in described Fischer-Tropsch catalyst Component is one or more of Co, Fe, Ru, active component content relative to catalyst benchmark with amount of metal conversion be about 0.1~ 30 mass %, metal promoter is about 0.1-5% relative to catalyst benchmark with amount of metal conversion, and active component is carried on auxiliary agent Complex carrier;
Wherein, described complex carrier is concavo-convex stone and spinel oxide complex carrier, concavo-convex stone and spinel complex oxide Mass ratio be 1:2-5, described complex carrier preparation process is:
I () adds deionized water in a kettle., stirring adds attapulgite, is uniformly mixed, and prepares slurry A;
(ii) with magnesium nitrate, aluminum nitrate as presoma, with citric acid or ethylene glycol as chelating agent, wiring solution-forming mix and blend are equal Even, then carry out moisture evaporation, the colloidal sol of solution went from clear is transformed into the gel of thickness, and finally dry, roasting, prepares after roasting Magnesium aluminate spinel metal-oxide MgAl2O4
(iii) in slurry A, add described magnesium aluminate spinel oxide, control temperature and continue to be uniformly mixed, supersound process, Prepare slurry B;
(iv) roasting after slurry B spray drying forming is obtained concavo-convex stone and the spinel oxide complex carrier of catalyst.
2. carbon monoxide-olefin polymeric as claimed in claim 1, it is characterised in that described metal promoter is the one of Ni, Zn, Mn, Zr Plant or multiple.
3. carbon monoxide-olefin polymeric as claimed in claim 1, it is characterised in that step (ii) drying condition is 100-150 DEG C to be done Dry 1-12 hour, roasting condition was: 200-400 DEG C of roasting 1-4 hour;The most described temperature of step is 100-200 DEG C;Step The most described roasting condition is 350-800 DEG C of roasting 1-4 hour, preferably 400-600 DEG C roasting 1-3 hour.
4. carbon monoxide-olefin polymeric as claimed in claim 1, it is characterised in that carbon monoxide-olefin polymeric complex carrier have mesoporous- Big pore size distribution, carrier the first aperture is 10-32nm, accounts for the 25-40% of catalyst pore structure;Second aperture is 60-80nm, accounts for and urges The 40-55% of agent pore structure.
5. carbon monoxide-olefin polymeric application in Fischer-Tropsch synthesis as described in any one of claim 1-4, it is characterised in that will Carbon monoxide-olefin polymeric is filled with fixed bed reactors, controls catalytic reaction temperature and is 260-350 DEG C, pressure 0.5-5MPa.
Applying the most as claimed in claim 5, it is characterised in that reduce before reaction, reducing condition is: pure hydrogen atmosphere 140~350 DEG C, hydrogen dividing potential drop is 0.1 ~ 10MPa, and volume space velocity is 500-2000h-1, the recovery time is 0.1 ~ 72 hour.
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CN110732328B (en) * 2018-07-23 2023-09-26 武汉科技大学 Multi-core shell structure nickel-based catalyst for carbon dioxide reforming reaction and preparation method and application thereof
CN112892538A (en) * 2019-12-03 2021-06-04 中国科学院大连化学物理研究所 Application of catalyst in Fischer-Tropsch synthesis reaction
CN113332986A (en) * 2021-06-01 2021-09-03 李�杰 Catalyst containing spinel structure for preparing succinic anhydride by maleic anhydride hydrogenation and preparation method thereof
CN113634290A (en) * 2021-08-11 2021-11-12 兖矿榆林精细化工有限公司 Regeneration method of coal liquefaction catalyst

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