CN112870070A - Method and equipment for continuously manufacturing loofah sponge sheet - Google Patents
Method and equipment for continuously manufacturing loofah sponge sheet Download PDFInfo
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- CN112870070A CN112870070A CN202110028900.7A CN202110028900A CN112870070A CN 112870070 A CN112870070 A CN 112870070A CN 202110028900 A CN202110028900 A CN 202110028900A CN 112870070 A CN112870070 A CN 112870070A
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- loofah sponge
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J3/00—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
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Abstract
The invention discloses a continuous loofah sponge sheet manufacturing method and manufacturing equipment thereof, and the continuous loofah sponge sheet manufacturing method comprises a feeding mechanism, a melon splitting mechanism, a coring mechanism, a forming mechanism and a drying mechanism. The baffle blocks are sequentially arranged on the front side and the rear side of the transmission device at equal intervals, so that the loofah sponge sheets can be continuously fed and manufactured into the sheets; through the setting of feed mechanism, cut open melon mechanism, coring mechanism, forming mechanism, drying mechanism, realize the automatic preparation of retinervus Luffae fructus sheet.
Description
Technical Field
The invention relates to the field of loofah sponge processing, in particular to a method and equipment for manufacturing a continuous loofah sponge sheet.
Technical Field
The natural plant fiber material has the advantages of rich resources, reproducibility, no toxicity, no pollution, degradability and the like, and is widely applied to daily life of people, such as wood, bamboo, palm fiber, and the like. However, products developed on the basis of these materials contain many harmful substances such as formaldehyde, which are not good for the health of people. The loofah sponge recorded in compendium of materia medica has the effects of promoting blood circulation, dispelling wind, dredging collaterals, relieving pain, reducing blood fat, preventing ischemic myocardial injury, tranquilizing and resisting inflammation. The loofah sponge has a natural fiber mesh structure, high energy absorption, high air permeability, high moisture absorption and dissipation, low carbon, environmental protection, renewability and other excellent performances, and the pure natural biomass plant fiber space network material is obtained through a flattening technology, a glue-free low-temperature hot pressing technology or a cold pressing technology. At present, the method for stripping and rolling the loofah sponge mainly adopts manpower, and has the defects of greatly reducing the production efficiency of flattening the whole loofah sponge, improving the labor cost, and influencing the product quality due to uneven quality of the flattened loofah sponge. Therefore, how to continuously and automatically make the loofah sponge sheet is very necessary.
Disclosure of Invention
The invention mainly aims to provide a continuous loofah sponge sheet manufacturing method and manufacturing equipment thereof, which can realize continuous and automatic loofah sponge sheet manufacturing.
In order to realize the above-mentioned purpose, this application provides a serialization luffa vegetable sponge sheet preparation method and preparation equipment thereof, including feed mechanism, section melon mechanism, coring mechanism, forming mechanism, dry mechanism, its characterized in that, section melon mechanism sets up at feed mechanism rear right side end, coring mechanism sets up the right-hand member at feed mechanism, forming mechanism sets up the lower extreme at coring mechanism, dry mechanism sets up the right-hand member at forming mechanism.
Further, the feeding mechanism comprises a transmission device and a stop block.
Furthermore, the front side and the rear side of the transmission device are sequentially provided with the stop blocks at equal intervals, and the thrust and the supporting force of the stop blocks and the transmission device for the loofah sponge offset the cutting force generated in the cutting process, so that the cutting process is kept stable, and the cutting quality is improved.
Further, cut open melon mechanism and include first motor, cut open the melon sword setting in the feed mechanism upper end.
Further, the melon knife is used for cutting the loofah sponge.
Further, the coring mechanism comprises a second motor and a coring knife, the coring knife is arranged at the right end of the feeding mechanism, and the coring knife cuts off the connecting tissues of the loofah sponge core material and the edge material, separates the loofah sponge core material and the edge material and prepares for flattening the loofah sponge.
Further, the coring knife is used for coring the loofah sponge.
Further, forming mechanism left side is circular opening, and the centre is accepted to the plane through the arc, and the retinervus luffae fructus will be along the metal sheet exhibition flat after cutting and coring, and it is less to keep certain distance between coring sword and the forming mechanism to guarantee that the influence that the exhibition flat process received the core for it is more smooth that the exhibition flat process goes on. The forming mechanism is made of aluminum alloy, so that the friction force between the loofah sponge and the forming metal plate is reduced, and the loofah sponge flattening process is easier to perform.
Further, drying mechanism includes drying bellows, compression roller, the compression roller sets up in drying bellows left side, and drying mechanism carries out the drying with the retinervus luffae fructus after the shaping, guarantees its dimensional stability, and the retinervus luffae fructus after the shaping is pushed down to the compression roller, makes it keep the state of flattening and gets into drying bellows drying, guarantees the dimensional stability of the retinervus luffae fructus after the drying.
The beneficial effects of the invention are as follows:
1. the baffle blocks are sequentially arranged on the front side and the rear side of the transmission device at equal intervals, so that the loofah sponge sheets can be continuously fed and manufactured into the sheets.
2. Through the setting of feed mechanism, cut open melon mechanism, coring mechanism, forming mechanism, drying mechanism, realize the automatic preparation of retinervus Luffae fructus sheet.
Drawings
Fig. 1 is a perspective view of a continuous loofah sponge sheet manufacturing device according to the present invention;
fig. 2 is a perspective view of a feeding mechanism of a continuous loofah sheet manufacturing apparatus according to the present invention;
fig. 3 is a perspective view of a melon cutting mechanism of the continuous loofah sponge sheet manufacturing device of the present invention;
FIG. 4 is a perspective view of a coring mechanism of a continuous loofah sheet manufacturing apparatus according to the present invention;
FIG. 5 is a perspective view of a forming mechanism of a continuous loofah sponge sheet manufacturing device according to the present invention;
FIG. 6 is a perspective view of a drying mechanism of the continuous loofah sponge sheet manufacturing apparatus of the present invention;
in the reference symbols: 1-feeding mechanism, 2-melon breaking mechanism, 3-coring mechanism, 4-forming mechanism, 5-drying mechanism, 11-transmission device, 12-stop block, 21-first motor, 22-melon breaking knife, 31-second motor, 32-coring knife, 51-drying air box and 52-press roll.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b):
as shown in fig. 1, a serialization luffa vegetable sponge sheet preparation equipment, including feed mechanism 1, cut open melon mechanism 2, coring mechanism 3, forming mechanism 4, dry mechanism 5, cut open melon mechanism 2 and set up at feed mechanism 1 rear right side end, coring mechanism 3 sets up the right-hand member at feed mechanism 1, forming mechanism 4 sets up the lower extreme at coring mechanism 3, dry mechanism 5 sets up the right-hand member at forming mechanism 4.
As shown in fig. 2, the feeding mechanism 1 includes a transmission 11 and a stopper 12. The front side and the rear side of the transmission device 11 are sequentially provided with a stop block 12 at equal intervals. The transmission 11 in this embodiment is a chain drive. The thrust and the supporting force of the stop block 12 and the transmission device 11 to the loofah sponge counteract the cutting force generated in the cutting process, so that the cutting process is kept stable, and the cutting quality is improved.
As shown in fig. 3, the melon cutting mechanism 2 includes a first motor 21 and a melon cutting knife 22, and the melon cutting knife 22 is disposed at the upper end of the feeding mechanism 1. The melon knife 22 is used for cutting the loofah sponge.
As shown in fig. 4, the coring mechanism 3 includes a second motor 31 and a coring knife 32, and the coring knife 32 is disposed at the right end of the feeding mechanism 1. The coring knife 32 is used for coring the loofah sponge. The coring knife 32 shown may be a countersink knife or other knife that can core. The coring knife 32 cuts off the connecting tissue of the loofah sponge core material and the edging material, separates the two and prepares for flattening the loofah sponge.
As shown in fig. 5, the left side of the forming mechanism 4 is circular and the middle is supported to the plane through an arc. The loofah sponge is cut and cored and then is flattened along the metal plate, a certain distance is kept between the coring knife 32 and the forming mechanism 4, so that the influence of the flattening process on the core material is small, and the flattening process is smoother. The forming mechanism 4 is made of aluminum alloy, so that the friction force between the loofah sponge and the formed metal plate is reduced, and the loofah sponge flattening process is easier to perform.
As shown in fig. 6, the drying mechanism 5 includes a drying air box 51 and a pressing roller 52, and the pressing roller 52 is disposed on the left side of the drying air box 51. The drying mechanism 5 dries the formed loofah sponge to ensure the dimensional stability of the loofah sponge. The press roller 52 presses the molded retinervus Luffae fructus to keep it in a flattened state, and then the retinervus Luffae fructus is dried in the drying air box 51 to ensure the dimensional stability of the dried retinervus Luffae fructus.
A method for manufacturing a continuous loofah sponge sheet comprises the following steps:
1) soaking the loofah sponge in hot water for one day to soften the fibrous tissue to proper strength;
2) cutting and splitting the cucurbit urils through the feeding mechanism 1 and the melon splitting mechanism 2;
3) cutting off the connecting tissue of the loofah sponge core material and the edge material by the core passing mechanism 3, and separating the loofah sponge core material and the edge material to prepare for flattening the loofah sponge;
4) then the loofah sponge is gradually unfolded into a rectangle from a cylinder shape through a forming mechanism 4;
5) and finally, drying the unfolded loofah sponge by a drying mechanism 5 to prepare a sheet.
The working principle is as follows:
The second motor 31 is used to drive the coring knife 32, and the coring knife 32 can be replaced according to the diameter of the loofah sponge. The coring knife 32 cuts off the connecting tissue of the loofah sponge core material and the edging material, separates the two and prepares for flattening the loofah sponge. After the loofah sponge is subjected to melon cutting and coring, the sapwood slides forwards along the forming mechanism 4 and is gradually unfolded from a cylindrical shape into a rectangular shape. Maintaining a certain distance between the coring blade 32 and the forming mechanism 4 allows for a smoother flattening process.
The loofah sponge is flattened and then enters a drying mechanism 5 for drying and shaping, the molded loofah sponge is firstly pressed by a pressing roller 52, the molded loofah sponge is kept in a flattened state and enters a drying air box 51 for drying, and the dimension stability of the dried loofah sponge is ensured.
For ease of description, the orientations referred to above are now specified as follows: the up, down, left, right, and front-back directions described above coincide with the up, down, left, right, and front-back directions of the projection relation of fig. 1 itself.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a serialization luffa vegetable sponge sheet preparation equipment, includes feed mechanism (1), cuts open melon mechanism (2), coring mechanism (3), forming mechanism (4), dry mechanism (5), its characterized in that, cut open melon mechanism (2) and set up at feed mechanism (1) rear right side end, coring mechanism (3) sets up the right-hand member in feed mechanism (1), forming mechanism (4) set up the lower extreme at coring mechanism (3), dry mechanism (5) set up the right-hand member in forming mechanism (4).
2. The continuous loofah sponge sheet manufacturing device according to claim 1, characterized in that the feeding mechanism (1) comprises a transmission device (11) and a stopper (12).
3. The continuous loofah sponge sheet manufacturing device according to claim 2, characterized in that the transmission device (11) is provided with stoppers (12) at equal intervals in sequence on the front side and the back side.
4. The continuous loofah sponge sheet manufacturing equipment according to claim 1, characterized in that the melon cutting mechanism (2) comprises a first motor (21) and a melon cutting knife (22), and the melon cutting knife (22) is arranged at the upper end of the feeding mechanism (1).
5. The continuous loofah sponge sheet manufacturing device according to claim 4, characterized in that the melon knife (22) is used for cutting loofah sponge.
6. The continuous loofah sponge sheet manufacturing device according to claim 1, characterized in that the coring mechanism (3) comprises a second motor (31) and a coring knife (32), and the coring knife (32) is arranged at the right end of the feeding mechanism (1).
7. The continuous loofah sponge sheet manufacturing device according to claim 6, wherein the coring knife (32) is used for coring loofah sponge.
8. The continuous loofah sponge sheet manufacturing device according to claim 1, wherein the forming mechanism (4) is opened at the left side in a circular shape, and the middle is connected to the plane through an arc shape.
9. The continuous loofah sponge sheet manufacturing equipment according to claim 1, wherein the drying mechanism (5) comprises a drying air box (51) and a pressing roller (52), and the pressing roller (52) is arranged on the left side of the drying air box (51).
10. A continuous manufacturing method of loofah sponge sheets is characterized by comprising the following steps:
1) soaking the loofah sponge in hot water for one day to soften the fibrous tissue to proper strength;
2) the sheet is prepared by four procedures of melon cutting, core removing, molding and drying.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110028900.7A CN112870070B (en) | 2021-01-11 | 2021-01-11 | Continuous luffa sheet manufacturing method and manufacturing equipment thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110028900.7A CN112870070B (en) | 2021-01-11 | 2021-01-11 | Continuous luffa sheet manufacturing method and manufacturing equipment thereof |
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| Publication Number | Publication Date |
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| CN112870070A true CN112870070A (en) | 2021-06-01 |
| CN112870070B CN112870070B (en) | 2023-06-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110028900.7A Active CN112870070B (en) | 2021-01-11 | 2021-01-11 | Continuous luffa sheet manufacturing method and manufacturing equipment thereof |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1055710A (en) * | 1996-08-08 | 1998-02-24 | Sueko Kaniwa | Natural plant dried sponge cucumber sheet, its manufacture and its usage method |
| JP2002034757A (en) * | 2000-07-31 | 2002-02-05 | Yuriko Sakanaka | Herb-filled loofah pillow |
| JP2012061401A (en) * | 2010-09-15 | 2012-03-29 | Kinki Univ | Method of manufacturing dust collection filter using loofah being natural material |
| CN104970619A (en) * | 2015-07-24 | 2015-10-14 | 安徽农业大学 | Loofah sponge fiber mattress filling material and preparation method thereof |
| JP2018000667A (en) * | 2016-07-05 | 2018-01-11 | 株式会社 ワタセ | Cushion and production method |
| CN214969133U (en) * | 2021-01-11 | 2021-12-03 | 南京林业大学 | Continuous loofah sponge sheet manufacturing equipment |
-
2021
- 2021-01-11 CN CN202110028900.7A patent/CN112870070B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1055710A (en) * | 1996-08-08 | 1998-02-24 | Sueko Kaniwa | Natural plant dried sponge cucumber sheet, its manufacture and its usage method |
| JP2002034757A (en) * | 2000-07-31 | 2002-02-05 | Yuriko Sakanaka | Herb-filled loofah pillow |
| JP2012061401A (en) * | 2010-09-15 | 2012-03-29 | Kinki Univ | Method of manufacturing dust collection filter using loofah being natural material |
| CN104970619A (en) * | 2015-07-24 | 2015-10-14 | 安徽农业大学 | Loofah sponge fiber mattress filling material and preparation method thereof |
| JP2018000667A (en) * | 2016-07-05 | 2018-01-11 | 株式会社 ワタセ | Cushion and production method |
| CN214969133U (en) * | 2021-01-11 | 2021-12-03 | 南京林业大学 | Continuous loofah sponge sheet manufacturing equipment |
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|---|---|
| CN112870070B (en) | 2023-06-16 |
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