CN112851137A - Coating curing equipment for producing solar photovoltaic coated glass - Google Patents

Coating curing equipment for producing solar photovoltaic coated glass Download PDF

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Publication number
CN112851137A
CN112851137A CN202110405405.3A CN202110405405A CN112851137A CN 112851137 A CN112851137 A CN 112851137A CN 202110405405 A CN202110405405 A CN 202110405405A CN 112851137 A CN112851137 A CN 112851137A
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CN
China
Prior art keywords
coating
side wall
sleeved
solar photovoltaic
curing
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Pending
Application number
CN202110405405.3A
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Chinese (zh)
Inventor
郭光明
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Shanghai Mingshuo Automation Technology Co ltd
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Shanghai Mingshuo Automation Technology Co ltd
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Application filed by Shanghai Mingshuo Automation Technology Co ltd filed Critical Shanghai Mingshuo Automation Technology Co ltd
Priority to CN202110405405.3A priority Critical patent/CN112851137A/en
Publication of CN112851137A publication Critical patent/CN112851137A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/001General methods for coating; Devices therefor
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/001General methods for coating; Devices therefor
    • C03C17/002General methods for coating; Devices therefor for flat glass, e.g. float glass

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Coating Apparatus (AREA)

Abstract

The invention relates to coating curing equipment for producing solar photovoltaic coated glass. The technical scheme is as follows: comprises a conveying belt device, a coating device, a drying and curing device, a coating agent storage device and a controller device; the left side and the right side of the upper portion of the conveyor belt device are fixedly connected with a first U-shaped fixing support and a second U-shaped fixing support respectively, a fixing plate is welded between supporting legs on the left side and the right side of the lower portion of the conveyor belt device, first through holes are symmetrically formed in the front and the back of the upper side wall of the first U-shaped fixing support, the front and the back of the upper side wall of the first U-shaped fixing support are sleeved with the drying and curing device, second through holes are symmetrically formed in the front and the back of the upper side wall of the second U-shaped fixing support, the front and the back of the upper side wall of the second U-shaped fixing support are sleeved with the coating device. The invention has the beneficial effects that: the coating thickness and the curing effect are accurately controlled, the coating quality is improved, and the production efficiency is improved.

Description

Coating curing equipment for producing solar photovoltaic coated glass
Technical Field
The invention belongs to the field of solar photovoltaic coated glass production equipment, and relates to coated curing equipment for solar photovoltaic coated glass production.
Background
The solar photovoltaic glass consists of low-iron glass, a solar cell piece, a film, back glass, a special metal wire and the like, wherein the solar cell piece is sealed between the low-iron glass and the back glass through the film, and the solar photovoltaic glass is the most novel high-tech glass product for buildings. In order to improve the light transmittance and reduce the reflectivity of the solar photovoltaic glass to ensure that more light passes through and more electric energy is generated, in the process, the solar photovoltaic glass is effectively coated, which is a key production process thereof and directly influences the quality of the solar photovoltaic coated glass, however, when the coating is produced by the traditional solar photovoltaic coated glass, magnetron sputtering or traditional two-fluid spraying is often adopted, which wastes coating agents, and the coating formed by spraying has inconsistent thickness and influences the service life and the light absorption effect of the solar photovoltaic glass, in addition, the traditional curing mode adopts high-temperature hot air drying, thus having certain influence on the forming of the coating, therefore, the invention provides the coating curing equipment for producing the solar photovoltaic coated glass, which adopts a lifting mode of matching a servo motor and a screw rod, can realize coating device both sides are synchronous accurate ascending and descending around the stoving solidification equipment, from the accurate control that promotes coating thickness and stoving effect, promote solar photovoltaic glass's production quality, simultaneously stoving solidification device outside sets up stoving solidification dustcoat, can pass through the exhaust fan with harmful gas and discharge, avoids direct and human contact, purifies operational environment, and in addition, whole equipment can realize automated control, alleviates the amount of labour, promotes production efficiency.
Disclosure of Invention
In view of the problems in the prior art, the invention discloses a coating curing device for producing solar photovoltaic coated glass, which adopts the technical scheme that the device comprises a conveying belt device, a coating device, a drying curing device, a coating agent storage device and a controller device; the utility model discloses a drying and solidifying device, including conveyor belt device, drying and solidifying device, first U type fixed bolster, second U type fixed bolster, fixed plate, first through-hole around the first U type fixed bolster upper side wall is seted up to first U type fixed bolster upper side wall symmetry around, first through-hole suit drying and solidifying device, lateral wall and drying and solidifying dustcoat fixed connection around the first U type fixed bolster, drying and solidifying dustcoat upper side wall edge fixed mounting exhaust fan, second through-hole around the second U type fixed bolster upper side wall symmetry is seted up around, second through-hole suit coating device, fixed mounting in the middle of the fixed plate upper surface controller case of controller device, controller case right side fixed mounting coating agent storage device.
As a preferable scheme of the present invention, a first threaded hole is formed in the center of the first fixed beam, and a second threaded hole is formed in the center of the second fixed beam.
As a preferred embodiment of the present invention, the drying and curing device includes a first servo motor, the bottom of the first servo motor is fixedly connected to the upper side wall of the first U-shaped fixing bracket, a coupler is sleeved on the top of the output shaft of the first servo motor, a first lead screw is sleeved on the upper portion of the coupler, the first lead screw is sleeved with the first threaded hole, openings at two ends of the first fixing beam are respectively sleeved with a first connecting shaft, the front and rear first connecting shafts are respectively sleeved in the front and rear first through holes, the lower side of the first connecting shaft is fixedly connected to a lamp holder mounting plate, openings at the side of the lamp holder mounting plate are respectively sleeved with a pulse ultraviolet xenon lamp, the pulse ultraviolet xenon lamp is composed of a cylindrical shell, the front and rear ends of the cylindrical shell are fixedly connected to binding posts, a rectangular light-transmitting groove is formed on the lower side wall of the cylindrical shell, a pulse ultraviolet lamp wick is mounted inside the cylindrical, by the design, the irradiation distance of the pulse ultraviolet xenon lamp to the solar photovoltaic glass can be effectively controlled, so that the drying and curing time and effect can be controlled, meanwhile, the number of the pulse ultraviolet xenon lamp can be flexibly adjusted aiming at solar glass plates with different sizes, and energy waste is avoided.
As a preferable scheme of the invention, the coating device comprises a second servo motor, the bottom of the second servo motor is fixedly connected with the upper side wall of the second U-shaped fixed support, the top of an output shaft of the second servo motor is sleeved with a second coupling, the upper part of the second coupling is sleeved with a second lead screw, the second lead screw is sleeved with the second threaded hole, holes at two ends of a second fixed cross beam are respectively sleeved with a second connecting shaft, the front and the rear second connecting shafts are respectively sleeved in the front and the rear second through holes, the lower side of the second connecting shaft is fixedly connected with a spray head fixing plate, spray head mounting holes are uniformly formed in the upper side wall of the spray head fixing plate, ultrasonic coating spray heads are respectively and fixedly mounted in the spray head mounting holes, each ultrasonic coating spray head comprises an ultrasonic coating spray cavity which is cylindrical, a coating agent feeding pipe is arranged in the center of the upper wall of the ultrasonic coating, its lower wall center trompil and nozzle threaded connection, the intake pipe is seted up to ultrasonic coating spraying cavity lateral wall, adopts ultrasonic oscillation, atomizes into the fine particle with the coating agent, then evenly coats on the solar energy glass surface through a certain amount of carrier gas again to form even coating or film, can promote the quality of coating film, reduce the waste of coating agent simultaneously, the accessible second servo motor drive the second lead screw, thereby drive ultrasonic coating shower nozzle rises or descends, can be to the solar photovoltaic glass of difference like this, the coating of the different thickness of spraying.
According to a preferable scheme of the invention, the coating agent storage device comprises a rectangular cavity, a feeding hole is formed in the front side of the upper wall of the rectangular cavity, a discharging pipe is arranged in a hole in the rear side of the upper wall of the rectangular cavity, a pumping pump is installed on the right side of the discharging pipe, and an inlet of the pumping pump is connected with the discharging pipe.
As a preferable scheme of the present invention, the controller device further includes the touch screen, the touch screen is fixedly installed on a front side wall of the drying and curing housing, and the touch screen can control the transmission speeds of the first servo motor, the second servo motor, and the conveyor belt, can set the light emitting power and the number of switches of the pulsed ultraviolet xenon lamp, and can also set the oscillation frequency of the ultrasonic coating nozzle.
The invention has the beneficial effects that: adopt servo motor and lead screw complex lift mode, can realize coating device both sides are synchronous accurate ascending and descending around the stoving solidification equipment, from the accurate control that promotes coating thickness and stoving effect, promote solar photovoltaic glass's production quality, simultaneously stoving solidification device outside sets up stoving solidification dustcoat, can pass through the exhaust fan with harmful gas and discharge, avoids direct and human contact, purifies operational environment, and in addition, whole equipment can realize automated control, alleviates the amount of labour, promotes production efficiency.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of a coating apparatus according to the present invention;
FIG. 3 is a schematic view of a drying and curing apparatus according to the present invention;
fig. 4 is a detailed view of the drying and curing device of the present invention.
In the figure: 1-a conveying belt device, 2-a coating device, 3-a drying and curing device, 4-a coating agent storage device, 5-a controller device, 101-a first U-shaped fixed support, 102-a second U-shaped fixed support, 103-a fixed plate, 104-a first through hole, 105-a second through hole, 201-two servo motors, 202-a second coupling, 203-a second screw rod, 204-a second fixed cross beam, 2041-a second threaded hole, 205-a second connecting shaft, 206-a nozzle fixed plate, 207-a nozzle mounting hole, 208-an ultrasonic coating nozzle, 2081-an ultrasonic coating spraying cavity, 2082-a coating agent feeding pipe, 2083-a nozzle, 2084-an air inlet pipe, 301-a first servo motor, 302-a coupling and 303-a first screw rod, 304-a first fixed beam, 3041-a first threaded hole, 305-a first connecting shaft, 306-a lamp holder mounting plate, 307-a pulse ultraviolet xenon lamp, 3071-a cylindrical shell, 3072-a wiring terminal, 3073-a rectangular light transmission groove, 3074-a pulse ultraviolet xenon lamp wick, 308-a drying and curing outer cover, 309-an exhaust fan, 401-a rectangular cavity, 402-a feeding hole, 403-a discharging pipe, 404-a pumping pump, 501-a controller box and 502-a touch screen.
Detailed Description
As shown in fig. 1 to 4, the coating curing equipment for producing solar photovoltaic coated glass adopts the technical scheme that the coating curing equipment comprises a conveyor belt device 1, a coating device 2, a drying curing device 3, a coating agent storage device 4 and a controller device 5; the left side and the right side of the upper part of the conveyor belt device 1 are respectively fixedly connected with a first U-shaped fixing support 101 and a second U-shaped fixing support 102, a fixing plate 103 is welded between the left side and the right side of the lower part of the conveyor belt device, a first through hole 104 is symmetrically formed in the front and the back of the side wall of the first U-shaped fixing support 101, a second through hole 105 is symmetrically formed in the front and the back of the side wall of the second U-shaped fixing support 102, the drying and curing device 3 comprises a first servo motor 301, the bottom of the first servo motor 301 is fixedly connected with the side wall of the first U-shaped fixing support 101, the front and the back of the side wall of the first U-shaped fixing support 101 are fixedly connected with a drying and curing outer cover 308, an exhaust fan 309 is fixedly installed at the edge of the side wall of the drying and curing outer cover 308, the coating device 2 comprises a second servo motor 201, the controller box 501 of the controller device 5 is fixedly installed in the middle of the upper surface of the fixing plate 103, and the coating agent storage device 4 is fixedly installed on the right side of the controller box 501.
The drying and curing device 3 further comprises a coupling 302, the bottom of the coupling 302 is fixedly connected with the top of the output shaft of the first servo motor 301, the upper part of the coupling 302 is sleeved with a first screw rod 303, the first screw rod 303 is sleeved with a first fixed cross beam 304, the two ends of the first fixed beam 304 are respectively sleeved with a first connecting shaft 305, the front and rear first connecting shafts 305 are respectively sleeved in the front and rear first through holes 104, the lower side of the first connecting shaft 305 is fixedly connected with a lamp holder mounting plate 306, the side of the lamp holder mounting plate 306 is respectively and uniformly provided with holes which are respectively sleeved with a pulse ultraviolet xenon lamp 307, the pulse ultraviolet xenon lamp 307 is composed of a cylindrical shell 3071, the front end and the rear end of the cylindrical shell 3071 are fixedly connected with a binding post 3072, a rectangular light-transmitting groove 3073 is formed in the lower side wall of the cylindrical shell 3071, and a pulse ultraviolet xenon lamp wick 3074 is installed inside the cylindrical shell 3071.
The coating device 2 further comprises a second coupling 202, the bottom of the second coupling 202 is fixedly connected with the top of an output shaft of the second servo motor 201, a second screw rod 203 is sleeved on the upper portion of the second coupling 202, a second fixed cross beam 204 is sleeved on the second screw rod 203, second connecting shafts 205 are respectively sleeved on openings at two ends of the second fixed cross beam 204, the front and rear second connecting shafts 205 are respectively sleeved in the front and rear second through holes 105, a spray head fixing plate 206 is fixedly connected to the lower side of the second connecting shaft 205, spray head mounting holes 207 are uniformly formed in the upper side wall of the spray head fixing plate 206, ultrasonic coating spray heads 208 are respectively and fixedly mounted in the spray head mounting holes 207, each ultrasonic coating spray head 208 comprises an ultrasonic coating spraying cavity 2081, the ultrasonic coating spraying cavity 2081 is cylindrical, a coating agent feeding pipe 2082 is arranged on the central opening of the upper wall of the ultrasonic coating spraying cavity, and a lower wall of the ultrasonic coating agent feeding, and the side wall of the ultrasonic film coating spraying cavity 2081 is provided with an air inlet pipe 2084.
The coating agent storage device 4 comprises a rectangular cavity 401, a feed inlet 402 is formed in the front side of the upper wall of the rectangular cavity 401, a discharge pipe 403 is arranged in a hole in the rear side of the upper wall of the rectangular cavity 401, a pumping pump 404 is installed on the right side of the discharge pipe 403, and an inlet of the pumping pump 404 is connected with the discharge pipe 403.
The controller device 5 further includes the touch screen 502, the touch screen 502 is fixedly installed on the front side wall of the drying and curing housing 308, the touch screen 502 is electrically connected to the controller box 501, and the first servo motor 301, the second servo motor 201, the pulsed ultraviolet xenon lamp 307 and the ultrasonic coating nozzle 208 are electrically connected to the controller box 501.
The control mechanism of the conveyor belt device 1 is electrically connected to the controller box 501, and the exhaust fan 309 and the material pump 404 are both electrically connected to the controller box 501.
The working principle of the invention is as follows: after the device is started, according to the size and thickness of the solar glass to be coated, the height of the bottom of the touch screen 502, which is related to the coating device 2 and the bottom of the drying and fixing device 3, which is related to the conveyor belt is adjusted, the solar glass to be coated flows into the right inlet of the transmission belt device 1 from the previous process, when the solar glass to be coated enters the area below the coating device 2, the system senses through the sensor, the controller device 5 controls the ultrasonic coating nozzle 208 to be opened, the transmission is matched with the transmission belt device 1, the solar glass to be coated is coated with a layer of light-transmitting film after passing through the bottom of the ultrasonic coating nozzle 208 and then flows into the drying and fixing device 3, the pulse ultraviolet xenon lamp 307 emits light, the upper surface of the solar glass coated with the light-transmitting film is uniformly irradiated, the coating film is rapidly dried, and harmful gas generated in the drying process is extracted by the exhaust fan 309, and finishing the whole coating curing process.
Electrical connections or structures not described in detail herein are prior art.
Although the present invention has been described in detail with reference to the specific embodiments, the present invention is not limited to the above embodiments, and various changes and modifications without inventive changes may be made within the knowledge of those skilled in the art without departing from the spirit of the present invention.

Claims (7)

1. The utility model provides a production of solar photovoltaic coated glass is with coating curing equipment which characterized in that: comprises a conveying belt device (1), a coating device (2), a drying and curing device (3), a coating agent storage device (4) and a controller device (5); the left side and the right side of the upper part of the conveyor belt device (1) are respectively fixedly connected with a first U-shaped fixing support (101) and a second U-shaped fixing support (102), a fixing plate (103) is welded between the supporting legs at the left side and the right side of the lower part of the conveyor belt device, first through holes (104) are symmetrically formed in the front and the back of the upper side wall of the first U-shaped fixing support (101), the drying and curing device (3) comprises a first servo motor (301), the bottom of the first servo motor (301) is fixedly connected with the upper side wall of the first U-shaped fixing support (101), a coupling (302) is sleeved at the top of an output shaft of the first servo motor (301), a first lead screw (303) is sleeved at the upper part of the coupling (302), a first fixing cross beam (304) is sleeved with the first lead screw (303), openings at two ends of the first fixing cross beam (304) are respectively sleeved with first connecting shafts (305), the front and back first connecting shafts (305) are, the lower side of the first connecting shaft (305) is fixedly connected with a lamp holder mounting plate (306), the side of the lamp holder mounting plate (306) is uniformly provided with holes which are respectively sleeved with a pulse ultraviolet xenon lamp (307), the front side wall and the rear side wall of the first U-shaped fixed support (101) are fixedly connected with the inner side wall of the drying and curing outer cover (308), the front side wall and the rear side wall of the upper side wall of the second U-shaped fixed support (102) are symmetrically provided with second through holes (105), the coating device (2) comprises a second servo motor (201), the bottom of the second servo motor (201) is fixedly connected with the upper side wall of the second U-shaped fixed support (102), the top of an output shaft of the second servo motor (201) is sleeved with a second coupling (202), the upper part of the second coupling (202) is sleeved with a second lead screw (203), the second lead screw (203) is sleeved with a second fixed cross beam (204), the holes at two ends of the second fixed cross beam (204, the front and back second connecting shafts (205) are respectively sleeved in the front and back in the second through holes (105), the lower sides of the second connecting shafts (205) are fixedly connected with spray head fixing plates (206), spray head mounting holes (207) are uniformly formed in the side walls of the spray head fixing plates (206), ultrasonic coating spray heads (208) are respectively and fixedly mounted in the spray head mounting holes (207), a controller box (501) is fixedly mounted in the middle of the upper surface of the fixing plate (103), and the coating agent storage device (4) is fixedly mounted on the right side of the controller box (501).
2. The coating curing equipment for producing solar photovoltaic coated glass according to claim 1, characterized in that: the center of the first fixed cross beam (304) is provided with a first threaded hole (3041), and the center of the second fixed cross beam (204) is provided with a second threaded hole (2041).
3. The coating curing equipment for producing solar photovoltaic coated glass according to claim 1, characterized in that: the pulse ultraviolet xenon lamp (307) is composed of a cylindrical shell (3071), the front end and the rear end of the cylindrical shell (3071) are fixedly connected with wiring posts (3072), a rectangular light-transmitting groove (3073) is formed in the lower side wall of the cylindrical shell (3071), and a pulse ultraviolet xenon lamp wick (3074) is installed inside the cylindrical shell (3071).
4. The coating curing equipment for producing solar photovoltaic coated glass according to claim 1, characterized in that: ultrasonic coating shower nozzle (208) include ultrasonic coating and spout chamber (2081), ultrasonic coating spouts chamber (2081) and is cylindricly, and its upper wall center trompil sets up coating agent inlet pipe (2082), and its lower wall center trompil and nozzle (2083) threaded connection, intake pipe (2084) are seted up to ultrasonic coating spouts chamber (2081) lateral wall.
5. The coating curing equipment for producing solar photovoltaic coated glass according to claim 1, characterized in that: the coating agent storage device (4) comprises a rectangular cavity (401), a feed inlet (402) is formed in the front side of the upper wall of the rectangular cavity (401), a discharge pipe (403) is formed in the rear side of the upper wall of the rectangular cavity (401), a pumping pump (404) is installed on the right side of the discharge pipe (403), and an inlet of the pumping pump (404) is connected with the discharge pipe (403).
6. The coating curing equipment for producing solar photovoltaic coated glass according to claim 1, characterized in that: the controller device (5) further comprises the touch screen (502), and the touch screen (502) is fixedly installed on the front side wall of the drying and curing outer cover (308).
7. The coating curing equipment for producing solar photovoltaic coated glass according to claim 6, wherein the coating curing equipment comprises: and an exhaust fan (309) is fixedly arranged on the edge of the upper side wall of the drying and curing outer cover (308).
CN202110405405.3A 2021-04-15 2021-04-15 Coating curing equipment for producing solar photovoltaic coated glass Pending CN112851137A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110405405.3A CN112851137A (en) 2021-04-15 2021-04-15 Coating curing equipment for producing solar photovoltaic coated glass

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110405405.3A CN112851137A (en) 2021-04-15 2021-04-15 Coating curing equipment for producing solar photovoltaic coated glass

Publications (1)

Publication Number Publication Date
CN112851137A true CN112851137A (en) 2021-05-28

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CN202110405405.3A Pending CN112851137A (en) 2021-04-15 2021-04-15 Coating curing equipment for producing solar photovoltaic coated glass

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104556720A (en) * 2013-10-27 2015-04-29 西安中科麦特电子技术设备有限公司 Photovoltaic glass coating solution supply system
CN207193126U (en) * 2017-08-27 2018-04-06 台玻福建光伏玻璃有限公司 A kind of plated film curing apparatus being exclusively used in the production of photovoltaic coated glass
CN207713635U (en) * 2017-12-22 2018-08-10 东莞市蒂造自动化科技有限公司 A kind of plated film automatic assembly line
KR101959682B1 (en) * 2018-07-25 2019-03-18 허철 Vertical spray-coated glass hardening device
CN209519951U (en) * 2018-12-13 2019-10-22 深圳市悦目光学器件有限公司 A kind of spraying filming equipment improved benefit

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104556720A (en) * 2013-10-27 2015-04-29 西安中科麦特电子技术设备有限公司 Photovoltaic glass coating solution supply system
CN207193126U (en) * 2017-08-27 2018-04-06 台玻福建光伏玻璃有限公司 A kind of plated film curing apparatus being exclusively used in the production of photovoltaic coated glass
CN207713635U (en) * 2017-12-22 2018-08-10 东莞市蒂造自动化科技有限公司 A kind of plated film automatic assembly line
KR101959682B1 (en) * 2018-07-25 2019-03-18 허철 Vertical spray-coated glass hardening device
CN209519951U (en) * 2018-12-13 2019-10-22 深圳市悦目光学器件有限公司 A kind of spraying filming equipment improved benefit

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