Detailed Description
The invention provides a high-strength high-elasticity bending-resistant copper alloy which comprises the following elements in percentage by mass:
0.02 to 3.2 percent of Zn, 0.01 to 2.2 percent of Mg, 1.5 to 2.0 percent of Sn, 0.05 to 0.3 percent of Fe, 0.05 to 0.19 percent of Ni, 0.001 to 0.003 percent of Pb, 0.01 to 0.05 percent of P, 0.01 to 0.1 percent of strengthening element and the balance of Cu;
the strengthening element is one or more of Ti, Co and V.
The high-strength high-elasticity bending-resistant copper alloy comprises, by mass, 0.02-3.2% of Zn, preferably 0.04-3.1%, and more preferably 0.05-3.0%. In the invention, Zn is beneficial to improving the welding performance of the copper alloy and increasing the processing performance of the alloy; besides, Zn and Sn can reduce the consumption of Sn on the basis of improving the processing performance, and the cost of the copper alloy is synergistically reduced.
The high-strength high-elasticity bending-resistant copper alloy comprises, by mass, 0.01-2.2% of Mg, preferably 0.02-2.0%, and more preferably 0.03-1.5%. In the invention, Mg and zinc can form nano needle-shaped precipitates, which is beneficial to improving the bending resistance of the copper alloy.
The high-strength high-elasticity bending-resistant copper alloy comprises, by mass, 1.5-2.0% of Sn, preferably 1.55-1.95%, and more preferably 1.6-1.9%. In the invention, Sn is beneficial to improving the casting quality of the copper alloy, increasing the fluidity of the copper alloy and improving the processing performance of the copper alloy.
The high-strength high-elasticity bending-resistant copper alloy comprises, by mass, 0.05-0.3% of Fe, preferably 0.07-0.28%, and more preferably 0.08-0.25%. In the invention, Fe is beneficial to refining the crystal grains of the copper alloy, delays the recrystallization process of the copper alloy, improves the strength and the hardness of the copper alloy and improves the mechanical property of the copper alloy.
The high-strength high-elasticity bending-resistant copper alloy comprises, by mass, 0.05-0.19% of Ni, preferably 0.06-0.185%, and more preferably 0.08-0.18%. In the invention, Ni is beneficial to improving the strength, corrosion resistance, hardness, resistance and thermoelectricity of the copper alloy and reducing the specific temperature coefficient of the copper alloy.
The high-strength high-elasticity bending-resistant copper alloy comprises, by mass, 0.001-0.003% of Pb0.0013-0.003%, preferably 0.0013-0.003%, and more preferably 0.0015-0.003%. In the invention, Pb is not solid-dissolved in copper, and lead can be dispersed and uniformly distributed under the condition of containing nickel, thereby being beneficial to improving the mechanical processing performance of the copper alloy.
The high-strength high-elasticity bending-resistant copper alloy comprises, by mass, 0.01-0.05% of P, preferably 0.01-0.045%, and more preferably 0.01-0.04%. In the invention, P and Fe can form a strengthening phase, which is beneficial to enhancing the mechanical property of the copper alloy.
The high-strength high-elasticity bending-resistant copper alloy comprises, by mass, 0.01-0.1% of reinforcing elements, preferably 0.02-0.1%, and more preferably 0.04-0.1%. In the present invention, the strengthening element is one or more of Ti, Co and V. In the invention, the strengthening element is beneficial to improving the stress relaxation resistance of the copper alloy, and the bending resistance of the copper alloy is improved on the basis of improving the mechanical property.
The high-strength high-elasticity bending-resistant copper alloy comprises the balance of Cu in percentage by mass. In the present invention, Cu is a base element.
In the invention, the high-strength high-elasticity bending-resistant copper alloy preferably contains nano needle-shaped precipitates; the size of the nano needle-shaped precipitate is preferably 120 to 500nm, and more preferably 220 to 500 nm.
In the invention, the tensile strength of the high-strength, high-elasticity and bending-resistant copper alloy is preferably 280-680 MPa, and more preferably 320-680 MPa; the elongation is preferably 3-40%, and more preferably 19-40%; the electrical conductivity is preferably 30-35% IACS, more preferably 31-35% IACS, and the elastic modulus is preferably 108-113 GPa, more preferably 110-113 GPa. In the invention, the high-strength high-elasticity bending-resistant copper alloy has no fracture when the R/T is 0.2, the R/T is 90 degrees, the R/T is 0.5, and the R/T is 180 degrees.
The invention also provides a preparation method of the high-strength high-elasticity bending-resistant copper alloy, which comprises the following steps:
sequentially smelting and drawing casting alloy raw materials to obtain an alloy strip;
and sequentially carrying out initial rolling, intermediate rolling, first annealing, first cold finish rolling, second annealing and second cold finish rolling on the alloy strip to obtain the high-strength high-elasticity bending-resistant copper alloy.
The alloy raw materials are sequentially smelted and cast by drawing to obtain the alloy strip.
The invention has no special limitation on the element proportion of the alloy raw materials, and takes the element composition of the high-strength high-elasticity bending-resistant copper alloy as the standard. In the invention, the alloy raw materials preferably comprise a copper block, a copper foil, a nickel block, an iron block, a phosphorus simple substance, a magnesium block, a tin block, a lead block and a zinc block, and also comprise one or more of a cobalt block, a copper-titanium intermediate alloy and a copper-vanadium intermediate alloy. In the invention, the elemental composition of the copper-titanium intermediate alloy is preferably 0.1-2 wt.% of Ti and the balance of Cu. In the invention, the elemental composition of the copper-vanadium master alloy is preferably 0.1-12 wt.% of V and the balance of Cu.
In the invention, the smelting temperature is preferably 1200-1300 ℃, and more preferably 1220-1280 ℃. In the invention, the smelting equipment is preferably a non-vacuum induction furnace.
In the invention, the smelting is preferably to perform first melting on the copper block to obtain copper liquid; mixing the copper liquid, the nickel block, the zinc block and the iron block, and performing second melting to obtain a first mixed alloy liquid; mixing the first mixed alloy liquid with a phosphorus simple substance, and carrying out third melting to obtain a second mixed alloy liquid; mixing the second mixed alloy liquid with a magnesium block wrapped by a copper foil, and carrying out fourth melting to obtain a third mixed alloy liquid; and mixing the third mixed alloy liquid, the tin block wrapped by the copper foil and the lead block wrapped by the copper foil, and performing fifth melting to obtain an alloy molten liquid. In the present invention, when the alloy raw material includes cobalt nuggets, the cobalt nuggets are preferably added simultaneously during the mixing of the copper liquid, nickel nuggets, and iron nuggets. In the present invention, when the alloy raw material includes a copper-titanium intermediate alloy, the copper-titanium intermediate alloy is preferably added simultaneously during the mixing of the second mixed alloy liquid and the copper foil-wrapped magnesium block. In the present invention, when the alloy raw material includes a copper-vanadium intermediate alloy, the copper-vanadium intermediate alloy is preferably added simultaneously during the process of mixing the second mixed alloy liquid and the copper foil-wrapped magnesium block. The invention reduces the oxidation of the surface of the alloy raw material through the wrapping of the copper foil on the alloy raw material. In the present invention, the time for the fifth melting is preferably 5 to 10min, more preferably 6 to 9min, and most preferably 8 min.
After the first mixed alloy liquid and the phosphorus simple substance are mixed, the covering agent is preferably added into the obtained smelting system, and then the third melting is carried out. In the present invention, the covering agent is preferably charcoal. In the present invention, the charcoal is preferably charcoal powder; the particle size of the charcoal powder is not particularly limited in the present invention, and the charcoal powder known to those skilled in the art may be used. The amount of the coating agent used in the present invention is not particularly limited, and may be an amount known to those skilled in the art.
In the present invention, after the fifth melting, the melt system obtained in the present invention is preferably allowed to stand to obtain an alloy melt. In the invention, the standing environment temperature is preferably 1200-1250 ℃, and the standing time is preferably 5-10 min. The invention is beneficial to improving the uniformity of the temperature of the melt system by standing.
After the alloy melt is obtained, the alloy melt is subjected to drawing casting to obtain the alloy strip.
In the invention, the temperature of the drawing casting is preferably 1150-1180 ℃, and more preferably 1155-1175 ℃. In the invention, the temperature of the alloy strip in the casting process, which is 20cm away from the outlet of the crystallizer, is preferably 450-480 ℃, and more preferably 455-475 ℃. The process of the drawing casting is not particularly limited in the present invention, and a drawing casting process known to those skilled in the art may be used. In the invention, the thickness of the alloy strip is preferably 14-20 mm, and more preferably 15-19 mm.
After the alloy strip is subjected to drawing casting, the temperature of the alloy strip is preferably reduced to room temperature; the temperature reduction is not particularly limited in the present invention, and the temperature reduction known to those skilled in the art may be adopted, specifically, air cooling.
After the alloy strip is obtained, the high-strength high-elasticity bending-resistant copper alloy is obtained by sequentially carrying out initial rolling, intermediate rolling, first annealing, first cold finish rolling, second annealing and second cold finish rolling on the alloy strip.
After the alloy strip is obtained, the alloy strip is subjected to initial rolling to obtain an initial rolled strip.
In the invention, the rolling temperature of the initial rolling is preferably 20-40 ℃, and more preferably 22-35 ℃. In the invention, the total deformation rate of the initial rolling is preferably 80-90%, more preferably 83-87%, and most preferably 85%. In the present invention, the number of rolling passes of the initial rolling is preferably 5 to 10, and more preferably 6 to 8. The deformation rate of each pass of rolling in the initial rolling is not specially limited, and the total deformation rate of the initial rolling is taken as a standard. In the present invention, the blooming plays a role of cogging.
Before the initial rolling, the alloy strip is preferably subjected to surface milling. In the present invention, the milling is preferably performed at room temperature; the room temperature is not particularly limited, and the room temperature known to those skilled in the art can be adopted, specifically, for example, 18 to 40 ℃. In the invention, the milling surfaces are preferably milling surfaces of two surfaces of the alloy strip respectively; the milling thickness of the single-side milling surface of the alloy strip is preferably 0.1-1 mm, more preferably 0.2-0.7 mm, and most preferably 0.3 mm.
After the initial rolled strip is obtained, the intermediate rolled strip is subjected to intermediate rolling to obtain the intermediate rolled strip.
In the invention, the rolling temperature of the medium rolling is preferably 20-40 ℃, and more preferably 22-35 ℃. In the invention, the total deformation rate of the medium rolling is preferably 60-80%, more preferably 62-78%, and still more preferably 65-75%. In the invention, the rolling pass of the medium rolling is preferably 2 to 6 times, and more preferably 3 to 5 times. The invention has no special limitation on the deformation rate of each pass of rolling in the medium rolling, and the invention takes the total deformation rate of the medium rolling as the standard.
After the medium rolling strip is obtained, the medium rolling strip is subjected to first annealing to obtain a first annealing strip.
In the invention, the heat preservation temperature of the first annealing is preferably 400-650 ℃, more preferably 430-620 ℃, and further preferably 450-600 ℃; the heat preservation time is preferably 3-7 h, more preferably 4-6 h, and most preferably 5 h. In the invention, the heat preservation temperature of the first annealing is preferably obtained by raising the temperature of the medium rolling temperature; the temperature rise rate is not particularly limited, and any temperature rise rate can be adopted. After the first annealing is maintained, the present invention preferably further comprises cooling the resulting first annealed strip to room temperature; the cooling is preferably furnace cooling. In the present invention, the first annealing realizes recrystallization annealing, eliminating work hardening.
After the first annealed strip is obtained, the first annealed strip is subjected to a first cold finish rolling to obtain a first cold finish rolled strip.
In the present invention, the total deformation ratio of the first cold finish rolling is preferably 65 to 85%, more preferably 68 to 83%, and still more preferably 70 to 80%. In the present invention, the number of passes of the first cold finish rolling is preferably 2 to 6, and more preferably 3 to 5. The deformation rate of each pass of rolling in the first cold finish rolling is not particularly limited, and the requirement of meeting the total deformation rate of the first cold finish rolling is met. In the present invention, the first finish cold rolling is preferably performed at room temperature, specifically, 18 to 40 ℃.
Before the first finish cold rolling, the first annealed strip is preferably trimmed according to the invention. In the invention, the width of the single-side cut edge in the cut edge is preferably 1-3 mm, more preferably 1.5-2.5 mm, and most preferably 2 mm.
After the first cold finish rolled strip is obtained, the first cold finish rolled strip is subjected to second annealing to obtain a second annealed strip.
In the invention, the heat preservation temperature of the second annealing is preferably 350-550 ℃, more preferably 370-530 ℃, and further preferably 400-500 ℃; the heat preservation time is preferably 4-8 h, more preferably 5-7 h, and most preferably 6 h. In the present invention, the holding temperature of the second annealing is preferably obtained by raising the temperature of the first cold finish rolling; the heating rate is preferably 40-120 ℃/min, and more preferably 70-100 ℃/min. After the second annealing is maintained, the present invention preferably further comprises cooling the resulting second annealed strip to room temperature; the cooling is preferably furnace cooling.
After a second annealing strip is obtained, carrying out second cold finish rolling on the second annealing strip to obtain the high-strength high-elasticity bending-resistant copper alloy.
In the present invention, the total deformation ratio of the second cold finish rolling is preferably 20 to 60%, more preferably 25 to 55%, and still more preferably 30 to 50%. In the present invention, the number of passes of the second cold finish rolling is preferably 1 to 5, and more preferably 1 to 3. The deformation rate of each pass of rolling in the second cold finish rolling is not particularly limited, and the requirement that the total deformation rate of the second cold finish rolling can be met is met. In the present invention, the second finish cold rolling is preferably performed at room temperature, specifically, 18 to 40 ℃.
The invention also provides application of the high-strength high-elasticity bending-resistant copper alloy in the technical scheme or the high-strength high-elasticity bending-resistant copper alloy prepared by the preparation method in the technical scheme as a part alloy for connecting electrical appliances.
In the invention, the high-strength high-elasticity bending-resistant copper alloy is preferably directly processed to obtain parts for electric connection. The present invention is not particularly limited to the above-mentioned processing, and may be processing known to those skilled in the art.
In order to further illustrate the present invention, the following examples are provided to describe the high strength, high elasticity and bending resistance copper alloy and the preparation method and application thereof in detail, but they should not be construed as limiting the scope of the present invention. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
The raw material alloy is as follows: copper block, copper foil, nickel block, iron block, phosphorus simple substance, magnesium block, tin block, lead block, zinc block, copper-titanium intermediate alloy (element composition is 1.0 wt.% of Ti and balance of Cu) and copper-vanadium intermediate alloy (element composition is 4.0 wt.% of V and balance of Cu); the alloy element ratio is shown in table 1.
The preparation method comprises the following steps: placing a copper block in a non-vacuum induction furnace, melting the copper block into copper liquid at 1200 ℃, adding a nickel block and an iron block into the copper liquid, adding elemental phosphorus after melting, adding covering agent charcoal powder, adding a magnesium block, a copper-titanium intermediate alloy and a copper-vanadium intermediate alloy which are wrapped by copper foil into an obtained melting system, adding a tin block wrapped by copper foil and a lead block wrapped by copper foil before discharging, keeping the temperature for 8min, and standing at 1200 ℃ for 7min to obtain an alloy melt;
after obtaining alloy melt, carrying out drawing casting on the obtained alloy melt at 1150 ℃, wherein the temperature of the alloy strip in the drawing casting, which is 20cm away from the outlet of the crystallizer, is 450 ℃, so as to obtain the alloy strip;
milling two surfaces of the obtained alloy strip, milling a single surface of the milled surface to remove the thickness of 0.3mm, and performing 7-pass initial rolling on the obtained milled surface strip at room temperature, wherein the total initial rolling deformation rate is 85% to obtain an initial rolled strip; carrying out 4-pass intermediate rolling on the obtained initial rolled strip at room temperature, wherein the total deformation rate of the intermediate rolling is 60 percent, and thus obtaining an intermediate rolled strip; preserving the heat of the obtained medium-rolled strip in a heating furnace at 400 ℃ for 5h for carrying out first annealing, cooling along with the furnace, trimming the obtained first annealed strip, wherein the width of the trimming edge at one side is 2mm, and then carrying out 4-pass first cold finish rolling at room temperature, wherein the total deformation rate of the first cold finish rolling is 65 percent to obtain a first cold finish rolled strip; preserving the heat of the obtained first cold finish rolling strip in a heating furnace at 350 ℃ for 6h for second annealing, and cooling along with the furnace to obtain a second annealed strip; and carrying out 1-pass second cold finish rolling on the obtained second annealed strip at room temperature, wherein the total deformation rate of the second cold finish rolling is 20%, and thus the high-strength high-elasticity bending-resistant copper alloy is obtained.
Example 2
The raw material alloy is as follows: copper block, copper foil, nickel block, iron block, phosphorus simple substance, magnesium block, tin block, lead block, zinc block and copper-titanium intermediate alloy (the element composition is 1.0 wt.% of Ti and the balance of Cu); the alloy element ratio is shown in table 1.
The preparation method comprises the following steps: placing a copper block in a non-vacuum induction furnace, melting the copper block into copper liquid at 1210 ℃, adding a nickel block and an iron block into the copper liquid, adding elemental phosphorus after melting, adding covering agent charcoal powder, adding a magnesium block and a copper-titanium intermediate alloy wrapped by copper foil into an obtained melting system, adding a tin block wrapped by copper foil and a lead block wrapped by copper foil before discharging, keeping the temperature for 8min, and standing for 8min at 1205 ℃ to obtain an alloy molten liquid;
after obtaining an alloy melt, carrying out drawing casting on the obtained alloy melt at 1160 ℃, wherein the temperature of the alloy strip in the drawing casting, which is 20cm away from the outlet of the crystallizer, is 460 ℃, so as to obtain an alloy strip;
milling two surfaces of the obtained alloy strip, milling a single surface of the milled surface to remove the thickness of 0.3mm, and performing 7-pass initial rolling on the obtained milled surface strip at room temperature, wherein the total initial rolling deformation rate is 85% to obtain an initial rolled strip; carrying out 5-pass intermediate rolling on the obtained initial rolled strip at room temperature, wherein the total deformation rate of the intermediate rolling is 70%, so as to obtain an intermediate rolled strip; preserving the heat of the obtained medium-rolled strip in a heating furnace at 450 ℃ for 5 hours for first annealing, cooling along with the furnace, trimming the obtained first annealed strip, wherein the width of the trimming edge at one side is 2mm, and then performing 5-pass first cold finish rolling at room temperature, wherein the total deformation rate of the first cold finish rolling is 70%, so as to obtain a first cold finish rolled strip; preserving the heat of the obtained first cold finish rolling strip in a heating furnace at 400 ℃ for 6h for second annealing, and cooling along with the furnace to obtain a second annealed strip; and carrying out 1-pass second cold finish rolling on the obtained second annealed strip at room temperature, wherein the total deformation rate of the second cold finish rolling is 30%, and thus the high-strength high-elasticity bending-resistant copper alloy is obtained.
Example 3
The raw material alloy is as follows: copper blocks, copper foils, nickel blocks, iron blocks, phosphorus simple substances, magnesium blocks, tin blocks, lead blocks, zinc blocks and cobalt blocks; the alloy element ratio is shown in table 1.
The preparation method comprises the following steps: placing a copper block in a non-vacuum induction furnace, melting the copper block into copper liquid at 1220 ℃, adding a nickel block, an iron block and a cobalt block into the copper liquid, adding elemental phosphorus after melting, adding covering agent charcoal powder, adding a magnesium block wrapped by copper foil into an obtained melting system, adding a tin block wrapped by copper foil and a lead block wrapped by copper foil before discharging, keeping the temperature for 8min, and standing for 7min at 1232 ℃ to obtain an alloy melt;
after obtaining alloy melt, carrying out drawing casting on the obtained alloy melt at 1170 ℃, wherein the temperature of the alloy strip in the drawing casting, which is 20cm away from the outlet of the crystallizer, is 470 ℃, so as to obtain an alloy strip;
milling two surfaces of the obtained alloy strip, milling a single surface of the milled surface to remove the thickness of 0.3mm, and performing 7-pass initial rolling on the obtained milled surface strip at room temperature, wherein the total initial rolling deformation rate is 85% to obtain an initial rolled strip; carrying out 5-pass intermediate rolling on the obtained initial rolled strip at room temperature, wherein the total deformation rate of the intermediate rolling is 80%, and thus obtaining an intermediate rolled strip; preserving the heat of the obtained medium-rolled strip in a heating furnace at 500 ℃ for 5 hours for first annealing, cooling along with the furnace, trimming the obtained first annealed strip, wherein the width of the trimming edge at one side is 2mm, and then performing 5-pass first cold finish rolling at room temperature, wherein the total deformation rate of the first cold finish rolling is 75 percent to obtain a first cold finish rolled strip; preserving the heat of the obtained first cold finish rolling strip in a heating furnace at 450 ℃ for 6h for second annealing, and cooling along with the furnace to obtain a second annealed strip; and carrying out 2-pass second cold finish rolling on the obtained second annealed strip at room temperature, wherein the total deformation rate of the second cold finish rolling is 40%, and thus the high-strength high-elasticity bending-resistant copper alloy is obtained.
Example 4
The raw material alloy is as follows: copper block, copper foil, nickel block, iron block, phosphorus simple substance, magnesium block, tin block, lead block, zinc block, cobalt block, copper-titanium intermediate alloy (element composition is 1.0 wt.% of Ti and balance of Cu) and copper-vanadium intermediate alloy (element composition is 4.0 wt.% of V and balance of Cu); the alloy element ratio is shown in table 1.
The preparation method comprises the following steps: placing a copper block in a non-vacuum induction furnace, melting the copper block into molten copper at 1230 ℃, adding a nickel block, an iron block and a cobalt block into the molten copper, adding elemental phosphorus after melting, adding covering agent charcoal powder, adding a magnesium block, a copper-titanium intermediate alloy and a copper-vanadium intermediate alloy which are wrapped by copper foil into an obtained melting system, adding a tin block wrapped by copper foil and a lead block wrapped by copper foil before discharging, keeping the temperature for 8min, and standing for 8min at 1245 ℃ to obtain an alloy molten liquid;
after obtaining alloy melt, carrying out drawing casting on the obtained alloy melt at 1180 ℃, wherein the temperature of the alloy strip in the drawing casting at a position 20cm away from the outlet of the crystallizer is 480 ℃, and obtaining the alloy strip;
milling two surfaces of the obtained alloy strip, milling a single surface of the milled surface to remove the thickness of 0.3mm, and performing 7-pass initial rolling on the obtained milled surface strip at room temperature, wherein the total initial rolling deformation rate is 85% to obtain an initial rolled strip; carrying out 4-pass intermediate rolling on the obtained initial rolled strip at room temperature, wherein the total deformation rate of the intermediate rolling is 65%, so as to obtain an intermediate rolled strip; preserving the heat of the obtained medium-rolled strip in a heating furnace at 550 ℃ for 5 hours to carry out first annealing, cooling along with the furnace, trimming the obtained first annealed strip, wherein the width of the trimming edge at one side is 2mm, and then carrying out 5-pass first cold finish rolling at room temperature, wherein the total deformation rate of the first cold finish rolling is 80%, so as to obtain a first cold finish rolled strip; preserving the heat of the obtained first cold finish rolling strip in a heating furnace at 500 ℃ for 6h for second annealing, and cooling along with the furnace to obtain a second annealed strip; and carrying out 2-pass second cold finish rolling on the obtained second annealed strip at room temperature, wherein the total deformation rate of the second cold finish rolling is 50%, and thus the high-strength high-elasticity bending-resistant copper alloy is obtained.
Example 5
The raw material alloy is as follows: copper block, copper foil, nickel block, iron block, phosphorus simple substance, magnesium block, tin block, lead block, zinc block, cobalt block, copper-titanium intermediate alloy (element composition is 1.0 wt.% of Ti and balance of Cu) and copper-vanadium intermediate alloy (element composition is 4.0 wt.% of V and balance of Cu); the alloy element ratio is shown in table 1.
The preparation method comprises the following steps: placing a copper block in a non-vacuum induction furnace, melting the copper block into copper liquid at 1240 ℃, adding a nickel block, an iron block and a cobalt block into the copper liquid, adding elemental phosphorus after melting, adding covering agent charcoal powder, adding a magnesium block, a copper-titanium intermediate alloy and a copper-vanadium intermediate alloy wrapped by copper foil into an obtained melting system, adding a tin block wrapped by copper foil and a lead block wrapped by copper foil before discharging, keeping the temperature for 8min, and standing at 1208 ℃ for 7min to obtain an alloy melt;
after obtaining alloy melt, carrying out drawing casting on the obtained alloy melt at 1150 ℃, wherein the temperature of the alloy strip in the drawing casting at a position 20cm away from the outlet of the crystallizer is 455 ℃, and obtaining the alloy strip;
milling two surfaces of the obtained alloy strip, milling a single surface of the milled surface to remove the thickness of 0.3mm, and performing 7-pass initial rolling on the obtained milled surface strip at room temperature, wherein the total initial rolling deformation rate is 85% to obtain an initial rolled strip; carrying out 5-pass intermediate rolling on the obtained initial rolled strip at room temperature, wherein the total deformation rate of the intermediate rolling is 68 percent, and thus obtaining an intermediate rolled strip; preserving the heat of the obtained medium-rolled strip in a heating furnace at 600 ℃ for 5h for carrying out first annealing, cooling along with the furnace, trimming the obtained first annealed strip, wherein the width of the trimming edge at one side is 2mm, and then carrying out 6-pass first cold finish rolling at room temperature, wherein the total deformation rate of the first cold finish rolling is 85 percent to obtain a first cold finish rolled strip; preserving the heat of the obtained first cold finish rolling strip in a heating furnace at 550 ℃ for 6h for second annealing, and cooling along with the furnace to obtain a second annealed strip; and carrying out 3-pass second cold finish rolling on the obtained second annealed strip at room temperature, wherein the total deformation rate of the second cold finish rolling is 60%, and thus the high-strength high-elasticity bending-resistant copper alloy is obtained.
Example 6
The raw material alloy is as follows: copper block, copper foil, nickel block, iron block, phosphorus simple substance, magnesium block, tin block, lead block, zinc block, cobalt block, copper-titanium intermediate alloy (element composition is 1.0 wt.% of Ti and balance of Cu) and copper-vanadium intermediate alloy (element composition is 4.0 wt.% of V and balance of Cu); the alloy element ratio is shown in table 1.
The preparation method comprises the following steps: placing a copper block in a non-vacuum induction furnace, melting the copper block into copper liquid at 1250 ℃, adding a nickel block, an iron block and a cobalt block into the copper liquid, adding elemental phosphorus after melting, adding covering agent charcoal powder, adding a magnesium block, a copper-titanium intermediate alloy and a copper-vanadium intermediate alloy which are wrapped by copper foil into an obtained melting system, adding a tin block wrapped by copper foil and a lead block wrapped by copper foil before discharging, keeping the temperature for 8min, and standing for 8min at 1235 ℃ to obtain an alloy melt;
after obtaining alloy melt, carrying out drawing casting on the obtained alloy melt at 1165 ℃, wherein the temperature of the alloy strip in the drawing casting at a position 20cm away from the outlet of the crystallizer is 465 ℃, and obtaining the alloy strip;
milling two surfaces of the obtained alloy strip, milling a single surface of the milled surface to remove the thickness of 0.3mm, and performing 7-pass initial rolling on the obtained milled surface strip at room temperature, wherein the total initial rolling deformation rate is 85% to obtain an initial rolled strip; carrying out 5-pass intermediate rolling on the obtained initial rolled strip at room temperature, wherein the total deformation rate of the intermediate rolling is 72%, so as to obtain an intermediate rolled strip; preserving the heat of the obtained medium-rolled strip in a heating furnace at 650 ℃ for 5h for carrying out first annealing, cooling along with the furnace, trimming the obtained first annealed strip, wherein the width of the trimmed edge at one side is 2mm, and then carrying out 4-pass first cold finish rolling at room temperature, wherein the total deformation rate of the first cold finish rolling is 68% to obtain a first cold finish rolled strip; preserving the heat of the obtained first cold finish rolling strip in a heating furnace at 450 ℃ for 6h for second annealing, and cooling along with the furnace to obtain a second annealed strip; and carrying out 1-pass second cold finish rolling on the obtained second annealed strip at room temperature, wherein the total deformation rate of the second cold finish rolling is 30%, and thus the high-strength high-elasticity bending-resistant copper alloy is obtained.
Example 7
The raw material alloy is as follows: copper block, copper foil, nickel block, iron block, phosphorus simple substance, magnesium block, tin block, lead block, zinc block, cobalt block, copper-titanium intermediate alloy (element composition is 1.0 wt.% of Ti and balance of Cu) and copper-vanadium intermediate alloy (element composition is 4.0 wt.% of V and balance of Cu); the alloy element ratio is shown in table 1.
The preparation method comprises the following steps: placing a copper block in a non-vacuum induction furnace, melting the copper block into copper liquid at 1260 ℃, adding a nickel block, an iron block and a cobalt block into the copper liquid, adding elemental phosphorus after melting, adding covering agent charcoal powder, adding a magnesium block, a copper-titanium intermediate alloy and a copper-vanadium intermediate alloy which are wrapped by copper foil into an obtained melting system, adding a tin block wrapped by copper foil and a lead block wrapped by copper foil before discharging, keeping the temperature for 8min, and standing for 7min at 1241 ℃ to obtain an alloy molten liquid;
after obtaining alloy melt, carrying out drawing casting on the obtained alloy melt at 1175 ℃, wherein the temperature of the alloy strip in the drawing casting, which is 20cm away from the outlet of the crystallizer, is 475 ℃, so as to obtain the alloy strip;
milling two surfaces of the obtained alloy strip, milling a single surface of the milled surface to remove the thickness of 0.3mm, and performing 7-pass initial rolling on the obtained milled surface strip at room temperature, wherein the total initial rolling deformation rate is 85% to obtain an initial rolled strip; carrying out 5-pass intermediate rolling on the obtained initial rolled strip at room temperature, wherein the total deformation rate of the intermediate rolling is 75%, so as to obtain an intermediate rolled strip; preserving the heat of the obtained medium-rolled strip in a heating furnace at 480 ℃ for 5 hours for first annealing, cooling along with the furnace, trimming the obtained first annealed strip, wherein the width of the trimming edge at one side is 2mm, and then performing 5-pass first cold finish rolling at room temperature, wherein the total deformation rate of the first cold finish rolling is 78%, so as to obtain a first cold finish rolled strip; preserving the heat of the obtained first cold finish rolling strip in a heating furnace at 480 ℃ for 6h for second annealing, and cooling along with the furnace to obtain a second annealed strip; and carrying out 2-pass second cold finish rolling on the obtained second annealed strip at room temperature, wherein the total deformation rate of the second cold finish rolling is 45%, and thus the high-strength high-elasticity bending-resistant copper alloy is obtained.
Example 8
The raw material alloy is as follows: copper block, copper foil, nickel block, iron block, phosphorus simple substance, magnesium block, tin block, lead block, zinc block, cobalt block, copper-titanium intermediate alloy (element composition is 1.0 wt.% of Ti and balance of Cu) and copper-vanadium intermediate alloy (element composition is 4.0 wt.% of V and balance of Cu); the alloy element ratio is shown in table 1.
The preparation method comprises the following steps: placing a copper block in a non-vacuum induction furnace, melting the copper block into molten copper at 1270 ℃, adding a nickel block, an iron block and a cobalt block into the molten copper, adding elemental phosphorus after melting, adding covering agent charcoal powder, adding a magnesium block, a copper-titanium intermediate alloy and a copper-vanadium intermediate alloy which are wrapped by copper foil into an obtained melting system, adding a tin block wrapped by copper foil and a lead block wrapped by copper foil before discharging, keeping the temperature for 8min, and standing at 1235 ℃ for 8min to obtain an alloy molten liquid;
after obtaining alloy melt, carrying out drawing casting on the obtained alloy melt at 1165 ℃, wherein the temperature of the alloy strip in the drawing casting at a position 20cm away from the outlet of the crystallizer is 464 ℃ to obtain an alloy strip;
milling two surfaces of the obtained alloy strip, milling a single surface of the milled surface to remove the thickness of 0.3mm, and performing 7-pass initial rolling on the obtained milled surface strip at room temperature, wherein the total initial rolling deformation rate is 85% to obtain an initial rolled strip; carrying out 5-pass intermediate rolling on the obtained initial rolled strip at room temperature, wherein the total deformation rate of the intermediate rolling is 73%, so as to obtain an intermediate rolled strip; preserving the heat of the obtained medium-rolled strip in a heating furnace at 530 ℃ for 5h for carrying out first annealing, cooling along with the furnace, trimming the obtained first annealed strip, wherein the width of the trimmed edge at one side is 2mm, and then carrying out 6-pass first cold finish rolling at room temperature, wherein the total deformation rate of the first cold finish rolling is 82%, so as to obtain a first cold finish rolled strip; preserving the heat of the obtained first cold finish rolling strip in a heating furnace at 530 ℃ for 6h for second annealing, and cooling along with the furnace to obtain a second annealed strip; and carrying out 3-pass second cold finish rolling on the obtained second annealed strip at room temperature, wherein the total deformation rate of the second cold finish rolling is 46%, and thus the high-strength high-elasticity bending-resistant copper alloy is obtained.
Example 9
The raw material alloy is as follows: copper block, copper foil, nickel block, iron block, phosphorus simple substance, magnesium block, tin block, lead block, zinc block, cobalt block, copper-titanium intermediate alloy (element composition is 1.0 wt.% of Ti and balance of Cu) and copper-vanadium intermediate alloy (element composition is 4.0 wt.% of V and balance of Cu); the alloy element ratio is shown in table 1.
The preparation method comprises the following steps: placing a copper block in a non-vacuum induction furnace, melting the copper block into copper liquid at 1280 ℃, adding a nickel block, an iron block and a cobalt block into the copper liquid, adding elemental phosphorus after melting, adding covering agent charcoal powder, adding a magnesium block, a copper-titanium intermediate alloy and a copper-vanadium intermediate alloy which are wrapped by copper foil into an obtained melting system, adding a tin block wrapped by copper foil and a lead block wrapped by copper foil before discharging, keeping the temperature for 8min, and standing at 1240 ℃ for 7min to obtain an alloy melt;
after obtaining alloy melt, carrying out drawing casting on the obtained alloy melt at 1168 ℃, wherein the temperature of the alloy strip in the drawing casting at a position 20cm away from the outlet of the crystallizer is 472 ℃, and obtaining an alloy strip;
milling two surfaces of the obtained alloy strip, milling a single surface of the milled surface to remove the thickness of 0.3mm, and performing 7-pass initial rolling on the obtained milled surface strip at room temperature, wherein the total initial rolling deformation rate is 85% to obtain an initial rolled strip; carrying out 7-pass intermediate rolling on the obtained initial rolled strip at room temperature, wherein the total deformation rate of the intermediate rolling is 80%, and thus obtaining an intermediate rolled strip; preserving the heat of the obtained medium-rolled strip in a heating furnace at 560 ℃ for 5h for first annealing, cooling along with the furnace, trimming the obtained first annealed strip, wherein the width of the trimming edge at one side is 2mm, and then performing 5-pass first cold finish rolling at room temperature, wherein the total deformation rate of the first cold finish rolling is 77% to obtain a first cold finish rolled strip; preserving the heat of the obtained first cold finish rolling strip in a heating furnace at 490 ℃ for 6h for second annealing, and cooling along with the furnace to obtain a second annealed strip; and carrying out 3-pass second cold finish rolling on the obtained second annealed strip at room temperature, wherein the total deformation rate of the second cold finish rolling is 56%, and thus the high-strength high-elasticity bending-resistant copper alloy is obtained.
Example 10
The raw material alloy is as follows: copper block, copper foil, nickel block, iron block, phosphorus simple substance, magnesium block, tin block, lead block, zinc block, cobalt block, copper-titanium intermediate alloy (element composition is 1.0 wt.% of Ti and balance of Cu) and copper-vanadium intermediate alloy (element composition is 4.0 wt.% of V and balance of Cu); the alloy element ratio is shown in table 1.
The preparation method comprises the following steps: placing a copper block in a non-vacuum induction furnace, melting the copper block at 1290 ℃ to obtain a copper liquid, adding a nickel block, an iron block and a cobalt block into the copper liquid, adding elemental phosphorus after melting, adding covering agent charcoal powder, adding a magnesium block, a copper-titanium intermediate alloy and a copper-vanadium intermediate alloy wrapped by a copper foil into an obtained melting system, adding a tin block wrapped by a copper foil and a lead block wrapped by a copper foil before discharging, keeping the temperature for 8min, and standing for 8min at 1230 ℃ to obtain an alloy melt;
after obtaining alloy melt, carrying out drawing casting on the obtained alloy melt at 1162 ℃, wherein the temperature of the alloy strip in the drawing casting at the position 20cm away from the outlet of the crystallizer is 456 ℃, and obtaining the alloy strip;
milling two surfaces of the obtained alloy strip, milling a single surface of the milled surface to remove the thickness of 0.3mm, and performing 7-pass initial rolling on the obtained milled surface strip at room temperature, wherein the total initial rolling deformation rate is 85% to obtain an initial rolled strip; carrying out 4-pass intermediate rolling on the obtained initial rolled strip at room temperature, wherein the total deformation rate of the intermediate rolling is 65%, so as to obtain an intermediate rolled strip; preserving the heat of the obtained medium-rolled strip in a heating furnace at 620 ℃ for 5h for first annealing, cooling along with the furnace, trimming the obtained first annealed strip, wherein the width of the trimming edge at one side is 2mm, and then performing 6-pass first cold finish rolling at room temperature, wherein the total deformation rate of the first cold finish rolling is 83%, so as to obtain a first cold finish rolled strip; preserving the heat of the obtained first cold finish rolling strip in a heating furnace at 510 ℃ for 6h for second annealing, and cooling along with the furnace to obtain a second annealed strip; and carrying out 1-pass second cold finish rolling on the obtained second annealed strip at room temperature, wherein the total deformation rate of the second cold finish rolling is 22%, and thus the high-strength high-elasticity bending-resistant copper alloy is obtained.
The high-strength, high-elasticity and bending-resistant copper alloy obtained in this example was observed by optical microscopy, and the optical micrograph is shown in FIG. 1. As can be seen from FIG. 1, no cracks are found in the high-strength, high-elasticity and bending-resistant copper alloy.
Example 11
The raw material alloy is as follows: copper block, copper foil, nickel block, iron block, phosphorus simple substance, magnesium block, tin block, lead block, zinc block and copper-vanadium intermediate alloy (the element composition is 4.0 wt.% of V and the balance of Cu); the alloy element ratio is shown in table 1.
The preparation method comprises the following steps: placing a copper block in a non-vacuum induction furnace, melting the copper block into copper liquid at 1300 ℃, adding a nickel block and an iron block into the copper liquid, adding elemental phosphorus after melting, adding covering agent charcoal powder, adding a magnesium block and a copper-vanadium intermediate alloy wrapped by copper foil into an obtained melting system, adding a tin block wrapped by copper foil and a lead block wrapped by copper foil before discharging, keeping the temperature for 8min, and standing for 7min at 1237 ℃ to obtain an alloy molten liquid;
after obtaining alloy melt, carrying out drawing casting on the obtained alloy melt at 1158 ℃, wherein the temperature of the alloy strip in the drawing casting, which is 20cm away from the outlet of the crystallizer, is 454 ℃, so as to obtain the alloy strip;
milling two surfaces of the obtained alloy strip, milling a single surface of the milled surface to remove the thickness of 0.3mm, and performing 7-pass initial rolling on the obtained milled surface strip at room temperature, wherein the total initial rolling deformation rate is 85% to obtain an initial rolled strip; carrying out 5-pass intermediate rolling on the obtained initial rolled strip at room temperature, wherein the total deformation rate of the intermediate rolling is 75%, so as to obtain an intermediate rolled strip; preserving the heat of the obtained medium-rolled strip in a heating furnace at 470 ℃ for 5 hours for first annealing, cooling along with the furnace, trimming the obtained first annealed strip, wherein the width of the trimming edge at one side is 2mm, and then performing 5-pass first cold finish rolling at room temperature, wherein the total deformation rate of the first cold finish rolling is 77% to obtain a first cold finish rolled strip; preserving the heat of the obtained first cold finish rolling strip in a heating furnace at 430 ℃ for 6h for second annealing, and cooling along with the furnace to obtain a second annealed strip; and carrying out 1-pass second cold finish rolling on the obtained second annealed strip at room temperature, wherein the total deformation rate of the second cold finish rolling is 34%, and thus the high-strength high-elasticity bending-resistant copper alloy is obtained.
Example 12
The raw material alloy is as follows: copper block, copper foil, nickel block, iron block, phosphorus simple substance, magnesium block, tin block, lead block, zinc block, cobalt block, copper-titanium intermediate alloy (element composition is 1.0 wt.% of Ti and balance of Cu) and copper-vanadium intermediate alloy (element composition is 4.0 wt.% of Ti and balance of Cu); the alloy element ratio is shown in table 1.
The preparation method comprises the following steps: placing a copper block in a non-vacuum induction furnace, melting the copper block into copper liquid at 1250 ℃, adding a nickel block, an iron block and a cobalt block into the copper liquid, adding elemental phosphorus after melting, adding covering agent charcoal powder, adding a magnesium block, a copper-titanium intermediate alloy and a copper-vanadium intermediate alloy which are wrapped by copper foil into an obtained melting system, adding a tin block wrapped by copper foil and a lead block wrapped by copper foil before discharging, keeping the temperature for 8min, and standing at 1234 ℃ for 8min to obtain an alloy melt;
after obtaining alloy melt, carrying out drawing casting on the obtained alloy melt at 1166 ℃, wherein the temperature of the alloy strip in the drawing casting at a position 20cm away from the outlet of the crystallizer is 465 ℃, and obtaining the alloy strip;
milling two surfaces of the obtained alloy strip, milling a single surface of the milled surface to remove the thickness of 0.3mm, and performing 7-pass initial rolling on the obtained milled surface strip at room temperature, wherein the total initial rolling deformation rate is 85% to obtain an initial rolled strip; carrying out 5-pass intermediate rolling on the obtained initial rolled strip at room temperature, wherein the total deformation rate of the intermediate rolling is 75%, so as to obtain an intermediate rolled strip; preserving the heat of the obtained medium-rolled strip in a heating furnace at 400 ℃ for 5h for carrying out first annealing, cooling along with the furnace, trimming the obtained first annealed strip, wherein the width of the trimming edge at one side is 2mm, and then carrying out 4-pass first cold finish rolling at room temperature, wherein the total deformation rate of the first cold finish rolling is 65 percent to obtain a first cold finish rolled strip; preserving the heat of the obtained first cold finish rolling strip in a heating furnace at 360 ℃ for 6h for second annealing, and cooling along with the furnace to obtain a second annealed strip; and carrying out 2-pass second cold finish rolling on the obtained second annealed strip at room temperature, wherein the total deformation rate of the second cold finish rolling is 46%, and thus the high-strength high-elasticity bending-resistant copper alloy is obtained.
Comparative example 1
The raw material alloy is as follows: copper block, copper foil, nickel block, iron block, phosphorus simple substance, magnesium block, lead block, zinc block, cobalt block, copper-titanium intermediate alloy (element composition is 1.0 wt.% of Ti and balance of Cu) and copper-vanadium intermediate alloy (element composition is 4.0 wt.% of V and balance of Cu); the alloy element ratio is shown in table 1.
The preparation method comprises the following steps: placing a copper block in a non-vacuum induction furnace, melting the copper block into copper liquid at 1280 ℃, adding a nickel block, an iron block and a cobalt block into the copper liquid, adding elemental phosphorus after melting, adding covering agent charcoal powder, adding a magnesium block, a copper-titanium intermediate alloy and a copper-vanadium intermediate alloy which are wrapped by copper foil into an obtained melting system, adding a tin block wrapped by copper foil and a lead block wrapped by copper foil before discharging, keeping the temperature for 8min, and standing at 1240 ℃ for 7min to obtain an alloy melt;
after obtaining alloy melt, carrying out drawing casting on the obtained alloy melt at 1168 ℃, wherein the temperature of the alloy strip in the drawing casting at a position 20cm away from the outlet of the crystallizer is 472 ℃, and obtaining an alloy strip;
milling two surfaces of the obtained alloy strip, milling a single surface of the milled surface to remove the thickness of 0.3mm, and performing 7-pass initial rolling on the obtained milled surface strip at room temperature, wherein the total initial rolling deformation rate is 85% to obtain an initial rolled strip; carrying out 7-pass intermediate rolling on the obtained initial rolled strip at room temperature, wherein the total deformation rate of the intermediate rolling is 80%, and thus obtaining an intermediate rolled strip; preserving the heat of the obtained medium-rolled strip in a heating furnace at 560 ℃ for 5h for first annealing, cooling along with the furnace, trimming the obtained first annealed strip, wherein the width of the trimming edge at one side is 2mm, and then performing 5-pass first cold finish rolling at room temperature, wherein the total deformation rate of the first cold finish rolling is 77% to obtain a first cold finish rolled strip; preserving the heat of the obtained first cold finish rolling strip in a heating furnace at 490 ℃ for 6h for second annealing, and cooling along with the furnace to obtain a second annealed strip; and carrying out 3-pass second cold finish rolling on the obtained second annealed strip at room temperature, wherein the total deformation rate of the second cold finish rolling is 56%, and thus obtaining the copper alloy.
Table 1 alloying element composition (wt.%) of examples 1 to 12 and comparative example 1
Note: the "/" in table 1 indicates the absence of this element.
According to GB/T34505-; according to GB/T232-; according to YS/T478-; the average size of the acicular precipitated phase in the high-strength high-elasticity bending-resistant copper alloy obtained in the examples 1 to 12 and the average size of the acicular precipitated phase in the copper alloy obtained in the comparative example 1 are measured, and the measurement method is as follows: taking a section parallel to the rolling direction of the copper alloy strip for inlaying and polishing treatment, taking 25 micrometers multiplied by 40 micrometers as a basic rectangular unit, and observing the structure of the material by using an optical microscope; and selecting 10 different areas for statistical calculation, and finally taking the average value as the average size value of the needle-shaped precipitated phase. The above test results and measurement results are shown in table 2.
Table 2 test results of properties of high-strength, high-elasticity and bending-resistant copper alloy obtained in examples 1 to 12
As can be seen from Table 2, the high-strength, high-elasticity and bending-resistant copper alloy provided by the invention has the advantages that the tensile strength is 280-680 MPa, the elongation is 3-40%, the elastic modulus is 108-113 GPa, and the mechanical property is excellent; the conductivity is 30-35% IACS, and the conductivity is excellent; the steel plate has no fracture when the R/T is 2, the R/T is 90 degrees, the R/T is 0.5, and the steel plate is bent by 180 degrees, and has excellent bending resistance.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.