CN112851297A - Polished tile with canyon lava decorative effect and preparation method thereof - Google Patents

Polished tile with canyon lava decorative effect and preparation method thereof Download PDF

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Publication number
CN112851297A
CN112851297A CN202110125828.XA CN202110125828A CN112851297A CN 112851297 A CN112851297 A CN 112851297A CN 202110125828 A CN202110125828 A CN 202110125828A CN 112851297 A CN112851297 A CN 112851297A
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parts
pressing
canyon
lava
base material
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Inventor
赖荣奎
程小冬
江志强
毛利民
李钦
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Guangdong Hongyu New Materials Co ltd
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Guangdong Hongyu New Materials Co ltd
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    • C04B33/00—Clay-wares
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    • C04B33/04—Clay; Kaolin
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    • C04B2235/3217—Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
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    • C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
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    • C04B2235/44—Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
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    • C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
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  • Compositions Of Oxide Ceramics (AREA)

Abstract

The application provides a polished tile with a canyon lava decorative effect and a preparation method thereof. The polished tile with the canyon lava decorative effect comprises raw materials of a base material and a grain material; the base material comprises the following components in parts by weight: 40-60 parts of kaolin, 20-40 parts of quartz powder, 3-5 parts of titanium dioxide, 5-10 parts of pyrophyllite, 30-40 parts of clay, 4-6 parts of sodium tripolyphosphate, 5-10 parts of bentonite and 3-5 parts of calcined talc; the grain road material comprises the following components in parts by weight: 30-50 parts of bone meal, 10-20 parts of alum, 1-3 parts of ferric oxide, 5-10 parts of phenolic resin, 20-40 parts of semi-permeable sand, 5-10 parts of aluminum hydroxide and 3-5 parts of sodium tripolyphosphate. The application provides a polished tile with canyon lava decorative effect has special similar canyon lava decorative effect.

Description

Polished tile with canyon lava decorative effect and preparation method thereof
Technical Field
The application relates to the field of ceramics, in particular to a polished tile with a canyon lava decorative effect and a preparation method thereof.
Background
The polished tile is a very common product in the current decorative building material market, and is widely applied to various occasions due to the advantages of wear resistance, high hardness, excellent decoration and the like.
With the improvement of decoration requirements of people, the polished tiles with single design and color can not meet the requirements of people more and more. In order to improve single color tone, some existing polished tiles adopt complex color matching to adjust color; some products seek to imitate the lines of the natural stone, but are still relatively stiff and often cannot meet the application requirements on the performances of hardness, wear resistance, pollution resistance and the like.
Therefore, the development of low-cost polished tiles with peculiar decorative effects and excellent performance indexes becomes an important part for the research of polished tiles.
Disclosure of Invention
The present application is directed to provide a polished tile with a canyon lava decorative effect and a method for manufacturing the same, so as to solve the above-mentioned problems.
In order to achieve the purpose, the following technical scheme is adopted in the application:
a polished tile with canyon lava decorative effect comprises raw materials including a base material and a grain material;
the base material comprises the following components in parts by weight:
40-60 parts of kaolin, 20-40 parts of quartz powder, 3-5 parts of titanium dioxide, 5-10 parts of pyrophyllite, 30-40 parts of clay, 4-6 parts of sodium tripolyphosphate, 5-10 parts of bentonite and 3-5 parts of calcined talc;
the grain road material comprises the following components in parts by weight:
30-50 parts of bone meal, 10-20 parts of alum, 1-3 parts of ferric oxide, 5-10 parts of phenolic resin, 20-40 parts of semi-permeable sand, 5-10 parts of aluminum hydroxide and 3-5 parts of sodium tripolyphosphate.
In various embodiments, the amount of kaolin used in the base stock can be any of 40 parts, 50 parts, 60 parts, and 40-60 parts, calculated as parts by weight; the usage amount of the quartz powder can be any value between 20 parts, 30 parts, 40 parts and 20-40 parts; the amount of titanium dioxide used may be any of 3 parts, 4 parts, 5 parts and 3 to 5 parts; the usage amount of the pyrophyllite can be any value among 5 parts, 6 parts, 7 parts, 8 parts, 9 parts, 10 parts and 5-10 parts; the amount of clay used may be any of 30 parts, 35 parts, 40 parts and 30-40 parts; the usage amount of the sodium tripolyphosphate can be any value between 4 parts, 5 parts, 6 parts and 4-6 parts; the amount of bentonite used may be any of 5 parts, 6 parts, 7 parts, 8 parts, 9 parts, 10 parts and 5 to 10 parts; the amount of the calcined talc may be any of 3 parts, 4 parts, 5 parts and 3 to 5 parts; in the road material, the usage amount of the bone meal can be any value among 30 parts, 40 parts, 50 parts and 30-50 parts; the amount of alum used may be any of 10 parts, 15 parts, 20 parts and 10-20 parts; the amount of iron oxide used may be any of 1 part, 2 parts, 3 parts and 1 to 3 parts; the amount of the phenolic resin used may be any of 5 parts, 6 parts, 7 parts, 8 parts, 9 parts, 10 parts and 5 to 10 parts; the using amount of the semi-permeable sand can be any value between 20 parts, 30 parts, 40 parts and 20-40 parts; the amount of the aluminum hydroxide used may be any of 5 parts, 6 parts, 7 parts, 8 parts, 9 parts, 10 parts and 5 to 10 parts; the amount of sodium tripolyphosphate used can be any of 3 parts, 4 parts, 5 parts and 3-5 parts.
In a preferred embodiment, the mass ratio of the base material to the interlayer material is (90-95): (5-10).
In various embodiments, the mass ratio of the base material to the interlayer material may be 90: 10. 91: 9. 92: 8. 93: 7. 94: 6. 95: 5 and (90-95): (5-10).
In a preferred embodiment, the particle size of the base material is 500-800 meshes, and the particle size of the grain material is 800-1000 meshes.
In different embodiments, the particle size of the base material may be any value between 500 mesh, 600 mesh, 700 mesh, 800 mesh and 500-800 mesh, and the particle size of the grain material may be any value between 800 mesh, 900 mesh, 1000 mesh and 800-1000 mesh.
In a preferred embodiment, the thickness of the polishing tile is 3-5 cm.
In various embodiments, the thickness of the polished tile can be any value between 3cm, 4cm, 5cm, and 3-5 cm.
A preparation method of the polished tile with the canyon lava decorative effect comprises the following steps:
arranging the basic material in a mold, and then randomly and continuously arranging the grain material on the surface layer of the basic material to obtain a strip-shaped surface material and obtain a finished product material;
and pressing, sintering, cooling and polishing the finished product material to obtain the polished brick.
In a preferred embodiment, the "skin layer comprises a plurality of lines of different widths.
In a preferred embodiment, the thickness of the top layer material is 0.5-2 cm.
In various embodiments, the thickness of the top layer may be any value between 0.5cm, 1cm, 1.5cm, 2cm, and 0.5-2 cm.
In a preferred embodiment, the pressure of the pressing is 100-.
In various embodiments, the pressure of the pressing may be any value between 100MPa, 110MPa, 120MPa, 130MPa, 140MPa, 150MPa, and 100-150 MPa.
In a still further preferred embodiment, the pressing comprises a first pressing and a second pressing;
the pressure of the first pressing is 100-120MPa, and the pressure maintaining time is 20-30 s; the pressure of the second pressing is 120-150MPa, and the pressure maintaining time is 5-10 s.
In various embodiments, the pressure of the first pressing may be any value between 100MPa, 110MPa, 120MPa, and 100-120MPa, and the dwell time may be any value between 20s, 25s, 30s, and 20-30 s; the pressure of the second pressing may be any value between 120MPa, 130MPa, 140MPa, 150MPa, and 120MPa, and the dwell time may be any value between 5s, 6s, 7s, 8s, 9s, 10s, and 5 to 10 s.
In a preferred embodiment, the temperature of the sintering is 1200-1400 ℃.
In various embodiments, the sintering temperature may be any value between 1200 ℃, 1300 ℃, 1400 ℃ and 1200-1400 ℃.
Compared with the prior art, the beneficial effect of this application includes:
the polished tile with the canyon lava decorative effect has the lines similar to canyon lava, is outstanding in decorative effect, and has good hardness, antifouling property, wear resistance and glossiness;
the preparation method of the polished tile with the canyon lava decoration effect is simple to prepare and low in cost.
Detailed Description
Embodiments of the present application will be described in detail below with reference to specific examples, but those skilled in the art will appreciate that the following examples are only illustrative of the present application and should not be construed as limiting the scope of the present application.
The examples, in which specific conditions are not specified, were conducted under conventional conditions or conditions recommended by the manufacturer. The reagents or instruments used are not indicated by the manufacturer, and are all conventional products available commercially.
Example 1
The raw materials were prepared according to the following formula (1 kg each):
the base material comprises: 40 parts of kaolin, 40 parts of quartz powder, 3 parts of titanium dioxide, 10 parts of pyrophyllite, 30 parts of clay, 6 parts of sodium tripolyphosphate, 5 parts of bentonite and 5 parts of calcined talc.
The line material includes: 30 parts of bone meal, 20 parts of alum, 1 part of ferric oxide, 10 parts of phenolic resin, 20 parts of semi-permeable sand, 10 parts of aluminum hydroxide and 3 parts of sodium tripolyphosphate.
The particle size of the base material is 500-600 meshes, and the particle size of the grain material is 800-900 meshes.
And respectively mixing the base material and the grain material with a proper amount of water, and uniformly stirring for later use.
The preparation of the polished tile is carried out according to the following process:
laying a base material in a mould, and then randomly and continuously laying a grain material on the surface layer of the base material to obtain a strip-shaped surface material with two widths and a thickness of 0.5cm, so as to obtain a finished product material; in the finished product material, the mass ratio of the base material to the interlayer material is 95: 5; and (3) maintaining the pressure of the finished product material for 30s under the pressure condition of 100MPa, maintaining the pressure for 5s under the pressure condition of 150MPa, sintering at 1200 ℃, and finally cooling and polishing to obtain the polished brick with the thickness of 3 cm.
Example 2
The raw materials were prepared according to the following formula (1 kg each):
the base material comprises: 60 parts of kaolin, 20 parts of quartz powder, 5 parts of titanium dioxide, 5 parts of pyrophyllite, 40 parts of clay, 4 parts of sodium tripolyphosphate, 10 parts of bentonite and 3 parts of calcined talc.
The line material includes: 50 parts of bone meal, 10 parts of alum, 3 parts of ferric oxide, 5 parts of phenolic resin, 40 parts of semi-permeable sand, 5 parts of aluminum hydroxide and 5 parts of sodium tripolyphosphate.
The particle size of the base material is 700-.
And respectively mixing the base material and the grain material with a proper amount of water, and uniformly stirring for later use.
The preparation of the polished tile is carried out according to the following process:
laying a base material in a mould, and then randomly and continuously laying a grain material on the surface layer of the base material to obtain a strip-shaped surface material with two widths and a thickness of 2cm, so as to obtain a finished product material; in the finished product material, the mass ratio of the base material to the interlayer material is 90: 10; and maintaining the pressure of the finished product material for 20s under the condition of 120MPa, maintaining the pressure of the finished product material for 10s under the condition of 120MPa, sintering the finished product material at 1400 ℃, and finally cooling and polishing the finished product material to obtain the polished brick with the thickness of 5 cm.
Example 3
The raw materials were prepared according to the following formula (1 kg each):
the base material comprises: 50 parts of kaolin, 30 parts of quartz powder, 4 parts of titanium dioxide, 8 parts of pyrophyllite, 35 parts of clay, 5 parts of sodium tripolyphosphate, 7 parts of bentonite and 4 parts of calcined talc.
The line material includes: 40 parts of bone meal, 15 parts of alum, 2 parts of ferric oxide, 6 parts of phenolic resin, 30 parts of semi-permeable sand, 6 parts of aluminum hydroxide and 4 parts of sodium tripolyphosphate.
The particle size of the base material is 500-700 meshes, and the particle size of the grain material is 800-900 meshes.
And respectively mixing the base material and the grain material with a proper amount of water, and uniformly stirring for later use.
The preparation of the polished tile is carried out according to the following process:
arranging a base material in a mold, and then randomly and continuously arranging a grain material on the surface layer of the base material to obtain a strip-shaped surface layer material with two widths and a thickness of 1cm, so as to obtain a finished product material; in the finished product material, the mass ratio of the base material to the interlayer material is 92: 8; and maintaining the pressure of the finished product material for 25s under the pressure condition of 110MPa, maintaining the pressure of the finished product material for 7s under the pressure condition of 130MPa, sintering the finished product material at 1300 ℃, and finally cooling and polishing the finished product material to obtain the polished brick with the thickness of 4 cm.
Comparative example 1
In contrast to example 1, the quartz powder and titanium dioxide in the base material were replaced by kaolin.
Comparative example 2
Different from the example 2, the bone powder in the grain material is replaced by the semi-permeable sand.
Comparative example 3
Unlike example 3, the pressure was maintained at 110MPa for 32s during pressing.
The products obtained in examples 1 to 3 and comparative examples 1 to 3 were tested for various properties, and the results are shown in table 2 below:
TABLE 2 test results
Figure BDA0002923516900000061
Figure BDA0002923516900000071
As can be seen from the comparison between the example 1 and the comparative example 1, the use of the quartz powder and the titanium dioxide can improve the wear resistance, the glossiness and the antifouling property of the polished tile, and the bending resistance strength is also improved to a certain extent; as can be seen from the comparison between example 2 and comparative example 2, the use of the bone meal can improve the wear resistance, glossiness, antifouling property and bending strength of the polished tile; as can be seen from the comparison of example 3 with comparative example 3, the adjustment of the pressing process contributes to the improvement of the gloss, hardness, bending strength and antifouling property of the polished tile.
The application provides a polished tile with canyon lava decorative effect has special similar canyon lava decorative effect.
Finally, it should be noted that: the above embodiments are only used for illustrating the technical solutions of the present application, and not for limiting the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present application.

Claims (10)

1. A polished tile with canyon lava decorative effect is characterized in that the raw materials comprise a base material and a grain material;
the base material comprises the following components in parts by weight:
40-60 parts of kaolin, 20-40 parts of quartz powder, 3-5 parts of titanium dioxide, 5-10 parts of pyrophyllite, 30-40 parts of clay, 4-6 parts of sodium tripolyphosphate, 5-10 parts of bentonite and 3-5 parts of calcined talc;
the grain road material comprises the following components in parts by weight:
30-50 parts of bone meal, 10-20 parts of alum, 1-3 parts of ferric oxide, 5-10 parts of phenolic resin, 20-40 parts of semi-permeable sand, 5-10 parts of aluminum hydroxide and 3-5 parts of sodium tripolyphosphate.
2. The polished tile of claim 1, wherein the base material and the interlayer material are present in a mass ratio of (90-95): (5-10).
3. The polishing brick as claimed in claim 1, wherein the particle size of the base material is 500-800 mesh, and the particle size of the grain material is 800-1000 mesh.
4. The polishing tile of any one of claims 1-3, wherein the polishing tile has a thickness of 3-5 cm.
5. A method of manufacturing a polished tile having a canyon lava decorating effect according to any one of claims 1 to 4, comprising:
arranging the basic material in a mold, and then randomly and continuously arranging the grain material on the surface layer of the basic material to obtain a strip-shaped surface material and obtain a finished product material;
and pressing, sintering, cooling and polishing the finished product material to obtain the polished brick.
6. The method of claim 5, wherein the "skin layer comprises a plurality of lines of different widths.
7. The method of claim 5, wherein the thickness of the top layer material is 0.5-2 cm.
8. The method as claimed in claim 5, wherein the pressure of the pressing is 100-150 MPa.
9. The production method according to claim 8, wherein the pressing includes a first pressing and a second pressing;
the pressure of the first pressing is 100-120MPa, and the pressure maintaining time is 20-30 s; the pressure of the second pressing is 120-150MPa, and the pressure maintaining time is 5-10 s.
10. The method as claimed in any one of claims 5 to 9, wherein the sintering temperature is 1200-1400 ℃.
CN202110125828.XA 2021-01-29 2021-01-29 Polished tile with canyon lava decorative effect and preparation method thereof Withdrawn CN112851297A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1640849A (en) * 2004-01-13 2005-07-20 叶荣崧 Method for making micro powder ceramic polished brick have vivid stone effect
CN101898891A (en) * 2009-05-31 2010-12-01 广东蒙娜丽莎陶瓷有限公司 Semi-transparency ceramic material, ceramic sheet and preparation method thereof
CN104963477A (en) * 2015-06-29 2015-10-07 广东天弼陶瓷有限公司 Ceramic brick and production method and production line thereof
CN105328782A (en) * 2015-10-22 2016-02-17 广东宏陶陶瓷有限公司 Ceramic polished brick and production method and production line of ceramic polished brick
CN109279865A (en) * 2018-10-16 2019-01-29 兆邦陶瓷有限责任公司 Environmentally friendly porcelain throws the production technology of brick by force for a kind of wearability
WO2020206843A1 (en) * 2019-04-08 2020-10-15 东莞市唯美陶瓷工业园有限公司 Silk-texture fine matte ceramic tile and preparation method therefor

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1640849A (en) * 2004-01-13 2005-07-20 叶荣崧 Method for making micro powder ceramic polished brick have vivid stone effect
CN101898891A (en) * 2009-05-31 2010-12-01 广东蒙娜丽莎陶瓷有限公司 Semi-transparency ceramic material, ceramic sheet and preparation method thereof
CN104963477A (en) * 2015-06-29 2015-10-07 广东天弼陶瓷有限公司 Ceramic brick and production method and production line thereof
CN105328782A (en) * 2015-10-22 2016-02-17 广东宏陶陶瓷有限公司 Ceramic polished brick and production method and production line of ceramic polished brick
CN109279865A (en) * 2018-10-16 2019-01-29 兆邦陶瓷有限责任公司 Environmentally friendly porcelain throws the production technology of brick by force for a kind of wearability
WO2020206843A1 (en) * 2019-04-08 2020-10-15 东莞市唯美陶瓷工业园有限公司 Silk-texture fine matte ceramic tile and preparation method therefor

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Application publication date: 20210528