Disclosure of Invention
Aiming at the problems, the invention provides a method for detecting the infiltration performance of asphalt for carbon, which has the specific scheme that:
a method for detecting the infiltration performance of asphalt for carbon comprises the following steps:
1) Preparing a powdered asphalt sample and a powdered carbonaceous raw material sample;
2) Taking the weight as m 1 Is spread on a sample of asphalt with a weight m 2 Heating the container, and then taking an excessive carbonaceous raw material sample and flatly paving the excessive carbonaceous raw material sample above the asphalt sample;
3) Heating the heating container to the detection temperature, keeping the temperature for a period of time, and then cooling;
4) After the heating container is completely cooled, pouring out the carbon raw material sample which is not infiltrated in the heating container, and weighing the total weight m of the heating container and the infiltrated substance 3 Calculating the infiltration rate = (m) 3 -m 2 -m 1 )/m 1 。
The heating container in the scheme adopts a container with regular shape, uniform volume in the height direction and uniform heat conducting property, such as a glass measuring cylinder and a square porcelain boat.
In the invention, the heat transfer performance of the heating container has influence on the temperature rising speed of the asphalt, and further influences the infiltration rate, so that the heating container with the same specification is selected when the reproducibility experiment comparison is carried out. The detection temperature is determined according to the kneading temperature of the corresponding kneading process so as to accurately reflect the wetting performance of the asphalt during kneading. The constant temperature time is related to the weight of the asphalt sample, and when the sampling amount is large, the constant temperature time is prolonged to ensure that the asphalt sample completely soaks the carbonaceous raw material sample.
Wherein the excessive carbonaceous feedstock sample is a carbonaceous feedstock sample that can be completely infiltrated relative to the pitch sample, and if the measured infiltration rate of a certain modified pitch sample is less than 2.0 through multiple experiments, the excessive carbonaceous feedstock sample is selected as a sample whose weight is 2 times the weight of the pitch sample.
The asphalt sample can be various low-temperature asphalt, medium-temperature asphalt, high-temperature asphalt and modified asphalt, and the carbonaceous raw material sample can be various calcined petroleum coke, asphalt coke, metallurgical coke and calcined anthracite.
In the invention, the granularity of the asphalt sample in the step 1) is 1-2mm. This size range allows for uniform spreading of the asphalt sample.
In the invention, the granularity of the carbonaceous raw material sample in the step 1) is 40-60 meshes. The particle size range is consistent with the particle size range of the carbonaceous raw material sample for powder specific resistance detection, pores of the carbonaceous raw material sample are fully exposed in the particle size range, the particle size is uniform, and the uniformity of particle properties is good.
As a specific embodiment of the present invention, m is selected 1 1 to 2g, and the temperature is detected to be 160 to 200 ℃ in the step 3), and the constant temperature time is 1 hour. The detection temperature is suitable for the kneading temperature of the kneading process when most carbon materials are prepared. At m 1 When the temperature is 1 to 2g, the complete infiltration of the asphalt sample to the carbonaceous raw material sample can be ensured by keeping the temperature for 1 hour.
As a specific application of the invention, the asphalt sample is modified asphalt, the carbonaceous raw material sample is a calcined petroleum coke sample of 40-60 meshes, and the tap density of the calcined petroleum coke sample is 0.78-0.82g/cm 3 (ii) a M is 1 1 to 2g, the detection temperature is 180 ℃, and the constant temperature time is 1 hour; and when the detection result is not less than 1.5, judging that the infiltration performance of the modified asphalt is qualified.
The method has the advantages of simplicity, practicability, good parallelism and repeatability of detection results, high precision, easy formation of evaluation standards and effective control of the asphalt quality compared with the prior art, thereby improving the performance of the carbon material.
Detailed Description
The following examples are for illustrative purposes only and are not intended to limit the scope of the present invention.
Comparative example 1
According to the method mentioned in the prior art, firstly, the sampled calcined petroleum coke is sequentially dried, crushed and screened to obtain a calcined petroleum coke sample of 40-60 meshes; and drying, crushing and screening the sampled modified asphalt sample in sequence to obtain a modified asphalt sample with the thickness of 1-2mm. Taking a measuring cylinder with the volume of 10ml, firstly filling 50g of calcined petroleum coke sample, compacting, and scraping the upper surface of the calcined petroleum coke sample; and then 10g of modified asphalt sample is filled above the calcined petroleum coke sample, and the asphalt sample completely covers the calcined petroleum coke sample and is uniformly spread. And (3) putting the measuring cylinder into an oven, heating to 180 ℃, preserving the heat for 2 hours, cooling, taking out the sample from the measuring cylinder, weighing the mass m of the coke, and calculating the infiltration rate = (m-10)/10.
According to the method, 5 groups of parallel samples are arranged for each detection, the detection is carried out for 5 times in total, and the detection results are as follows:
as can be seen from the table above, the detection results of the parallel samples in the same batch are very different, the detection results of different batches are also very different, the detection precision is very low, and the asphalt infiltration performance cannot be accurately evaluated.
The analysis reason is that because the asphalt sample is placed above the calcined petroleum coke sample, after being heated, the asphalt is gradually melted into liquid and gradually infiltrates into the calcined petroleum coke sample layer from top to bottom to infiltrate the calcined petroleum coke. However, the calcined petroleum coke sample layer is full of air, even after the calcined petroleum coke sample layer is vibrated, the air content of the calcined petroleum coke sample layer is high, an airtight sealing layer is formed above the calcined petroleum coke sample layer after the asphalt is melted into a liquid state, the air in the calcined petroleum coke sample layer is prevented from being discharged, the liquid asphalt is inevitably influenced by air pressure resistance in the downward infiltration process, the influence degree of the factor is uncontrollable, the liquid asphalt cannot evenly infiltrate the calcined petroleum coke sample, and local asphalt is concentrated. In addition, asphalt infiltrates the calcined petroleum coke sample and infiltrates the measuring cylinder wall, and due to the influence factor, the infiltration depth of different sample groups on the measuring cylinder wall has a large difference, and the actual asphalt infiltration amount of the calcined petroleum coke can be influenced. During the heating process, it was clearly observed that bubbles were expelled after the bitumen melted. The shape of the coke taken out is irregular, a large cavity exists in the middle of some sample coke compositions, and the edge part is thick; some sample groups had thin edges and thick middle parts of the coke.
In addition, this method requires weighing the sinter after cooling. During operation, the coked objects need to be completely taken out, and because the asphalt wets the wall of the measuring cylinder, the coked objects are firmly bonded with the wall of the measuring cylinder after cooling, and a larger external force is needed when the coked objects are taken out. This operation necessarily results in the shedding of a portion of the char, firstly resulting in a weighable char weight that is significantly lower than the actual char weight; secondly, the falling amount of the coking object is uncontrollable in each operation, so that the detection result is low in precision.
Example 1
Taking 50g of the calcined petroleum coke sample and 10g of the modified asphalt sample in the comparative example 1, taking a 10ml measuring cylinder as a heating container, firstly weighing the weight m of the measuring cylinder 2 Uniformly spreading the modified asphalt sample on the bottom of the measuring cylinder to keep the surface of the modified asphalt sample flat, and adding the calcined petroleum coke sample above the modified asphalt sample. Putting the measuring cylinder into an oven, heating to 180 ℃, preserving heat for 2 hours, cooling, naturally taking out the uncoked loose calcined petroleum coke from the measuring cylinder, and weighing the residual coke and the total weight m of the measuring cylinder 3 Calculating the infiltration rate = (m) 3 -m 2 -10)/10。
According to the method, 5 groups of parallel samples are set for each detection, the detection is carried out for 5 times, and the detection results are as follows:
as can be seen from the table, the detection results of the parallel samples in the same batch and the parallel samples in different batches have a difference of only 0.01, and the accuracy is far higher than that of the method in the prior art.
In principle, compared with a comparative example, the method changes the vertical position relation of the asphalt sample and the calcined petroleum coke sample, the asphalt sample is infiltrated at the bottom and the asphalt is infiltrated at the upper part after melting, air in the calcined petroleum coke sample can be freely discharged towards the upper part, the influence of air resistance on the asphalt infiltration process is solved, the asphalt is evenly infiltrated towards the calcined petroleum coke layer, the infiltration degree of the asphalt on the measuring cylinder wall is consistent, and the influence of the factor is also eliminated. After cooling, the coked petroleum coke is positioned at the upper part, the coked material at the bottom is adhered to the wall of the measuring cylinder, and when weighing, the coked petroleum coke is only required to be naturally poured out, and then the coked material and the measuring cylinder are weighed integrally, so that the influence of falling of the coked material due to the action of external force is eliminated. Finally, the coke at the bottom of the measuring cylinder can be observed to be regular round cakes with uniform thickness, and the method can also prove that asphalt can uniformly infiltrate calcined petroleum coke without being obviously influenced by external factors when being detected by the method.
Example 2
This embodiment is used to verify the effect of the heating time on the test results,
taking 1g of asphalt sample without changing other conditions, keeping the temperature of the asphalt sample for 30min, 1h, 1.5h and 2h after the temperature of the asphalt sample is increased to 180 ℃, and detecting results are as follows:
it can be seen that, after the holding time reaches 1 hour, the detection result value is stable and unchanged, and the holding time is 1 hour when the amount of the asphalt sample is 1 g.
Example 3
The present example is used to verify the difference of the results of measuring the infiltration rate of different qualities of asphalt. In particular, in a certain factory for preparing the prebaked anode, petroleum coke raw materials are not adjusted in a production period, corresponding process parameters are not changed, and modified asphalt of the factory 1, the factory 2 and the factory 3 is respectively adopted for production. When the asphalt of the manufacturer 1 and the manufacturer 2 is used for production, the paste after kneading has good plasticity, the produced product has no crack, and the asphalt consumption is kept at 15%. When the asphalt of manufacturer 3 is used for production, the plasticity of the paste becomes poor after kneading, the crack rate of the product is increased, and the problem is improved after the asphalt amount is adjusted to 15.2%.
Sampling the modified asphalt of the three manufacturers, and taking the tap density of 0.78 to 0.82g/cm 3 The petroleum coke calcined at 40 to 60 meshes is used as a standard sample, and the method of the embodiment 2 is used for detecting the infiltration performance, and the result is as follows:
as can be seen from the above results, the results of the asphalt wettability test of manufacturer 3 were significantly lower than those of manufacturers 1 and 2, and corresponded to the performance of the kneading step. Therefore, the asphalt having the wettability test value of less than 1.50 is judged to be defective.