CN112852114A - TPEE-based thin film material for blood bags - Google Patents
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- CN112852114A CN112852114A CN202011420228.8A CN202011420228A CN112852114A CN 112852114 A CN112852114 A CN 112852114A CN 202011420228 A CN202011420228 A CN 202011420228A CN 112852114 A CN112852114 A CN 112852114A
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/12—Chemical modification
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/12—Chemical modification
- C08J7/123—Treatment by wave energy or particle radiation
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2475/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
- C08J2475/04—Polyurethanes
- C08J2475/08—Polyurethanes from polyethers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2479/00—Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen, or carbon only, not provided for in groups C08J2461/00 - C08J2477/00
- C08J2479/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08J2479/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2483/00—Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen, or carbon only; Derivatives of such polymers
- C08J2483/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2491/00—Characterised by the use of oils, fats or waxes; Derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
- C08K5/098—Metal salts of carboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/524—Esters of phosphorous acids, e.g. of H3PO3
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- General Chemical & Material Sciences (AREA)
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Abstract
The invention discloses a TPEE-based film material for blood bags, which comprises the following components in parts by mass: 100 parts of blow molding grade TPEE, 50-80 parts of TPU, 10-15 parts of plasticizer, 2-5 parts of antioxidant, 3-5 parts of lubricant, 3-5 parts of hydrolysis stabilizer and 10-20 parts of montmorillonite. The TPEE-based film material for blood bags, which is prepared by carrying out four steps of banburying mixing, extrusion granulation, blow molding and surface modification on the materials, has good low-temperature performance, still has good softness at minus 20 ℃, is not cold-hardened and crisp, does not contain harmful plasticizer, and is favorable for ensuring the body health of blood users.
Description
Technical Field
The invention relates to the field of film materials, in particular to a TPEE (thermoplastic polyester elastomer) based film material for a blood bag.
Background
At present, common plastic blood bags commonly used in China are generally made of PVC materials, a large amount of DEHP plasticizer is generally required to be added in the processing process of the common PVC materials, DEHP is easy to precipitate in the using process, so that blood platelets in blood die, DEHP also has harmful effect on the liver of a human body, the low-temperature performance of the common plastic blood bags is poor, the common plastic blood bags are obviously hardened and even broken at the temperature of-20 ℃, and the common plastic blood bags are not suitable for storage and transportation of the plastic blood bags.
Disclosure of Invention
The technical problem mainly solved by the invention is to provide a TPEE-based thin film material for blood bags, which has good low-temperature storage performance.
In order to solve the technical problems, the invention adopts a technical scheme that: the TPEE-based film material for the blood bag comprises the following components in parts by mass:
100 parts of blow molding grade TPEE, 50-80 parts of TPU, 10-15 parts of plasticizer, 2-5 parts of antioxidant, 3-5 parts of lubricant, 3-5 parts of hydrolysis stabilizer and 10-20 parts of montmorillonite.
In a preferred embodiment of the invention, the TPU is a polyether TPU.
In a preferred embodiment of the invention, the medical plasticizer is epoxidized soybean oil,
In a preferred embodiment of the invention, the lubricant is compounded by stearate and silicone oil, and the compounding ratio is 1: 2-5.
In a preferred embodiment of the present invention, the stabilizer is a polycarbodiimide hydrolysis stabilizer.
In a preferred embodiment of the present invention, the antioxidant is a phosphite antioxidant.
In order to solve the technical problem, the invention adopts another technical scheme that: provided is a method for preparing a TPEE-based film material for a blood bag, which comprises the following steps:
step one, banburying and mixing: weighing the components according to the formula in sequence, and then placing the TPEE resin, the TPU resin, the medical plasticizer, the antioxidant, the lubricant and the hydrolysis stabilizer into an internal mixer for once internal mixing and mixing; after primary banburying, adding montmorillonite into a banbury mixer for secondary banburying and mixing;
step two, screw extrusion granulation: adding the mixture obtained in the step (1) after banburying mixing into a double-screw extruder, and extruding and granulating;
step three, blow molding: drying the material obtained in the step (2), and performing blow molding by using a blow molding machine to obtain a TPEE-based film semi-finished product for the blood bag;
step four, surface treatment: and (3) carrying out surface treatment on the blood bag TPEE base film by using a plasma surface treatment machine and a surface treatment agent, and then washing, drying and rolling to obtain a finished product film.
In a preferred embodiment of the present invention, the surface treatment agent in the fourth step is a mixture of oligo-monomers of ethylene glycol, propylene glycol and glycerol in any proportion.
The invention has the beneficial effects that: the invention takes the TPEE with extremely high cold resistance as the base material to manufacture the special film material for the blood bag, cancels the use of DEHP in the common PVC base material by adjusting a formula system, obviously reduces the damage of the precipitation of harmful substances to human bodies in the use process, and can still maintain higher physical properties even at the temperature of minus 20 ℃ because the TPEE material has extremely high environmental tolerance, does not cause cold hardness and embrittlement, and is beneficial to the low-temperature storage and transportation use of the blood bag.
Detailed Description
The following detailed description of the preferred embodiments of the present invention is provided to enable those skilled in the art to more readily understand the advantages and features of the present invention, and to clearly and unequivocally define the scope of the present invention.
The embodiment of the invention comprises the following steps:
example 1
The TPEE-based film material for the blood bag comprises the following components in parts by mass:
100 parts of blow molding grade TPEE, 80 parts of TPU, 5 parts of plasticizer, 5 parts of antioxidant, 5 parts of lubricant, 5 parts of hydrolysis stabilizer and 20 parts of montmorillonite.
The TPU used is polyether TPU, and the reason for using the polyether TPU is that the polyether TPU is softer than the polyester TPU, and is beneficial to subsequent blow molding and film forming.
The plasticizer is epoxidized soybean oil which can be used as a plasticizer to improve the overall processing performance, has long-acting thermal stability, can reduce the dosage of a long-acting heat stabilizer or a long-acting oxidant, and is environment-friendly and harmless.
The lubricant is compounded by stearate and silicone oil, the stearate with the compounding ratio of 1: 5 can improve the overall processing performance besides the lubricating performance, and the rolling performance of the product can be improved and adhesion is prevented after the stearate and the silicone oil are compounded.
The stabilizer is a polycarbodiimide hydrolysis stabilizer, and the polycarbodiimide hydrolysis stabilizer can inhibit the hydrolysis tendency of TPEE by adding the polycarbodiimide hydrolysis stabilizer, so that the stability of the disposable blood bag is improved.
The antioxidant is phosphite antioxidant, and the phosphite antioxidant is mainly used for preventing the final performance of the product from being influenced by thermal oxidation in the processing process.
The addition of the montmorillonite can provide the dimensional stability of the final product and the mechanical property of the film, and is nontoxic and harmless to human bodies.
Example 2
The TPEE-based film material for the blood bag comprises the following components in parts by mass:
100 parts of blow molding grade TPEE, 50 parts of TPU, 10 parts of plasticizer, 3 parts of antioxidant 2 parts of lubricant, 3 parts of hydrolysis stabilizer and 10 parts of montmorillonite.
The TPU used is polyether TPU, and the reason for using the polyether TPU is that the polyether TPU is softer than the polyester TPU, and is beneficial to subsequent blow molding and film forming.
The plasticizer is epoxidized soybean oil which can be used as a plasticizer to improve the overall processing performance, has long-acting thermal stability, can reduce the dosage of a long-acting heat stabilizer or a long-acting oxidant, and is environment-friendly and harmless.
The lubricant is compounded by stearate and silicone oil, the stearate with the compounding ratio of 1:2 can improve the overall processing performance besides the lubricating performance, and the rolling performance of the product can be improved and adhesion is prevented after the stearate and the silicone oil are compounded.
The stabilizer is a polycarbodiimide hydrolysis stabilizer, and the polycarbodiimide hydrolysis stabilizer can inhibit the hydrolysis tendency of TPEE by adding the polycarbodiimide hydrolysis stabilizer, so that the stability of the disposable blood bag is improved.
The antioxidant is phosphite antioxidant, and the phosphite antioxidant is mainly used for preventing the final performance of the product from being influenced by thermal oxidation in the processing process.
The addition of the montmorillonite can provide the dimensional stability of the final product and the mechanical property of the film, and is nontoxic and harmless to human bodies.
The preparation method of the TPEE-based film material for blood bags described in the above examples 1 and 2 comprises the following steps:
step one, banburying and mixing: weighing the components according to the formula in sequence, and then placing the TPEE resin, the TPU resin, the medical plasticizer, the antioxidant, the lubricant and the hydrolysis stabilizer into an internal mixer for once internal mixing and mixing; after primary banburying, adding montmorillonite into a banbury mixer for secondary banburying and mixing;
step two, screw extrusion granulation: adding the mixed material subjected to banburying mixing in the step one into a double-screw extruder, and extruding and granulating;
step three, blow molding: drying the material obtained in the step two, and performing blow molding by using a blow molding machine to obtain a TPEE-based film semi-finished product for the blood bag;
step four, surface treatment: and (3) performing surface treatment on the semi-finished product obtained in the third step by using a glycol oligomer monomer surface treatment agent by using a plasma surface treatment machine, then washing the surface of the film by using deionized water, drying and rolling to obtain a finished film material, wherein the reason for using the glycol oligomer monomer surface treatment agent is that the glycol oligomer monomer can be grafted to the surface of the blood bag in such a way, so that the stability of the blood stored in the blood bag is improved.
Compared with the common PVC film material, the film material for the TPEE-based blood bags produced in the manner has the advantages that the prepared blood bags have good temperature tolerance, good softness can be guaranteed even at the temperature of minus 20 ℃, the blood bags are not hardened and crisp at the temperature of minus 20 ℃, processing aids such as plasticizers and the like used by the blood bag material are harmless to a human body, and the used blood bag material is easier to degrade compared with PVC.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (8)
1. The TPEE-based film material for the blood bag is characterized by comprising the following components in parts by mass:
100 parts of blow molding grade TPEE, 50-80 parts of TPU, 10-15 parts of plasticizer, 2-5 parts of antioxidant, 3-5 parts of lubricant, 3-5 parts of hydrolysis stabilizer and 10-20 parts of montmorillonite.
2. The TPEE-based film material for blood bags according to claim 1, wherein the TPU is a polyether type TPU.
3. The TPEE-based film material for blood bags according to claim 1, wherein the medical plasticizer is epoxidized soybean oil.
4. The TPEE-based film material for the blood bags according to claim 1, which is characterized in that the lubricant is compounded by stearate and silicone oil in a ratio of 1: 2-5.
5. The TPEE-based film material for blood bags according to claim 1, wherein said stabilizer is a polycarbodiimide hydrolysis stabilizer.
6. The TPEE-based film material for blood bags according to claim 1, wherein said antioxidant is a phosphite antioxidant.
7. A method for preparing the TPEE-based film material for the blood bags according to any one of claims 1 to 6, which is characterized by comprising the following steps:
step one, banburying and mixing: weighing the components according to the formula in sequence, and then placing the TPEE resin, the TPU resin, the medical plasticizer, the antioxidant, the lubricant and the hydrolysis stabilizer into an internal mixer for once internal mixing and mixing; after primary banburying, adding montmorillonite into a banbury mixer for secondary banburying and mixing;
step two, screw extrusion granulation: adding the mixture obtained in the step (1) after banburying mixing into a double-screw extruder, and extruding and granulating;
step three, blow molding: drying the material obtained in the step (2), and performing blow molding by using a blow molding machine to obtain a TPEE-based film semi-finished product for the blood bag;
step four, surface treatment: and (3) carrying out surface treatment on the blood bag TPEE base film by using a plasma surface treatment machine and a surface treatment agent, and then washing, drying and rolling to obtain a finished product film.
8. The method for preparing a TPEE-based film material for blood bags according to claim 7, wherein the surface treatment agent in the fourth step is a mixture of oligo monomers of ethylene glycol, propylene glycol and glycerol in any proportion.
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Application publication date: 20210528 |