CN112853899B - An integrated robot for crack repair and pouring of asphalt concrete pavement - Google Patents

An integrated robot for crack repair and pouring of asphalt concrete pavement Download PDF

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Publication number
CN112853899B
CN112853899B CN202110027016.1A CN202110027016A CN112853899B CN 112853899 B CN112853899 B CN 112853899B CN 202110027016 A CN202110027016 A CN 202110027016A CN 112853899 B CN112853899 B CN 112853899B
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fixed connection
rear side
inverted
pouring
mounting panel
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CN112853899A (en
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许亚峰
张敏
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Xi'an Mingyue Highway Maintenance Engineering Co ltd
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Yancheng Zhichu Intelligent Technology Co ltd
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C23/00Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
    • E01C23/06Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
    • E01C23/09Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for forming cuts, grooves, or recesses, e.g. for making joints or channels for markings, for cutting-out sections to be removed; for cleaning, treating, or filling cuts, grooves, recesses, or fissures; for trimming paving edges
    • E01C23/096Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for forming cuts, grooves, or recesses, e.g. for making joints or channels for markings, for cutting-out sections to be removed; for cleaning, treating, or filling cuts, grooves, recesses, or fissures; for trimming paving edges for forming, opening-out, cleaning, drying or heating and filling
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C23/00Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
    • E01C23/06Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
    • E01C23/09Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for forming cuts, grooves, or recesses, e.g. for making joints or channels for markings, for cutting-out sections to be removed; for cleaning, treating, or filling cuts, grooves, recesses, or fissures; for trimming paving edges
    • E01C23/0966Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for forming cuts, grooves, or recesses, e.g. for making joints or channels for markings, for cutting-out sections to be removed; for cleaning, treating, or filling cuts, grooves, recesses, or fissures; for trimming paving edges for filling or priming, with or without working the surface of the filling or applying particulate material thereto, e.g. for filling the joints of stone-sett paving
    • E01C23/0973Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for forming cuts, grooves, or recesses, e.g. for making joints or channels for markings, for cutting-out sections to be removed; for cleaning, treating, or filling cuts, grooves, recesses, or fissures; for trimming paving edges for filling or priming, with or without working the surface of the filling or applying particulate material thereto, e.g. for filling the joints of stone-sett paving with liquid or semi-liquid materials, e.g. crack sealants
    • E01C23/098Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for forming cuts, grooves, or recesses, e.g. for making joints or channels for markings, for cutting-out sections to be removed; for cleaning, treating, or filling cuts, grooves, recesses, or fissures; for trimming paving edges for filling or priming, with or without working the surface of the filling or applying particulate material thereto, e.g. for filling the joints of stone-sett paving with liquid or semi-liquid materials, e.g. crack sealants and working the surface of the filling or applying particulate material thereto, e.g. smoothing, gritting
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C23/00Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
    • E01C23/06Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
    • E01C23/10Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for raising or levelling sunken paving; for filling voids under paving; for introducing material into substructure

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Repair (AREA)
  • Road Paving Machines (AREA)

Abstract

The invention relates to the technical field of crack repair, in particular to an asphalt concrete pavement crack breaking, repairing and pouring integrated robot which comprises an inverted U-shaped shell, wherein the middle part of the upper end of the inverted U-shaped shell is fixedly connected with a mixer, the upper end of the rear side of the inverted U-shaped shell is fixedly connected with a storage tank, the upper end of the rear side of the inverted U-shaped shell is fixedly connected with a pouring pump, a longitudinally arranged mounting plate is movably mounted inside the inverted U-shaped shell, the upper end of the front side of the mounting plate is fixedly connected with a driving device, an output shaft of the driving device penetrates through the mounting plate and is fixedly connected with a breaking cutter, the upper end of the mounting plate is fixedly connected with a vibrator, an output shaft of the vibrator penetrates through the mounting plate and is fixedly connected with a first compacting block, the upper end of the mounting plate is fixedly connected with a conveying pipe, and the upper end of the rear side of the mounting plate is fixedly connected with a pouring pipe.

Description

一种沥青混凝土路面裂纹破碎修补浇筑一体化机器人An integrated robot for breaking and repairing cracks in asphalt concrete pavement

技术领域technical field

本发明是一种沥青混凝土路面裂纹破碎修补浇筑一体化机器人,属于裂纹修补技术领域。The invention relates to an integrated robot for broken, repaired and poured asphalt concrete pavement cracks, which belongs to the technical field of crack repairs.

背景技术Background technique

沥青混凝土路面指的是用沥青混凝土作面层的路面。经人工选配具有一定级配组成的矿料(碎石或轧碎砾石、石屑或砂、矿粉等)与一定比例的路用沥青材料,在严格控制条件下拌制而成的混合料,而沥青混凝土路面在使用过程中需要定期或者不定期的进行维保,确保其正常使用,在其使用过程中最大的问题是,其有时会出现裂纹,而如果放任不管,裂纹扩大极有可能造成道路损毁,影响正常使用,所以需要对裂纹进行修补处理,目前的沥青混凝土路面裂纹修补过程是先使用道路破碎机,对裂纹进行破口修正,再使用混合机进行填充物料进行配置,然后向修正后的裂纹进行填充,然后再利用浇筑设备,向填充后的裂纹进行浇筑修补,修补时间较长,会影响工作效率,因此,需要设计一种沥青混凝土路面裂纹破碎修补浇筑一体化机器人来解决上述问题。Asphalt concrete pavement refers to a pavement with asphalt concrete as the surface layer. It is a mixture made by artificially selecting mineral materials with a certain gradation composition (crushed stone or crushed gravel, stone chips or sand, mineral powder, etc.) and a certain proportion of road asphalt materials under strictly controlled conditions. , and the asphalt concrete pavement needs regular or irregular maintenance during use to ensure its normal use. The biggest problem during its use is that it sometimes cracks, and if left unattended, the cracks are likely to expand Cause road damage and affect normal use, so it is necessary to repair the cracks. The current asphalt concrete pavement crack repair process is to first use the road crusher to correct the cracks, and then use the mixer to configure the filling materials, and then to the The corrected cracks are filled, and then the pouring equipment is used to pour and repair the filled cracks. The repair time is long, which will affect the work efficiency. Therefore, it is necessary to design an integrated robot for breaking, repairing and pouring cracks on asphalt concrete pavement to solve the problem. above question.

发明内容Contents of the invention

针对现有技术中的问题,本发明提供了一种沥青混凝土路面裂纹破碎修补浇筑一体化机器人。Aiming at the problems in the prior art, the present invention provides an integrated robot for broken, repaired and poured asphalt concrete pavement cracks.

本发明解决其技术问题所采用的技术方案是:一种沥青混凝土路面裂纹破碎修补浇筑一体化机器人,包括倒U型外壳,所述倒U型外壳上端中部位置固定连接混合机,所述倒U型外壳后侧上端固定连接储存箱且储存箱处在混合机后侧,所述倒U型外壳后侧上端固定连接浇筑泵,且浇筑泵设置在储存箱后侧并与储存箱连通连接,所述倒U型外壳内部活动安装纵向布置的安装板,所述安装板前侧上端固定连接驱动设备,所述驱动设备的输出轴贯穿安装板并固定连接破碎刀具,所述安装板上端固定连接振动机且振动机处在驱动设备后侧,所述振动机的输出轴贯穿安装板并固定连接第一压实块,所述安装板上端固定连接带电子阀的输送管且输送管贯穿安装板,所述输送管上端穿过倒U型外壳并与混合机连通固定,所述安装板后侧上端固定连接浇筑管且浇筑管贯穿安装板,所述浇筑管上端穿过倒U型外壳并与浇筑泵的出口端连通,所述倒U型外壳左右两端均对称转动连接两个行走轮且行走轮延伸出倒U型外壳下侧。The technical solution adopted by the present invention to solve the technical problem is: an integrated robot for broken and repaired asphalt concrete pavement cracks, including an inverted U-shaped shell, and the middle part of the upper end of the inverted U-shaped shell is fixedly connected to the mixer. The upper end of the rear side of the inverted U-shaped housing is fixedly connected to the storage tank and the storage tank is located at the rear side of the mixer. The upper end of the rear side of the inverted U-shaped housing is fixedly connected to the pouring pump, and the pouring pump is arranged on the rear side of the storage tank and communicated with the storage tank. A longitudinally arranged mounting plate is movable installed inside the inverted U-shaped shell, and the upper end of the front side of the mounting plate is fixedly connected to the driving device. And the vibrator is located at the rear side of the drive equipment, the output shaft of the vibrator runs through the mounting plate and is fixedly connected to the first compaction block, the upper end of the mounting plate is fixedly connected to the delivery pipe with the electronic valve and the delivery pipe runs through the installation plate, so The upper end of the delivery pipe passes through the inverted U-shaped casing and communicates with the mixer. The upper end of the rear side of the installation plate is fixedly connected to the pouring pipe and the pouring pipe runs through the installation plate. The upper end of the pouring pipe passes through the inverted U-shaped casing and is connected to the pouring pump. The outlet end of the inverted U-shaped casing is connected, and the left and right ends of the inverted U-shaped casing are symmetrically rotated to connect the two walking wheels, and the walking wheels extend out of the lower side of the inverted U-shaped casing.

进一步地,所述倒U型外壳后侧上端固定连接推手架且推手架处在浇筑泵后侧。Further, the upper end on the rear side of the inverted U-shaped housing is fixedly connected to the push handle frame and the push handle frame is located at the rear side of the pouring pump.

进一步地,所述倒U型外壳前侧内部横向布置的调节螺杆,所述调节螺杆环形端螺纹连接操作套筒,所述操作套筒环形端中部通过轴承转动连接第一安装座且第一安装座设置在安装板上端,所述倒U型外壳后侧内部横向布置的第一导杆,所述第一导杆环形端滑动连接第二安装座且第二安装座安装在安装板上端,所述第一安装座与第二安装座之间设置驱动设备、振动机以及输送管。Further, the adjusting screw is horizontally arranged inside the front side of the inverted U-shaped housing, the ring end of the adjusting screw is threadedly connected to the operating sleeve, and the middle part of the ring end of the operating sleeve is rotatably connected to the first mounting base through a bearing and the first mounting The seat is arranged on the top of the mounting plate, and the first guide rod is arranged horizontally inside the rear side of the inverted U-shaped housing. A driving device, a vibrator and a conveying pipe are arranged between the first mounting base and the second mounting base.

进一步地,所述第一安装座上端固定连接第一电动推动杆,所述第一电动推动杆的活动端贯穿第一安装座并与安装板固定连接,所述第二安装座上端固定连接第二电动推动杆,所述第二电动推动杆的活动端贯穿第二安装座并与安装板固定连接,所述安装板前侧上端对称固定连接两个第三导杆且两个第三导杆处在第一电动推动杆左右两侧,所述第三导杆贯穿第一安装座并与第一安装座滑动连接,所述安装板后侧上端对称固定连接两个第四导杆且两个第四导杆处在第二电动推动杆左右两侧,所述第四导杆贯穿第二安装座并与第二安装座滑动连接。Further, the upper end of the first mounting base is fixedly connected to the first electric push rod, the movable end of the first electric pushing rod passes through the first mounting base and is fixedly connected to the mounting plate, and the upper end of the second mounting base is fixedly connected to the second Two electric push rods, the movable end of the second electric push rod passes through the second mounting seat and is fixedly connected with the mounting plate, the upper end of the front side of the mounting plate is symmetrically fixedly connected to two third guide rods and the two third guide rods On the left and right sides of the first electric push rod, the third guide rod passes through the first mounting base and is slidably connected with the first mounting base. The four guide rods are located on the left and right sides of the second electric push rod, and the fourth guide rod passes through the second mounting base and is slidably connected with the second mounting base.

进一步地,所述倒U型外壳前侧上端固定连接电源组件且电源组件处在混合机前侧,所述电源组件分别与浇筑泵、混合机、驱动设备、振动机、第一电动推动杆以及第二电动推动杆性连接。Further, the upper end of the front side of the inverted U-shaped housing is fixedly connected to the power supply assembly, and the power supply assembly is located on the front side of the mixer. The second electric push rod is connected.

进一步地,所述第一压实块后侧安装第二压实块且第二压实块处在安装板下侧,所述第一压实块与第二压实块之间对称设置两个连接杆,两个所述连接杆之间设置输送管,所述第二压实块前侧上端对称固定连接两个第二导杆且第二导杆处在第二安装座前侧,两个所述第二导杆均贯穿安装板并与安装板滑动连接。Further, a second compaction block is installed on the rear side of the first compaction block and the second compaction block is located on the lower side of the installation plate, and two compaction blocks are symmetrically arranged between the first compaction block and the second compaction block. A connecting rod, a delivery pipe is arranged between the two connecting rods, the upper end of the front side of the second compacting block is symmetrically fixedly connected to the two second guide rods and the second guide rods are located on the front side of the second mounting seat, and the two The second guide rods all pass through the mounting plate and are slidably connected with the mounting plate.

进一步地,所述连接杆后端贯穿第二压实块并固定连接限位环,所述第一压实块后端对称开设两个螺纹孔,所述连接杆前端螺纹连接螺纹孔并延伸入螺纹孔内部。Further, the rear end of the connecting rod passes through the second compacting block and is fixedly connected to the limit ring, the rear end of the first compacting block is symmetrically provided with two threaded holes, and the front end of the connecting rod is threadedly connected to the threaded holes and extends into the inside the threaded hole.

进一步地,所述安装板后侧下端活动安装整平辊轮且整平辊轮处在浇筑管后侧。Further, the lower end of the rear side of the installation plate is movably installed with leveling rollers and the leveling rollers are located at the rear side of the pouring pipe.

本发明的有益效果:Beneficial effects of the present invention:

(1)本发明的一种沥青混凝土路面裂纹破碎修补浇筑一体化机器人,通过行走轮,将倒U型外壳移动到沥青混凝土路面裂纹位置,并先利用驱动设备,驱动破碎刀具旋转,进而对裂纹进行破口修正处理,并通过振动机,进而使第一压实块上下移动,进而将修正后裂纹内部底端进行压实处理,再利用输送管,使混合机内制备的填充料进入到裂纹内部,能对压实的裂纹进行填充处理,并通过浇筑泵,进而将储存箱内浇筑浆料泵入浇筑管内,并浇筑到填充后的裂纹内,能使得破碎、压实、填充以及浇筑的作业流程连贯,实现设备一体化结构设计,提升工作效率。(1) An integrated robot for broken, repaired and poured asphalt concrete pavement cracks of the present invention moves the inverted U-shaped shell to the crack position of the asphalt concrete pavement through the walking wheels, and first uses the driving device to drive the crushing tool to rotate, and then cracks The crack is corrected, and the first compaction block is moved up and down by the vibrator, and then the bottom of the corrected crack is compacted, and then the filling material prepared in the mixer is inserted into the crack by using the conveying pipe. Inside, the compacted cracks can be filled, and the pouring pump is used to pump the pouring slurry in the storage tank into the pouring pipe, and poured into the filled cracks, which can make the cracks broken, compacted, filled and poured The operation process is coherent, and the integrated structure design of the equipment is realized to improve the work efficiency.

(2)本发明的一种沥青混凝土路面裂纹破碎修补浇筑一体化机器人,通过操作套筒,能使操作套筒沿着调节螺杆左右移动,进而带动第一安装座以及第二安装座左右移动,进而驱动安装板左右移动到合适位置,从而使破碎刀具对应到裂纹上,便于后续修补作业,提升适用范围。(2) An integrated robot for breaking and repairing cracks on asphalt concrete pavement of the present invention can make the operating sleeve move left and right along the adjusting screw by operating the sleeve, and then drive the first mounting seat and the second mounting seat to move left and right, Then drive the mounting plate to move left and right to a suitable position, so that the crushing tool can correspond to the crack, which is convenient for subsequent repair operations and improves the scope of application.

(3)本发明的一种沥青混凝土路面裂纹破碎修补浇筑一体化机器人,通过连接杆,实现第一压实块与第二压实块连接安装,在第一压实块上下移动过程中,会在连接杆作用下,驱动第二压实块上下移动,进而利用第二压实块,对裂纹内制备的填充料进行压实处理,便于后续的浇筑作业,提升填充效果。(3) An integrated robot for breaking and repairing cracks on asphalt concrete pavement of the present invention realizes the connection and installation of the first compacting block and the second compacting block through the connecting rod, and during the movement of the first compacting block up and down, it will Under the action of the connecting rod, the second compacting block is driven to move up and down, and then the filling material prepared in the crack is compacted by using the second compacting block, which facilitates the subsequent pouring operation and improves the filling effect.

附图说明Description of drawings

通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other characteristics, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:

图1为本发明一种沥青混凝土路面裂纹破碎修补浇筑一体化机器人的结构示意图;Fig. 1 is the structure schematic diagram of a kind of asphalt concrete pavement crack breaking and repairing pouring integrated robot of the present invention;

图2为本发明一种沥青混凝土路面裂纹破碎修补浇筑一体化机器人中安装板的正视图;Fig. 2 is the front view of the mounting plate in the integrated robot for crack repair and pouring of asphalt concrete pavement of the present invention;

图3为本发明一种沥青混凝土路面裂纹破碎修补浇筑一体化机器人中安装板的侧视图;Fig. 3 is a side view of a mounting plate in an integrated robot for breaking and repairing cracks in asphalt concrete pavement according to the present invention;

图4为本发明一种沥青混凝土路面裂纹破碎修补浇筑一体化机器人中安装板的后视图。Fig. 4 is a rear view of a mounting plate in an integrated robot for breaking and repairing cracks in asphalt concrete pavement according to the present invention.

图中:1、浇筑泵,2、储存箱,3、混合机,4、电源组件,5、倒U型外壳,6、安装板,7、行走轮,8、驱动设备,9、振动机,11、浇筑管,31、输送管,51、调节螺杆,52、操作套筒,53、第一安装座,54、第一电动推动杆,55、第二安装座,56、第二电动推动杆,57、第一导杆,61、整平辊轮,81、破碎刀具,91、第一压实块,92、连接杆,93、第二压实块,94、第二导杆。In the figure: 1. Pouring pump, 2. Storage tank, 3. Mixer, 4. Power supply component, 5. Inverted U-shaped shell, 6. Mounting plate, 7. Traveling wheel, 8. Driving equipment, 9. Vibration machine, 11. Pouring pipe, 31. Conveyor pipe, 51. Adjusting screw, 52. Operating sleeve, 53. First mount, 54. First electric push rod, 55. Second mount, 56. Second electric push rod , 57, the first guide rod, 61, the leveling roller, 81, the broken cutter, 91, the first compacting block, 92, the connecting rod, 93, the second compacting block, 94, the second guide rod.

具体实施方式Detailed ways

为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.

请参阅图1-图4,本发明提供一种技术方案:一种沥青混凝土路面裂纹破碎修补浇筑一体化机器人,包括倒U型外壳5,倒U型外壳5上端中部位置固定连接混合机3,倒U型外壳5后侧上端固定连接储存箱2且储存箱2处在混合机3后侧,倒U型外壳5后侧上端固定连接浇筑泵1,且浇筑泵1设置在储存箱2后侧并与储存箱2连通连接,通过倒U型外壳5,能为混合机3、储存箱2以及浇筑泵1提供安装载体,倒U型外壳5内部活动安装纵向布置的安装板6,安装板6前侧上端固定连接驱动设备8,驱动设备8的输出轴贯穿安装板6并固定连接破碎刀具81,安装板6上端固定连接振动机9且振动机9处在驱动设备8后侧,通过安装板6,为驱动设备8以及振动机9提供安装载体,振动机9的输出轴贯穿安装板6并固定连接第一压实块91,安装板6上端固定连接带电子阀的输送管31且输送管31贯穿安装板6,输送管31上端穿过倒U型外壳5并与混合机3连通固定,安装板6后侧上端固定连接浇筑管11且浇筑管11贯穿安装板6,浇筑管11上端穿过倒U型外壳5并与浇筑泵1的出口端连通,倒U型外壳5左右两端均对称转动连接两个行走轮7且行走轮7延伸出倒U型外壳5下侧,通过行走轮7,能使倒U型外壳5进行移动作业。Referring to Fig. 1-Fig. 4, the present invention provides a technical solution: an integrated robot for breaking and repairing cracks in asphalt concrete pavement, including an inverted U-shaped shell 5, and the upper middle part of the inverted U-shaped shell 5 is fixedly connected to a mixer 3, The upper end of the rear side of the inverted U-shaped casing 5 is fixedly connected to the storage box 2 and the storage box 2 is located at the rear side of the mixer 3, and the upper end of the rear side of the inverted U-shaped casing 5 is fixedly connected to the pouring pump 1, and the pouring pump 1 is arranged on the rear side of the storage box 2 It is also connected to the storage box 2, through the inverted U-shaped casing 5, the installation carrier can be provided for the mixer 3, the storage box 2 and the pouring pump 1, and the vertically arranged installation plate 6 is installed movable inside the inverted U-shaped casing 5, and the installation plate 6 The upper end of the front side is fixedly connected to the driving device 8, the output shaft of the driving device 8 runs through the mounting plate 6 and is fixedly connected to the crushing tool 81, the upper end of the mounting plate 6 is fixedly connected to the vibrating machine 9 and the vibrating machine 9 is located on the rear side of the driving device 8, through the mounting plate 6. Provide an installation carrier for the driving device 8 and the vibrator 9. The output shaft of the vibrator 9 runs through the installation plate 6 and is fixedly connected to the first compacting block 91. The upper end of the installation plate 6 is fixedly connected to the delivery pipe 31 with the electronic valve and the delivery pipe 31 runs through the mounting plate 6, the upper end of the conveying pipe 31 passes through the inverted U-shaped casing 5 and communicates with the mixer 3 and is fixed, the upper end of the rear side of the mounting plate 6 is fixedly connected to the pouring pipe 11 and the pouring pipe 11 runs through the mounting plate 6, and the upper end of the pouring pipe 11 passes through the Pass the inverted U-shaped casing 5 and communicate with the outlet end of the pouring pump 1. The left and right ends of the inverted U-shaped casing 5 are symmetrically rotated to connect two walking wheels 7, and the walking wheels 7 extend out of the lower side of the inverted U-shaped casing 5. 7. The inverted U-shaped casing 5 can be moved.

具体地,首先将填充原料投放到混合机3内,并通过混合机3对填充原料进行混合制备,然后向储存箱2内投放合适量浇筑浆料,然后利用行走轮7,将倒U型外壳5移动到沥青混凝土路面裂纹位置,并沿着裂纹对倒U型外壳5进行移动,在倒U型外壳5移动过程中,先利用驱动设备8,驱动破碎刀具81旋转,进而对裂纹进行破口修正处理,并通过振动机9,进而使第一压实块91上下移动,进而将修正后裂纹内部底端进行压实处理,然后打开输送管31上的电子阀,进而使混合机3内制备的填充料通过输送管31进入到裂纹内部,能对压实的裂纹进行填充处理,然后通过浇筑泵1,进而将储存箱2内浇筑浆料泵入浇筑管11内,并浇筑到填充后的裂纹内,能使得破碎、压实、填充以及浇筑的作业流程连贯,实现设备一体化结构设计,提升工作效率。Specifically, first put the filling material into the mixer 3, and mix and prepare the filling material through the mixer 3, then put an appropriate amount of pouring slurry into the storage box 2, and then use the walking wheel 7 to place the inverted U-shaped shell 5. Move to the crack position on the asphalt concrete pavement, and move the inverted U-shaped casing 5 along the crack. During the movement of the inverted U-shaped casing 5, first use the driving device 8 to drive the crushing tool 81 to rotate, and then break the crack. Correction process, and through the vibrator 9, the first compaction block 91 is moved up and down, and then the bottom end of the corrected crack is compacted, and then the electronic valve on the delivery pipe 31 is opened to make the preparation in the mixer 3 The filling material enters the inside of the crack through the conveying pipe 31, and can fill the compacted crack, and then passes through the pouring pump 1, and then pumps the pouring slurry in the storage tank 2 into the pouring pipe 11, and pours it into the filled crack. In the crack, the operation process of crushing, compaction, filling and pouring can be coherent, and the integrated structural design of equipment can be realized to improve work efficiency.

倒U型外壳5后侧上端固定连接推手架且推手架处在浇筑泵1后侧,具体地,通过推手架,能使倒U型外壳5在行走轮7作用下进行移动,便于操作。The upper end of the rear side of the inverted U-shaped casing 5 is fixedly connected to the push handle frame and the push handle frame is located at the rear side of the pouring pump 1. Specifically, the inverted U-shaped casing 5 can be moved under the action of the walking wheels 7 through the push handle frame, which is easy to operate.

倒U型外壳5前侧内部横向布置的调节螺杆51,调节螺杆51环形端螺纹连接操作套筒52,操作套筒52环形端中部通过轴承转动连接第一安装座53且第一安装座53设置在安装板6上端,倒U型外壳5后侧内部横向布置的第一导杆57,第一导杆57环形端滑动连接第二安装座55且第二安装座55安装在安装板6上端,第一安装座53与第二安装座55之间设置驱动设备8、振动机9以及输送管31,具体地,通过调节螺杆51与第一导杆57,能实现将安装板6安装在倒U型外壳5内部,此外能转动操作套筒52,因操作套筒52与调节螺杆51螺纹连接,所以操作套筒52转动同时使操作套筒52沿着调节螺杆51左右移动,进而带动第一安装座53以及第二安装座55左右移动,进而驱动安装板6左右移动到合适位置,从而使破碎刀具81对应到裂纹上,便于后续修补作业,提升适用范围。The adjustment screw 51 arranged horizontally inside the front side of the inverted U-shaped housing 5, the annular end of the adjustment screw 51 is threadedly connected to the operating sleeve 52, and the middle part of the annular end of the operating sleeve 52 is connected to the first mounting seat 53 through bearing rotation and the first mounting seat 53 is set At the upper end of the mounting plate 6, a first guide rod 57 is arranged horizontally inside the rear side of the inverted U-shaped housing 5. The ring end of the first guide rod 57 is slidably connected to the second mounting base 55 and the second mounting base 55 is installed on the upper end of the mounting plate 6. The driving device 8, the vibrator 9 and the conveying pipe 31 are arranged between the first mounting base 53 and the second mounting base 55. Specifically, by adjusting the screw rod 51 and the first guide rod 57, the mounting plate 6 can be installed on the inverted U. In addition, the operating sleeve 52 can be rotated. Because the operating sleeve 52 is screwed with the adjusting screw 51, the operating sleeve 52 rotates and the operating sleeve 52 moves left and right along the adjusting screw 51, thereby driving the first installation. The seat 53 and the second mounting seat 55 move left and right, and then drive the mounting plate 6 to move left and right to a suitable position, so that the crushing tool 81 corresponds to the crack, which facilitates subsequent repair operations and improves the scope of application.

第一安装座53上端固定连接第一电动推动杆54,第一电动推动杆54的活动端贯穿第一安装座53并与安装板6固定连接,第二安装座55上端固定连接第二电动推动杆56,第二电动推动杆56的活动端贯穿第二安装座55并与安装板6固定连接,安装板6前侧上端对称固定连接两个第三导杆且两个第三导杆处在第一电动推动杆54左右两侧,第三导杆贯穿第一安装座53并与第一安装座53滑动连接,安装板6后侧上端对称固定连接两个第四导杆且两个第四导杆处在第二电动推动杆56左右两侧,第四导杆贯穿第二安装座55并与第二安装座55滑动连接,具体地,通过第一电动推动杆54以及第二电动推动杆56,驱动安装板6上下移动到合适位置,进而能使破碎刀具81延伸入裂纹内合适深度,提升适用范围,此外通过第三导杆以及第四导杆,对安装板6移动进行导向。The upper end of the first mount 53 is fixedly connected to the first electric push rod 54, the movable end of the first electric push rod 54 penetrates the first mount 53 and is fixedly connected with the mounting plate 6, and the upper end of the second mount 55 is fixedly connected to the second electric push rod. Rod 56, the movable end of the second electric push rod 56 runs through the second mounting seat 55 and is fixedly connected with the mounting plate 6, and the upper end of the front side of the mounting plate 6 is symmetrically fixedly connected to two third guide rods and the two third guide rods are at The left and right sides of the first electric push rod 54, the third guide rod runs through the first mounting seat 53 and is slidably connected with the first mounting seat 53, and the upper end of the rear side of the mounting plate 6 is symmetrically fixedly connected to two fourth guide rods and the two fourth guide rods The guide rods are located on the left and right sides of the second electric push rod 56, and the fourth guide rod runs through the second mount 55 and is slidably connected with the second mount 55, specifically, through the first electric push rod 54 and the second electric push rod. 56. Drive the mounting plate 6 to move up and down to a suitable position, so that the crushing tool 81 can extend into the crack to a suitable depth and improve the application range. In addition, the movement of the mounting plate 6 is guided by the third guide rod and the fourth guide rod.

倒U型外壳5前侧上端固定连接电源组件4且电源组件4处在混合机3前侧,电源组件4分别与浇筑泵1、混合机3、驱动设备8、振动机9、第一电动推动杆54以及第二电动推动杆56电性连接,具体地,通过电源组件4,实现提供电能。The upper end of the front side of the inverted U-shaped shell 5 is fixedly connected to the power supply assembly 4 and the power supply assembly 4 is located on the front side of the mixer 3. The rod 54 and the second electric push rod 56 are electrically connected, specifically, through the power supply assembly 4 to provide electric energy.

第一压实块91后侧安装第二压实块93且第二压实块93处在安装板6下侧,第一压实块91与第二压实块93之间对称设置两个连接杆92,两个连接杆92之间设置输送管31,第二压实块93前侧上端对称固定连接两个第二导杆94且第二导杆94处在第二安装座55前侧,两个第二导杆94均贯穿安装板6并与安装板6滑动连接,具体地,通过连接杆92,实现第一压实块91与第二压实块93连接安装,在第一压实块91上下移动过程中,会在连接杆92作用下,驱动第二压实块93上下移动,进而利用第二压实块93,对裂纹内制备的填充料进行压实处理,便于后续的浇筑作业,提升填充效果,此外通过第二导杆94,对第二压实块93移动进行导向,增加压实效果。The second compaction block 93 is installed on the rear side of the first compaction block 91 and the second compaction block 93 is on the lower side of the mounting plate 6, and two connections are symmetrically arranged between the first compaction block 91 and the second compaction block 93. Rod 92, the delivery pipe 31 is arranged between the two connecting rods 92, the upper end of the front side of the second compacting block 93 is symmetrically fixedly connected to the two second guide rods 94 and the second guide rod 94 is located on the front side of the second mounting seat 55, Two second guide rods 94 all pass through the mounting plate 6 and are slidably connected with the mounting plate 6. Specifically, through the connecting rods 92, the first compacting block 91 and the second compacting block 93 are connected and installed. During the up and down movement of the block 91, the second compacting block 93 will be driven to move up and down under the action of the connecting rod 92, and then the filling material prepared in the crack will be compacted by the second compacting block 93, so as to facilitate subsequent pouring operation, improve the filling effect, and in addition, through the second guide rod 94, guide the movement of the second compacting block 93 to increase the compacting effect.

连接杆92后端贯穿第二压实块93并固定连接限位环,第一压实块91后端对称开设两个螺纹孔,连接杆92前端螺纹连接螺纹孔并延伸入螺纹孔内部,具体地,通过限位环,防第二压实块93从连接杆92上脱落,也能转动限位环,能使连接杆92转动,进而使连接杆92与螺纹孔分离,实现第二压实块93拆卸,便于维护和更换。The rear end of the connecting rod 92 runs through the second compacting block 93 and is fixedly connected to the limit ring. The rear end of the first compacting block 91 is symmetrically provided with two threaded holes, and the front end of the connecting rod 92 is threadedly connected to the threaded hole and extends into the threaded hole. Ground, through the limit ring, prevent the second compaction block 93 from falling off from the connecting rod 92, and also rotate the limit ring, the connecting rod 92 can be rotated, and then the connecting rod 92 is separated from the threaded hole to realize the second compaction. Block 93 is disassembled for easy maintenance and replacement.

安装板6后侧下端活动安装整平辊轮61且整平辊轮61处在浇筑管11后侧,具体地,通过整平辊轮61,对浇筑后裂纹位置进行压实,提升修补质量。The lower end of the rear side of the mounting plate 6 is movable to install the leveling roller 61 and the leveling roller 61 is on the rear side of the pouring pipe 11. Specifically, the crack position after pouring is compacted by the leveling roller 61 to improve the repair quality.

具体实施方式,首先接通电源组件4与浇筑泵1、混合机3、驱动设备8、振动机9、第一电动推动杆54以及第二电动推动杆56的电路,再将填充原料投放到混合机3内,并通过控制开关启动混合机3,混合机3会对填充原料进行混合制备,然后向储存箱2内投放合适量浇筑浆料,然后人员操作推手架,能使倒U型外壳5在行走轮7作用下进行移动,进而将倒U型外壳5移动到沥青混凝土路面裂纹位置,再转动操作套筒52,因操作套筒52与调节螺杆51螺纹连接,所以操作套筒52转动同时使操作套筒52沿着调节螺杆51左右移动,进而带动第一安装座53以及第二安装座55左右移动,进而驱动安装板6左右移动到合适位置,再通过控制开关启动第一电动推动杆54以及第二电动推动杆56,第一电动推动杆54以及第二电动推动杆56驱动安装板6向下移动,进而能使破碎刀具81延伸入裂纹内合适深度,再沿着裂纹对倒U型外壳5进行移动,在倒U型外壳5移动过程中,先通过控制开关启动驱动设备8,驱动设备8驱动破碎刀具81旋转,进而对裂纹进行破口修正处理,同时通过控制开关启动振动机9,进而使第一压实块91以及第二压实块93上下移动,第一压实块91对修正后裂纹内部底端进行压实处理,此时利用输送管31,使混合机3内制备的填充料通过输送管31进入到裂纹内部,能对压实的裂纹进行填充处理,而第二压实块93对裂纹内制备的填充料进行压实处理,再通过控制开关启动浇筑泵1,浇筑泵1能将储存箱2内浇筑浆料泵入浇筑管11内,并浇筑到填充后的裂纹内,能使得破碎、压实、填充以及浇筑的作业流程连贯,实现设备一体化结构设计,提升工作效率。The specific embodiment, first connect the circuit of the power supply assembly 4 and the pouring pump 1, the mixer 3, the drive equipment 8, the vibrator 9, the first electric push rod 54 and the second electric push rod 56, and then put the filling material into the mixing machine 3, and start the mixer 3 through the control switch, the mixer 3 will mix and prepare the filling materials, and then pour an appropriate amount of pouring slurry into the storage box 2, and then the personnel will operate the push handle frame to make the inverted U-shaped shell 5 Move under the action of the walking wheel 7, and then move the inverted U-shaped casing 5 to the crack position of the asphalt concrete road surface, and then rotate the operating sleeve 52, because the operating sleeve 52 is threadedly connected with the adjusting screw 51, so the operating sleeve 52 rotates at the same time Make the operating sleeve 52 move left and right along the adjusting screw 51, and then drive the first mounting seat 53 and the second mounting seat 55 to move left and right, and then drive the mounting plate 6 to move left and right to a suitable position, and then activate the first electric push rod through the control switch 54 and the second electric push rod 56, the first electric push rod 54 and the second electric push rod 56 drive the mounting plate 6 to move downward, so that the crushing tool 81 can extend into the crack to a suitable depth, and then reverse the U along the crack. The U-shaped casing 5 moves. During the movement of the inverted U-shaped casing 5, the driving device 8 is first started through the control switch, and the driving device 8 drives the crushing tool 81 to rotate, and then the crack is corrected. At the same time, the vibrating machine is started through the control switch. 9. Further, the first compacting block 91 and the second compacting block 93 are moved up and down, and the first compacting block 91 compacts the inner bottom of the corrected crack. The prepared filling material enters into the crack through the delivery pipe 31, and can fill the compacted crack, while the second compaction block 93 performs compaction treatment on the filling material prepared in the crack, and then starts the pouring pump 1 through the control switch , the pouring pump 1 can pump the pouring slurry in the storage tank 2 into the pouring pipe 11, and pour it into the filled crack, so that the operation process of crushing, compaction, filling and pouring can be coherent, and the integrated structural design of equipment can be realized ,Increase work efficiency.

以上显示和描述了本发明的基本原理和主要特征和本发明的优点,对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and without departing from the spirit or basic principles of the present invention. The present invention can be implemented in other specific forms without any specific features. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.

Claims (6)

1. The utility model provides an asphalt concrete pavement crackle breakage is repaired and is pour integrated robot which characterized in that: including type of falling U shell (5), type of falling U shell (5) upper end middle part fixed connection mixes machine (3), type of falling U shell (5) rear side upper end fixed connection bin (2) and bin (2) are in mixing machine (3) rear side, type of falling U shell (5) rear side upper end fixed connection pours pump (1), and pours pump (1) and set up in bin (2) rear side and be connected with bin (2) intercommunication, type of falling U shell (5) inside movable mounting longitudinal arrangement's mounting panel (6), mounting panel (6) front side upper end fixed connection drive device (8), the output shaft of drive device (8) runs through mounting panel (6) and the broken cutter of fixed connection (81), mounting panel (6) upper end fixed connection bobbing machine (9) and bobbing machine (9) are in drive device (8) rear side, the output shaft of bobbing machine (9) runs through mounting panel (6) and fixed connection first compaction piece (91) of fixed connection, the fixed connection of mounting panel (6) upper end and electronic valve and duct (31) are in the fixed connection mounting panel (6) rear side and pour pipe (11) fixed connection pipe (11) and mix machine (11) upper end fixed connection mounting panel (31) and pour pipe (11) fixed connection tube (6) and mix machine (11) upper end fixed connection (6) and pour the fixed connection shell (11) and pour the fixed connection tube (6) and mix machine (11) and the rear side The upper end of the pouring pipe (11) penetrates through the inverted U-shaped shell (5) and is communicated with the outlet end of the pouring pump (1), the left end and the right end of the inverted U-shaped shell (5) are symmetrically and rotatably connected with two walking wheels (7), and the walking wheels (7) extend out of the lower side of the inverted U-shaped shell (5);
a second compaction block (93) is arranged on the rear side of the first compaction block (91), the second compaction block (93) is located on the lower side of the mounting plate (6), two connecting rods (92) are symmetrically arranged between the first compaction block (91) and the second compaction block (93), a conveying pipe (31) is arranged between the two connecting rods (92), two second guide rods (94) are symmetrically and fixedly connected to the upper end of the front side of the second compaction block (93), the second guide rods (94) are located on the front side of the second mounting seat (55), and the two second guide rods (94) penetrate through the mounting plate (6) and are in sliding connection with the mounting plate (6);
the rear end of the connecting rod (92) penetrates through the second compacting block (93) and is fixedly connected with the limiting ring, the rear end of the first compacting block (91) is symmetrically provided with two threaded holes, and the front end of the connecting rod (92) is in threaded connection with the threaded holes and extends into the threaded holes.
2. The asphalt concrete pavement crack breaking, repairing and pouring integrated robot as claimed in claim 1, wherein: the upper end of the rear side of the inverted U-shaped shell (5) is fixedly connected with a pushing handle frame, and the pushing handle frame is positioned on the rear side of the pouring pump (1).
3. The asphalt concrete pavement crack breaking, repairing and pouring integrated robot as claimed in claim 1, wherein: the utility model discloses an installation structure, including inverted U type shell (5) front side inside transverse arrangement's adjusting screw (51), adjusting screw (51) annular end threaded connection operating sleeve (52), operating sleeve (52) annular end middle part is passed through the bearing and is rotated and connect first mount pad (53) and set up in mounting panel (6) upper end, first guide arm (57) of the inside transverse arrangement of inverted U type shell (5) rear side, install in mounting panel (6) upper end first guide arm (57) annular end sliding connection second mount pad (55) and second mount pad (55), set up drive arrangement (8), bobbing machine (9) and conveyer pipe (31) between first mount pad (53) and second mount pad (55).
4. The robot of claim 3, which is used for cracking, repairing and pouring the cracks on the asphalt concrete pavement, and is characterized in that: first mount pad (53) upper end fixed connection first electronic catch bar (54), the expansion end of first electronic catch bar (54) run through first mount pad (53) and with mounting panel (6) fixed connection, second mount pad (55) upper end fixed connection second electronic catch bar (56), the expansion end of second electronic catch bar (56) run through second mount pad (55) and with mounting panel (6) fixed connection, two third guide arms of mounting panel (6) front side upper end symmetry fixed connection and two third guide arms are in first electronic catch bar (54) left and right sides, the third guide arm runs through first mount pad (53) and with first mount pad (53) sliding connection, two fourth guide arms of mounting panel (6) rear side upper end symmetry fixed connection and two fourth guide arms are in second electronic catch bar (56) left and right sides, the fourth guide arm runs through second mount pad (55) and with second mount pad (55) sliding connection.
5. The asphalt concrete pavement crack breaking, repairing and pouring integrated robot as claimed in claim 4, wherein: inverted U type shell (5) front side upper end fixed connection power supply module (4) and power supply module (4) are in and mix machine (3) front side, power supply module (4) respectively with pour pump (1), mix machine (3), drive arrangement (8), bobbing machine (9), first electronic catch bar (54) and the electronic catch bar of second (56) electric connection.
6. The asphalt concrete pavement crack breaking, repairing and pouring integrated robot as claimed in claim 1, wherein: and a leveling roller (61) is movably mounted at the lower end of the rear side of the mounting plate (6), and the leveling roller (61) is positioned at the rear side of the pouring pipe (11).
CN202110027016.1A 2021-01-09 2021-01-09 An integrated robot for crack repair and pouring of asphalt concrete pavement Expired - Fee Related CN112853899B (en)

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CN112853899B true CN112853899B (en) 2022-11-25

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102014017539A1 (en) * 2014-11-21 2016-05-25 Hartmut Sassowsky Joint renovation machine and method for its operation and its use
CN206599726U (en) * 2017-03-17 2017-10-31 曹忠峰 A kind of bituminous pavement softening-repairing machine
CN107447638A (en) * 2017-08-30 2017-12-08 卢杰 A kind of municipal road surface quick-restoring device
CN108086115A (en) * 2017-12-22 2018-05-29 湖南望隆企业管理咨询有限公司 A kind of asphalt roads fills trimming device
CN112176839A (en) * 2020-09-17 2021-01-05 济南利民路桥工程有限责任公司 Asphalt pavement repairing method

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Publication number Priority date Publication date Assignee Title
CN112176844A (en) * 2020-10-30 2021-01-05 秦杰 Quick-repair type municipal road filling and repairing engineering vehicle on site

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102014017539A1 (en) * 2014-11-21 2016-05-25 Hartmut Sassowsky Joint renovation machine and method for its operation and its use
CN206599726U (en) * 2017-03-17 2017-10-31 曹忠峰 A kind of bituminous pavement softening-repairing machine
CN107447638A (en) * 2017-08-30 2017-12-08 卢杰 A kind of municipal road surface quick-restoring device
CN108086115A (en) * 2017-12-22 2018-05-29 湖南望隆企业管理咨询有限公司 A kind of asphalt roads fills trimming device
CN112176839A (en) * 2020-09-17 2021-01-05 济南利民路桥工程有限责任公司 Asphalt pavement repairing method

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