CN1128703C - Composite base diamond circular saw blade cutter head - Google Patents

Composite base diamond circular saw blade cutter head Download PDF

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CN1128703C
CN1128703C CN 01127103 CN01127103A CN1128703C CN 1128703 C CN1128703 C CN 1128703C CN 01127103 CN01127103 CN 01127103 CN 01127103 A CN01127103 A CN 01127103A CN 1128703 C CN1128703 C CN 1128703C
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intensity
several
order
saw blade
cutter head
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CN1357424A (en
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戴起勋
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JIANGSU SCIENCE AND ENGINEERING UNIVERSITY
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JIANGSU SCIENCE AND ENGINEERING UNIVERSITY
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Abstract

The invention relates to a composite foundation diamond circular sheet-rolling tool bit which is suitable for sawing granite stone, concrete, ceramics and the like. It is characterized in that 663-Fe-Ni-W (wc) -Co composite matrix; the diamond parameter ratio is as follows: a blade structure. The tool bit has the characteristics of sharpness and wear resistance, and the produced saw blade has the advantages of high working efficiency, long service life, good quality of processed plates, stable process and performance and the like.

Description

Composite-base diamond saw blade cutter head
Technical field
The present invention relates to the composite powder metallurgy material technical field, refer in particular to a kind of composite-base diamond saw blade cutter head.
Background technology
Diamond disc is present DLC instrument goods in the fields such as maintenance of processing of stone, airport, road, building, various infrastructure industry consumption maximum.To the granite kind of determining, three big key elements of decision saw blade cutting benefit are: saw blade performance, cutting technique and board performance.Except that lamellar body quality and welding quality, the most important thing is the cutter head performance in the saw blade performance.And the cutter head performance depends mainly on obdurability, wearability and diamond quantity, quality, size and the proportioning thereof of carcass.
Also there are many problems in domestic diamond saw blade production at present, and it is lower mainly to show as cutting efficiency, and service life is shorter, and saw blade quality stability is poor, and comprehensive benefit is not high.The carcass kind of diamond saw blade is many at present, characteristics is respectively arranged with not enough.Cobalt-based, Ni-based tyre-e/or performance are stablized, and obdurability is good, but the cost height, and be rare metal, environmental pollution is arranged, the matrix wearability is poor.Iron-based matrix, obdurability is better, and cost is low, but manufacturability and stability are relatively poor relatively, and resultant effect is not ideal under the high-speed cutting condition.
Existing cutter head structure is traditional " sandwich " shape, is to be obtained by the diamond of strengthening two boundary layers.The cutter head of this structure is used in the big specification saw blade, and with running up of saw blade, its stationarity is relatively poor, and it is bigger to rock amplitude.Stressed when big, the saw blade that rigidity is relatively poor even can be crooked, thus make the swage set collimation poor, re-pack easily; And diamond also easily comes off, cracked, saw life is low; Power consumption is big.Chinese patent 98231787 " novel diamond saw blade " is arranged by retrieval, and its cutter head constitutes whole by the auxilliary working lining of the main working lining of multilayer alloy material and auxiliary inserts alternately.Be bumped into the discrete material that does not contain the diamond alloy in containing the main working lining of diamond alloy material, wash away the formation hole through sawdust at work, this is the multiple-cutting-edge cutter head that adopts the inserts method to form.The sharpness of its real work, stationarity all can not satisfy the requirement of quick production, and processing technology is cumbersome, and do not have corresponding cutter head component prescription and diamond proportioning.
Summary of the invention
The object of the invention provides a kind of not only sharp but also wear-resisting Composite Segment for Diamond Saw Blade.
The present invention seeks to realize like this:
Composite-base diamond saw blade cutter head comprises compound basic matrix formula, diamond proportioning and cutter head structure, it is characterized in that compound basic matrix formula mainly comprises (weight ratio): tin bronze 663,43~50%; Nickel, 7~15%; Cobalt Co, 5~15%; Iron Fe, 5~18%; Tungsten carbide wc, W, 10~16%; Titanium Ti, 2~8%; The diamond proportioning mainly comprises (weight ratio): total amount, 105~130g; Order is several 40/50, the diamond of intensity 〉=12Kg, 75~95g; Several 35/40, the intensity 〉=13Kg of order, 10~20g; Several 50/60, the intensity 〉=10Kg of order, 10~25g; Several 60/70, the intensity 〉=8Kg of order, 0~12g.
Above-mentioned compound basic matrix formula, diamond proportioning are preferably taked following three kinds of schemes (weight ratio):
(1) compound basic matrix formula is mainly: tin bronze 663,43~45%; WC, 14~16%; Co, 12~14%; Fe, 5~7%; Ni, 10~14%; Ti, 5~7%; The diamond proportioning is mainly: order is several 35/40, intensity 〉=14Kg, 10~12g; Order is several 40/50, intensity 〉=14Kg, 75~85g; Order is several 50/60, intensity 〉=11Kg, 22~25g; Order is several 60/70, intensity 〉=8Kg, 8~12g.This scheme is applicable to the hard granite of fly-cutting.
(2) compound basic matrix formula is mainly: tin bronze 663,47~50%; WC, W, 12~15%:Co, 5~10%; Fe, 10~15%; Ni, 7~9%; Ti, 4~7%; The diamond proportioning is mainly: order is several 35/40, intensity 〉=14Kg, 10~18g; Order is several 40/50, intensity 〉=13Kg, 75~85g; Order is several 50/60, intensity 〉=11Kg, 13~18g; Order is several 60/70, intensity 〉=8Kg, 0~10g.This scheme is applicable to medium hard granite of fly-cutting and φ 350, the small dimension saw blade of φ 400.
(3) compound basic matrix formula is mainly: tin bronze 663,44~46%; WC, W, 12~15%; Co, 8~10%; Fe, 7~11%; Ni, 12~15%; Ti, 5~8%; The diamond proportioning is mainly: order is several 35/40, intensity 〉=13Kg, 18~20g; Order is several 40/50, intensity 〉=12Kg, 75~90g; Order is several 50/60, intensity 〉=10Kg, 10~22g; Order is several 60/70, intensity 〉=8Kg, 0~10g.This scheme is applicable to the soft granite of high-speed cutting.
The structure of the cutter head of above-mentioned prescription is to add two 3-edge surgical knife heads that stalloy forms in the middle of the compound basic carcass.To φ 350, its structure of small dimension saw blade of φ 400 is traditional sandwich type.
This structure is to put into two 08F or No. 10 steel stalloys in compound basic carcass powder charging.When cutting processing, just formed the working face of three sword structures.Stalloy thickness is 0.5~0.8mm, and length is than more than the short 2mm of cutter head length, and height is a little less than the cutter head height.
The production technology of cutter head be mold base at 820~880 ℃ of sintering, be incubated 3~5 minutes; With the rising of temperature, progressively pressurize lentamente during heating, pressurizeing substantially to Wen Shiying puts in place; Naturally cool off the back mould unloading.Cutter head hardness is in HRB85~103 scopes; Cutter head density (cutter head weight/cutter head volume) 8.2~8.6g/cm 3
The invention has the advantages that compound basic tyre-e/or performance is stable, strength and toughness is good; Compound basic carcass and diamond adhesion are good, form the comet type hangover, have improved adamantine cutting power and utilization rate; Good manufacturability, simple to operate.Big specification saw blade adopts three sword type structures can make that saw blade operates steadily, amplitude is little, is difficult for re-packing, and the sheet material crudy is good.The optimization proportioning of diamond size, intensity, quantity had both made adamantine effect be not fully exerted, and reduced cost again.For general saw blade (φ 350, and φ 400, and φ 1200, and φ 1600, and φ 1800), the saw blade that cutter head of the present invention is produced, sharpness (production efficiency) has improved 40~50% than cobalt-based, iron-based; Improved 6~10% than cobalt-based service life, improved 15~20% than iron-based; And production cost is 40~50% of a cobalt-based, and is suitable with iron-based; The comprehensive benefit of sheet material production has improved 20~30%.
Prescription of the present invention, structure are provided by drawings and Examples.
Description of drawings
Fig. 1 is a structural representation of the present invention.
1. three swords, 2. carcasses, 3. stalloys
Specific embodiment embodiment 1: the hard granite of fly-cutting, φ 1600 saw blade tips
Matrix formula: tin bronze 663,45%; WC, 14%; Co, 12%; Ni, 12%; Fe, 6%; Cr, 3%; Al, 2%; Ti, 6%.
The diamond proportioning: order is several 35/40, intensity 14~16Kg, 10g; Order is several 40/50, intensity 14~16Kg, 80g; Order is several 50/60, intensity 11~14Kg, 25g; Order is several 60/70, intensity 8~10Kg, 10g.
Cutter head structure: three sword types, two stalloy size: 22 * 0.8mm or 22 * 0.6mm.
Sintering process: 860 ℃ * 5min, HRB 90~103.
Cutting effect: Tianshan Mountains red granite, 320m 2, cutting efficiency, 18m 2/ day.Embodiment 2: the hard granite of fly-cutting, φ 1600 saw blade tips
Matrix formula: tin bronze 663,44%; WC, 16%; Co, 13%; Ni, 10%; Fe, 6%; Ti, 5%; Cr, 3%; Al, 2%.
The diamond proportioning: order is several 35/40, intensity 14~16Kg, 8g; Order is several 40/50, intensity 14~18Kg, 85g; Order is several 50/60, intensity 11~14Kg, 22g; Order is several 60/70, intensity 8~10Kg, 12g.
Cutter head structure: three sword types, two stalloy size: 22 * 0.6mm
Sintering process: 860 ℃ * 5min, HRB 90~103
Cutting effect: 657#, Tianshan Mountains red granite, 346m 2, cutting efficiency, 16m 2/ day.Embodiment 3: the hard granite of fly-cutting, φ 1600 saw blade tips
Matrix formula: tin bronze 663,45%; WC, 17%; Co, 14%; Ni, 11%; Fe, 5%; Ti, 6%; Cr, 2%; Al, 2%.
The diamond proportioning: order is several 35/40, intensity 14~16Kg, 12g; Order is several 40/50, intensity 15~18Kg, 76g; Order is several 50/60, intensity 12~15Kg, 26g; Order is several 60/70, intensity 8~10Kg, 8g.
Cutter head structure: three sword types, two stalloy size: 22 * 0.8mm
Sintering process: 860 ℃ * 5min, HRB 90~103
Cutting effect: 635# granite, 389m2, cutting efficiency, 17m2/ day.Embodiment 4: fly-cutting medium hardness granite, φ 1600 saw blade tips
Matrix formula: tin bronze 663,48%; WC, 13%; Co, 8%; Ni, 9%; Fe, 14%; Mn, 2%; Al, 2%; Ti, 4%.
The diamond proportioning: order is several 35/40, intensity 14~16Kg, 18g; Order is several 40/50, intensity 13~15Kg, 76g; Order is several 50/60, intensity 11~14Kg, 15g; Order is several 60/70, intensity 8~10Kg, 9g.
Sintering process: 840 ℃ * 5min, HRB 90~103.
Cutter head structure: three sword types, two stalloy size: 22 * 0.8mm
Cutting effect: 617#, 623# granite, 432m2, cutting efficiency 30m2/ day; Embodiment 5: fly-cutting medium hardness granite, φ 1600 saw blade tips
Matrix formula: tin bronze 663,50%; WC, 12%; Co, 6%; Ni, 7%; Fe, 12%; Ti, 7%; Mn, 4%; Al, 2%.
The diamond proportioning: order is several 35/40, intensity 14~16Kg, 13g; Order is several 40/50, intensity 13~16Kg, 85g; Order is several 50/60, intensity 11~14Kg, 18g; Order is several 60/70, intensity 8~10Kg, 7g.
Sintering process: 840 ℃ * 5min, HRB 90~103
Cutter head structure: three sword types, two stalloy size: 22 * 0.8mm.
Cutting effect: 664# granite, 385m2, cutting efficiency, 29m2/ day embodiment 6: fly-cutting medium hardness granite, φ 1600 saw blade tips
Matrix formula: tin bronze 663,47%; WC, W, 15%; Co, 10%; Ni, 9%; Fe, 10%; Mn, 3%; Al, 2%; Ti, 4%.
The diamond proportioning: order is several 30/35, intensity 13~15Kg, 15g; Order is several 40/50, intensity 14~16Kg, 80g; Order is several 50/60, intensity 10~13Kg, 22g; Order is several 60/70, intensity 8~10Kg, 5g.
Sintering process: 840 ℃ * 5min, HRB 90~103.
Cutter head structure: three sword types, two stalloy sizes; 22 * 0.8mm
Cutting effect: 623#, 664# granite, 415m2, cutting efficiency 26m2/ day; Embodiment 7: efficient combined saw blade cutting soft rock, φ 1600 saw blade tips
Matrix formula: tin bronze 663,45%; WC, W, 14%; Co, 9%; Ni, 15%; Fe, 7%; Ti, 6%; Mn, 2%; Al, 2%.
The diamond proportioning: order is several 35/40, intensity 14~16Kg, 25g; Order is several 40/50, intensity 13~16Kg, 90g; Order is several 50/60, intensity 11~14Kg, 10g.
Sintering process: 840 ℃ * 5min, HRB90~103.
Cutter head structure: three sword types, two stalloy size: 22 * 0.8mm
Cutting effect: combined saw blade (five one group) cuts 603# granite 3927m altogether 2, average every saw blade cutting 785m2, every 26m2/ day of cutting efficiency.Embodiment 8: φ 350, φ 400 saw blade tips
Matrix formula: tin bronze 663,50%; W, WC, 12%; Co, 5%; Ni, 9%; Fe, 15%; Ti, 4%; Mn, 2%; Al, 1%; Zn, 2%.
The diamond proportioning: order is several 30/35, intensity 13~14Kg, 8g; Order is several 40/50, intensity 12~14Kg, 85g; Order is several 50/60, intensity 10Kg, 13g.
Sintering process: 830 ℃ * 3min, HRB 85~100.
Cutter head structure: tradition " sandwich " type
Cutting effect: cut all kinds of granite profiled sheetings, sharp, effective.Embodiment 9: high-speed cutting soft rock, φ 1600 saw blade tips
Matrix formula: tin bronze 663,46%; WC, 12%; Co, 8%; Ni, 13%; Fe, 10%; Ti, 7%; Mn, 2%; Al, 2%.
The diamond proportioning: order is several 30/35, intensity 13~16kg, 20g; Order is several 40/50, intensity 12~16Kg, 80g; Order is several 50/60, intensity 10~12Kg, 20g; Order is several 60/70, intensity 8Kg, 10g.
Sintering process: 840 ℃ * 5min, HRB90~103.
Cutter head structure: three sword types, two stalloy size: 22 * 0.8mm
Cutting effect: 684 granites, 438m2, cutting efficiency, 45m2/ day.Embodiment 10: high-speed cutting soft rock, φ 1600 saw blade tips
Matrix formula: tin bronze 663,44%; WC, 15%; Co, 10%; Ni, 12%; Fe, 9%; Ti, 5%; Mn, 3%; Al, 2%.
The diamond proportioning: order is several 30/35, intensity 13~16kg, 18g; Order is several 40/50, intensity 12~16Kg, 82g; Order is several 50/60, intensity 10~12Kg, 22g; Order is several 60/70, intensity 8Kg, 8g.
Sintering process: 840 ℃ * 5min, HRB90~103.
Cutter head structure: three sword types, two stalloy sizes; 22 * 0.8mm or 22 * 0.6mm
Cutting effect: 684# granite, 409m 2, cutting efficiency, 46m 2/ day.

Claims (6)

1, composite-base diamond saw blade cutter head comprises compound basic matrix formula, diamond proportioning and cutter head structure, it is characterized in that compound basic matrix formula mainly comprises (weight ratio): tin bronze 663,43~50%; Nickel, 7~15%; Cobalt Co, 5~15%; Iron Fe, 5~18%; Tungsten carbide wc, W, 10~16%; Titanium Ti, 2~8%; The diamond proportioning mainly comprises (weight ratio): total amount, 105~130g; Order is several 40/50, the diamond of intensity 〉=12Kg, 75~95g; Several 35/40, the intensity 〉=13Kg of order, 10~20g; Several 50/60, the intensity 〉=10Kg of order, 10~25g; Several 60/70, the intensity 〉=8Kg of order, 0~12g.
2, composite-base diamond saw blade cutter head according to claim 1 is characterized in that compound basic matrix formula is mainly: tin bronze 663,43~45%; WC, 14~16%; Co, 12~14%; Fe, 5~7%; Ni, 10~14%; Ti, 5~7%; The diamond proportioning is mainly: order is several 35/40, intensity 〉=14Kg, 10~12g; Order is several 40/50, intensity 〉=14Kg, 75~85g; Order is several 50/60, intensity 〉=11Kg, 22~25g; Order is several 60/70, intensity 〉=8Kg, 8~12g.
3, composite-base diamond saw blade cutter head according to claim 1 is characterized in that compound basic matrix formula is mainly: tin bronze 663,47~50%; WC, W, 12~15%; Co, 5~10%; Fe, 10~15%; Ni, 7~9%; Ti, 4~7%; The diamond proportioning is mainly: order is several 35/40, intensity 〉=14Kg, 10~18g; Order is several 40/50, intensity 〉=13Kg, 75~85g; Order is several 50/60, intensity 〉=11Kg, 13~18g; Order is several 60/70, intensity 〉=8Kg, 0~10g.
4, composite-base diamond saw blade cutter head according to claim 1 is characterized in that compound basic matrix formula is mainly: tin bronze 663,44~46%; WC, W, 12~15%; Co, 8~10%; Fe, 7~11%; Ni, 12~15%; Ti, 5~8%; The diamond proportioning is mainly: order is several 35/40, intensity 〉=13Kg, 18~20g; Order is several 40/50, intensity 〉=12Kg, 75~90g; Order is several 50/60, intensity 〉=10Kg, 10~22g; Order is several 60/70, intensity 〉=8Kg, 0~10g.
5, composite-base diamond saw blade cutter head according to claim 1, the structure that it is characterized in that the cutter head of above-mentioned prescription are to add two 3-edge surgical knife heads that stalloy forms in the middle of the compound basic carcass.
6, composite-base diamond saw blade cutter head according to claim 1 is characterized in that its structure of small dimension saw blade to φ 350, φ 400 is traditional sandwich type.
CN 01127103 2001-08-13 2001-08-13 Composite base diamond circular saw blade cutter head Expired - Fee Related CN1128703C (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
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CN101195258B (en) * 2007-12-29 2011-03-09 叶根培 Granite cutting slice and production method thereof
CN103551665A (en) * 2013-11-11 2014-02-05 周敏 Saw web

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CN100404448C (en) * 2004-02-17 2008-07-23 河南黄河旋风股份有限公司 Dual-purpose saw web for cutting and grinding glass and its manufacturing method
CN100393466C (en) * 2004-03-19 2008-06-11 中南大学 Diamond/cubic boron nitride saw blade for cutting metal and fabricating method therefor
CN100376719C (en) * 2004-12-08 2008-03-26 上海江信超硬材料有限公司 Diamond surface titanium coating nickel coating silver coating composite structure and its manufacturing method
CN100372967C (en) * 2005-10-12 2008-03-05 博深工具股份有限公司 Diamond round saw blade
CN100563971C (en) * 2006-04-14 2009-12-02 浙江工业大学 Composite material for saw blade
CN101987382A (en) * 2009-08-06 2011-03-23 江苏友和工具有限公司 All-powder ultrathin diamond saw blade
CN101879597B (en) * 2010-06-11 2011-12-07 西安交通大学 Preparation method of metal sintering-type diamond saw cutter for cutting QFN (Quad Flat Non-Leaded Package) packaging device
CN102632296B (en) * 2012-03-27 2013-12-25 中国有色桂林矿产地质研究院有限公司 Cutting head of diamond saw blade for cutting metal
CN104367214A (en) * 2014-10-31 2015-02-25 无锡贺邦金属制品有限公司 Soybean milk machine stirring tool bit with heating function
CN106270776A (en) * 2015-06-02 2017-01-04 江苏友和工具有限公司 A kind of hybrid metal slim diamond blade

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101195258B (en) * 2007-12-29 2011-03-09 叶根培 Granite cutting slice and production method thereof
CN103551665A (en) * 2013-11-11 2014-02-05 周敏 Saw web

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