CN112849494A - High-efficient vacuum packaging system and vacuum packaging machine - Google Patents
High-efficient vacuum packaging system and vacuum packaging machine Download PDFInfo
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- CN112849494A CN112849494A CN202011594452.9A CN202011594452A CN112849494A CN 112849494 A CN112849494 A CN 112849494A CN 202011594452 A CN202011594452 A CN 202011594452A CN 112849494 A CN112849494 A CN 112849494A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
- B65B31/04—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/12—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of wrapping materials, containers, or packages
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- Vacuum Packaging (AREA)
Abstract
The invention relates to a high-efficiency vacuum packaging system and a vacuum packaging machine, which comprise a PE packaging bag conveying subsystem, a material conveying subsystem, a PE packaging bag inflating subsystem, a vacuum packaging subsystem, a discharging subsystem, a monitoring subsystem and a control system.
Description
Technical Field
The invention relates to the technical field of vacuum packaging, in particular to a high-efficiency vacuum packaging system and a vacuum packaging machine.
Background
The vacuum packaging machine can automatically pump out the air in the packaging bag, and the sealing process is completed after the preset vacuum degree is reached. Or filling nitrogen or other mixed gas, and then finishing the sealing process. Vacuum packaging machines are often used in the food industry because after vacuum packaging, food is resistant to oxidation, thereby achieving long-term storage.
The vacuum packaging machine uses plastic or plastic aluminum foil film as packaging material, and vacuum packages liquid, solid and powder pasty food, grain, fruit, pickles, preserved fruit, chemical, medicinal material, electronic element, precision instrument, rare metal, etc., and the vacuum packaged goods can prevent oxidation, mildew, moth eating, rot and moisture, and prolong the shelf life. The multifunctional tea leaf packaging machine is particularly suitable for industries such as tea, food, medicine, shops, research institutions and the like, and has the advantages of attractive appearance, compact structure, high efficiency, simplicity and convenience in operation, convenience in movement and the like, and the seat wheels are arranged at the bottoms of the multifunctional tea leaf packaging machine. The working process of the vacuum packaging machine can be roughly divided into four processes of cover closing, vacuum pumping, heat sealing and cover opening, and then the next round of work is circularly carried out.
However, in the prior art, most of vacuum packaging machines lack a monitoring system and an integrated control system, cannot realize real-time control of related equipment, and are low in packaging efficiency due to frequent manual adjustment.
Disclosure of Invention
In order to overcome the defects in the prior art, the embodiment of the invention provides a high-efficiency vacuum packaging system and a vacuum packaging machine, which are simple in structure and convenient to use, and can be used for rapidly packaging materials.
The embodiment of the application discloses: the utility model provides a high-efficient vacuum packaging system, includes that PE wrapping bag carries subsystem, material transport subsystem, PE wrapping bag aerifys subsystem, vacuum packaging subsystem and the subsystem of unloading, wherein:
the PE packaging bag conveying subsystem is used for accommodating and conveying PE packaging bags, and transferring the PE packaging bags to the PE packaging bag inflation subsystem after the PE packaging bags are conveyed to the designated positions;
the material conveying subsystem is used for temporarily storing and conveying materials to be packaged, and transferring the materials into the PE packaging bag after the materials are conveyed to a designated position;
the PE packaging bag inflation subsystem is used for inflating the PE packaging bag so as to conveniently load materials into the PE packaging bag;
the vacuum packaging subsystem is used for vacuumizing the PE packaging bag filled with the materials and sealing the PE packaging bag after vacuumizing is finished;
the discharging subsystem is used for discharging the packaged materials;
still include control subsystem and control system, the control subsystem with control system signal connection, the control subsystem is used for carrying subsystem, material transport subsystem, PE wrapping bag inflation subsystem, vacuum packaging subsystem and the operational aspect of the subsystem of unloading to PE wrapping bag, and transmits monitoring information control system, PE wrapping bag transport subsystem, material transport subsystem, PE wrapping bag inflation subsystem, vacuum packaging subsystem and the subsystem of unloading respectively with control system signal connection, control system basis the kind of monitoring information and material is carried subsystem, material transport subsystem, PE wrapping bag inflation subsystem, vacuum packaging subsystem and the subsystem of unloading and is controlled respectively.
Further, control system carries control module, material including the packing, aerifys control module, packing control module, control module and the information exchange module of unloading, control module, material is carried to packing, aerifys control module, packing control module and the control module of unloading respectively with information exchange module signal connection, PE wrapping bag transport subsystem, material transport subsystem, PE wrapping bag aerify subsystem, vacuum packaging subsystem, the subsystem of unloading and control subsystem respectively with signal exchange module signal connection.
Further, the monitoring subsystem comprises a monitoring module, an information storage module, an abnormal information judgment module and an abnormal alarm module, the information storage module and the abnormal information judgment module are respectively in signal connection with the signal exchange module, wherein:
the monitoring module is used for monitoring the running conditions of the PE packaging bag conveying subsystem, the material conveying subsystem, the PE packaging bag inflating subsystem, the vacuum packaging subsystem and the discharging subsystem and sending monitoring information to the information storage module,
the information storage module is used for storing monitoring information and pushing the stored information to the signal exchange module in real time;
the abnormal information judging module is used for judging the data stored in the information storage module, sending an alarm instruction to the abnormal alarm module when the abnormal information is judged, and sending the abnormal information to the signal exchange module;
and the abnormity alarm module is used for sending out a voice alarm signal when receiving an alarm instruction.
Further, the subsystem is aerifyd to PE wrapping bag includes pipeline, pneumatic pump and connection pneumatic control valve on the pipeline, the air inlet and the clean air chamber of pneumatic pump are connected, the gas outlet of pneumatic pump with pipeline connects, pneumatic control valve is used for controlling the atmospheric pressure and the flow of the clean gas of carrying into the PE wrapping bag.
Further, the vacuum packaging subsystem includes the aspiration pump, the air inlet of aspiration pump is connected with and stretches into the exhaust tube of PE wrapping bag, the gas outlet of aspiration pump passes through the outlet duct and is connected with gaseous purifier, gaseous purifier's gas outlet with clean air chamber intercommunication.
Furthermore, the monitoring module comprises a camera unit, a sensor unit and a data integration unit, and the camera unit and the sensor unit are respectively in signal connection with the data integration unit.
Further, the communication mode adopted by the signal exchange module is one or a combination of more of ZigBee, EnOcean, Bluetooth, TransferJet, WLAN, WiMAX, 2G, 3G, 4G, and 5G.
The invention also provides a vacuum packaging machine which comprises the high-efficiency vacuum packaging system.
The invention has the advantages that: the invention relates to a high-efficiency vacuum packaging system which comprises a PE packaging bag conveying subsystem, a material conveying subsystem, a PE packaging bag inflating subsystem, a vacuum packaging subsystem, a discharging subsystem, a monitoring subsystem and a control system.
In order to make the aforementioned and other objects, features and advantages of the invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic view of the overall structure of a high-efficiency vacuum packaging system.
Fig. 2 is a schematic configuration diagram of the control system.
Fig. 3 is a schematic diagram of the structure of the monitoring subsystem.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, 2 and 3, in a preferred embodiment of the present invention, a high-efficiency vacuum packaging system comprises a PE packaging bag conveying subsystem, a material conveying subsystem, a PE packaging bag inflating subsystem, a vacuum packaging subsystem and a discharging subsystem, wherein:
the PE packaging bag conveying subsystem is used for accommodating and conveying PE packaging bags, and transferring the PE packaging bags to the PE packaging bag inflation subsystem after the PE packaging bags are conveyed to the designated positions;
the material conveying subsystem is used for temporarily storing and conveying materials to be packaged, and transferring the materials into the PE packaging bag after the materials are conveyed to a designated position;
the PE packaging bag inflation subsystem is used for inflating the PE packaging bag so as to conveniently load materials into the PE packaging bag;
the vacuum packaging subsystem is used for vacuumizing the PE packaging bag filled with the materials and sealing the PE packaging bag after vacuumizing is finished;
the discharging subsystem is used for discharging the packaged materials;
still include control subsystem and control system, the control subsystem with control system signal connection, the control subsystem is used for carrying subsystem, material transport subsystem, PE wrapping bag inflation subsystem, vacuum packaging subsystem and the operational aspect of the subsystem of unloading to PE wrapping bag, and transmits monitoring information control system, PE wrapping bag transport subsystem, material transport subsystem, PE wrapping bag inflation subsystem, vacuum packaging subsystem and the subsystem of unloading respectively with control system signal connection, control system basis the kind of monitoring information and material is carried subsystem, material transport subsystem, PE wrapping bag inflation subsystem, vacuum packaging subsystem and the subsystem of unloading and is controlled respectively.
Referring to fig. 1, 2 and 3, in the above embodiment, the control system includes a package conveying control module, a material conveying control module, an inflation control module, a package control module, an unloading control module and an information exchange module, the package conveying control module, the material conveying control module, the inflation control module, the package control module and the unloading control module are respectively in signal connection with the information exchange module, and the PE packaging bag conveying subsystem, the material conveying subsystem, the PE packaging bag inflation subsystem, the vacuum packaging subsystem, the unloading subsystem and the monitoring subsystem are respectively in signal connection with the signal exchange module.
Referring to fig. 1 and fig. 3, in the above embodiment, the monitoring subsystem includes a monitoring module, an information storage module, an abnormal information determination module, and an abnormal alarm module, where the information storage module and the abnormal information determination module are respectively in signal connection with the signal exchange module, where:
the monitoring module is used for monitoring the running conditions of the PE packaging bag conveying subsystem, the material conveying subsystem, the PE packaging bag inflating subsystem, the vacuum packaging subsystem and the discharging subsystem and sending monitoring information to the information storage module,
the information storage module is used for storing monitoring information and pushing the stored information to the signal exchange module in real time;
the abnormal information judging module is used for judging the data stored in the information storage module, sending an alarm instruction to the abnormal alarm module when the abnormal information is judged, and sending the abnormal information to the signal exchange module;
and the abnormity alarm module is used for sending out a voice alarm signal when receiving an alarm instruction.
Referring to fig. 1, in the above embodiment, the PE packaging bag inflation subsystem includes a conveying pipe, a pneumatic pump and a pneumatic control valve connected to the conveying pipe, an air inlet of the pneumatic pump is connected to the clean air chamber, an air outlet of the pneumatic pump is connected to the conveying pipe, and the pneumatic control valve is configured to control the air pressure and flow rate of the clean air conveyed into the PE packaging bag.
Referring to fig. 1, in the above embodiment, the vacuum packaging subsystem includes a suction pump, an air inlet of the suction pump is connected to a suction pipe extending into the PE packaging bag, an air outlet of the suction pump is connected to an air purification device through an air outlet pipe, and an air outlet of the air purification device is communicated with the clean air chamber.
Referring to fig. 1 and 3, in the above embodiment, the monitoring module includes an image pickup unit, a sensor unit and a data integration unit, and the image pickup unit and the sensor unit are respectively in signal connection with the data integration unit.
In the above embodiment, the communication mode adopted by the signal exchange module is one or a combination of multiple kinds of ZigBee, EnOcean, Bluetooth, TransferJet, WLAN, WiMAX, 2G, 3G, 4G, and 5G.
The invention also provides a vacuum packaging machine which comprises the high-efficiency vacuum packaging system.
The invention has the advantages that: the invention relates to a high-efficiency vacuum packaging system which comprises a PE packaging bag conveying subsystem, a material conveying subsystem, a PE packaging bag inflating subsystem, a vacuum packaging subsystem, a discharging subsystem, a monitoring subsystem and a control system.
The principle and the implementation mode of the invention are explained by applying specific embodiments in the invention, and the description of the embodiments is only used for helping to understand the method and the core idea of the invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present invention.
Claims (8)
1. The utility model provides a high-efficient vacuum packaging system, its characterized in that, includes that PE wrapping bag carries subsystem, material transport subsystem, PE wrapping bag and aerifys subsystem, vacuum packaging subsystem and subsystem of unloading, wherein:
the PE packaging bag conveying subsystem is used for accommodating and conveying PE packaging bags, and transferring the PE packaging bags to the PE packaging bag inflation subsystem after the PE packaging bags are conveyed to the designated positions;
the material conveying subsystem is used for temporarily storing and conveying materials to be packaged, and transferring the materials into the PE packaging bag after the materials are conveyed to a designated position;
the PE packaging bag inflation subsystem is used for inflating the PE packaging bag so as to conveniently load materials into the PE packaging bag;
the vacuum packaging subsystem is used for vacuumizing the PE packaging bag filled with the materials and sealing the PE packaging bag after vacuumizing is finished;
the discharging subsystem is used for discharging the packaged materials;
still include control subsystem and control system, the control subsystem with control system signal connection, the control subsystem is used for carrying subsystem, material transport subsystem, PE wrapping bag inflation subsystem, vacuum packaging subsystem and the operational aspect of the subsystem of unloading to PE wrapping bag, and transmits monitoring information control system, PE wrapping bag transport subsystem, material transport subsystem, PE wrapping bag inflation subsystem, vacuum packaging subsystem and the subsystem of unloading respectively with control system signal connection, control system basis the kind of monitoring information and material is carried subsystem, material transport subsystem, PE wrapping bag inflation subsystem, vacuum packaging subsystem and the subsystem of unloading and is controlled respectively.
2. The efficient vacuum packaging system of claim 1, wherein the control system comprises a packaging conveying control module, a material conveying control module, an inflation control module, a packaging control module, a discharging control module and an information exchange module, the packaging conveying control module, the material conveying control module, the inflation control module, the packaging control module and the discharging control module are in signal connection with the information exchange module respectively, and the PE packaging bag conveying subsystem, the material conveying subsystem, the PE packaging bag inflation subsystem, the vacuum packaging subsystem, the discharging subsystem and the monitoring subsystem are in signal connection with the signal exchange module respectively.
3. The efficient vacuum packaging system of claim 2, wherein the monitoring subsystem comprises a monitoring module, an information storage module, an abnormal information judgment module and an abnormal alarm module, the information storage module and the abnormal information judgment module are respectively in signal connection with the signal exchange module, wherein:
the monitoring module is used for monitoring the running conditions of the PE packaging bag conveying subsystem, the material conveying subsystem, the PE packaging bag inflating subsystem, the vacuum packaging subsystem and the discharging subsystem and sending monitoring information to the information storage module,
the information storage module is used for storing monitoring information and pushing the stored information to the signal exchange module in real time;
the abnormal information judging module is used for judging the data stored in the information storage module, sending an alarm instruction to the abnormal alarm module when the abnormal information is judged, and sending the abnormal information to the signal exchange module;
and the abnormity alarm module is used for sending out a voice alarm signal when receiving an alarm instruction.
4. The high-efficiency vacuum packaging system as claimed in claim 1, wherein the inflation subsystem of the PE packaging bag comprises a conveying pipe, a pneumatic pump and a pneumatic control valve connected to the conveying pipe, wherein an air inlet of the pneumatic pump is connected to the clean air chamber, an air outlet of the pneumatic pump is connected to the conveying pipe, and the pneumatic control valve is used for controlling the air pressure and flow rate of the clean air conveyed into the PE packaging bag.
5. The efficient vacuum packaging system of claim 4, wherein the vacuum packaging subsystem comprises a suction pump, a suction pipe extending into the PE packaging bag is connected to an air inlet of the suction pump, an air outlet of the suction pump is connected with a gas purification device through an air outlet pipe, and an air outlet of the gas purification device is communicated with the clean air chamber.
6. The efficient vacuum packaging system of claim 2, wherein the monitoring module comprises a camera unit, a sensor unit and a data integration unit, the camera unit and the sensor unit are respectively in signal connection with the data integration unit.
7. The efficient vacuum packaging system of claim 1, wherein the signal exchange module adopts a communication mode of one or more of ZigBee, EnOcean, Bluetooth, TransferJet, WLAN, WiMAX, 2G, 3G, 4G and 5G.
8. A vacuum packaging machine characterized by: a high efficiency vacuum packaging system comprising any one of claims 1-7.
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CN101973412A (en) * | 2010-08-16 | 2011-02-16 | 上海嘉迪机械有限公司 | Electric control system of full-automatic vacuum packaging machine |
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CN205293197U (en) * | 2015-12-28 | 2016-06-08 | 江苏清陶能源科技有限公司 | Film vacuum packaging machine |
CN206914789U (en) * | 2016-11-15 | 2018-01-23 | 昌宁德康生物科技(深圳)有限公司 | A kind of novel package machine and its monitoring system |
CN108382665A (en) * | 2018-02-27 | 2018-08-10 | 刘弘业 | A kind of vacuum packing machine for food full-automatic control system |
CN207860607U (en) * | 2018-01-23 | 2018-09-14 | 合肥欣奕华智能机器有限公司 | A kind of Vacuum Packing System |
CN109823613A (en) * | 2019-01-25 | 2019-05-31 | 湖南富马科食品工程技术有限公司 | The prefabricated vacuum packer for bag of full-automatic multi-column type |
CN210761505U (en) * | 2019-11-06 | 2020-06-16 | 天津市瑞智安包装机械制造有限公司 | Multifunctional sauce vacuum packaging machine |
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Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101973412A (en) * | 2010-08-16 | 2011-02-16 | 上海嘉迪机械有限公司 | Electric control system of full-automatic vacuum packaging machine |
CN104528032A (en) * | 2014-12-22 | 2015-04-22 | 昆山龙腾光电有限公司 | Vacuum packaging machine and vacuum packaging method |
CN105129119A (en) * | 2015-09-14 | 2015-12-09 | 瑞安市华泽机械有限公司 | Bagging machine |
CN205293197U (en) * | 2015-12-28 | 2016-06-08 | 江苏清陶能源科技有限公司 | Film vacuum packaging machine |
CN206914789U (en) * | 2016-11-15 | 2018-01-23 | 昌宁德康生物科技(深圳)有限公司 | A kind of novel package machine and its monitoring system |
CN207860607U (en) * | 2018-01-23 | 2018-09-14 | 合肥欣奕华智能机器有限公司 | A kind of Vacuum Packing System |
CN108382665A (en) * | 2018-02-27 | 2018-08-10 | 刘弘业 | A kind of vacuum packing machine for food full-automatic control system |
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Application publication date: 20210528 |