Summary of the invention
It is an object of the invention to, it is provided that the catalyst for producing compositions of hydro carbons, it can be by synthesis gas by reaction
Obtain CO conversion ratio height, gas componant generates less and aromatic series, cycloalkane, alkene, the such higher octane of alkane of branched
It is worth the gasoline fraction that the selectivity of composition is high.Meanwhile, the good stability of catalyst, long-term non-inactivation, can efficiently by
Synthesis gas obtains the method for above-mentioned gasoline fraction.
Present inventor is studied for reaching above-mentioned purpose, found that react active metal species by FT
FT synthetic catalyst and there is the complex carrier of special construction, can manufacture with existing report manufactured gasoline by synthesis gas
The method phase specific activity of fraction is high, gas componant generates less and rich in aromatic series, cycloalkane, alkene, the alkane of branched
High-knock rating gasoline fraction, thus complete the present invention.
The present invention provides a kind of catalyst for fischer-tropsch synthesis compositions, the active component in described Fischer-Tropsch catalyst
For one or more of Co, Fe, Ru, active component content is about 0.1~30 matter relative to catalyst benchmark with amount of metal conversion
Amount %, metal promoter is about 0.1-5% relative to catalyst benchmark with amount of metal conversion.Active component and auxiliary agent are carried on compound
Carrier.
Described metal promoter is one or more of Ni, Zn, Mn, Zr.
Described complex carrier is concavo-convex stone and spinel oxide complex carrier, concavo-convex stone and spinel complex oxide
Mass ratio is 1:2-5, preferably 1:4-5, and complex carrier preparation process is:
I () adds deionized water in a kettle., stirring adds attapulgite, is uniformly mixed, and prepares slurry A;
(ii) with magnesium nitrate, aluminum nitrate as presoma, with citric acid or ethylene glycol as chelating agent, wiring solution-forming mix and blend are equal
Even, then carry out moisture evaporation, the colloidal sol of solution went from clear is transformed into the gel of thickness, and finally dry, roasting, prepares after roasting
Magnesium aluminate spinel metal-oxide MgAl2O4;
(iii) in slurry A, add described magnesium aluminate spinel oxide, control temperature and continue to be uniformly mixed, supersound process,
Prepare slurry B;
(iv) roasting after slurry B spray drying forming is obtained concavo-convex stone and the spinel oxide complex carrier P-M of catalyst.
Wherein, step (ii) drying condition be 100-150 DEG C dry 1-12 hour, roasting condition is: 200-400 DEG C of roasting
1-4 hour;The most described temperature of step is 100-200 DEG C;The most described roasting condition of step is that 350-800 DEG C of roasting 1-4 is little
Time, preferably 400-600 DEG C roasting 1-3 hour.
The preparation method of described carbon monoxide-olefin polymeric, it is characterised in that comprise the following steps:
(1) concavo-convex stone and spinel oxide complex carrier are prepared according to above-mentioned steps;
(2) auxiliary agent introduces: by the soluble salt solutions incipient impregnation of one or more of Ni, Zn, Mn, Zr to step (1)
On complex carrier, then dry, roasting;
(3) active component introduces: by the soluble salt solutions incipient impregnation of one or more that active component is Co, Fe, Ru
On the complex carrier containing auxiliary agent obtained by step (2), being then dried, roasting obtains carbon monoxide-olefin polymeric.Step (2) institute
Stating drying condition is: 100-120 DEG C, 10-20 hour time, and the condition of roasting is 250-500 DEG C of roasting 1-8 hour.Step (2)
Middle use nickel salt and the aqueous solution of zinc salt, use cobalt salt solution, preferably cobalt nitrate in step (3).Dried strip in described step (3)
Part is: 100-130 DEG C, 12-20 hour time, and the condition of roasting is 400-800 DEG C of roasting 1-8 hour.
The present invention provides the manufacture method of hydro carbons shown below.
The manufacture method of a kind of hydro carbons, it is characterised in that have: use containing the metal to Fischer-Tropsch reaction display activity
The Fischer-Tropsch catalyst being carried on complex carrier is anti-by the FT of the gas synthesis hydro carbons as main constituent with hydrogen and carbon monoxide
Should.
The manufacture method of hydro carbons, wherein, carries out described FT reaction at 260 ~ 350 DEG C.
The catalyst for producing compositions of the hydro carbons of the application of the invention, can be efficient by fischer-tropsch reaction by synthesis gas
Ground obtains the CO conversion ratio gas componant high, other of material synthesis gas and generates less and aromatic series, cycloalkane, alkene, branched
The gasoline fraction that the selectivity of the such antiknock component of alkane is high, the mass percent of product gasoline fraction can reach
More than 89%.And, selectivity of catalyst is good, and activity is higher, continuous operations 12 months, does not occur significantly inactivating sign,
Go for operating with full load of more than scale 10 ton day.
The addition of concavo-convex stone can reduce catalyst cost, forms effectively utilization for natural resources, and concavo-convex stone with
There is spinel-type ABxOy and form complex carrier, on the one hand can play the effect of bonding, on the other hand can be with spinelle oxygen
Compound forms complex carrier, can form mesopore-macropore distribution, bigger specific surface area and pore volume, and can utilize point
The load of the special crystal formation of spar, beneficially active component and dispersion, improve F-T synthesis selectivity, forms mesopore-macropore and carries
Body catalyst, catalyst carrier the first aperture is 10-32nm, accounts for the 20-35% of catalyst pore structure;Second aperture is 60-
70nm, accounts for the 40-60% of catalyst pore structure;
Further, carbon monoxide-olefin polymeric also includes one or more of transition metal promoter Ni, Zn, Mn, Zr, relative to catalysis
Agent benchmark is about 0.1-10%, preferably 0.1-5% with amount of metal conversion, and the effect of auxiliary agent contributes to carbon monoxide dissociation, increases long
The selectivity of chain hydrocarbon, reduces methane selectively.
In order to effectively utilize spinel carrier oxide, therefore, the sintering temperature of catalyst must be controlled, too high be more than
1000 DEG C can cause peroxide breaks down, and crystal formation destroys, it is impossible to play catalytic action.Compared with existing known method, by this
The carbon monoxide-olefin polymeric of embodiment or the manufacture method of the hydro carbons of present embodiment, can effectively manufacture high-octane rating
Gasoline fraction.In the reaction of the carbon monoxide-olefin polymeric used involved by present embodiment, by FT synthetic catalyst by closing
Become gas synthesis hydro carbons contact with carbon monoxide-olefin polymeric, even if also can suppress under high reaction temperature carbon number be 1 ~ 4 low
Level hydrocarbon, CO2Such gas componant generates, can efficiently generate hydrocarbon, and carbon monoxide-olefin polymeric can have under high-temperature
The effect of effect ground, is possibly realized so that manufacturing high-octane gasoline fraction.
Hereinafter, to from the hydro carbons being prepared into involved by present embodiment of the carbon monoxide-olefin polymeric involved by present embodiment
Manufacture method, employ the manufacture method of the hydro carbons of carbon monoxide-olefin polymeric involved by present embodiment, illustrate successively.
The FT synthetic catalyst active component used in present embodiment and auxiliary agent are carried on concavo-convex stone and magnesium aluminate spinel
On complex carrier.As ruthenium salt in active component, the water such as ruthenic chloride, nitric acid ruthenium, acetic acid ruthenium, chlorination six ammonium conjunction ruthenium can be listed
Dissolubility ruthenium salt.It addition, as cobalt salt, cobaltous chloride, cobalt nitrate, cobaltous acetate, cobaltous sulfate, cobaltous formate are preferably used.Additionally, about with
In impregnating ruthenium salt, the solution of cobalt salt supported, in addition to aqueous solution, it is also possible to be formed as the molten of the organic solvents such as alcohol, ether, ketone
Liquid.Now, select to dissolve in the salt of various organic solvent.
The content of the ruthenium in FT synthetic catalyst is scaled 0.1 ~ 5 mass % relative to catalyst benchmark with amount of metal, preferably
It is 0.3 ~ 2.5 mass %, more preferably 0.5 ~ 2 mass %.The content of ruthenium is relevant with active center.The content of ruthenium is less than 0.1 mass %
Time, active center becomes not enough, thus has the anxiety that can not be sufficiently catalyzed activity.On the other hand, the content of ruthenium is more than 5 matter
During amount %, ruthenium can not fully be supported on carrier, and dispersibility reduces, and easily causes the ruthenium species not interacted with carrier components
Produce.Therefore, the ruthenium supporting more than necessity only can increase catalyst cost, therefore the most preferred.
The content of the cobalt in FT synthetic catalyst is scaled 5 ~ 20 mass % relative to catalyst benchmark with amount of metal, preferably
It is 5 ~ 18 mass %, more preferably 5 ~ 20 mass %.When the content of cobalt is less than 3 mass %, the cobalt as active metal is very few, has not
Can confirm that the anxiety of significantly activity rising.On the other hand, when the content of cobalt is more than 20 mass %, being dried, at calcining later
Under reason, FT reaction condition, the cohesion of cobalt is easily carried out, and has the anxiety causing active center minimizing.And then, during the content excess of cobalt,
Be likely to result in the specific surface area of catalyst, pore volume lowers, and the yield of the gas componant in product easily increases, therefore
The most preferred.
Promoter metal content in FT synthetic catalyst relative to catalyst benchmark by amount of metal conversion in terms of be preferably 0.1 ~
10 mass %, more preferably 0.1 ~ 5 mass %, more preferably 0.1 ~ 0.5 mass %.
About the time being dried, calcine, must not make sweeping generalizations according to the difference for the treatment of capacity, but usually 1 ~ 20 hour.
If the time of process, then the evaporation of moisture likely became insufficient, and the activation of FT active metal species subtracts less than 1 hour
Weak, thus the most preferred.Even if it addition, the process time was more than 20 hours, catalysis activity is also basic compared with the situation of less than 20 hours
It is not changed in, therefore if it is considered that workability, productivity ratio, the most preferably less than 20 hours.Wherein, this is dried, calcination processing can
To carry out in atmosphere, or can also carry out under nitrogen, the such not reactive atmosphere of helium, it is also possible under the reducing atmospheres such as hydrogen
Carry out, there is no special provision.
The manufacture method of FT synthetic catalyst in addition to above-mentioned dipping supports method, the method being spray-dried.To now
Slurry concentration, there is no special provision, if but slurry concentration is too low, then the precipitation that can produce, catalyst component becomes uneven
Even, thus the most preferred.Whereas if slurry concentration is too high, then the conveying of slurry can become difficulty, and the slurry therefore selecting appropriateness is dense
Degree, and active component is caused waste.And then, now with concentration, the raising mouldability of catalyst, the spheroidizing of regulation slurry
For the purpose of, it is also possible to interpolation silicon dioxide gels etc. are as binding agent.As the addition of binding agent now, it is preferably and does not makes
It is catalyzed the degree of activity reduction, generally in the scope selection of 5 ~ 20 mass %.
Owing to carrier containing spinel oxide carrier in complex carrier, there is special crystal formation form, can be formed
Active metal embeds or the carrier surface of promoter metal, both can effectively utilize active metal, and can improve again active component
Dispersion, and the addition of the concavo-convex stone of natural material, it is to avoid form the composite oxides of catalytically inactive, bonding can be played steady
Fixed effect, therefore can keep while vector stabilisation, improves the dispersive property of active component, and can and active component
Form fine dispersion, reduce cost, save the common carrier such as molecular sieve;Further, the preparation of complex carrier is adjusted, by concavo-convex stone
Control, at 1:2-5, to advantageously form the various of the carrier of bimodal distribution, beneficially carrier property with the ratio of spinel compound
Property, and effectively controlling carrier specific surface area and pore structure, the complex carrier of formation had both possessed bigger specific surface area, again can be with shape
Becoming special crystal formation, interact with active component, beneficially the flow process distribution of target product, improves gasoline fraction productivity, and energy
Keeping comprcssive strength and the anti-wear performance of catalyst, this is significantly different with common zeolite or the most single carrier.
And complex carrier obtains also by fairly simple effective mixing method, or can carry out altogether by adding alkali liquor
Precipitation obtains, by controlling the operating parameter in preparation process, as temperature, pH value etc. can effectively regulate the pore volume of carrier, ratio
Surface area and pore structure, make Active components distribution more uniform, improve the selectivity of effective product, reduce liquid hydrocarbon and synthesize into
This, improve the bonded energy between carrier primary particle, improves the abrasion resistance properties of catalyst, extends the life-span of catalyst.
The manufacture method of hydro carbons: the manufacture method of the hydro carbons of present embodiment has: use above-mentioned FT synthetic catalyst group
Compound is reacted by the FT of synthesis gas Synthin, if making hydro carbons contact with carbon monoxide-olefin polymeric, then by cracking reaction, isomery
Changing the various reactions such as reaction, hydro carbons is changed.As a result of which it is, gasoline fraction increases, improve gasoline distribution.
Even if the FT synthetic catalyst especially used in present embodiment is CO under 230 ~ 350 DEG C of such hot conditionss
The excellent catalyst that conversion ratio and C5+ the selectivity selectivity of synthesis of hydro carbons of more than 5 (carbon number be) are the highest.
About the form of the reactor of each reaction, fixed bed, fluid bed, suspension bed, slurry bed (slurry can be listed
Bed) etc., there is no particular limitation.
In employing the manufacture method of hydro carbons of above-mentioned carbon monoxide-olefin polymeric, use catalyst group prepared as described above
Compound, for reaction.The manufacture method of hydro carbons based on fixed bed set forth below.The activity of catalyst is carried out by fixed bed
During evaluation, owing to powder body catalyst having the anxiety of the pressure reduction produced in reactor, therefore as the shape of catalyst, it is preferably and squeezes
The products formeds such as laminate, pearl product.As FT synthetic catalyst, zeolite and carbon monoxide-olefin polymeric big used in present embodiment
Little, depend on the scale of reactor, but be 0.5mm ~ 5mm, more preferably 1.0mm ~ 3mm as catalyst shape preferable particle size.
When particle diameter is more than 0.5mm, the differential pressure in reactor can be fully suppressed to rise.On the other hand, by set particle diameter 3mm with
Under, the coefficient of efficiency of catalyst can be made to improve such that it is able to react efficiently.
Carbon monoxide-olefin polymeric involved by present embodiment can carry out reduction treatment (activation before for reaction in advance
Process).
By this reduction treatment, catalyst can be activated to catalysis activity desired to reaction and display.Do not carry out
During this reduction treatment, FT active metal species is not reduced sufficiently, from without demonstrating desired catalysis activity.Also original place
Reason temperature is preferably 140 ~ 350 DEG C, more preferably 150 ~ 300 DEG C.If less than 140 DEG C, then FT active metal species is not filled
Divide reduction, thus sufficient reactivity can not be obtained.
In this reduction treatment, preferably use the reducibility gas with hydrogen as main constituent.At the reproducibility gas used
In body, the composition beyond hydrogen, such as steam, nitrogen, rare gas etc. can be comprised not hinder the amount of the degree of reduction scope.
This reduction treatment is not only affected by above-mentioned treatment temperature, also by hydrogen dividing potential drop and process time effects.Hydrogen dividing potential drop in reduction treatment
It is preferably 0.1 ~ 10MPa, more preferably 0.5 ~ 6MPa, most preferably 0.9 ~ 3MPa.The reduction treatment time leads to because of catalytic amount, hydrogen
Tolerance etc. and different, it is often preferred that 0.1 ~ 72 hour, more preferably 1 ~ 48 hour, most preferably 3 ~ 48 hours.If processed
Between less than 0.1 hour, then have the activation of catalyst to become insufficient anxiety.On the other hand, although even if it is little to be performed for more than 72
Time long reduction treatment, also will not bring harmful effect to catalyst, but not find that catalytic performance improves, thus produce
The undesirable problems such as processing cost increase.
In the manufacture method of hydro carbons, can be to having carried out as described above involved by the present embodiment of reduction treatment
Carbon monoxide-olefin polymeric is passed through synthesis gas carry out.As long as the synthesis gas used is with hydrogen and carbon monoxide for main constituent,
The composition being mixed into other in the scope not hindering reaction is not related.Such as an example, can employ
The manufacture method of the hydro carbons of the carbon monoxide-olefin polymeric involved by present embodiment uses the synthesis obtained by gasification of biomass
Gas.As the kind of biomass now, the agricultural aquatic resources biomass such as grain, building materials, paper pulp, agricultural, woods can be listed
Artificial forest biomass (the plantation such as industry, animal husbandry garbage the like waste biomass, Caulis Sacchari sinensis, Petiolus Trachycarpi, Sargassum
Biomass) etc..Wherein, the garbage biomass that do not utilize that with grain there is not competition are preferably used.Gas about biomass
Change method is not particularly limited.Such as the gasification process of biomass, there are direct gasification, indirect gasification, atmospheric gasification, pressurization
The various method such as gas, it addition, as gasification furnace form, be divided into fixed bed, fluid bed, entrained bed etc. multiple.Employing this
In the manufacture method of the hydro carbons of the carbon monoxide-olefin polymeric involved by embodiment, it is possible to use by either of which method gas
The biomass changed.
As the scope of this real hydrogen with the intrinsic standoff ratio of carbon monoxide, 0.6 ~ 2.7 is suitable, preferably 0.8 ~ 2.5,
More preferably 1 ~ 2.3.If this intrinsic standoff ratio is less than 0.6, then can find the tendency that the yield of the hydro carbons generated reduces, it addition, such as
Really this intrinsic standoff ratio is more than 2.7, then can find the tendency that in the hydro carbons generated, gas componant increases.
And then, in the manufacture method of the hydro carbons of the carbon monoxide-olefin polymeric employed involved by present embodiment, even if closing
It is also no problem for becoming the carbon dioxide that coexists in gas.As the carbon dioxide coexisted in synthesis gas, even such as by oil
The carbon dioxide that the reforming reaction of goods, natural gas wait until can also use without any problems.It addition, it is all right in synthesis gas
Coexist and be mixed into the carbon dioxide of other compositions not hindering FT to react.For example, it may be by the steam weight of petroleum product etc.
The material that whole reaction is released is such containing steam, the carbon dioxide of partially oxidized nitrogen etc..
On FT synthetic catalyst, if the H of usual synthesis gas2/ CO mol ratio is identical, then reaction temperature is the lowest, and chain is raw
Long probability, the C5+ selectivity selectivity of synthesis of hydro carbons of more than 5 (carbon number be) can become the highest, and CO conversion ratio can become
Must be the lowest.Whereas if reaction temperature is the highest, then chain growth probability and C5+ selectivity can become the lowest, but CO conversion ratio can become
Must be the highest.If it addition, H2/ CO is than increasing, then CO conversion ratio can increase, and chain growth probability and C5+ selectivity reduce, if H2/
CO ratio is low, the most in contrast.Being that FT reacts the effect brought about these parameters, its size can be according to the kind of the catalyst used
Class etc. and different.This enforcement is carried out at 1 terrace work reacted with conversion reaction by carrying out FT in same reactor simultaneously
During the manufacture method of the hydro carbons of mode, reaction temperature uses 230 ~ 350 DEG C, preferably 240 ~ 310 DEG C, and more preferably 250 ~ 300
℃.By reaction temperature is set in less than 350 DEG C, undesirable gas componant on FT synthetic catalyst can be suppressed raw
Become, it is possible to the gas componant that suppression is caused by the overcracking on zeolite generates.
CO conversion ratio=(the CO molal quantity in the unstrpped gas of time per unit)-(in the exit gas of time per unit
CO molal quantity)/(the CO molal quantity in the unstrpped gas of time per unit) × 100.
In below example, it is by employing activated carbon (Active Carbon) (60/ in detached dowel that CO analyzes
80 sieve meshes) thermal conductivity type gas chromatogram (TCD-GC) carry out.In unstrpped gas, use and be added with 25 as internal standard
Synthesis gas (the H of the Ar of volume %2Mixed gas with CO).Qualitative and quantitative analysis is by by the peak position of CO and face, peak
Long-pending it is compared to Ar to carry out.It addition, the composition analysis of product is to use capillary column (TC-1) by hydrogen flame ion
Detector gas chromatogram (FID-GC) is carried out.The qualification of the chemical composition of catalyst is to launch spectrophotometric analysis by ICP
Method is obtained.