CN112851319A - Modified ceramic heat insulation sheet, preparation method and application - Google Patents

Modified ceramic heat insulation sheet, preparation method and application Download PDF

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CN112851319A
CN112851319A CN202110083479.XA CN202110083479A CN112851319A CN 112851319 A CN112851319 A CN 112851319A CN 202110083479 A CN202110083479 A CN 202110083479A CN 112851319 A CN112851319 A CN 112851319A
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王仁鑫
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Abstract

The modified ceramic heat insulation sheet comprises the following raw materials in parts by weight: 10-50 parts of silica fume; 20-50 parts of white mica sheets; 18-26 parts of an adhesive; 5-20 parts of white carbon black; 3-5 parts of glass powder; 0.8-1.6 parts of a silane coupling agent; 0.8-1.6 parts of water glass solution; 0.8-1.6 parts of calcium chloride solution. The heat insulation sheet has good structural stability, is not easy to peel, and has good heat insulation and high temperature resistance.

Description

Modified ceramic heat insulation sheet, preparation method and application
Technical Field
The invention belongs to the technical field of heat insulation materials, and particularly relates to a modified ceramic heat insulation sheet, a preparation method and application.
Background
In recent years, the electric vehicle industry has started to burn with the national and regional governments successively developing a series of relevant policies to support and promote the development of electric vehicles, and with the shift in the ideas of electric vehicles. However, as the subsidy amount decreases year by year, the vehicle standards meeting the subsidies gradually increase, governments have higher and higher energy density requirements on power batteries, and the ternary battery gradually occupies higher and higher market share due to the advantage of the energy density of the ternary battery.
Compared with a lithium iron phosphate battery with low energy density, the ternary battery has great advantages in energy density, but is far less safe than the lithium iron phosphate battery in safety. The chemical components of the ternary battery have high activity, thermal runaway can occur at high temperature or under overcharge, and further the risk of serious harm to personal safety such as fire, explosion and the like can occur in the battery pack.
Disclosure of Invention
The modified ceramic heat insulation sheet has the advantages of good structural stability, difficult peeling and good heat insulation and high temperature resistance.
The modified ceramic heat insulation sheet comprises the following raw materials in parts by weight:
10-50 parts of silica fume;
20-50 parts of white mica sheets;
18-26 parts of an adhesive;
5-20 parts of white carbon black;
3-5 parts of glass powder;
0.8-1.6 parts of a silane coupling agent;
0.8-1.6 parts of water glass solution;
0.8-1.6 parts of calcium chloride solution.
The modified ceramic heat-insulating sheet of the invention is an improvement, the average grain diameter of the glass powder is 50-100 microns.
The modified ceramic heat insulation sheet is an improvement, and the glass powder has the particle size of more than 80 mu m accounting for more than 50 percent.
The modified ceramic heat insulation sheet is an improvement, and the average grain diameter of the silica fume is 0.8-1.2 microns.
The modified ceramic heat insulation sheet is an improvement, and the silica fume has a particle size smaller than 1 μm accounting for more than 80%.
The modified ceramic heat insulation sheet is an improvement, and the average area of the muscovite sheet is 5-8 square millimeters.
The modified ceramic heat insulation sheet is an improvement, and the average particle size of the white carbon black is 500-800 microns.
The modified ceramic heat insulation sheet is an improvement, and the white carbon black with the particle size larger than 600 mu m accounts for more than 60 percent.
The preparation method of the modified ceramic heat insulation sheet comprises the following steps: stirring and mixing the silica fume, the muscovite flake, the white carbon black, the glass powder and the silane coupling agent in the raw materials by using a stirrer at the rotating speed of 600-800 r/min, heating to 40 ℃, adding the adhesive, and continuously stirring for 10-20 min; adding a water glass solution and a calcium chloride solution, heating to 80-100 ℃, and stirring for 5-10 min; and (4) compression molding.
The invention discloses application of a modified ceramic heat-insulating sheet in a heat-insulating patch.
In the scheme of the invention, in order to overcome the defects of low strength and loose structure of the mica plate, the size and structural matching among the muscovite sheets, the silica fume, the white carbon black and the glass powder is considered for the bonding force among the components of the mica sheets, and the matching among the muscovite sheet structure, the fine powder structure of the silica fume and the particle structure/particle structure between the white carbon black and the glass powder is met, so that the effect of structure enhancement is achieved, and meanwhile, the silane coupling agent and the adhesive are adopted, so that the adhesive bonding property among materials is further enhanced, and the stability of the product structure is increased. Meanwhile, the active ingredients such as sodium oxide, calcium oxide, magnesium oxide, iron oxide, aluminum oxide and the like in the silica fume can be considered to generate hydration reaction in long-term use to be further combined with the white mica sheet, the white carbon black and the glass powder, so that the stability of long-term structure and performance is enhanced. And a proper amount of water glass and calcium chloride components (which need to be added in a proper amount to avoid structural peeling) are filled in the remaining gaps between the structures after short-term water absorption, so that the effect of supplementing and enhancing is achieved, the absorption operation is beneficial to the hydration of the active components of the silica fume and the improvement of the later heat insulation and heat dissipation effect, and the absorption/release process can be circularly realized in the long-term application. Meanwhile, the water glass also plays a role in supplementary combination to a certain extent.
Drawings
FIG. 1 is a table of the performance test of the sample of example 1.
Detailed Description
The present invention will be described in detail below with reference to various embodiments. The embodiments are not intended to limit the present invention, and structural, methodological, or functional changes made by those skilled in the art according to the embodiments are included in the scope of the present invention.
To illustrate this solution, 100g is used per part by weight in the following examples. Without limitation, other standards such as grams, kilograms, and the like may be used per part by weight within the scope of the present application.
Example 1
The modified ceramic heat insulation sheet in the embodiment comprises the following raw materials in parts by weight: 10 parts of silica fume; 40 parts of white mica sheets; 18 parts of an adhesive; 15 parts of white carbon black; 4 parts of glass powder; 1.3 parts of a silane coupling agent; 1.4 parts of 10 wt% water glass solution; 1.6 parts of 7 weight percent calcium chloride solution. The average grain diameter of the glass powder is 50-100 microns, and the grain diameter of the glass powder is more than 50% of the grain diameter of the glass powder larger than 80 microns. The average particle size of the silica fume is 0.8-1.2 μm, and the content of the silica fume with particle size less than 1 μm is more than 80%. The average area of the muscovite flakes is 5 to 8 square millimeters. The average particle size of the white carbon black is 500-800 microns, and the content of the white carbon black with the particle size larger than 600 microns accounts for more than 60 percent.
During preparation, the silica fume, the muscovite flakes, the white carbon black, the glass powder and the silane coupling agent in the raw materials are stirred and mixed by a stirrer at the rotating speed of 600-800 r/min, the temperature is raised to 40 ℃, the adhesive is added, and the stirring is continued for 12 min; adding water glass solution and calcium chloride solution, heating to 80 deg.C, and stirring for 10 min; and (4) compression molding.
And carrying out aging test and heat preservation performance test, wherein the aging test is carried out for 120 days and 240 days in an environment of 1000W high-pressure sodium lamp simulating strong illumination, 45 ℃ and 80% air humidity. The heat preservation performance test is to respectively set a 60-degree-centigrade stable heat source and a 90-degree-centigrade stable heat source on the heat absorption layer side of the unaged sample and the aged sample, and measure the temperature rise condition of the other side after testing for 120 min.
Figure BDA0002909974470000041
FIG. 1 shows the performance test of the sample of this example, which shows that the other properties of the sample are acceptable.
Example 2
The modified ceramic heat insulation sheet in the embodiment comprises the following raw materials in parts by weight: 20 parts of silica fume; 30 parts of white mica sheets; 26 parts of an adhesive; 5 parts of white carbon black; 3 parts of glass powder; 1.2 parts of a silane coupling agent; 1.2 parts of 6 wt% water glass solution; 0.8 part of 5 weight percent calcium chloride solution. The average grain diameter of the glass powder is 50-100 microns, and the grain diameter of the glass powder is more than 50% of the grain diameter of the glass powder larger than 80 microns. The average particle size of the silica fume is 0.8-1.2 μm, and the content of the silica fume with particle size less than 1 μm is more than 80%. The average area of the muscovite flakes is 5 to 8 square millimeters. The average particle size of the white carbon black is 500-800 microns, and the content of the white carbon black with the particle size larger than 600 microns accounts for more than 60 percent.
During preparation, the silica fume, the muscovite flakes, the white carbon black, the glass powder and the silane coupling agent in the raw materials are stirred and mixed by a stirrer at the rotating speed of 600-800 r/min, the temperature is raised to 40 ℃, the adhesive is added, and the stirring is continued for 18 min; adding water glass solution and calcium chloride solution, heating to 100 deg.C, and stirring for 8 min; and (4) compression molding.
And carrying out aging test and heat preservation performance test, wherein the aging test is carried out for 120 days and 240 days in an environment of 1000W high-pressure sodium lamp simulating strong illumination, 45 ℃ and 80% air humidity. The heat preservation performance test is to respectively set a 60-degree-centigrade stable heat source and a 90-degree-centigrade stable heat source on the heat absorption layer side of the unaged sample and the aged sample, and measure the temperature rise condition of the other side after testing for 120 min.
Figure BDA0002909974470000051
Example 3
The modified ceramic heat insulation sheet in the embodiment comprises the following raw materials in parts by weight: 30 parts of silica fume; 50 parts of white mica sheet; 20 parts of an adhesive; 20 parts of white carbon black; 5 parts of glass powder; 1.4 parts of a silane coupling agent; 1.6 parts of 7 wt% water glass solution; 1.4 parts of 8 weight percent calcium chloride solution. The average grain diameter of the glass powder is 50-100 microns, and the grain diameter of the glass powder is more than 50% of the grain diameter of the glass powder larger than 80 microns. The average particle size of the silica fume is 0.8-1.2 μm, and the content of the silica fume with particle size less than 1 μm is more than 80%. The average area of the muscovite flakes is 5 to 8 square millimeters. The average particle size of the white carbon black is 500-800 microns, and the content of the white carbon black with the particle size larger than 600 microns accounts for more than 60 percent.
During preparation, the silica fume, the muscovite flakes, the white carbon black, the glass powder and the silane coupling agent in the raw materials are stirred and mixed by a stirrer at the rotating speed of 600-800 r/min, the temperature is raised to 40 ℃, the adhesive is added, and the stirring is continued for 15 min; adding water glass solution and calcium chloride solution, heating to 90 deg.C, and stirring for 7 min; and (4) compression molding.
And carrying out aging test and heat preservation performance test, wherein the aging test is carried out for 120 days and 240 days in an environment of 1000W high-pressure sodium lamp simulating strong illumination, 45 ℃ and 80% air humidity. The heat preservation performance test is to respectively set a 60-degree-centigrade stable heat source and a 90-degree-centigrade stable heat source on the heat absorption layer side of the unaged sample and the aged sample, and measure the temperature rise condition of the other side after testing for 120 min.
Figure BDA0002909974470000061
Example 4
The modified ceramic heat insulation sheet in the embodiment comprises the following raw materials in parts by weight: 40 parts of silica fume; 20 parts of white mica sheets; 23 parts of an adhesive; 10 parts of white carbon black; 3.5 parts of glass powder; 1.6 parts of a silane coupling agent; 1 part of 9 wt% water glass solution; 1.2 parts of 6 weight percent calcium chloride solution. The average grain diameter of the glass powder is 50-100 microns, and the grain diameter of the glass powder is more than 50% of the grain diameter of the glass powder larger than 80 microns. The average particle size of the silica fume is 0.8-1.2 μm, and the content of the silica fume with particle size less than 1 μm is more than 80%. The average area of the muscovite flakes is 5 to 8 square millimeters. The average particle size of the white carbon black is 500-800 microns, and the content of the white carbon black with the particle size larger than 600 microns accounts for more than 60 percent.
During preparation, the silica fume, the muscovite flakes, the white carbon black, the glass powder and the silane coupling agent in the raw materials are stirred and mixed by a stirrer at the rotating speed of 600-800 r/min, the temperature is raised to 40 ℃, the adhesive is added, and the stirring is continued for 20 min; adding water glass solution and calcium chloride solution, heating to 85 deg.C, and stirring for 6 min; and (4) compression molding.
And carrying out aging test and heat preservation performance test, wherein the aging test is carried out for 120 days and 240 days in an environment of 1000W high-pressure sodium lamp simulating strong illumination, 45 ℃ and 80% air humidity. The heat preservation performance test is to respectively set a 60-degree-centigrade stable heat source and a 90-degree-centigrade stable heat source on the heat absorption layer side of the unaged sample and the aged sample, and measure the temperature rise condition of the other side after testing for 120 min.
Figure BDA0002909974470000071
Example 5
The modified ceramic heat insulation sheet in the embodiment comprises the following raw materials in parts by weight: 50 parts of silica fume; 25 parts of white mica sheets; 25 parts of an adhesive; 8 parts of white carbon black; 4.5 parts of glass powder; 0.8 part of silane coupling agent; 0.8 part of 8 wt% water glass solution; 1.4 parts of 8 weight percent calcium chloride solution. The average grain diameter of the glass powder is 50-100 microns, and the grain diameter of the glass powder is more than 50% of the grain diameter of the glass powder larger than 80 microns. The average particle size of the silica fume is 0.8-1.2 μm, and the content of the silica fume with particle size less than 1 μm is more than 80%. The average area of the muscovite flakes is 5 to 8 square millimeters. The average particle size of the white carbon black is 500-800 microns, and the content of the white carbon black with the particle size larger than 600 microns accounts for more than 60 percent.
During preparation, the silica fume, the muscovite flakes, the white carbon black, the glass powder and the silane coupling agent in the raw materials are stirred and mixed by a stirrer at the rotating speed of 600-800 r/min, the temperature is raised to 40 ℃, the adhesive is added, and the stirring is continued for 10 min; adding water glass solution and calcium chloride solution, heating to 95 deg.C, and stirring for 5 min; and (4) compression molding.
And carrying out aging test and heat preservation performance test, wherein the aging test is carried out for 120 days and 240 days in an environment of 1000W high-pressure sodium lamp simulating strong illumination, 45 ℃ and 80% air humidity. The heat preservation performance test is to respectively set a 60-degree-centigrade stable heat source and a 90-degree-centigrade stable heat source on the heat absorption layer side of the unaged sample and the aged sample, and measure the temperature rise condition of the other side after testing for 120 min.
Figure BDA0002909974470000081
Including but not limited to the solutions of the above examples, the samples of the present application all satisfied the performance as shown in fig. 1, so the sample performance was acceptable.
Comparative example 1
The only difference from example 1 is: no water glass solution and calcium chloride solution were added. The samples were tested under identical conditions.
Figure BDA0002909974470000082
Comparative example 2
The only difference from example 1 is: the average particle diameters of the white carbon black and the glass powder are both 500-800 microns, and the content of the white carbon black with the particle diameter larger than 600 microns accounts for more than 60%. The samples were tested under identical conditions.
Figure BDA0002909974470000083
Figure BDA0002909974470000091
Comparative example 3
The only difference from example 1 is: 3 parts of 10 wt% water glass solution; 5 parts of 7 weight percent calcium chloride solution. The samples were tested under identical conditions.
Figure BDA0002909974470000092
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (10)

1. The modified ceramic heat insulation sheet comprises the following raw materials in parts by weight:
10-50 parts of silica fume;
20-50 parts of white mica sheets;
18-26 parts of an adhesive;
5-20 parts of white carbon black;
3-5 parts of glass powder;
0.8-1.6 parts of a silane coupling agent;
0.8-1.6 parts of water glass solution;
0.8-1.6 parts of calcium chloride solution.
2. The modified ceramic thermal barrier sheet of claim 1, wherein the glass frit has an average particle size of 50 to 100 μm.
3. The modified ceramic heat insulating sheet according to claim 2, wherein 50% or more of the glass frit having a particle size of more than 80 μm is contained.
4. The modified ceramic thermal barrier sheet according to claim 1, wherein the silica fume has an average particle size of 0.8 to 1.2 μm.
5. The modified ceramic heat insulating sheet according to claim 4, wherein 80% or more of the silica fume having a particle size of less than 1 μm is contained.
6. The modified ceramic thermal barrier sheet of claim 1, wherein the muscovite platelets have an average area of 5 to 8 square millimeters.
7. The modified ceramic heat insulation sheet as claimed in claim 1, wherein the average particle size of the white carbon black is 500-800 μm.
8. The modified ceramic heat-insulating sheet according to claim 7, wherein the white carbon black has a particle size of more than 600 μm accounting for 60% or more.
9. The preparation method of the modified ceramic heat insulation sheet comprises the following steps: stirring and mixing the silica fume, the muscovite flakes, the white carbon black, the glass powder and the silane coupling agent in the raw materials by using a stirrer at the rotating speed of 600-800 r/min, heating to 40 ℃, adding the adhesive, and continuously stirring for 10-20 min; adding a water glass solution and a calcium chloride solution, heating to 80-100 ℃, and stirring for 5-10 min; and (4) compression molding.
10. The application of the modified ceramic heat-insulating sheet in a heat-insulating patch comprises the modified ceramic heat-insulating sheet and an adhesive layer formed on the modified ceramic heat-insulating sheet.
CN202110083479.XA 2021-01-21 2021-01-21 Modified ceramic heat insulation sheet, preparation method and application Pending CN112851319A (en)

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CN111777963A (en) * 2020-08-12 2020-10-16 苏州宝优际科技股份有限公司 Heat insulation patch
CN112151918A (en) * 2020-09-24 2020-12-29 合肥国轩高科动力能源有限公司 Heat insulation film and preparation method and application thereof
CN112174639A (en) * 2020-08-31 2021-01-05 浙江工业大学 Low-temperature sintering ceramic powder for ceramic high polymer material and application thereof

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EP1045014A2 (en) * 1999-04-16 2000-10-18 MERCK PATENT GmbH Pigment mixture
CN102969097A (en) * 2012-12-04 2013-03-13 湖北平安电工材料有限公司 Manufacturing method of mica plate
CN104030614A (en) * 2014-06-20 2014-09-10 武汉工程大学 Preparation method of plate mica
CN107266944A (en) * 2017-08-11 2017-10-20 成都职业技术学院 A kind of novel environment-friendly water-based inorganic coating and preparation method thereof
CN109651909A (en) * 2018-12-05 2019-04-19 邢台禹神新型建筑材料有限公司 A kind of water nano insulating mold coating
CN111777963A (en) * 2020-08-12 2020-10-16 苏州宝优际科技股份有限公司 Heat insulation patch
CN112174639A (en) * 2020-08-31 2021-01-05 浙江工业大学 Low-temperature sintering ceramic powder for ceramic high polymer material and application thereof
CN112151918A (en) * 2020-09-24 2020-12-29 合肥国轩高科动力能源有限公司 Heat insulation film and preparation method and application thereof

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Application publication date: 20210528