CN112854778A - Aluminum die process balcony railing base pre-embedded installation device and installation method thereof - Google Patents
Aluminum die process balcony railing base pre-embedded installation device and installation method thereof Download PDFInfo
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- CN112854778A CN112854778A CN202011637125.7A CN202011637125A CN112854778A CN 112854778 A CN112854778 A CN 112854778A CN 202011637125 A CN202011637125 A CN 202011637125A CN 112854778 A CN112854778 A CN 112854778A
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 96
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 96
- 238000009434 installation Methods 0.000 title claims abstract description 62
- 238000000034 method Methods 0.000 title claims abstract description 50
- 230000008569 process Effects 0.000 title claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 12
- 230000000712 assembly Effects 0.000 claims abstract description 8
- 238000000429 assembly Methods 0.000 claims abstract description 8
- 238000004519 manufacturing process Methods 0.000 claims abstract description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 33
- 239000010959 steel Substances 0.000 claims description 33
- 239000004411 aluminium Substances 0.000 claims description 23
- 238000005516 engineering process Methods 0.000 claims description 12
- 238000004873 anchoring Methods 0.000 claims description 6
- 238000010276 construction Methods 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 4
- 230000002787 reinforcement Effects 0.000 claims description 4
- 238000010030 laminating Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 230000003014 reinforcing effect Effects 0.000 abstract description 7
- 238000003825 pressing Methods 0.000 description 17
- 238000000926 separation method Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 238000003801 milling Methods 0.000 description 4
- 238000003892 spreading Methods 0.000 description 4
- 230000007480 spreading Effects 0.000 description 4
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 3
- 238000005553 drilling Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/18—Adjusting tools; Templates
- E04G21/1841—Means for positioning building parts or elements
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G13/00—Falsework, forms, or shutterings for particular parts of buildings, e.g. stairs, steps, cornices, balconies foundations, sills
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G17/00—Connecting or other auxiliary members for forms, falsework structures, or shutterings
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G9/00—Forming or shuttering elements for general use
- E04G9/02—Forming boards or similar elements
- E04G9/06—Forming boards or similar elements the form surface being of metal
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G17/00—Connecting or other auxiliary members for forms, falsework structures, or shutterings
- E04G2017/008—Pin and hole connection type
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
Abstract
The invention discloses an aluminum mould process balcony railing base embedded installation device and an installation method thereof, relating to the technical field of buildings; the problems that the workload is large and the practicability is poor in the conventional device and method are solved; the mounting device comprises two aluminum master molds, wherein a clamping plate is arranged on the outer wall of the top of each aluminum master mold, and two pin column assemblies are arranged on the inner wall of the top of each clamping plate; the installation method comprises the following steps: deepening design, assembling of aluminum master molds, installation and pre-embedding, component assembly, adjustment, pouring and demolding. The transverse frame assembly is arranged, the material of the device is reasonably selected, the device is improved by using common on-site materials, the cost is low, the manufacturing is easy, the materials are easy to obtain, the whole device can use the pin holes of the aluminum master die as mounting and fixing points, and the opposite pulling and reinforcing effects of the aluminum master die on the top of the back sill can be achieved.
Description
Technical Field
The invention relates to the technical field of buildings, in particular to an aluminum mould process balcony railing base embedded installation device and an installation method thereof.
Background
With the rapid development of the country for green energy-saving buildings, the aluminum mold as a novel template process has the advantage of good quality effect of concrete pouring one-step molding, so that the cost is reduced, and the aluminum mold is widely used in the building industry; but the present technique of installing the railing base on the reverse ridge of balcony destroys the finished product quality after concrete pouring, and the prior art is: in the decoration stage after pouring, drilling holes at corresponding positions on the upper surface of the reverse ridge, and fixing the base by using expansion bolts; because the reinforcing steel bars are bound in the reversed bank structure, the holes are drilled for multiple times due to the obstruction of the reinforcing steel bars in the drilling process, so that concrete on the surface of the reversed bank is damaged, and the reinforcing steel bars are exposed; secondly because anti-bank upper surface is different from both sides and adopts the aluminium mould shaping, it adopts that the manual work of later stage is repaired and is leveled, and the surface smoothness can not make railing base install the level completely to lead to the vertical straightness sensory effect of straightness of railing poor.
Through the retrieval, chinese patent application number is 201810517178.1's patent, discloses a multi-functional general pre-buried device, including base and pole setting, the base is annular boss form, the inside annular groove that is of base, the base bottom is equipped with metric system internal thread, be equipped with the internal thread in the annular groove. The above patents suffer from the following disadvantages: in the aspect of pre-embedding treatment of a railing base, the device and the method have the disadvantages of large workload and poor practicability, so that improvement is needed.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides an aluminum mould process balcony railing base embedded installation device and an aluminum mould process balcony railing base embedded installation method.
In order to achieve the purpose, the invention adopts the following technical scheme:
an aluminum die process balcony railing base pre-buried installation device comprises two aluminum die molds, wherein the outer wall of the top of each aluminum die mold is provided with a clamping plate, the inner wall of the top of the clamping plate is provided with two pin assemblies, the outer walls of the pin assemblies are clamped with a cross frame assembly, the inner wall of one side of each aluminum die mold is fixedly connected with two spreading assemblies, each cross frame assembly comprises a railing base positioning plate and an erecting steel plate, the inner walls of two sides of each erecting steel plate are respectively provided with a first U-shaped hole, the outer wall of the bottom of each erecting steel plate is attached to the outer wall of the top of each aluminum die mold, the outer wall of the top of each aluminum die mold is provided with a pin hole, the axial direction of each U-shaped hole is consistent with the circular center line direction of each pin hole, the outer wall of the bottom of each railing base positioning plate is welded on the outer wall of the top of each erecting steel plate, the inner walls, nut top outer wall laminating has pre-buried base locating plate, pre-buried base locating plate four corners inner wall is provided with U type hole three, outer hexagon bolt outer wall sliding connection is in three inner walls in U type hole, U type hole three and U type hole two areas and hole site are all unanimous, pre-buried base locating plate bottom outer wall welding has the anchor reinforcing bar, the shape of anchor reinforcing bar is L shape, U type hole width is unanimous with the downthehole strength of pin, the quantity in pin hole is more than three, a round pin post subassembly outer wall joint in a pin hole and U type hole inner wall, railing base locating plate and pre-buried base locating plate area are unanimous, railing base locating plate width is the twice of setting up the steel sheet width.
Preferably: the round pin post subassembly includes bolt and sheath, and bolt outer wall sliding connection is in U type hole one and round pin downthehole wall, and bolt top inner wall is provided with the recess, and recess top inner wall fixedly connected with inner cup, inner cup top outer wall flush with bolt top outer wall, and inner cup central inner wall is provided with the spout.
Further: the outer fixed connection in inner cup top outer wall in sheath bottom, the sheath cross-section is fan-shaped, and the quantity of sheath is two, and sliding connection has the buckle between two sheaths, and buckle both sides outer wall is provided with the non-skid raised, buckle bottom outer wall fixedly connected with traveller.
Further preferred is: the outer wall of the bottom end of the sliding column is fixedly connected with a sliding disc, the outer wall of the sliding disc is provided with balls, the outer wall of each ball is connected to the inner wall of the corresponding groove in a sliding mode, the outer wall of the top of the sliding disc is fixedly connected with a first spring, the inner wall of the first spring is connected to the outer wall of the sliding column in a sliding mode, and the outer wall of the top of the first.
As a preferable aspect of the present invention: outer wall fixedly connected with top board in the middle of the bolt, top board bottom outer wall laminating in the outer wall of erectting steel sheet top, bolt outer wall sliding connection has the holding down plate, and bolt lower part inner wall is provided with through-hole one, and a pin rod has been cup jointed to through-hole one inner wall.
Further preferred as the invention: the outer wall of one side of the pin rod is fixedly connected with a clamping sleeve, an arc milling edge is arranged on the outer wall of one side of the clamping sleeve, the outer wall of the arc milling edge is sleeved on the outer wall of the bolt, a bottom column is fixedly connected to the outer wall of the bottom of the sliding disc, a second through hole is formed in the inner wall of the pin rod, and the outer wall of the bottom column is connected to the inner wall of.
As a still further scheme of the invention: the pin rod outer wall is attached to the outer wall of the bottom of the lower pressing plate, the outer diameters of the upper pressing plate and the lower pressing plate are consistent, the diameter of the upper pressing plate is slightly larger than the length of a U-shaped hole, the outer wall of the top of the lower pressing plate is attached to the inner wall of the top of the aluminum master die, the inner wall of the bolt is provided with a sleeve hole, and the outer wall of the bottom column is slidably connected to the inner wall of the sleeve.
On the basis of the scheme: the strutting assembly comprises a housing and two seat stands, wherein the outer wall of one side of the housing is fixedly connected with the inner wall of one side of the aluminum model, the outer wall of one side of the seat stand is fixedly connected with the outer wall of one side of the housing, the inner wall of the seat stand is provided with symmetrically arranged elastic columns, the inner walls of two sides of the housing are rotatably connected with a mandrel, the outer walls of two ends of the mandrel are fixedly connected with rotating arms and two handrails, clamping plates are welded on the outer walls of the middle parts of the handrails.
On the basis of the foregoing scheme, it is preferable that: the inner wall of one side of the housing is fixedly connected with four guide pillars, the outer wall of each guide pillar is connected with a movable plate in a sliding mode, sawteeth are arranged on the outer wall of one side of the movable plate, a second spring is fixedly connected between the housing and the movable plate, the inner wall of the second spring is connected to the outer wall of each guide pillar in a sliding mode, a fan-shaped wheel is fixedly connected to the outer wall of the middle of the core shaft, and.
An installation method of an embedded installation device of a balcony railing base of an aluminum mould process comprises the following steps:
s1: deepening the design; deepening and determining specification and size of balcony railing materials, determining the distance between vertical rods of the railings, deepening and determining the installation position of a railing base, ensuring that an aluminum die connecting pin hole meets the installation requirement of a device, deepening and manufacturing an aluminum die assembly scheme according to a building structure, and determining various specifications and installation positions of aluminum dies and various reserved holes;
s2: assembling aluminum master molds; then based on the scheme of deepening design, assembling the aluminum master die, namely performing reinforcement bar binding construction according to the procedures;
s3: mounting and pre-embedding; aligning a U-shaped hole I on the erected steel plate with a pin hole of the outer wall of the top of the aluminum master mould, inserting a plug pin by using the pin hole, then completing the installation and fixation of a pin column assembly through a pin rod, and constructing a hanging and fixing state between a railing base positioning plate and an embedded base positioning plate by using an outer hexagon bolt and a nut;
s4: assembling the components; then, the installation and fixation of the pin column assembly are completed through the pin rod, and a hanging and fixing state is established between the railing base positioning plate and the embedded base positioning plate by utilizing the outer hexagon bolts and the nuts;
s5: adjusting; adjusting the height of the pre-buried base positioning plate by rotating a nut according to the initial design height until the design requirement is met;
s6; pouring; pouring concrete, namely pouring the concrete after all the procedures before pouring are finished and the acceptance is qualified;
s7: demolding; after pouring is completed, the pin column assembly is separated, the outer hexagon bolt is screwed out, and the nut does not need to be taken out.
The invention has the beneficial effects that:
1. the utility model provides a pre-buried installation device of aluminium mould technology balcony railing base, through setting up the crossbearer subassembly, wherein the device material is selected rationally, utilize on-the-spot common material to improve, its low cost and preparation are easy, the material is easily obtained, secondly whole device can rely on aluminium model dowel hole as the installation fixed point, can play aluminium model again in the opposite drawing reinforcing effect of anti-bank top position, once more, this kind of device structural style is simple, assembly process is the same with the fixed principle of assembling of aluminium model, the installation is very nimble, be suitable for all kinds of circumstances, and the setting of U type hole one, can allow the existence of appropriate error.
2. The utility model provides an pre-buried installation device of aluminium mould technology balcony railing base, through setting up outer hexagon bolt and nut, wherein the height of the pre-buried base locating plate of relative altitude mixture control between this kind of device through adjusting nut and the outer hexagon bolt, thereby guarantee the straightness requirement that hangs down of follow-up installation railing, and the welding of pre-buried base locating plate bottom outer wall has the anchor reinforcing bar, after the pouring concrete, the anchor reinforcing bar is sealed within the concrete, can strengthen pre-buried base locating plate fastness, and reserve the nut inside the concrete, make this kind of device can reuse.
3. The utility model provides a pre-buried installation device of aluminium mould technology balcony railing base, through setting up the round pin post subassembly, wherein bolt connection U type hole one and cotter hole, and compress tightly through the combined action of top board and holding down plate, will erect steel sheet and aluminium model mould and closely laminate, top board and holding down plate can cover the gap in U type hole one and cotter hole simultaneously, avoid selling in the middle of the subassembly card advances the gap, furthermore, the pin rod inner wall alternates fixedly through the sill bar, can avoid becoming flexible, the cutting ferrule of pin rod outer wall can avoid its production to twist reverse simultaneously.
4. The utility model provides an embedded installation device of aluminium mould technology balcony railing base, is through setting up spring one and sliding tray, and wherein the sliding tray outer wall is provided with the ball, can reduce the friction that produces when sliding with the bolt inner wall, after the pin post subassembly integral erection finishes, in the follow-up removal in-process, only need through drawing the buckle, can stimulate the traveller motion, and then make bottom prop and pin rod separation, simultaneously because the setting of sheath, can play good guard action to the buckle, avoid the buckle rupture.
5. The utility model provides a pre-buried installation device of aluminium mould technology balcony railing base, through setting up the subassembly that struts, after watering mixes earth, because the concrete has certain adhesion, after the separation of round pin post subassembly, realize that aluminium model mould detached degree of difficulty still exists, through pulling the handrail this moment, with the ejecting aluminium model mould of fly leaf, thereby realize the separation with the concrete, simultaneously because fly leaf one side outer wall is provided with the sawtooth, in watering and disengaging process, the non-planar contact, the drawing of patterns is easier, and produce after the drawing of patterns and can directly shovel off in the sawtooth arch that the concrete surface produced, can not exert an influence to concrete itself.
Drawings
FIG. 1 is a schematic view of the overall structure of an aluminum mold process balcony railing base embedded installation device provided by the invention;
FIG. 2 is a cross-sectional view of a cross-frame assembly structure of an aluminum mold process balcony railing base pre-embedded installation device provided by the invention;
FIG. 3 is a schematic structural view of a pin assembly of the pre-buried installation device of the balcony balustrade base of the aluminum mold process of the present invention;
FIG. 4 is a sectional view of a pin assembly of the pre-buried installation device of the balcony balustrade base of the aluminum mold process of the present invention;
FIG. 5 is a schematic structural view of a spreading assembly of the pre-buried installation device of the balcony railing base of the aluminum mold process of the present invention;
fig. 6 is a cross-sectional view of the structure of the spreading assembly of the pre-buried installation device of the balcony railing base of the aluminum die process provided by the invention.
In the figure: 1 aluminium model, 2 joint boards, 3 subassembly, 4 crossbearer subassemblies, 5 round pin post subassemblies, 6 erect the steel sheet, 7 railing base locating plates, 8 pre-buried base locating plates, 9 nuts, 10 anchor reinforcing bars, 11 outer hexagonal bolt, 12 bolts, 13 braces, 14 sheaths, 15 top board, 16 holding down plates, 17 pins, 18 cutting ferrule, 19 inner lids, 20 travellers, 21 spring I, 22 sill posts, 23 enclosers, 24 seattables, 25 bullet posts, 26 handrails, 27 cardboard, 28 dabbers, 29 rocking arms, 30 guide pillars, 31 fly leaf, 32 fanning wheels, 33 spring II.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.
In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.
In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.
Example 1:
an aluminum die process balcony railing base pre-buried installation device is shown in figures 1-6 and comprises two aluminum master dies 1, wherein a clamping plate 2 is arranged on the outer wall of the top of each aluminum master die 1, two pin assemblies 5 are arranged on the inner wall of the top of each clamping plate 2, a cross frame assembly 4 is clamped on the outer wall of each pin assembly 5, and two spreading assemblies 3 are fixedly connected to the inner wall of one side of each aluminum master die 1; the transverse frame assembly 4 comprises a railing base positioning plate 7 and an erecting steel plate 6, U-shaped holes I are formed in the inner walls of the two sides of the erecting steel plate 6, the outer wall of the bottom of the erecting steel plate 6 is attached to the outer wall of the top of an aluminum master die 1, pin holes are formed in the outer wall of the top of the aluminum master die 1, the axial direction of each U-shaped hole is consistent with the direction of the center line of each pin hole, the outer wall of the bottom of the railing base positioning plate 7 is welded to the outer wall of the top of the erecting steel plate 6, U-shaped holes II are formed in the inner walls of the four corners of the railing base positioning plate 7, outer hexagonal bolts 11 are rotatably connected to the inner walls of the U-shaped holes II, nuts 9 are connected to the outer wall of the bottom of the outer hexagonal bolts 11 through threads, pre-embedded base positioning plates 8 are attached to the outer walls of the tops of the nuts 9, the outer wall of the bottom of the embedded base positioning plate 8 is welded with anchoring steel bars 10, the anchoring steel bars 10 are L-shaped, the width of a U-shaped hole is consistent with the inner force of a pin hole, the number of the pin holes is more than three, the outer wall of the pin post assembly 5 is clamped on the pin hole and the inner wall of the U-shaped hole, the areas of the railing base positioning plate 7 and the embedded base positioning plate 8 are consistent, and the width of the railing base positioning plate 7 is twice that of the erection steel plate 6; the pin column assembly 5 comprises a pin 12 and a sheath 14, the outer wall of the pin 12 is connected with a first U-shaped hole and the inner wall of a pin hole in a sliding mode, a groove is formed in the inner wall of the top of the pin 12, an inner cover 19 is fixedly connected to the inner wall of the top of the groove, the outer wall of the top of the inner cover 19 is flush with the outer wall of the top of the pin 12, and a sliding groove is formed in the central; the bottom of each sheath 14 is externally and fixedly connected to the outer wall of the top of the inner cover 19, the cross section of each sheath 14 is fan-shaped, the number of the sheaths 14 is two, a lifting buckle 13 is connected between the two sheaths 14 in a sliding mode, anti-skidding protrusions are arranged on the outer walls of the two sides of each lifting buckle 13, and a sliding column 20 is fixedly connected to the outer wall of the bottom of each lifting buckle 13; the outer wall of the bottom end of the sliding column 20 is fixedly connected with a sliding disc, the outer wall of the sliding disc is provided with balls, the outer wall of each ball is connected to the inner wall of the corresponding groove in a sliding mode, the outer wall of the top of the sliding disc is fixedly connected with a first spring 21, the inner wall of the first spring 21 is connected to the outer wall of the sliding column 20 in a sliding mode, and the outer wall of the top of the first spring 21; an upper pressing plate 15 is fixedly connected to the outer wall of the middle of the bolt 12, the outer wall of the bottom of the upper pressing plate 15 is attached to the outer wall of the top of the erection steel plate 6, a lower pressing plate 16 is connected to the outer wall of the bolt 12 in a sliding mode, a first through hole is formed in the inner wall of the lower portion of the bolt 12, and a pin rod 17 is sleeved on the inner wall of the first through; the outer wall of one side of the pin rod 17 is fixedly connected with a clamping sleeve 18, the outer wall of one side of the clamping sleeve 18 is provided with an arc milling edge, the outer wall of the arc milling edge is sleeved on the outer wall of the plug pin 12, the outer wall of the bottom of the sliding disc is fixedly connected with a bottom post 22, the inner wall of the pin rod 17 is provided with a second through hole, and the outer wall of the bottom post 22 is connected to the inner wall; the outer wall of the pin rod 17 is attached to the outer wall of the bottom of the lower pressing plate 16, the outer diameters of the upper pressing plate 15 and the lower pressing plate 16 are consistent, the diameter of the upper pressing plate 15 is slightly larger than the length of the U-shaped hole, the outer wall of the top of the lower pressing plate 16 is attached to the inner wall of the top of the aluminum master die 1, the inner wall of the pin 12 is provided with a sleeve hole, and the outer wall of the bottom column 22 is connected to the inner; when in use, a deepened design scheme is firstly carried out, then the aluminum master die 1 is assembled based on the deepened design scheme, namely, steel bar binding construction is carried out according to the working procedures, then a U-shaped hole I on the erected steel plate 6 is aligned to a pin hole on the outer wall of the top of the aluminum master die 1, a pin 12 is inserted in the pin hole, then the installation and the fixation of the pin assembly 5 are completed through a pin rod 17, a hanging and fixing state is built between the railing base positioning plate 7 and the embedded base positioning plate 8 through the outer hexagonal bolt 11 and the nut 9, the primary assembly is completed, the height of the embedded base positioning plate 8 is adjusted through the rotating nut 9 according to the initial design height until the design requirement is met, concrete pouring is carried out after the working procedures are completed and the acceptance is qualified before the concrete pouring, the pin assembly 5 is separated after the pouring is completed, the outer hexagonal bolt 11 is screwed out, the nut 9 does not need to be taken out; through setting up the crossbearer assembly 4, wherein the device material is selected rationally, utilize on-the-spot common material to improve, its low cost and easy, the material is easy to get, secondly the whole device can rely on 1 pin hole of aluminium model mould as the fixed point of installation, can play the opposite pull reinforcement effect of 1 aluminium model mould in the position of the top of the back sill again, thirdly, the structural style of the device is simple, the assembly process is the same with the assembly fixed principle of 1 aluminium model mould, the installation is very flexible, suitable for all kinds of situations, and the setting of the first U-shaped hole, can allow the existence of suitable error; by arranging the outer hexagon bolts 11 and the nuts 9, the device adjusts the height of the positioning plate 8 of the embedded base through adjusting the relative height between the nuts 9 and the outer hexagon bolts 11, so that the verticality requirement of a subsequent installation handrail is ensured, the outer wall of the bottom of the positioning plate 8 of the embedded base is welded with the anchoring steel bars 10, after concrete is poured, the anchoring steel bars 10 are sealed in the concrete, the firmness of the positioning plate 8 of the embedded base can be enhanced, and the nuts 9 are reserved in the concrete, so that the device can be repeatedly utilized; through the arrangement of the pin column assembly 5, the pin 12 is connected with the first U-shaped hole and the pin hole and is tightly pressed through the combined action of the upper pressing plate 15 and the lower pressing plate 16, the erected steel plate 6 is tightly attached to the aluminum master die 1, meanwhile, the upper pressing plate 15 and the lower pressing plate 16 can cover the gap between the first U-shaped hole and the pin hole, the pin column assembly 5 is prevented from being clamped into the gap, further, the inner wall of the pin rod 17 is fixedly inserted through the bottom column 22, looseness can be avoided, and meanwhile, the clamping sleeve 18 on the outer wall of the pin rod 17 can be prevented from being twisted; through setting up spring 21 and sliding tray, wherein the sliding tray outer wall is provided with the ball, can reduce the friction that produces when sliding with bolt 12 inner wall, after the pin post subassembly 5 is installed as a whole, in the follow-up dismantlement in-process, only need through drawing buckle 13, can stimulate the motion of sliding post 20, and then make the separation of base pillar 22 and pin rod 17, simultaneously because the setting of sheath 14 can play good guard action to buckle 13, avoid buckle 13 to break.
In order to facilitate demoulding; as shown in fig. 1, 5 and 6, the expanding assembly 3 comprises a casing 23 and two seat stands 24, wherein the outer wall of one side of the casing 23 is fixedly connected to the inner wall of one side of the aluminum master mould 1, the outer wall of one side of the seat stand 24 is fixedly connected to the outer wall of one side of the casing 23, symmetrically arranged elastic columns 25 are arranged on the inner wall of the seat stand 24, the inner walls of two sides of the casing 23 are rotatably connected with a mandrel 28, the outer walls of two ends of the mandrel 28 are fixedly connected with rotating arms 29, a handrail 26 is fixedly connected between the two rotating arms 29, a clamping plate 27 is welded on the outer; the inner wall of one side of the housing 23 is fixedly connected with four guide pillars 30, the outer wall of each guide pillar 30 is connected with a movable plate 31 in a sliding manner, sawteeth are arranged on the outer wall of one side of each movable plate 31, a second spring 33 is fixedly connected between the housing 23 and the corresponding movable plate 31, the inner wall of the second spring 33 is connected to the outer wall of each guide pillar 30 in a sliding manner, a fan-shaped wheel 32 is fixedly connected to the outer wall of the middle of the mandrel 28, and the outer; through setting up strut subassembly 3, after the pouring mixes earth, because the concrete has certain adhesion, after the separation of pin post subassembly 5, realize that aluminium model 1 detached's the degree of difficulty still exists, through pulling handrail 26 this moment, with the ejecting aluminium model 1 of fly leaf 31, thereby realize with the separation of concrete, simultaneously because fly leaf 31 one side outer wall is provided with the sawtooth, in pouring and disengaging process, the non-planar contact, the drawing of patterns is easier, and produce after the drawing of patterns and can directly shovel off in the sawtooth arch that the concrete surface produced, can not exert an influence to concrete itself.
When the method is used, a deepened design scheme is firstly carried out, then the aluminum master die 1 is assembled based on the deepened design scheme, namely, steel bar binding construction is carried out according to the working procedures, then a U-shaped hole I on the erected steel plate 6 is aligned to a pin hole of the outer wall of the top of the aluminum master die 1, a pin 12 is inserted into the pin hole, then installation and fixation of the pin assembly 5 are completed through a pin rod 17, a hanging and fixing state is built between the railing base positioning plate 7 and the embedded base positioning plate 8 through the outer hexagonal bolt 11 and the nut 9, preliminary assembly is completed, the height of the embedded base positioning plate 8 is adjusted through the rotating nut 9 according to the initial design height until the design requirements are met, concrete pouring is carried out after all working procedures are finished and acceptance is qualified before concrete pouring, the pin assembly 5 is separated after the concrete pouring is finished, the outer hexagonal bolt 11 is screwed out, the nut 9 does not need to be removed.
Example 2:
an installation method of an embedded installation device of a balcony railing base of an aluminum mould process comprises the following steps:
s1: deepening the design; deepening and determining specification and size of balcony railing materials, determining the distance between vertical rods of the railings, deepening and determining the installation position of a railing base, ensuring that an aluminum die connecting pin hole meets the installation requirement of a device, deepening and manufacturing an aluminum die assembly scheme according to a building structure, and determining various specifications and installation positions of aluminum dies and various reserved holes;
s2: assembling the aluminum master die 1; then, based on a deepening design scheme, assembling the aluminum master die 1, namely performing reinforcement bar binding construction according to the procedures;
s3: mounting and pre-embedding; aligning a U-shaped hole I on the erecting steel plate 6 with a pin hole of the outer wall of the top of the aluminum master die 1, inserting a plug 12 by using the pin hole, then completing the installation and fixation of the pin column assembly 5 through a pin rod 17, and constructing a hanging and fixing state between the railing base positioning plate 7 and the embedded base positioning plate 8 by using an outer hexagon bolt 11 and a nut 9;
s4: assembling the components; then, the pin rod 17 is used for completing installation and fixation of the pin column assembly 5, and a hanging and fixing state is established between the railing base positioning plate 7 and the embedded base positioning plate 8 by utilizing the outer hexagon bolt 11 and the screw cap 9;
s5: adjusting; adjusting the height of the embedded base positioning plate 8 by rotating the screw cap 9 according to the initial design height until the design requirement is met;
s6; pouring; pouring concrete, namely pouring the concrete after all the procedures before pouring are finished and the acceptance is qualified;
s7: demolding; after pouring is finished, the pin column assembly 5 is separated, the outer hexagon bolt 11 is screwed out, and the screw cap 9 does not need to be taken out.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. An aluminum die process balcony railing base pre-buried installation device comprises two aluminum master dies (1), wherein a clamping plate (2) is arranged on the outer wall of the top of each aluminum master die (1), two pin assemblies (5) are arranged on the inner wall of the top of each clamping plate (2), a cross frame assembly (4) is clamped on the outer wall of each pin assembly (5), two opening assemblies (3) are fixedly connected to the inner wall of one side of each aluminum master die (1), the aluminum die pre-buried installation device is characterized in that each cross frame assembly (4) comprises a railing base positioning plate (7) and a erecting steel plate (6), U-shaped holes I are formed in the inner walls of two sides of each erecting steel plate (6), the outer wall of the bottom of each erecting steel plate (6) is attached to the outer wall of the top of each aluminum master die (1), pin holes are formed in the outer wall of the top of each aluminum master die (1), the direction of an axis of each U-shaped hole is consistent with the circle center direction of each pin, the inner walls of four corners of a railing base positioning plate (7) are provided with two U-shaped holes, the inner walls of the two U-shaped holes are rotatably connected with outer hexagonal bolts (11), the outer walls of the bottoms of the outer hexagonal bolts (11) are connected with screw caps (9) through threads, the outer walls of the tops of the screw caps (9) are attached with pre-buried base positioning plates (8), the inner walls of four corners of the pre-buried base positioning plates (8) are provided with three U-shaped holes, the outer walls of the outer hexagonal bolts (11) are slidably connected with the inner walls of the three U-shaped holes, the areas of two surfaces of the three U-shaped holes and the two surfaces of the U-shaped holes are consistent, anchoring steel bars (10) are welded on the outer walls of the bottoms of the pre-buried base positioning plates (8), the anchoring steel bars (10) are L-shaped, the width of one U-shaped hole is consistent with the strength of a pin hole, the number of, the width of the railing base positioning plate (7) is twice that of the erection steel plate (6).
2. The pre-buried installation device of aluminium mould technology balcony railing base of claim 1, characterized in that, round pin post subassembly (5) includes bolt (12) and sheath (14), bolt (12) outer wall sliding connection in U type hole one with pin downthehole wall, bolt (12) top inner wall is provided with the recess, recess top inner wall fixedly connected with inner cup (19), inner cup (19) top outer wall flushes with bolt (12) top outer wall, inner cup (19) central inner wall is provided with the spout.
3. The pre-buried installation device of aluminium mould technology balcony railing base of claim 2, characterized in that, outer fixed connection in inner cup (19) top outer wall in sheath (14) bottom, sheath (14) cross-section is fan-shaped, and the quantity of sheath (14) is two, and sliding connection has buckle (13) between two sheaths (14), and buckle (13) both sides outer wall is provided with the non-slip raised, and buckle (13) bottom outer wall fixed connection has traveller (20).
4. The pre-buried installation device of aluminum mould technology balcony railing base of claim 3, characterized in that, the outer wall fixedly connected with slide tray of traveller (20) bottom, the slide tray outer wall is provided with the ball, ball outer wall sliding connection in recess inner wall, slide tray top outer wall fixedly connected with spring (21), spring (21) inner wall sliding connection in traveller (20) outer wall, spring (21) top outer wall fixed connection in inner cup (19) bottom outer wall.
5. The pre-buried installation device of aluminum mould technology balcony railing base of claim 4, characterized in that, outer wall fixedly connected with top board (15) in the middle of bolt (12), top board (15) bottom outer wall laminating in the outer wall of erection steel sheet (6) top, bolt (12) outer wall sliding connection has holding down plate (16), bolt (12) lower part inner wall is provided with through-hole one, and pin rod (17) has been cup jointed to through-hole one inner wall.
6. The pre-buried installation device of aluminium mould technology balcony railing base of claim 5, characterized in that, the outer wall fixedly connected with cutting ferrule (18) of round pin pole (17) one side, cutting ferrule (18) one side outer wall is provided with the circular arc and mills the limit, and the circular arc mills the limit outer wall and cup joints in bolt (12) outer wall, and sliding tray bottom outer wall fixedly connected with sill pillar (22), round pin pole (17) inner wall is provided with through-hole two, and sill pillar (22) outer wall sliding connection is in through-hole two inner walls.
7. The pre-buried installation device of aluminum mould technology balcony railing base of claim 6, characterized in that, the pin pole (17) outer wall is laminated in the outer wall of lower plate (16) bottom, and the external diameter of upper plate (15) is unanimous with lower plate (16), and the diameter of upper plate (15) slightly is greater than a U type hole length, and the outer wall of lower plate (16) top is laminated in aluminum master mould (1) top inner wall, and bolt (12) inner wall is provided with the trepanning, and sill (22) outer wall sliding connection is in the trepanning inner wall.
8. The pre-buried installation device of aluminium mould technology balcony railing base of claim 1, characterized in that, strut subassembly (3) including housing (23) and two seatrests (24), housing (23) one side outer wall fixed connection is in aluminium model (1) one side inner wall, seatrest (24) one side outer wall fixed connection is in housing (23) one side outer wall, seatrest (24) inner wall is provided with symmetrical arrangement's bullet post (25), housing (23) both sides inner wall rotates and is connected with dabber (28), dabber (28) both ends outer wall fixed connection has rocking arm (29), two fixedly connected with handrail (26) between rocking arm (29), the welding of cardboard (27) middle outer wall between handrail (26), cardboard (27) inner wall is provided with the card hole.
9. The pre-buried installation device of aluminum mould process balcony railing base of claim 8, characterized in that four guide posts (30) are fixedly connected to the inner wall of one side of the housing (23), a movable plate (31) is slidably connected to the outer wall of the guide posts (30), sawteeth are arranged on the outer wall of one side of the movable plate (31), a second spring (33) is fixedly connected to the inner wall between the housing (23) and the movable plate (31), the inner wall of the second spring (33) is slidably connected to the outer wall of the guide posts (30), a sector wheel (32) is fixedly connected to the outer wall of the middle of the mandrel (28), and the outer wall of one side of the sector wheel (32) is tangent.
10. The mounting method of the pre-buried mounting device for the balcony railing bases of the aluminum die process according to any one of claims 1 to 9, is characterized by comprising the following steps:
s1: deepening the design; deepening and determining specification and size of balcony railing materials, determining the distance between vertical rods of the railings, deepening and determining the installation position of a railing base, ensuring that an aluminum die connecting pin hole meets the installation requirement of a device, deepening and manufacturing an aluminum die assembly scheme according to a building structure, and determining various specifications and installation positions of aluminum dies and various reserved holes;
s2: assembling the aluminum master die (1); then based on the scheme of deepening design, assembling the aluminum master die (1), namely performing reinforcement binding construction according to the procedures;
s3: mounting and pre-embedding; aligning a U-shaped hole I on the erecting steel plate (6) with a pin hole of the outer wall of the top of the aluminum master die (1), inserting a plug pin (12) by using the pin hole, then completing the installation and fixation of a pin assembly (5) through a pin rod (17), and constructing a hanging and fixing state between a railing base positioning plate (7) and an embedded base positioning plate (8) by using an outer hexagonal bolt (11) and a nut (9);
s4: assembling the components; then, the pin rod (17) is used for completing installation and fixation of the pin column assembly (5), and a hanging and fixing state is established between the railing base positioning plate (7) and the embedded base positioning plate (8) by utilizing an outer hexagon bolt (11) and a nut (9);
s5: adjusting; according to the initial design height, the height of the embedded base positioning plate (8) is adjusted by rotating the screw cap (9) until the design requirement is met;
s6; pouring; pouring concrete, namely pouring the concrete after all the procedures before pouring are finished and the acceptance is qualified;
s7: demolding; after pouring is finished, the pin column assembly (5) is separated, the outer hexagon bolt (11) is screwed out, and the screw cap (9) does not need to be taken out.
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| CN202011637125.7A CN112854778A (en) | 2020-12-31 | 2020-12-31 | Aluminum die process balcony railing base pre-embedded installation device and installation method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20210277667A1 (en) * | 2018-07-03 | 2021-09-09 | Castawall Australia Pty Ltd | Support structure assembly |
| CN114197883A (en) * | 2021-08-18 | 2022-03-18 | 中铁三局集团有限公司 | Integrated assembly type building system |
-
2020
- 2020-12-31 CN CN202011637125.7A patent/CN112854778A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20210277667A1 (en) * | 2018-07-03 | 2021-09-09 | Castawall Australia Pty Ltd | Support structure assembly |
| US11773608B2 (en) * | 2018-07-03 | 2023-10-03 | Castawall Australia Pty Ltd | Support structure assembly |
| CN114197883A (en) * | 2021-08-18 | 2022-03-18 | 中铁三局集团有限公司 | Integrated assembly type building system |
| CN114197883B (en) * | 2021-08-18 | 2023-05-26 | 中铁三局集团有限公司 | Integrated assembly type building system |
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