CN112850544B - A composite piston jack for load boxes - Google Patents

A composite piston jack for load boxes Download PDF

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Publication number
CN112850544B
CN112850544B CN202110157613.6A CN202110157613A CN112850544B CN 112850544 B CN112850544 B CN 112850544B CN 202110157613 A CN202110157613 A CN 202110157613A CN 112850544 B CN112850544 B CN 112850544B
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piston
plate
concave
liquid
convex
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CN112850544A (en
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钱崑
陈雄
张志�
陆平
吴现
陈磊
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Xuzhou Surui Wood Industry Co.,Ltd.
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Jiangxi Lianbao Engineering Consulting Co ltd
Jiangxi Hongli Precision Manufacturing Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F3/00Devices, e.g. jacks, adapted for uninterrupted lifting of loads
    • B66F3/24Devices, e.g. jacks, adapted for uninterrupted lifting of loads fluid-pressure operated
    • B66F3/25Constructional features
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F3/00Devices, e.g. jacks, adapted for uninterrupted lifting of loads
    • B66F3/24Devices, e.g. jacks, adapted for uninterrupted lifting of loads fluid-pressure operated
    • B66F3/25Constructional features
    • B66F3/26Adaptations or arrangements of pistons
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D33/00Testing foundations or foundation structures

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Structural Engineering (AREA)
  • Geology (AREA)
  • Mechanical Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Types And Forms Of Lifts (AREA)
  • Actuator (AREA)

Abstract

The invention relates to a single-liquid-path composite piston jack for a load box, which is mainly used in a foundation pile self-balancing static load test. A composite piston jack for a load box comprises a cylinder body and a piston, wherein a top plate of the cylinder body is connected with a top plate of the load box, a through hole for allowing the piston to move up and down is formed in a bottom plate of the cylinder body, and a liquid inlet is formed in the side wall of the cylinder body; the piston comprises a convex piston and a concave piston, the convex piston comprises a piston plate and a piston column, the piston plate is positioned at the top of the piston column, a bulge is arranged at the top of the piston plate, the piston column is inserted into the inner cavity of the concave piston, a channel is formed in the convex piston and used for communicating the concave piston with a liquid inlet, a liquid outlet is formed in the side wall of the concave piston, and a bottom plate of the concave piston is connected with a bottom plate of a load box. The invention has the following advantages: 1. realizing small-area large-tonnage pressurizing detection; 2. the pile body strength and the integrity of the foundation pile are ensured; 3. the processing difficulty is reduced; 4. after static load test pile is realized, the loading liquid is discharged first, and grouting is then carried out.

Description

一种用于荷载箱的复合活塞式千斤顶A composite piston jack for load boxes

技术领域Technical Field

本发明涉及一种用于荷载箱的单液路复合活塞式千斤顶,主要用于基桩自平衡静载试验中。The invention relates to a single-fluid-path composite piston jack for a load box, which is mainly used in a self-balancing static load test of a foundation pile.

背景技术Background Art

基桩自平衡静载试验中,要使用到荷载箱,荷载箱中的最主要部件是千斤顶。In the self-balancing static load test of pile foundation, a load box is used, and the most important component in the load box is the jack.

目前的千斤顶在加压时,小面积千斤顶的推力有限,小面积的千斤顶无法满足大吨位的加压检测。When the current jack is pressurized, the thrust of the small-area jack is limited, and the small-area jack cannot meet the requirements of large-tonnage pressurization testing.

而且,目前千斤顶普遍只有一根注液管,使得在试验后荷载箱体的缸体与活塞之间充满永不凝固的液体,导致基桩自平衡静载试验后,桩在工程垂直受压状态下产生荷载箱缸内液体被挤出而产生位移。虽然现在有的荷载箱,可通过两根管实现排液注浆,但是由于两根管均在缸体上端侧边的同一标高,使得注浆时往往只能将出液口标高之上的挤压排出,而无法将出液口标高之下的液体排尽,导致注入的浆体被滞留液体所稀释,从而降低了浆液的浓度,以至浆体终凝强度严重降低,满足不了加固要求。Moreover, currently, jacks generally have only one injection pipe, so that after the test, the space between the cylinder and the piston of the load box is filled with liquid that never solidifies, resulting in displacement of the pile under the vertical pressure state of the project after the self-balancing static load test of the foundation pile due to the liquid in the load box cylinder being squeezed out. Although some load boxes can achieve drainage and grouting through two pipes, since the two pipes are at the same elevation on the upper side of the cylinder, during grouting, only the liquid squeezed above the liquid outlet elevation can be discharged, and the liquid below the liquid outlet elevation cannot be completely discharged, resulting in the injected slurry being diluted by the retained liquid, thereby reducing the concentration of the slurry, so that the final setting strength of the slurry is seriously reduced, and it cannot meet the reinforcement requirements.

发明内容Summary of the invention

本发明的目的是提供一种用于荷载箱的复合活塞式千斤顶,使之能够在同等千斤顶底面积的情况下增加推力,实现小面积大吨位的加压检测。The object of the present invention is to provide a composite piston jack for a load box, so that the thrust can be increased under the condition of the same jack bottom area, so as to realize the pressurization detection of small area and large tonnage.

为了实现上述目的,本发明采用如下技术方案:一种用于荷载箱的复合活塞式千斤顶,包括缸体和活塞,缸体顶板与荷载箱顶板连接,缸体底板上开设有容活塞上下移动的通孔,缸体侧壁上开设有进液口;活塞包括凸形活塞、凹形活塞,凸形活塞包括活塞板、活塞柱,活塞板位于活塞柱顶部,与缸体内腔适配,其顶部设有凸起,用于分隔开活塞板与缸体顶板,活塞柱插入凹形活塞内腔,在凸形活塞上开设有通道,用于连通凹形活塞与进液口,在凹形活塞的顶部设置有限位部,限位部沿凹形活塞径向向外延伸,与缸体内腔适配,当凹形活塞向下移动时,与缸体底板限位来防止凹形活塞向下移出缸体,在凹形活塞的侧壁上开设有出液口,出液口位于缸体底板下方,凹形活塞的底板与荷载箱底板连接。In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a composite piston jack for a load box, comprising a cylinder body and a piston, wherein a cylinder body top plate is connected to a load box top plate, a through hole for accommodating the piston to move up and down is provided on a cylinder body bottom plate, and a liquid inlet is provided on a cylinder body side wall; the piston comprises a convex piston and a concave piston, the convex piston comprises a piston plate and a piston column, the piston plate is located at the top of the piston column and is adapted to the inner cavity of the cylinder body, a protrusion is provided on the top of the piston plate for separating the piston plate from the cylinder body top plate, the piston column is inserted into the inner cavity of the concave piston, a channel is provided on the convex piston for connecting the concave piston with the liquid inlet, a limiting portion is provided on the top of the concave piston, the limiting portion extends radially outward along the concave piston and is adapted to the inner cavity of the cylinder body, when the concave piston moves downward, it is limited by the cylinder body bottom plate to prevent the concave piston from moving downward out of the cylinder body, a liquid outlet is provided on the side wall of the concave piston, the liquid outlet is located below the cylinder body bottom plate, and the bottom plate of the concave piston is connected to the bottom plate of the load box.

优选的,在缸体内安装有反力梁,反力梁围绕缸体内腔设置,将活塞板和限位部分别限定在其上部、下部。Preferably, a reaction beam is installed in the cylinder body, and the reaction beam is arranged around the inner cavity of the cylinder body to limit the piston plate and the limiting part at the upper part and the lower part thereof respectively.

优选的,活塞柱的底部与凹形活塞内腔底部接触,注液时,液体对凸形活塞的压力通过活塞柱传递给凹形活塞的底面,从而实现凸形活塞、凹形活塞压力的叠加复合。Preferably, the bottom of the piston column contacts the bottom of the inner cavity of the concave piston. When liquid is injected, the pressure of the liquid on the convex piston is transmitted to the bottom surface of the concave piston through the piston column, thereby achieving the superposition and compounding of the pressures of the convex piston and the concave piston.

优选的,凸形活塞上通道的入口位于活塞板的轴心,出口位于活塞柱的侧壁。Preferably, the inlet of the channel on the convex piston is located at the axis of the piston plate, and the outlet is located at the side wall of the piston column.

优选的,在反力梁与缸体顶板之间安装有顶柱,顶柱穿过开设在活塞板对应位置的通孔,用于进一步限制反力梁向上移动。Preferably, a top column is installed between the reaction beam and the top plate of the cylinder body, and the top column passes through a through hole opened at a corresponding position of the piston plate to further limit the upward movement of the reaction beam.

优选的,活塞板采用金属材质,凸起为磁铁,吸附在活塞板上。Preferably, the piston plate is made of metal, and the protrusion is a magnet adsorbed on the piston plate.

优选的,缸体顶板、缸体底板与缸体采用装配式组装方式。Preferably, the cylinder top plate, the cylinder bottom plate and the cylinder body are assembled in an assembled manner.

优选的,活塞板与活塞柱可拆卸连接。Preferably, the piston plate is detachably connected to the piston column.

优选的,还包括用于连接活塞板与活塞柱的空芯连接杆,空芯连接杆的外径与活塞板、活塞柱间的通道适配,其内部空心,与活塞柱上的通道连通。Preferably, it also includes a hollow connecting rod for connecting the piston plate and the piston column, the outer diameter of the hollow connecting rod is adapted to the channel between the piston plate and the piston column, and the interior of the hollow connecting rod is hollow and communicated with the channel on the piston column.

工作原理:在注液时,液体通过凸形活塞中间的通道流入下方的凹形活塞中;当液体注满凹形活塞后继续加压,此时,凸形活塞板处的压力和凹形活塞凹槽中的压力相等,即给凸形活塞加压的同时也给凹形活塞进行加压;因此,液体对凸形活塞的压力通过凸形活塞柱传递给凹形活塞的底面,从而实现了两个活塞的压力的叠加复合。在单位直径不变的情况下增加了加压值,从而可以用于小面积大吨位的加压检测;采用圆柱形活塞板+磁铁组合,即活塞板加工成平面,材质是金属,用磁铁吸附在活塞板上,从而形成凸形平台,由于磁铁的位置可移动,可以避开凸形活塞中间的液体通道,使注液时保持液体通道通畅。Working principle: During liquid injection, the liquid flows into the concave piston below through the channel in the middle of the convex piston; when the liquid fills the concave piston, it continues to be pressurized. At this time, the pressure at the convex piston plate is equal to the pressure in the concave piston groove, that is, the concave piston is pressurized while the convex piston is pressurized; therefore, the pressure of the liquid on the convex piston is transmitted to the bottom surface of the concave piston through the convex piston column, thereby realizing the superposition and compounding of the pressures of the two pistons. The pressure value is increased while the unit diameter remains unchanged, so it can be used for small area and large tonnage pressure detection; a cylindrical piston plate + magnet combination is used, that is, the piston plate is processed into a plane, the material is metal, and the magnet is adsorbed on the piston plate to form a convex platform. Since the position of the magnet is movable, it can avoid the liquid channel in the middle of the convex piston, so that the liquid channel can be kept unobstructed during liquid injection.

与现有技术相比,本发明具有如下优点:Compared with the prior art, the present invention has the following advantages:

1、凸形活塞和凹形活塞组合而成一个一体式的复合活塞;注液时,液体通过凸形活塞中间的通道流入下方的凹形活塞中,整个液路形成一体,压力相等且可进行叠加复合,能够在同等千斤顶底面积的情况下增加推力,实现了小面积大吨位的加压检测;1. The convex piston and the concave piston are combined into an integrated composite piston. When injecting liquid, the liquid flows into the concave piston below through the channel in the middle of the convex piston. The entire liquid path forms an integrated whole, the pressure is equal and can be superimposed and composited, which can increase the thrust under the same bottom area of the jack, and realize the pressure test of small area and large tonnage;

2、能够在注浆的同时保证浆体质量、提高充盈率,从而通过注浆加固荷载箱而使被加固的荷载箱与工程桩形成连续整体,保证了基桩桩身强度及完整性,使之有效将荷载箱上部荷载传递到荷载箱下部桩体;2. It can ensure the slurry quality and improve the filling rate while grouting, so that the reinforced load box and the engineering pile form a continuous whole by reinforcing the load box through grouting, ensuring the strength and integrity of the foundation pile body, so that the load on the upper part of the load box can be effectively transferred to the pile body below the load box;

3、千斤顶可拆分成多个部件,分别进行生产加工,降低了生产难度,减少了生产成本,提高了生产效率;3. The jack can be split into multiple parts and processed separately, which reduces the production difficulty, reduces the production cost and improves the production efficiency;

4、采用圆柱形活塞板+磁铁组合形成凸形平台,可以降低加工难度和成本,同时,由于磁铁的位置可移动,可以避开活塞中间的液体通道,从而使注液时保持液体通道通畅;4. The convex platform is formed by combining a cylindrical piston plate and a magnet, which can reduce the processing difficulty and cost. At the same time, since the position of the magnet is movable, the liquid channel in the middle of the piston can be avoided, so that the liquid channel can be kept unobstructed during injection;

5、通过凸形活塞空芯连接杆将凸形活塞板和凸形活塞柱连接在一起,从而将原来的一次加工成型的活塞改良成多个部件组装成型的活塞,降低了加工难度,减少了生产成本;5. The convex piston plate and the convex piston column are connected together through the convex piston hollow connecting rod, thereby improving the original one-time processed piston into a piston assembled from multiple parts, reducing the processing difficulty and the production cost;

6、通过一进一出两根管,可以实现静载试桩后,先排出加载液,再进行注浆,从而避免单管荷载箱在试验后荷载箱体的缸体与活塞之间充满永不凝固的加载液体,出现桩在工程垂直荷载作用下产生挤出液体致使基桩向下位移的情况。6. Through the two pipes, one for inlet and one for outlet, the loading liquid can be discharged first and then grouting can be carried out after the static load test, so as to avoid the situation where the cylinder and piston of the single-tube load box are filled with never-solidifying loading liquid after the test, and the pile is squeezed out of the liquid under the vertical load of the project, causing the foundation pile to move downward.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明实施例结构示意图;FIG1 is a schematic diagram of the structure of an embodiment of the present invention;

图2为缸体的结构示意图;FIG2 is a schematic diagram of the structure of a cylinder body;

图3为缸身的结构示意图,其中(a)为缸身立体图,(b)为缸身沿进液口轴向截面图;FIG3 is a schematic diagram of the structure of the cylinder body, wherein (a) is a three-dimensional diagram of the cylinder body, and (b) is an axial cross-sectional diagram of the cylinder body along the liquid inlet;

图4为缸体顶板的示意图,其中(a)为缸体顶板立体图,(b)为缸体顶板轴向截面图;FIG4 is a schematic diagram of a cylinder top plate, wherein (a) is a three-dimensional view of the cylinder top plate, and (b) is an axial cross-sectional view of the cylinder top plate;

图5为凸形活塞的结构示意图;FIG5 is a schematic diagram of the structure of a convex piston;

图6为图5中凸形活塞板结构示意图,其中(a)为凸形活塞板立体图,(b)为凸形活塞板1-1截面图;FIG6 is a schematic diagram of the structure of the convex piston plate in FIG5 , wherein (a) is a three-dimensional view of the convex piston plate, and (b) is a cross-sectional view of the convex piston plate 1 - 1 ;

图7为图5中凸形活塞柱结构示意图,其中(a)为凸形活塞柱立体图,(b)为凸形活塞柱轴向截面图;FIG. 7 is a schematic diagram of the structure of the convex piston column in FIG. 5 , wherein (a) is a three-dimensional view of the convex piston column, and (b) is an axial cross-sectional view of the convex piston column;

图8为图5中凸形活塞空芯连接杆放大图,其中(a)为凸形活塞空芯连接杆立体图,(b)为凸形活塞空芯连接杆轴向截面图;FIG8 is an enlarged view of the convex piston hollow connecting rod in FIG5 , wherein (a) is a stereoscopic view of the convex piston hollow connecting rod, and (b) is an axial cross-sectional view of the convex piston hollow connecting rod;

图9为顶柱放大图;Figure 9 is an enlarged view of the top column;

图10为反力梁放大图,其中(a)为反力梁立体图,(b)为反力梁轴向截面图;FIG10 is an enlarged view of the reaction beam, wherein (a) is a three-dimensional view of the reaction beam, and (b) is an axial cross-sectional view of the reaction beam;

图11为凹形活塞结构示意图,其中(a)为凹形活塞立体图,(b)为凹形活塞在出液口位置的轴向截面图;FIG11 is a schematic diagram of a concave piston structure, wherein (a) is a three-dimensional view of the concave piston, and (b) is an axial cross-sectional view of the concave piston at the liquid outlet;

图12为缸体底板放大图;Figure 12 is an enlarged view of the cylinder bottom plate;

图13为本发明实施例产品的组装流程图,包括(a)-(g);FIG13 is an assembly flow chart of a product according to an embodiment of the present invention, including (a)-(g);

图14为本发明实施例的应用流程图,包括(a)-(g);FIG14 is an application flow chart of an embodiment of the present invention, including (a)-(g);

图中,1、缸体;1-1、缸身;1-2、缸体顶板;1-1-1、开孔;1-1-2、上端台阶;1-1-3、中端台阶;1-1-4、进液口;1-1-5、螺纹;1-2-1、上端;1-2-2、下端;1-2-3、密封槽及密封圈;1-2-4、螺纹;In the figure, 1, cylinder body; 1-1, cylinder body; 1-2, cylinder body top plate; 1-1-1, opening; 1-1-2, upper end step; 1-1-3, middle end step; 1-1-4, liquid inlet; 1-1-5, thread; 1-2-1, upper end; 1-2-2, lower end; 1-2-3, sealing groove and sealing ring; 1-2-4, thread;

2、凸形活塞;2-1、凸形活塞板;2-2、凸形活塞柱;2-3、凸形活塞空芯连接杆;2-4、磁铁;2-1-1、密封槽及密封圈;2-1-2、顶柱通道;2-1-3、凸形活塞空芯连接杆通道;2-2-1、凸形活塞空芯连接杆通道;2-2-2、液体通道;2-3-1、液体通道;2-3-2、密封槽及密封圈;2. Convex piston; 2-1. Convex piston plate; 2-2. Convex piston column; 2-3. Convex piston hollow connecting rod; 2-4. Magnet; 2-1-1. Sealing groove and sealing ring; 2-1-2. Top column channel; 2-1-3. Convex piston hollow connecting rod channel; 2-2-1. Convex piston hollow connecting rod channel; 2-2-2. Liquid channel; 2-3-1. Liquid channel; 2-3-2. Sealing groove and sealing ring;

3、顶柱;3-1、密封槽及密封圈;3. Top column; 3-1. Sealing groove and sealing ring;

4、反力梁;4-1、密封槽及密封圈;4-2、活塞通道;4. Reaction beam; 4-1. Sealing groove and sealing ring; 4-2. Piston channel;

5、凹形活塞;5-1、阶梯限位构造;5-2、出液口;5-3、螺纹;5. Concave piston; 5-1. Step limit structure; 5-2. Liquid outlet; 5-3. Thread;

6、缸体底板;6-1、螺纹;6-2、密封槽及密封圈。6. Cylinder bottom plate; 6-1. Thread; 6-2. Sealing groove and sealing ring.

具体实施方式DETAILED DESCRIPTION

需要指出的是,在本实施例中,方位词“上”、“下”、“顶”、“底”、“内”、“外”等均是依照附图所示进行描述,不构成对本发明的限制;另外,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。It should be noted that in this embodiment, the directional words "upper", "lower", "top", "bottom", "inside", "outside", etc. are described according to the drawings and do not constitute a limitation to the present invention; in addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, they can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

下面结合附图1-14对本发明做进一步详述:一种用于荷载箱的复合活塞式千斤顶,如图1所示,其包括缸体1、凸形活塞2、顶柱3、反力梁4、凹形活塞5和缸体底板6;缸体1由缸身1-1、缸体顶板1-2组成,缸体顶板1-2与荷载箱顶板连接,缸体底板6上开设有容凹形活塞5上下移动的通孔,缸体1侧壁上开设有进液口1-1-4;活塞包括凸形活塞2、凹形活塞5,凸形活塞2包括凸形活塞板2-1、凸形活塞柱2-2、凸形活塞空芯连接杆2-3和磁铁2-4,凸形活塞板2-1位于凸形活塞柱2-2顶部,与缸体1内腔适配,磁铁2-4位于其顶部,用于分隔开凸形活塞板2-1与缸体顶板1-2,凸形活塞柱2-2与凹形活塞5内腔适配,凸形活塞空芯连接杆2-3用于连接凸形活塞板2-1、凸形活塞柱2-2,其内部中空,在凸形活塞板2-1、凸形活塞柱2-2的对应位置开设通道,凸形活塞空芯连接杆2-3连通进液口1-1-4、通道及凹形活塞5,在凹形活塞5的顶部设置有阶梯限位构造5-1,阶梯限位构造5-1沿凹形活塞5径向向外延伸,与缸体1内腔适配,当凹形活塞5向下移动时,与缸体底板6限位来防止凹形活塞5向下移出缸体,在凹形活塞5的侧壁上开设有出液口5-2,出液口5-2位于缸体底板6下方,凹形活塞5的底板与荷载箱底板连接。The present invention is further described in detail below in conjunction with Figures 1-14: A composite piston jack for a load box, as shown in Figure 1, comprises a cylinder body 1, a convex piston 2, a top column 3, a reaction beam 4, a concave piston 5 and a cylinder body bottom plate 6; the cylinder body 1 is composed of a cylinder body 1-1 and a cylinder body top plate 1-2, the cylinder body top plate 1-2 is connected to the load box top plate, a through hole for accommodating the concave piston 5 to move up and down is opened on the cylinder body bottom plate 6, and a liquid inlet 1-1-4 is opened on the side wall of the cylinder body 1; the piston comprises a convex piston 2 and a concave piston 5, the convex piston 2 comprises a convex piston plate 2-1, a convex piston column 2-2, a convex piston hollow connecting rod 2-3 and a magnet 2-4, the convex piston plate 2-1 is located at the top of the convex piston column 2-2, and is adapted to the inner cavity of the cylinder body 1, and the magnet 2-4 is located at its top for separating the convex piston plate 2-1 The convex piston column 2-2 is adapted to the inner cavity of the concave piston 5 and the cylinder top plate 1-2. The convex piston hollow connecting rod 2-3 is used to connect the convex piston plate 2-1 and the convex piston column 2-2. The interior thereof is hollow. Channels are opened at corresponding positions of the convex piston plate 2-1 and the convex piston column 2-2. The convex piston hollow connecting rod 2-3 is connected to the liquid inlet 1-1-4, the channel and the concave piston 5. A stepped limiting structure 5-1 is provided on the top of the concave piston 5. The stepped limiting structure 5-1 extends radially outward along the concave piston 5 and is adapted to the inner cavity of the cylinder 1. When the concave piston 5 moves downward, it is limited by the cylinder bottom plate 6 to prevent the concave piston 5 from moving downward out of the cylinder. A liquid outlet 5-2 is opened on the side wall of the concave piston 5. The liquid outlet 5-2 is located below the cylinder bottom plate 6. The bottom plate of the concave piston 5 is connected to the bottom plate of the load box.

在本实施例中,具体结构均采用装配式生产和组装,即将千斤顶拆分成多个部件,分别进行生产加工。In this embodiment, the specific structures are all produced and assembled in an assembled manner, that is, the jack is split into multiple components and produced and processed separately.

如图2-3所示,其中,缸身1-1的顶部开设有开孔1-1-1,其开口的径向尺寸小于缸身1-1内腔的径向尺寸,从而开孔1-1-1边缘与缸身内壁之间形成上端台阶1-1-2,在靠近缸身1-1的中部位置设置中端台阶1-1-3,中端台阶1-1-3上方的缸身内腔径向尺寸小于其下方的缸身内腔径向尺寸,开设在缸体1侧壁上的进液口1-1-4靠近上端台阶1-1-2,在缸身内腔的底部设置有内螺纹1-1-5,螺纹1-1-5与缸体底板6的外螺纹适配;如图4所示,缸体顶板1-2的上端1-2-1与开孔1-1-1适配,下端1-2-2与缸体内腔适配,上端1-2-1与下端1-2-2间的过渡段与上端台阶1-1-2处适配,在上端1-2-1的圆周上设置密封槽及密封圈1-2-3,用于密封缸体顶板1-2与缸体开孔1-1-1,在上端1-2-1的轴心处设置内螺纹1-2-4,从而通过与之适配的螺钉或螺栓与荷载箱顶板固定。As shown in FIG2-3, an opening 1-1-1 is provided at the top of the cylinder body 1-1, and the radial dimension of the opening is smaller than the radial dimension of the inner cavity of the cylinder body 1-1, so that an upper step 1-1-2 is formed between the edge of the opening 1-1-1 and the inner wall of the cylinder body, and a middle step 1-1-3 is provided near the middle of the cylinder body 1-1, and the radial dimension of the inner cavity of the cylinder body above the middle step 1-1-3 is smaller than the radial dimension of the inner cavity of the cylinder body below it, and a liquid inlet 1-1-4 provided on the side wall of the cylinder body 1 is close to the upper step 1-1-2, and an internal thread 1-1-5 is provided at the bottom of the inner cavity of the cylinder body, and the screw thread 1-1-5 is provided at the bottom of the inner cavity of the cylinder body. The groove 1-1-5 is adapted to the external thread of the cylinder bottom plate 6; as shown in Figure 4, the upper end 1-2-1 of the cylinder top plate 1-2 is adapted to the opening 1-1-1, the lower end 1-2-2 is adapted to the inner cavity of the cylinder body, the transition section between the upper end 1-2-1 and the lower end 1-2-2 is adapted to the upper end step 1-1-2, and a sealing groove and a sealing ring 1-2-3 are provided on the circumference of the upper end 1-2-1 for sealing the cylinder top plate 1-2 and the cylinder opening 1-1-1, and an internal thread 1-2-4 is provided at the axis of the upper end 1-2-1, so as to be fixed to the load box top plate by screws or bolts adapted thereto.

如图5所示,凸形活塞2由凸形活塞板2-1、凸形活塞柱2-2、凸形活塞空芯连接杆2-3和磁铁2-4组成;如图6所示,凸形活塞板2-1为圆柱形平板,沿其柱体圆周上开设有若干密封槽及密封圈2-1-1,用于密封凸形活塞板2-1与缸体内壁间的间隙,沿其轴向开设有至少两个顶柱通道2-1-2,在本实施例中,顶柱通道2-1-2的数量为四个,沿其圆周均匀分布,在凸形活塞板2-1的轴心处开设有凸形活塞空芯连接杆通道2-1-3,其中,顶柱通道2-1-2与顶柱3相适配,凸形活塞空芯连接杆通道2-1-3与凸形活塞空芯连接杆2-3相适配;从缸体侧边向缸内注液时,需要在活塞板上加工出一个切口,使活塞板成为一个凸形平台,从而确保从缸体侧边注液时,液体能进入腔体从而推动活塞向下位移,在本实施例中,为了降低加工难度和成本,凸形活塞板2-1采用金属材质,凸起采用磁铁2-4,在本实施例中,用磁铁2-4吸附在凸形活塞板2-1顶部,从而形成凸形平台,同时,由于磁铁2-4的位置可移动,可以避开活塞中间的液体通道,从而使注液时保持液体通道通畅;如图7所示,凸形活塞柱2-2的轴心处开设有凸形活塞空芯连接杆通道2-2-1,凸形活塞空芯连接杆通道2-2-1与凸形活塞空芯连接杆通道2-1-3连通且相对,二者形成的通道与凸形活塞空芯连接杆2-3相适配,沿凸形活塞空芯连接杆通道2-2-1向凸形活塞柱的侧壁开设若干液体通道2-2-2,液体通道2-2-2结构相同,且对称;如图8所示, 凸形活塞空芯连接杆2-3内部中空,作为液体通道2-3-1,用于连通进液口1-1-4、液体通道2-2-2及凹形活塞5,沿凸形活塞空芯连接杆2-3的圆周设置密封槽及密封圈2-3-2,用于密封凸形活塞空芯连接杆2-3与凸形活塞空芯连接杆通道间的间隙。As shown in FIG5 , the convex piston 2 is composed of a convex piston plate 2-1, a convex piston column 2-2, a convex piston hollow connecting rod 2-3 and a magnet 2-4; as shown in FIG6 , the convex piston plate 2-1 is a cylindrical flat plate, and a plurality of sealing grooves and sealing rings 2-1-1 are provided along the circumference of the cylinder body to seal the gap between the convex piston plate 2-1 and the inner wall of the cylinder body, and at least two top column channels 2-1-2 are provided along the axial direction thereof. In this embodiment, the top column channels 2-1- There are four of them, which are evenly distributed along the circumference. A convex piston hollow connecting rod channel 2-1-3 is opened at the axis of the convex piston plate 2-1, wherein the top column channel 2-1-2 is adapted to the top column 3, and the convex piston hollow connecting rod channel 2-1-3 is adapted to the convex piston hollow connecting rod 2-3; when injecting liquid into the cylinder from the side of the cylinder body, it is necessary to process a cut on the piston plate to make the piston plate a convex platform, thereby ensuring that when injecting liquid from the side of the cylinder body , the liquid can enter the cavity and push the piston downward. In this embodiment, in order to reduce the difficulty and cost of processing, the convex piston plate 2-1 is made of metal, and the protrusion is made of magnet 2-4. In this embodiment, the magnet 2-4 is adsorbed on the top of the convex piston plate 2-1 to form a convex platform. At the same time, since the position of the magnet 2-4 is movable, it can avoid the liquid channel in the middle of the piston, so that the liquid channel is kept unobstructed during injection; as shown in Figure 7, a convex piston hollow connecting rod channel 2-2-1 is opened at the axis of the convex piston column 2-2, and the convex piston hollow connecting rod channel 2-2-1 is connected and opposite to the convex piston hollow connecting rod channel 2-1-3. The channel formed by the two is adapted to the convex piston hollow connecting rod 2-3, and a number of liquid channels 2-2-2 are opened along the convex piston hollow connecting rod channel 2-2-1 to the side wall of the convex piston column. The liquid channels 2-2-2 have the same structure and are symmetrical; as shown in Figure 8, The convex piston hollow connecting rod 2-3 is hollow inside and serves as a liquid channel 2-3-1 for connecting the liquid inlet 1-1-4, the liquid channel 2-2-2 and the concave piston 5. A sealing groove and a sealing ring 2-3-2 are arranged along the circumference of the convex piston hollow connecting rod 2-3 to seal the gap between the convex piston hollow connecting rod 2-3 and the convex piston hollow connecting rod channel.

如图9所示,顶柱3为杆状件,沿其圆周开设有若干密封槽及密封圈3-1,多个密封槽及密封圈3-1上下分布,在本实施例中,密封槽及密封圈3-1为两个,分别靠近顶柱通道2-1-2的上部、下部,从而密封顶柱3与凸形活塞板2-1间的间隙。As shown in FIG9 , the top column 3 is a rod-shaped member, and a plurality of sealing grooves and sealing rings 3-1 are provided along its circumference. The plurality of sealing grooves and sealing rings 3-1 are distributed up and down. In the present embodiment, there are two sealing grooves and sealing rings 3-1, which are respectively close to the upper and lower parts of the top column channel 2-1-2, thereby sealing the gap between the top column 3 and the convex piston plate 2-1.

如图10所示,反力梁4为凸形,围绕缸体1内腔设置,其内部为活塞通道4-2,活塞通道4-2与凸形活塞柱10相适配,其外圆周形状与中端台阶1-1-3相适配,且反力梁外圆周及活塞通道圆周设置有密封槽及密封圈4-1,用于密封中端台阶1-1-3上方缸体内壁与反力梁4间的间隙及活塞通道4-2与凸形活塞柱2-2间的间隙;反力梁4将凸形活塞2和凹形活塞5分别限定在缸体的上部、下部。As shown in Figure 10, the reaction beam 4 is convex and is arranged around the inner cavity of the cylinder body 1. The interior of the reaction beam 4 is a piston channel 4-2. The piston channel 4-2 is adapted to the convex piston column 10, and its outer circumferential shape is adapted to the middle-end step 1-1-3. A sealing groove and a sealing ring 4-1 are provided on the outer circumference of the reaction beam and the circumference of the piston channel to seal the gap between the inner wall of the cylinder body above the middle-end step 1-1-3 and the reaction beam 4, and the gap between the piston channel 4-2 and the convex piston column 2-2; the reaction beam 4 limits the convex piston 2 and the concave piston 5 to the upper and lower parts of the cylinder body, respectively.

在本实施例中,由于缸体1与缸体顶板1-2为可拆卸结构,顶柱3的一端抵靠在反力梁顶部,另一端穿过顶柱通道2-1-2,与缸体顶板1-2底部抵靠,不仅可以为缸体顶板1-2提供支撑,还能限制反力梁向上移动,同时,在凸形活塞2移动过程中,还能为凸形活塞2提供导向。In this embodiment, since the cylinder body 1 and the cylinder body top plate 1-2 are detachable structures, one end of the top column 3 abuts against the top of the reaction beam, and the other end passes through the top column channel 2-1-2 and abuts against the bottom of the cylinder body top plate 1-2. It can not only provide support for the cylinder body top plate 1-2, but also limit the upward movement of the reaction beam. At the same time, it can also provide guidance for the convex piston 2 during the movement of the convex piston 2.

如图11所示,凹形活塞5上的阶梯限位构造5-1与缸体底板6相适配,当凹形活塞5向下移动时,与缸体底板6限位来防止凹形活塞5向下移出缸体1,出液口5-2的起始位置在缸身1-1底部下方,且靠近凹形活塞5底部,凹形活塞5的底板与荷载箱底板连接。As shown in Figure 11, the stepped limit structure 5-1 on the concave piston 5 is adapted to the cylinder bottom plate 6. When the concave piston 5 moves downward, it is limited by the cylinder bottom plate 6 to prevent the concave piston 5 from moving downward out of the cylinder body 1. The starting position of the liquid outlet 5-2 is below the bottom of the cylinder body 1-1 and close to the bottom of the concave piston 5. The bottom plate of the concave piston 5 is connected to the bottom plate of the load box.

如图12所示,沿缸体底板6的圆周设置有螺纹6-1,螺纹6-1与螺纹1-1-5相适配,其轴心的通孔上开设密封槽及密封圈6-2,用于密封凹形活塞5与缸体底板6间的间隙。As shown in FIG12 , a thread 6-1 is provided along the circumference of the cylinder bottom plate 6, and the thread 6-1 is matched with the thread 1-1-5. A sealing groove and a sealing ring 6-2 are provided on the axial through hole to seal the gap between the concave piston 5 and the cylinder bottom plate 6.

如图13所示,组装流程:As shown in Figure 13, the assembly process is:

1、组装凸形活塞2:将凸形活塞板2-1、凸形活塞柱2-2、凸形活塞空芯连接杆2-3组装,并将磁铁2-4吸附在凸形活塞板顶部,如图13(a)所示;1. Assemble the convex piston 2: Assemble the convex piston plate 2-1, the convex piston column 2-2, and the convex piston hollow connecting rod 2-3, and adsorb the magnet 2-4 on the top of the convex piston plate, as shown in FIG13 (a);

2、组装缸体1:将缸体顶板1-2从下方推入,直至与缸身契合密实,如图13(b)所示;2. Assemble the cylinder body 1: Push the cylinder body top plate 1-2 in from the bottom until it fits tightly with the cylinder body, as shown in FIG13(b);

3、将凸形活塞2从缸体1下方推入,直至顶住缸体顶板1-2,如图13(c)所示;3. Push the convex piston 2 from the bottom of the cylinder 1 until it contacts the top plate 1-2 of the cylinder, as shown in FIG13(c);

4、将顶柱3从下方推入,穿过凸形活塞板2-1上的顶柱通道2-1-2,直至顶住缸体顶板2-1,如图13(d)所示;4. Push the top column 3 from the bottom, through the top column channel 2-1-2 on the convex piston plate 2-1, until it presses against the cylinder top plate 2-1, as shown in FIG13 (d);

5、将反力梁4从下方推入,直至与缸身1-1的中端台阶1-1-3契合密实,如图13(e)所示;5. Push the reaction beam 4 in from the bottom until it fits tightly with the middle step 1-1-3 of the cylinder body 1-1, as shown in FIG13(e);

6、将凹形活塞5从下方推入缸体1,如图13(f)所示;6. Push the concave piston 5 into the cylinder 1 from below, as shown in FIG13( f );

7、从下方安装缸体底板6,拧紧,如图13(g)所示。7. Install the cylinder base plate 6 from below and tighten it, as shown in Figure 13 (g).

如图14所示,工作流程:As shown in Figure 14, the workflow is:

一、注液加压1. Liquid injection and pressurization

1、封闭凹形活塞5的出液口5-2,缸体的进液口1-1-4注入液体,液体沿着凸形活塞空芯连接杆中的空芯和凸形活塞柱中的液体通道灌入凹形活塞5,直至灌满凹形活塞5;此阶段,活塞不发生位移,如图14(a)所示;1. The liquid outlet 5-2 of the concave piston 5 is closed, and the liquid is injected into the liquid inlet 1-1-4 of the cylinder body. The liquid flows into the concave piston 5 along the hollow in the hollow connecting rod of the convex piston and the liquid channel in the convex piston column until the concave piston 5 is filled. At this stage, the piston does not move, as shown in FIG. 14 (a).

2、持续注液加压,液体推动凸形活塞2向下位移;同时,液体继续沿着凸形活塞空芯连接杆2-3中的空芯和凸形活塞柱2-2中的液体通道灌入凹形活塞,也推动了凹形活塞向下位移,如图14(b)所示;2. Continue to inject liquid and pressurize it, and the liquid pushes the convex piston 2 to move downward; at the same time, the liquid continues to flow into the concave piston along the hollow core in the hollow connecting rod 2-3 of the convex piston and the liquid channel in the convex piston column 2-2, which also pushes the concave piston to move downward, as shown in Figure 14 (b);

3、持续注液加压,直至达到满足设计要求或检测规范所要求的自平衡静载试桩试验终止条件时停止,如图14(c)所示;3. Continue to inject liquid and pressurize until the self-balancing static load pile test termination conditions required by the design requirements or test specifications are met, as shown in Figure 14 (c);

二、充气排液2. Inflation and Discharge

1、注液完成后,开始充气排液,充气排液时,缸体的进液口1-1-4和凹形活塞的出液口5-2均不封闭,气体自上而下填充入缸体,挤压液体从凹形活塞的出液口排出,如图14(d)所示;1. After the liquid injection is completed, the gas is inflated and the liquid is discharged. During the gas inlet 1-1-4 of the cylinder body and the liquid outlet 5-2 of the concave piston are not closed, the gas is filled into the cylinder body from top to bottom, and the liquid is squeezed out from the liquid outlet of the concave piston, as shown in Figure 14 (d);

2、持续充气,直至凹形活塞的出液口不再出液,表示缸内液体已排尽,停止充气,如图14(e)所示;2. Continue to inflate until no more liquid flows out of the liquid outlet of the concave piston, indicating that the liquid in the cylinder has been exhausted, and stop inflating, as shown in Figure 14 (e);

三、注浆3. Grouting

1、当凹形活塞的出液口不再出液后,开始注浆,注浆时,缸体的进液口和凹形活塞的出液口均不封闭,浆体自上而下填充入缸体,挤压气体从凹形活塞的出液口排出,如图14(f)所示;1. When the liquid outlet of the concave piston stops discharging liquid, grouting begins. During grouting, the liquid inlet of the cylinder body and the liquid outlet of the concave piston are not sealed, and the slurry is filled into the cylinder body from top to bottom, and the squeezed gas is discharged from the liquid outlet of the concave piston, as shown in Figure 14 (f);

2、持续注浆,直至凹形活塞的出液口有浆溢出后停止,如图14(g)所示。2. Continue grouting until slurry overflows from the outlet of the concave piston, as shown in Figure 14 (g).

上述实施例仅仅是本发明的优选实施方式,不构成对本发明的限制。在本发明中也可以部分结构采用装配式生产和组装方式。本领域普通技术人员应该理解的是,在不脱离本发明原理的基础上所做的任何引申、变形、等同替换等均应包含在本发明的保护范围内。The above embodiments are only preferred implementations of the present invention and do not constitute limitations of the present invention. In the present invention, some structures may also be produced and assembled in an assembled manner. It should be understood by those skilled in the art that any extension, deformation, equivalent replacement, etc. made without departing from the principles of the present invention should be included in the protection scope of the present invention.

Claims (4)

1.一种用于荷载箱的复合活塞式千斤顶,包括缸体和活塞,其特征在于:缸体顶板与荷载箱顶板连接,缸体底板上开设有容活塞上下移动的通孔,缸体侧壁上开设有进液口;活塞包括凸形活塞、凹形活塞,凸形活塞包括活塞板、活塞柱,活塞板位于活塞柱顶部,与缸体内腔适配,其顶部设有凸起,用于分隔开活塞板与缸体顶板,活塞柱插入凹形活塞内腔,在凸形活塞上开设有通道,用于连通凹形活塞与进液口,在凹形活塞的顶部设置有限位部,限位部沿凹形活塞径向向外延伸,与缸体内腔适配,当凹形活塞向下移动时,与缸体底板限位来防止凹形活塞向下移出缸体,在凹形活塞的侧壁上开设有出液口,出液口位于缸体底板下方,凹形活塞的底板与荷载箱底板连接;1. A composite piston jack for a load box, comprising a cylinder and a piston, characterized in that: a cylinder top plate is connected to a load box top plate, a through hole is provided on a cylinder bottom plate for accommodating the piston to move up and down, and a liquid inlet is provided on a side wall of the cylinder; the piston comprises a convex piston and a concave piston, the convex piston comprises a piston plate and a piston column, the piston plate is located at the top of the piston column and is adapted to the inner cavity of the cylinder body, a protrusion is provided on the top of the piston plate for separating the piston plate and the cylinder top plate, the piston column is inserted into the inner cavity of the concave piston, a channel is provided on the convex piston for connecting the concave piston with the liquid inlet, a limiting portion is provided on the top of the concave piston, the limiting portion extends radially outwardly along the concave piston and is adapted to the inner cavity of the cylinder body, when the concave piston moves downward, it is limited by the cylinder bottom plate to prevent the concave piston from moving downward out of the cylinder, a liquid outlet is provided on the side wall of the concave piston, the liquid outlet is located below the cylinder bottom plate, and the bottom plate of the concave piston is connected to the bottom plate of the load box; 在缸体内安装有反力梁,反力梁围绕缸体内腔设置,将活塞板和限位部分别限定在其上部、下部;A reaction beam is installed in the cylinder body, and the reaction beam is arranged around the inner cavity of the cylinder body, and the piston plate and the limit part are respectively limited at the upper part and the lower part thereof; 凸形活塞上通道的入口位于活塞板的轴心,出口位于活塞柱的侧壁;The inlet of the channel on the convex piston is located at the axis of the piston plate, and the outlet is located at the side wall of the piston column; 在反力梁与缸体顶板之间安装有顶柱,顶柱穿过开设在活塞板对应位置的通孔,用于进一步限制反力梁向上移动;A top column is installed between the reaction beam and the top plate of the cylinder body, and the top column passes through a through hole opened at a corresponding position of the piston plate to further limit the upward movement of the reaction beam; 活塞板采用金属材质,凸起为磁铁,吸附在活塞板上;The piston plate is made of metal, and the protrusions are magnets that are attached to the piston plate; 缸体顶板、缸体底板与缸体采用装配式组装方式;The cylinder top plate, cylinder bottom plate and cylinder body are assembled in an assembled manner; 注液加压的工作流程如下:The workflow of liquid injection and pressurization is as follows: (1)封闭凹形活塞的出液口,缸体的进液口注入液体,液体沿着凸形活塞空芯连接杆中的空芯和凸形活塞柱中的液体通道灌入凹形活塞,直至灌满凹形活塞;此阶段,活塞不发生位移;(1) The liquid outlet of the concave piston is closed, and liquid is injected into the liquid inlet of the cylinder body. The liquid flows into the concave piston along the hollow core in the hollow connecting rod of the convex piston and the liquid channel in the convex piston column until the concave piston is filled. At this stage, the piston does not move. (2)持续注液加压,液体推动凸形活塞向下位移;同时,液体继续沿着凸形活塞空芯连接杆中的空芯和凸形活塞柱中的液体通道灌入凹形活塞,也推动了凹形活塞向下位移;(2) Liquid is continuously injected and pressurized, and the liquid pushes the convex piston downward. At the same time, the liquid continues to flow into the concave piston along the hollow core in the hollow connecting rod of the convex piston and the liquid channel in the convex piston column, which also pushes the concave piston downward. (3)持续注液加压,直至达到满足设计要求或检测规范所要求的自平衡静载试桩试验终止条件时停止。(3) Continue to inject liquid and increase pressure until the test termination conditions of the self-balancing static load pile test pile are met and meet the design requirements or test specifications. 2.根据权利要求1所述的用于荷载箱的复合活塞式千斤顶,其特征在于:活塞柱的底部与凹形活塞内腔底部接触,注液时,液体对凸形活塞的压力通过活塞柱传递给凹形活塞的底面,从而实现凸形活塞、凹形活塞压力的叠加复合。2. The composite piston jack for a load box according to claim 1 is characterized in that the bottom of the piston column contacts the bottom of the inner cavity of the concave piston. When liquid is injected, the pressure of the liquid on the convex piston is transmitted to the bottom surface of the concave piston through the piston column, thereby realizing the superposition and compounding of the pressure of the convex piston and the concave piston. 3.根据权利要求1所述的用于荷载箱的复合活塞式千斤顶,其特征在于:活塞板与活塞柱可拆卸连接。3. The composite piston jack for a load box according to claim 1, wherein the piston plate and the piston column are detachably connected. 4.根据权利要求3所述的用于荷载箱的复合活塞式千斤顶,其特征在于:还包括用于连接活塞板与活塞柱的空芯连接杆,空芯连接杆的外径与活塞板、活塞柱间的通道适配,其内部空心,与活塞柱上的通道连通。4. The composite piston jack for a load box according to claim 3 is characterized in that it also includes a hollow connecting rod for connecting the piston plate and the piston column, the outer diameter of the hollow connecting rod is adapted to the channel between the piston plate and the piston column, and the interior of the hollow connecting rod is hollow and connected to the channel on the piston column.
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