CN112848405B - Chamfering method of post-treatment production line of pultruded plates for wind power blade girder - Google Patents

Chamfering method of post-treatment production line of pultruded plates for wind power blade girder Download PDF

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Publication number
CN112848405B
CN112848405B CN202110167462.2A CN202110167462A CN112848405B CN 112848405 B CN112848405 B CN 112848405B CN 202110167462 A CN202110167462 A CN 202110167462A CN 112848405 B CN112848405 B CN 112848405B
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plate
chamfering
frame
cutting
assembly
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CN112848405A (en
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赵启
曹兴东
曹露
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Jiangyin Kecheng Technology Co ltd
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Jiangyin Kecheng Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/50Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/52Pultrusion, i.e. forming and compressing by continuously pulling through a die
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/50Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/52Pultrusion, i.e. forming and compressing by continuously pulling through a die
    • B29C70/525Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/542Placing or positioning the reinforcement in a covering or packaging element before or during moulding, e.g. drawing in a sleeve
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/08Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
    • B29L2031/082Blades, e.g. for helicopters

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

According to the chamfering method of the post-processing production line of the pultruded plate for the wind power blade girder, when the pultruded plate enters a chamfering device, an upper clamping assembly, a lower clamping assembly, a front clamping assembly and a rear clamping assembly clamp the pultruded plate, the transverse action of a transverse moving mechanism and the lifting action of a lifting frame are controlled, chamfering operation is carried out according to the real-time position of a chamfering wheel of the chamfering assembly and the transverse position of the pultruded plate, after chamfering is completed, the chamfering assembly is lifted, the pultruded plate is loosened, the pultruded plate is continuously moved forward, the pulling plate is clamped again after a set distance is reached, and then a cutting knife of a cutting assembly starts to cut the pultruded plate. According to the chamfering method for the post-processing production line of the pultruded plates for the wind power blade girder, disclosed by the invention, the automatic operation is finished, and the production efficiency is improved.

Description

Chamfering method of post-treatment production line of pultruded plates for wind power blade girder
Technical Field
The invention relates to a chamfering method of a post-treatment production line of a pultruded plate for a wind power blade girder.
Background
Along with the increasing approaching of traditional fossil energy consumption schedules such as coal, petroleum, natural gas and the like, the development and the utilization of wind energy are more and more paid attention to, and the wind energy has become one of the most commercial popularization prospect projects in the energy field, and is rapidly developed at home and abroad at present. Wind power generation is mainly realized through a wind power generator, wind power blades are core components of the wind power generator, and wind power pushes the wind power blades to rotate so as to drive the generator to generate current.
Wind power blades are usually formed by an outer contour of an upper shell and a lower shell, the inside of the wind power blade is borne by using a girder-web structure, and the girder is a main framework structure in a blade component, and the quality of the girder directly influences the quality of the wind power blade. Blade girders are typically injection molded using blade molds. Before the blade is poured and molded, multiple layers of cloth with equal width are paved on the inner surface of the blade mold so as to meet the rigidity requirement of the molded blade and ensure the mechanical property of the blade. In the prior art, cloth on the inner surface of the blade die is paved by lifting the cloth rolls to the die through a travelling crane, the cloth is paved through the free ends on two sides of the cloth rolls under manual control, after one roll is paved, workers need to return to the original point to lay and stack the other cloth roll again, time and labor are wasted, in the paving process, the center of the cloth layer needs to be manually adjusted to coincide with the center of the die, the labor intensity of manually rolling the cloth is high, the cloth rolls roll inflexibly, and the work efficiency is low. In addition, because the inner surface of the wind power blade mould is an irregular curved surface (the wind power blade girder comprises a windward girder and a leeward girder, the upper surface of the windward girder is an upward convex cambered surface, and the lower surface of the leeward girder is an upward concave cambered surface). Meanwhile, the length of the wind power blade mould is 50-80 m, the width of the mould can reach 3-4 m, operators need to enter the wind power blade mould to carry out layering in the production process, the common practice is to adopt pultrusion plates with the same thickness and width to carry out layering, and then the width and the end part of each section of each layer have irregular shapes in design due to the complexity of the actual structure of the wind power blade girder. Therefore, the optimal practice is not to lay the pultruded plates back and forth in the usual way, but to accurately cut and chamfer the width of the pultruded plates of each layer through accurate simulation calculation, and finally to lay the pultruded plates of each layer and to lay the plates in a staggered mode and then to pour the die.
Disclosure of Invention
The invention aims to overcome the defects and provides a chamfering method of a post-treatment production line of a pultruded plate for a wind power blade girder.
The purpose of the invention is realized in the following way:
a chamfering method of a post-processing production line of a pultruded plate for a wind power blade girder is characterized by adopting a chamfering device to operate, when the pultruded plate enters the chamfering device, a first photoelectric sensor senses that the pultruded plate starts to enter the chamfering device, a second photoelectric sensor senses that the pultruded plate completely enters the chamfering device, then an upper clamping assembly, a lower clamping assembly, a front clamping assembly and a rear clamping assembly clamp the pultruded plate, then according to the information of the pultruded plate currently in the chamfering device, the transverse action of a transverse moving mechanism and the lifting action of a lifting frame are controlled, chamfering operation is performed according to the fact that the real-time positions of chamfering wheels of the chamfering assembly correspond to the transverse positions of the pultruded plate, the chamfering heights of the transverse positions of different pultruded plates are different, when chamfering is completed, the chamfering assembly is lifted, the pultruded plate is loosened, the pultruded plate is continuously advanced, after a set distance is advanced, the pultruded plate is clamped again, then a cutting-off cutter of a cutting assembly starts to cut-off the pultruded plate, and the pulling-off plate after the cutting operation is completed is loosened again, and the pulling-off operation is continued.
The chamfering device comprises a fixed frame, a lifting frame capable of vertically lifting is arranged on the left section of the fixed frame, a transverse moving mechanism is arranged on the lifting frame, a chamfering component is arranged on the transverse moving mechanism, a cutting component is arranged on the right section of the fixed frame, an upper clamping component and a lower clamping component are arranged at the left end and the right end of the fixed frame, a first photoelectric sensor and a second photoelectric sensor are arranged on the left side and the right side of the lifting frame, and a front clamping component and a rear clamping component are further arranged on the fixed frame.
As one preferable, the fixed frame comprises a table top on an upper layer and a support frame on a middle layer, a table top plate is arranged on the table top on the upper layer, a front frame plate and a rear frame plate which are vertically arranged are arranged between the front end and the rear end of the support frame on the upper layer and the support frame on the middle layer, and vertical lifting hollow grooves are formed in the front frame plate and the rear frame plate.
As an preference, the lift frame is including the lift frame front side board, lift frame posterior lateral plate, lift frame left side board and the lift frame right side board that form a week to be connected, lift frame left side board and lift frame right side board are located the top of the mesa of fixed frame, lift frame front side board and lift frame posterior lateral plate are located the place ahead of the preceding frame plate of lift frame and the rear of back frame plate respectively, be connected with left and right sides two lift frame tie-beams between the hypomere inside wall of lift frame front side board and lift frame posterior lateral plate, the bottom of two lift frame tie-beams is connected with the lead screw lift downwards, on the support frame of the middle level of fixed frame was fixed to the lead screw lift, left and right sides two lift frame tie-beams passed preceding frame plate and the lift hollow groove setting on the back machine, anterior segment and back segment between the inside wall of lift frame left side board and lift frame right side board are connected with two horizontal support beams from front to back.
Preferably, the inner walls of the front side plate and the rear side plate of the lifting frame are provided with vertical lifting bracket guide rails, lifting bracket guide blocks are arranged on the lifting bracket guide rails, and the lifting bracket guide blocks are fixed on the outer walls of the front frame plate and the rear frame plate of the fixed frame.
As one preferable, the transverse moving mechanism comprises transverse moving transmission screw rods which are transversely arranged, screw rod seats at the left end and the right end of the transverse moving transmission screw rods are connected to the front side face of the rear side plate of the lifting frame, transverse moving transmission screw rod nuts are arranged on the transverse moving transmission screw rods, the transverse moving transmission screw rod nuts are fixedly connected with transverse moving seats forwards, the transverse moving seats are forwardly connected with chamfering component seats, the transverse moving mechanism further comprises transverse guide rails, the transverse guide rails are connected to two transverse support beams of the lifting frame, and the chamfering component seats can transversely move on the transverse guide rails.
As one preferable, the chamfering assembly comprises a chamfering motor and a chamfering wheel which is longitudinally arranged, the chamfering motor is connected with the chamfering wheel through a chamfering transmission belt, auxiliary press rollers are arranged on the left side and the right side of the chamfering wheel, the auxiliary press rollers are arranged on an auxiliary press roller lifting frame, and an auxiliary press roller lifting cylinder is connected with the middle upper section of a chamfering assembly seat of the transverse moving mechanism.
Preferably, the cutting assembly comprises a longitudinal moving track, a longitudinal moving block is arranged on the longitudinal moving track, a cutting knife mounting seat is arranged on the longitudinal moving block, a cutting knife is arranged on the cutting knife mounting seat, and a longitudinal cutting hollow groove for the cutting knife to walk is formed in a table panel of the fixed frame at the position corresponding to the cutting knife.
As an preference, the upper and lower clamping assembly includes upper and lower clamping cylinder, upper and lower clamping cylinder is fixed in the bottom of the mesa of the upper strata of fixed frame downwards, and the flexible end of upper and lower clamping cylinder is provided with fore-and-aft upper and lower clamping cylinder connecting plate, upper and lower clamping cylinder lifter is upwards provided with respectively at the front and back both ends of upper and lower clamping cylinder connecting plate, upper and lower clamping cylinder lifter passes upper and lower clamping cylinder lift sleeve, and upper and lower clamping cylinder lift sleeve is fixed in the bottom of the mesa of the upper strata of fixed frame, and the upper end of two upper and lower clamping cylinder lifters is connected with upper and lower clamping plate, and the upper and lower clamping plate of the upper and lower clamping assembly of left end and right-hand member is located the top of the left end and the right-hand member of mesa respectively.
As one preferable, the front and rear clamping assembly comprises two front clamping cylinders arranged backward and two rear clamping cylinders arranged forward, the two front clamping cylinders arranged backward and the two rear clamping cylinders arranged forward are arranged oppositely, the front clamping cylinders are arranged on the front side of the upper table top of the fixed frame, the rear clamping cylinders are arranged on the rear side of the upper table top of the fixed frame, and the telescopic ends of the front clamping cylinders and the rear clamping cylinders are provided with front and rear clamping plates.
Preferably, the front clamping cylinder and the deck plate at the stroke of the rear clamping cylinder are correspondingly provided with longitudinal cylinder forming grooves, and the height of the front clamping plate and the rear clamping plate is higher than that of the deck plate.
Compared with the prior art, the invention has the beneficial effects that:
according to the chamfering method of the post-processing production line of the pultruded plates for the wind power blade girder, when the pultruded plates enter the chamfering device, the first photoelectric sensor senses that the pultruded plates start to enter the chamfering device, the second photoelectric sensor senses that the pultruded plates completely enter the chamfering device, then the upper clamping assembly, the lower clamping assembly and the front clamping assembly clamp the pultruded plates, then according to the information of the existing pultruded plates in the chamfering device, the transverse action of a transverse moving mechanism and the lifting action of a lifting frame are controlled, chamfering operation is carried out according to the fact that the real-time positions of chamfering wheels of the chamfering assembly correspond to the transverse positions of the pultruded plates, the chamfering heights of the transverse positions of different pultruded plates are different, after chamfering is finished, the chamfering assembly is lifted, the pultruded plates are loosened, the pultruded plates continue to advance, after a set distance is advanced, the pultruded plates are clamped again, then a cutting knife of a cutting assembly starts to carry out cutting operation on the pultruded plates, and the pulling-out plate after the cutting operation is finished is loosened again. The chamfering device of the post-processing production line of the pultruded plates for the wind power blade main beams is used for assembling the post-processing production line of the pultruded plates for the wind power blade main beams, so that accurate width cutting and chamfering operation can be performed on the pultruded plates of each layer, automatic operation is completed, and production efficiency is improved.
Drawings
FIG. 1 is a front view of a post-processing production line for a pultruded panel for a wind turbine blade main beam.
Fig. 2 is a top view of a post-processing production line of a pultruded panel for a wind turbine blade girder.
Fig. 3 is a partial enlarged view of the left section of fig. 1.
Fig. 4 is a partial enlarged view of the left section of fig. 2.
Fig. 5 is a schematic diagram of an unwinding and demolding cloth device and a traction device.
Fig. 6 is a schematic diagram of an unwinder.
Fig. 7 is another view of the unwind apparatus.
Fig. 8 is a schematic diagram of an unwind mechanism.
Fig. 9 is a schematic view of the unwind mechanism from a second perspective.
Fig. 10 is a schematic view of the unwind mechanism with the pultruded rolls removed.
Fig. 11 is another schematic view of the unwind mechanism from another view after removal of the roll of pultruded sheet material.
Fig. 12 is a partial schematic view of fig. 11.
Fig. 13 is a schematic view of a third view of the unwind mechanism.
Fig. 14 is a partial schematic view of fig. 13.
FIG. 15 is a schematic view of a stripping apparatus.
FIG. 16 is a schematic view of the inside of the stripping apparatus.
Fig. 17 is another view of fig. 16.
Fig. 18 is a partial schematic view of fig. 17.
Fig. 19 is a schematic view of a chamfering apparatus.
Fig. 20 is a schematic view of the chamfering device with the lifting frame, traversing mechanism and chamfering assembly removed.
Fig. 21 is a schematic view of a lift frame.
Fig. 22 is a schematic view of a traversing mechanism.
FIG. 23 is a schematic view of a chamfer assembly.
FIG. 24 is a schematic view of the deck plate with upper and lower clamping assemblies, front and rear clamping assemblies.
Fig. 25 is a schematic view of a chamfer device.
Fig. 26 is a schematic view of the miter fixture housing of fig. 25.
Fig. 27 is a schematic view of the miter swivel stand of fig. 25.
FIG. 28 is a schematic view of the miter device with the miter fixation frame and the miter rotation frame removed.
Fig. 29 is a schematic view of the first rotation adjustment assembly of fig. 25.
Fig. 30 is a schematic view of the second rotation adjustment assembly of fig. 25.
FIG. 31 is a schematic view of the miter cutting assembly of FIG. 25.
FIG. 32 is a schematic view of a chamfer front and rear clamping assembly and a chamfer upper and lower clamping assembly.
FIG. 33 is a partial schematic view of the chamfer upper and lower clamp assembly.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-33, the post-processing production line for the pultruded plates for the wind power blade girders according to the present invention sequentially comprises an uncoiling and demolding cloth device, a traction device 300, a chamfering device 400, a chamfering device 500, a dust sweeping device 600, a detection device 700 and a conveying assembly line 800 from beginning to end (shown as left to right in the figure), wherein a plurality of manipulators are arranged above the conveying assembly line 800, a bench 900 arranged in parallel with the conveying assembly line 800 is arranged on one side of the conveying assembly line 800, a wind power blade girder paving device 901 is arranged on a track of the bench 900, and the wind power blade girder paving device 901 can be specifically shown as patent number 202010409936.5, wherein the chamfering device 400 and the common chamfering device 500 are commonly arranged in a container.
A wind power blade girder laying method comprises the following steps:
firstly, a pultruded plate is uncoiled and demoulding cloth is carried out in an uncoiling and demoulding cloth device, then enters a chamfering device through a traction device, chamfering in the thickness direction of the pultruded plate is carried out in the chamfering device, cutting is carried out, chamfering in the width direction is carried out in the chamfering device, dust sweeping treatment is carried out on the beveled pultruded plate, appearance is detected, the conveying pipeline is conveyed according to the length of the pultruded plate needing to be paved on each layer and reaches a designated position, a manipulator at the corresponding position takes the pultruded plate everywhere onto a rack at one side of the conveying pipeline to form a pultruded plate layer, then a wind power blade girder cloth paving device is paved above the pultruded plate layer, and the operation is repeated to finish staggered paving of the pultruded plate layer and cloth. As a preferred mode, the stand 900 is detachably provided with a supporting plate, the formed cloth forming the pultruded plate layer and the cloth is stacked on the supporting plate, after the staggered laying of the pultruded plate layer and the cloth is waited, the supporting plate is lifted and taken down to another station from the stand 900 as a whole, and the semi-finished product after the staggered laying of the pultruded plate layer and the cloth is bundled and then conveyed into the die.
The double-station uncoiling and demoulding cloth device comprises a bottom longitudinal moving rail and a double-station uncoiling and demoulding cloth device case on the longitudinal moving rail, two groups of uncoiling devices 100 and two groups of demoulding cloth devices 200 are arranged in the double-station uncoiling and demoulding cloth device case, each group of uncoiling devices 100 and one group of demoulding cloth devices 200 are linked to form a station, and the station can be longitudinally moved and adjusted on the longitudinal moving rail, and when the uncoiling and demoulding cloth device of one station uncoils and the demoulding cloth device of the other station performs uncoiling and demoulding cloth operation, the uncoiling and the demoulding cloth device of the other station feeds for standby;
one side of the uncoiling and demoulding cloth device is provided with a cantilever crane, and the cantilever crane is used for feeding and discharging the pultruded plate coil on the uncoiling device 100;
the double-station uncoiling and demoulding cloth device comprises the following steps:
firstly, hanging a pultruded plate coil on an uncoiling mechanism of an uncoiling device by adopting a cantilever, enabling a rotating cylinder of the uncoiling mechanism to act, internally expanding the pultruded plate coil, then uncoiling, dragging and conveying the pultruded plate coil through an uncoiling traction mechanism, conveying the pultruded plate to a stripping cloth device for stripping cloth operation, conveying the pultruded plate completed by stripping cloth to a subsequent traction device for traction, wherein the uncoiling traction mechanism does not work any more at the moment, and a driving shaft of the uncoiling mechanism actively rotates to uncoil the pultruded plate coil; when the uncoiling and demoulding cloth device of the first station carries out normal operation of uncoiling and demoulding cloth, the uncoiling and demoulding cloth device of the second station adopts a cantilever crane to hoist and transport the pultruded plate coil on the uncoiling mechanism of the uncoiling device for standby, and when the uncoiling of the pultruded plate coil on the first station is completed, the station is longitudinally moved on the longitudinally moving rail to be adjusted, and the actions are repeated.
The uncoiling device 100 comprises an uncoiling device case, wherein an uncoiling mechanism and an uncoiling traction mechanism which are arranged up and down are arranged in the uncoiling device case;
the uncoiling mechanism comprises a vertically arranged uncoiling mechanism fixed substrate 101, and four fixed baffles 101.1 are uniformly arranged on the outer ring of the uncoiling mechanism fixed substrate 101; a first fixed barrier strip 101.2 is arranged on one side of the front surface of two fixed barriers 101.1 symmetrically arranged on four fixed barriers 101.1, a longitudinal supporting rod 101.3 is arranged at the position, close to the inner ring, of the fixed barriers 101.1, a plurality of supporting rod locking holes 101.31 are arranged on the supporting rod 101.3 along the length direction (longitudinally), a supporting sleeve 101.4 is sleeved on the supporting rod 101.3, a supporting sleeve locking hole 101.41 is arranged on the supporting sleeve 101.4, after the supporting sleeve 101.4 is sleeved on the supporting rod 101.3, a locking pin is inserted at a corresponding position to fix the supporting sleeve 101.4 with the supporting rod 101.3 through the alignment of the supporting sleeve locking hole 101.41 and the supporting rod locking hole 101.31, a movable barrier 101.5 is arranged at the outer side of the front end of the supporting sleeve 101.4, a second fixed barrier strip 101.6 is arranged on the back surface of the movable barrier 101.5, a movable barrier handle 101.7 is arranged on the front surface of the movable barrier 101.5, a proximity switch fixing rod 101.8 which is arranged in parallel with the support rod 101.3 is arranged on one side of the support rod 101.3, the proximity switch fixing rod 101.8 is connected to the fixed baffle plate 101.1, a proximity switch is arranged on one side, facing the support rod 101.3, of the proximity switch fixing rod 101.8, the movable baffle plate assembly is formed by the support sleeve 101.4, the movable baffle plate 101.5, the second fixed baffle strip 101.6 and the movable baffle plate handle 101.7, when the movable baffle plate assembly is in operation, the movable baffle plate assembly is taken down, then the movable baffle plate assembly is hoisted to the outer side of the support rod 101.3, then the movable baffle plate assembly is installed on the support rod 101.3, the fixing positions of the support sleeve 101.4 and the support rod 101.3 are adjusted to adapt to the widths of different movable extrusion plate rolls, then the support sleeve 101.4 and the support rod 101.3 are fixed, after the movable baffle plate assembly is monitored to be installed in place by the proximity switch, then the cantilever crane for hoisting the roll of the movable plate can be released, and (5) loading the pultruded plate coil.
The center of the uncoiling mechanism fixing substrate 101 passes through a driving shaft 102, the driving shaft 102 passes through a fixing plate of the uncoiling device case, a power input end of the driving shaft 102 is connected with a power source, the power source is fixed on the fixing plate of the uncoiling device case, a square rotating seat 103 is connected to the driving shaft 102, the rotating seat 103 is positioned on the front surface of the uncoiling mechanism fixing substrate 101, a plurality of jacking rods 104 are uniformly hinged to the uncoiling mechanism fixing substrate 101, reinforcing ribs are arranged in the jacking rods 104, a plurality of connecting rods 105 are uniformly hinged to the rotating seat 103, the jacking rods 104 correspond to the connecting rods 105 in number, one end of each jacking rod 104 is hinged to the front surface of the uncoiling mechanism fixing substrate 101, the other end of each jacking rod 104 is a free end, one end of each connecting rod 105 is hinged to the rotating seat 103, the other end of each connecting rod 105 is connected with the middle part of each jacking rod 104, the free ends of the three jacking rods 104 are provided with arc-shaped elastic pieces 104.11, the inner sides of the elastic pieces 104.11 are provided with reinforcing ribs, and the inner sides of the elastic pieces 104 are in contact with the inner sides of the tension sensor 104 when the jacking rods are in a certain tension-compression state, and the inner sides of the tension sensor 104 are in contact with the tension rods, and the tension sensor is in a certain compression state; the free end of the fourth tightening rod 104 of the four tightening rods 104 is provided with a pulling and extruding plate coil free end locking component, the outer side surface of the free end of the fourth tightening rod 104 is provided with a locking component connecting bottom plate 104.1, the middle part of the locking component connecting bottom plate 104.1 is provided with a notch for a gas cylinder locking push block to pass through, the rear end of the locking component connecting bottom plate 104.1 is outwards provided with a vertical inserting bottom plate 104.2, the middle part of the inserting bottom plate 104.2 is provided with an inserting port, the front surface of the free end of the fourth tightening rod 104 is provided with two locking plate mounting seats 104.3, the front end of the locking plate mounting seat 104.3 is provided with a locking plate mounting seat guide post 104.4, the locking plate mounting seat guide post 104.4 is provided with a locking plate mounting seat guide post locking hole, the two locking plate side plates 104.5 are arranged on the two locking plate mounting seat guide posts 104.4, the locking plate side plates 104.5 are provided with two mounting ear plates, the installation lug plate passes through the guide posts 104.4 of the two locking plate installation seats, the outer side of the locking plate side plate 104.5 is provided with a locking plate top plate 104.6 backwards, the rear end of the locking plate top plate 104.6 is inserted into an inserting port of the inserting bottom plate 104.2, the locking plate top plate 104.6 is positioned at the outer side of the locking assembly connecting bottom plate 104.1, the outer side of the locking plate top plate 104.6 is provided with an arc-shaped locking plate arc-shaped panel 104.7, the front of the locking plate side plate 104.5 is provided with a locking assembly handle 104.8, the locking assembly further comprises a locking assembly cylinder 104.9, the locking assembly cylinder 104.9 is fixed in the free end of the fourth jacking rod 104, the telescopic end of the locking assembly cylinder 104.9 is provided with a cylinder locking push block 104.10, the cylinder locking push block 104.10 passes through a notch in the middle of the locking assembly connecting bottom plate 104.1, when working, after the feeding of the plate material to be pulled and extruded is finished, the locking plate side plates are arranged on the two locking plate mounting seats 104.3, the locking plate mounting seat guide post locking holes are locked through locking pins, then the free ends of the pultruded plate rolls penetrate through the space between the locking plate top plate 104.6 and the locking component connecting bottom plate 104.1, the locking component air cylinders 104.9 extend out, the air cylinder locking push blocks 104.10 lock the free ends of the pultruded plate rolls, and when formal unreeling is needed, the locking component air cylinders 104.9 are recovered again. The rotating seat 103 is further provided with a rotating cylinder 106, the cylinder body end of the rotating cylinder 106 is fixed on the rotating seat 103, the telescopic end of the rotating cylinder 106 is hinged with a half section, close to the free end, of one jacking rod 104, and preferably the telescopic end of the rotating cylinder 106 is hinged with a half section, close to the free end, of the fourth jacking rod 104.
The uncoiling traction mechanism comprises an uncoiling traction wheel 107, the uncoiling traction wheel 107 is coaxially connected with a driven pulley 108 at the rear of the uncoiling traction wheel 107, the driven pulley 108 is connected with a driving pulley 110 through a driving belt 109, the driving pulley 110 is in power connection with an uncoiling traction motor 111 at the rear of the driving pulley 110, the driven pulley 108 and the driving pulley 110 are jointly installed on a lifting frame 112, one end of the lifting frame 112 is hinged with the bottom of a cabinet of the uncoiling device, the other end of the lifting frame 112 is connected with a telescopic end of a lifting cylinder 113, the cylinder body end of the lifting cylinder 113 is fixedly connected with the back surface of a fixed substrate 101 of the uncoiling mechanism, a supporting pulley 114 is further arranged in the middle of the lifting frame 112, and the driving belt 109 passes through the supporting pulley 114.
An unwinding method of an unwinding device 100:
after the pultrusion plate coil is installed on the uncoiling device, the rotary air cylinder is started to extend, the four jacking rods are driven to be outwards opened, the inner wall of the pultrusion plate coil propped against the free ends of the jacking rods is tightly expanded, then the locking assembly air cylinder is recycled again, the free ends of the pultrusion plate coil are taken out to bypass the uncoiling traction wheel, the free ends of the pultrusion plate coil are pulled through the uncoiling traction wheel, the free ends of the pultrusion plate coil are sent to the demoulding cloth device, when the normal uncoiling is carried out, the lifting air cylinder is recycled, power is directly provided by a power source of a power input end of the driving shaft, and the whole uncoiling mechanism is controlled to rotate to unwind the pultrusion plate coil.
The stripping cloth device 200 comprises a stripping cloth device box body, a pultrusion plate guiding mechanism, a pultrusion plate stripping mechanism and a static removing mechanism are arranged in the stripping cloth device box body from beginning to end, the pultrusion plate guiding mechanism comprises an upper guide plate 201 and a lower guide plate 202, the distance between the left ends of the upper guide plate 201 and the lower guide plate 202 is larger than the distance between the right ends, two upper guide first auxiliary plates 201.1 obliquely downward are arranged at the bottom of the left end of the upper guide plate 201, a plurality of upper elastic limiting plates 204 are connected with the middle part of the bottom surface of the upper guide plate 201 downwards through a plurality of upper spring hinges 203, a plurality of lower elastic limiting plates 206 are connected with the top middle part of the lower guide plate 202 upwards through lower spring hinges 205, the combination of the widths of the upper elastic limiting plates 204 and the lower elastic limiting plates 206 meets the widths of the pultrusion plate rolls of different models, the upper elastic limiting plate 204 and the lower elastic limiting plate 206 are made of nonmetallic soft materials, the pultrusion plate demoulding mechanism comprises a plurality of carrier rollers 207 and a plurality of supporting plates 208 which are arranged at intervals, the heights of the carrier rollers 207 and the supporting plates 208 are in an inclined upper radian and are mutually adaptive to the right end height of the lower guide plate 202, preferably seven carrier rollers 207 are arranged, five supporting plates 208 are arranged, the right end of the upper guide plate 201 is obliquely downwards provided with an upper guide second auxiliary plate 201.2, the lower end of the second auxiliary plate 201.2 is close to the top height of the second supporting plate 208, the right side of the upper guide plate 201 is provided with a movable cover plate 209, the right end of the movable cover plate 209 is hinged with a side plate of a demoulding cloth device box body through a spring cylinder 210, the front side and the rear side of the left section of the movable cover plate 209 are provided with limiting hooks 229, the limiting hooks 229 are placed on the tops of the front side plate and the rear side plate of the box body of the stripping cloth device, the pressure sensors 211 are arranged on the outer sides of the tops of the front side plate and the rear side plate of the box body of the stripping cloth device, when the movable cover plate 209 is located at a low position, the limiting hooks 229 are in contact with the pressure sensors 211, the pressure sensors 211 can sense that the movable cover plate 209 is covered and located at a low position, and the limiting hooks 229 are formed by bending a strip-shaped steel plate which is longitudinally arranged and are connected to the top of the movable cover plate 209; an upper film guide plate 212 which is longitudinally arranged is arranged at the upper part of the left end of the movable cover plate 209, an upper film upper guide roller 213 is arranged above the upper film guide plate 212, an upper film coiling shaft 214 is arranged at the upper left part of the upper film guide roller 213, the upper film coiling shaft 214 is in power connection with an upper film coiling motor 215, and an upper film coiling sensor 216 is arranged at the top of the upper guide plate 201 and is pointed to the upper film coiling shaft 214; an upper film lower guide roller 217 is arranged at the lower part of the left end of the movable cover plate 209, an upper film upper cutter 218 is arranged below the upper film lower guide roller 217, and a longitudinal upper film passing notch is arranged on the movable cover plate 209 between the upper film lower guide roller 217 and the upper film guide plate 212 and used for passing when the upper film is wound; a lower film upper guide roller 219, a lower film guide plate 220 and a lower film lower guide roller 221 are sequentially arranged below the second supporting plate 208, a lower film coiling shaft 222 is arranged at the left lower part of the lower film lower guide roller 221, the lower film coiling shaft 222 is in power connection with a lower film coiling motor 223, and a lower film coiling sensor is arranged at the bottom of the lower guide plate 202 and is directed to the lower film coiling shaft 222; the right section top of movable cover plate 209 is provided with a membrane rupture detection sensor 224, it points to left to go up membrane rupture detection sensor 224, the lower right side of pultrusion panel demoulding mechanism is provided with a supplementary mounting bracket 225 of stripping cloth device, be provided with a lower membrane rupture detection sensor 226 on the supplementary mounting bracket 225 of stripping cloth device, lower membrane rupture detection sensor 226 points to left, the right-hand member of stripping cloth device box is provided with a stripping cloth device pultrusion panel and exports roller 227, destatics mechanism 228 sets up in the right-hand member of stripping cloth device pultrusion panel and exports roller 227.
A stripping method of stripping device 200:
the pultruded plate coil enters the stripping cloth device from between the upper guide plate and the lower guide plate after being uncoiled by the uncoiling device, the upper elastic limiting plate and the lower elastic limiting plate at the corresponding width are overturned rightward by the upper elastic limiting plate and the lower elastic limiting plate between the upper guide plate and the lower guide plate, the upper elastic limiting plate and the lower elastic limiting plate at the non-corresponding width are limited in the front-back direction, the stripping coiling of the upper film and the lower film is respectively carried out on the pultruded plate at the stripping mechanism of the pultruded plate, the stripped upper film and the stripped lower film are led out by the pulling plate guiding roller of the stripping cloth device and are subjected to static removal treatment by the static removal mechanism, and then the pulling device 300 pulls the pulling plate into the chamfering device 400.
The chamfering device 400 comprises a fixed frame 401, a lifting frame 402 capable of vertically lifting is arranged on the left section of the fixed frame 401, a traversing mechanism 403 is arranged on the lifting frame 402, a chamfering component 404 is arranged on the traversing mechanism 403, a cutting component 405 is arranged on the right section of the fixed frame 401, an upper clamping component 406 and a lower clamping component 406 are arranged at the left end and the right end of the fixed frame 401, a first photoelectric sensor 407 and a second photoelectric sensor 408 are arranged on the fixed frame 401 at the left side and the right side of the lifting frame 402, and a front clamping component 409 and a rear clamping component 409 are also arranged on the fixed frame 401;
The fixed frame 401 comprises an upper layer table top 401.1 and a middle layer supporting frame 401.2, a table top 401.5 is arranged on the upper layer table top 401.1, a front frame plate 401.3 and a rear frame plate 401.4 which are vertically arranged are arranged between the front end and the rear end of the upper layer table top 401.1 and the middle layer supporting frame 401.2, and vertical lifting hollow grooves are arranged on the front frame plate 401.3 and the rear frame plate 401.4;
the lifting frame 402 comprises a lifting frame front side plate 402.1, a lifting frame rear side plate 402.2, a lifting frame left side plate 402.3 and a lifting frame right side plate 402.4 which are connected in a circle, the lifting frame left side plate 402.3 and the lifting frame right side plate 402.4 are positioned above the table top 401.1 of the fixed frame 401, the lifting frame front side plate 402.1 and the lifting frame rear side plate 402.2 are respectively positioned in front of a front frame plate 401.3 and behind a rear frame plate 401.4 of the lifting frame 401, a left lifting frame connecting beam 402.5 and a right lifting frame connecting beam 402.5 are connected between the inner side walls of the lower sections of the lifting frame front side plate 402.1 and the lifting frame rear side plate 402.2, the bottoms of the two lifting frame connecting beams 402.5 are downwards connected with a screw rod lifter 402.6, the screw rod lifter 402.6 is fixed on a middle-layer supporting frame 401.2 of the fixed frame 401, and the left lifting frame connecting beam 402.5 and the right lifting frame connecting beam penetrates through lifting hollow grooves 402.3 on the front frame plate 401.3 and the rear frame plate 401.4, and the lifting support beam 402.7 is connected between the left side plate and the right side plate inner side plate and the front side plate 78; the inner walls of the front side plate 402.1 and the rear side plate 402.2 of the lifting frame 402 are provided with vertical lifting frame guide rails 403.5, lifting frame guide blocks 403.6 are arranged on the lifting frame guide rails and fixed on the outer walls of the front frame plate 401.3 and the rear frame plate 401.4 of the fixed frame 401,
The transverse moving mechanism 403 comprises transverse moving transmission screw rods 403.1 which are transversely arranged, screw rod seats at the left end and the right end of the transverse moving transmission screw rods 403.1 are connected to the front side surface of the rear side plate 402.2 of the lifting frame, transverse moving transmission screw rod nuts are arranged on the transverse moving transmission screw rods 403.1, the transverse moving transmission screw rod nuts are fixedly connected with the transverse moving seats 403.2 forwards, the transverse moving seats 403.2 are connected with chamfering component seats 403.3 forwards, the transverse moving mechanism 403 also comprises transverse guide rails 403.4, transverse guide rails 403.4 are connected to two transverse support beams 402.7, and the chamfering component seats 403.3 can transversely move on the transverse guide rails 403.4;
the chamfering assembly 404 comprises a chamfering motor 404.1 and a chamfering wheel 404.2 which are longitudinally arranged, the chamfering motor 404.1 and the chamfering wheel 404.2 are jointly arranged on a chamfering assembly seat 403.3, the chamfering motor 404.1 is arranged on the upper part of the chamfering assembly seat 403.3, the chamfering motor 404.1 is connected with the chamfering wheel 404.2 through a chamfering transmission belt at the front end, the chamfering transmission belt is surrounded by a grid cover 404.3 arranged on the chamfering assembly seat 403.3, four chamfering assembly seat guide blocks 404.4 are arranged in the middle section of the height of the chamfering assembly seat 403.3, the chamfering assembly seat guide blocks 404.4 are matched with a transverse guide rail 403.4, auxiliary pressing rollers 404.5 are arranged on the left side and the right side of the chamfering wheel 404.2, the auxiliary pressing rollers 404.5 are arranged on an auxiliary pressing roller lifting frame 404.6, the auxiliary pressing roller lifting frame 404.6 is connected with an auxiliary pressing roller lifting cylinder 404.7 at the middle section of the chamfering assembly seat 403.3, and a chamfering dust suction box 6283 is arranged on the chamfering assembly seat 6283;
The cutting assembly 405 includes a longitudinally moving track 405.1, a longitudinally moving block 405.2 is provided on the longitudinally moving track 405.1, a cutting blade mounting seat 405.3 is provided on the longitudinally moving block 405.2, a cutting blade 405.4 is provided on the cutting blade mounting seat 405.3, a cutting blade dust cover 405.5 is surrounded by the cutting blade 405.4, and a cutting dust suction pipe 405.6 is provided on the cutting blade dust cover 405.5; a longitudinal cutting hollow groove for the cutting knife to walk is formed in the table panel 401.5 of the fixed frame 401 at the corresponding position of the cutting knife 405.4;
the upper and lower clamping assembly 406 includes an upper and lower clamping cylinder 406.1, the upper and lower clamping cylinder 406.1 is fixed to the bottom of the upper table 401.1 of the fixed frame 401, the telescopic ends of the upper and lower clamping cylinder 406.1 are provided with longitudinal upper and lower clamping cylinder connecting plates 406.2, the front and rear ends of the upper and lower clamping cylinder connecting plates 406.2 are respectively provided with upper and lower clamping cylinder lifting rods 406.3, the upper and lower clamping cylinder lifting rods 406.3 pass through the upper and lower clamping cylinder lifting sleeves 406.4, the upper and lower clamping cylinder lifting sleeves 406.4 are fixed to the bottom of the upper table 401.1 of the fixed frame 401, the upper ends of the two upper and lower clamping cylinder lifting rods 406.3 are connected with upper and lower clamping plates 406.5, the upper and lower clamping plates 406.5 of the upper and lower clamping assembly 406 at the left end and the right end are respectively located above the left end and the right end of the table panel 401.5, and the upper and lower clamping cylinder 406.1 can be controlled to clamp and unclamp a pultrusion plate;
The front and rear clamping assembly 409 comprises two front clamping cylinders 409.1 arranged backwards and two rear clamping cylinders 409.2 arranged forwards, the two front clamping cylinders 409.1 arranged backwards and the two rear clamping cylinders 409.2 arranged forwards are arranged oppositely, the front clamping cylinder 409.1 is arranged at the front side of the table top 401.1 of the upper layer of the fixed frame 401, the rear clamping cylinder 409.2 is arranged at the rear side of the table top 401.1 of the upper layer of the fixed frame 401, the telescopic ends of the front clamping cylinder 409.1 and the rear clamping cylinder 409.2 are respectively provided with a front clamping plate 409.3, the table top plates 401.5 at the stroke positions of the front clamping cylinder 409.1 and the rear clamping cylinder 409.2 are correspondingly provided with longitudinal cylinder forming grooves, the height of the front clamping plate 409.3 is higher than that of the table top plate 401.5, and the front clamping cylinder 409.1 and the front and rear clamping plate 409.3 of the rear clamping cylinder 409.2 are used for clamping the pultruded plate materials in the front direction;
a chamfering method of the chamfering device 400:
when a pultruded plate enters the chamfering device 400, the first photoelectric sensor 407 senses that the pultruded plate starts to enter the chamfering device 400, the second photoelectric sensor 408 senses that the pultruded plate completely enters the chamfering device 400, then the upper clamping component 406, the lower clamping component 406 and the front clamping component 409 clamp the pultruded plate, then according to the information of the pultruded plate currently in the chamfering device 400, the transverse action of the transverse moving mechanism 403 and the lifting action of the lifting frame 402 are controlled, chamfering operation is carried out according to the real-time position of the chamfering wheel 404.2 of the chamfering component 404 and the transverse position of the pultruded plate, the heights of the chamfer angles of the transverse positions of different pultruded plates are different, after the chamfering is finished, the chamfering component 404 is lifted up, the pultruded plate is loosened, the pultruded plate continues to advance, after a set distance is advanced, the pultruded plate is clamped again, then the cutting knife of the cutting component 405 starts to cut off the pultruded plate, the pulling-out operation is carried out, the pulling plate after the cutting operation is finished is loosened again, and the pulling plate continues to advance.
The chamfering device 500 comprises a chamfering fixed frame 501, a chamfering rotating frame 502, a first rotation adjusting assembly 503, a second rotation adjusting assembly 504, a chamfering cutting assembly 505, a chamfering front-back clamping assembly 506 and a chamfering upper-lower clamping assembly 507;
the beveling fixing rack 501 is transversely arranged, and the tops of the left end and the right end of the beveling fixing rack 501 are provided with a longitudinal first rail 501.1 and a longitudinal second rail 501.2;
the first rotation adjusting assembly 503 includes a first longitudinally moving seat 503.1, the first longitudinally moving seat 503.1 can longitudinally move on a first track 501.1, a first longitudinally moving driving mechanism 503.2 for driving the first longitudinally moving seat 503.1 to longitudinally move is disposed on one side of the first longitudinally moving seat 503.1, the first longitudinally moving driving mechanism 503.2 is disposed on the miter cut fixed frame 501, and a first rotating seat 503.3 is disposed in the middle of the top of the first longitudinally moving seat 503.1;
the second rotation adjusting assembly 504 includes a second longitudinally moving seat 504.1, the second longitudinally moving seat 504.1 can longitudinally move on a second track 501.2, a second longitudinally moving driving mechanism 504.2 for driving the second longitudinally moving seat 504.1 to longitudinally move is provided on one side of the second longitudinally moving seat 504.1, the second longitudinally moving driving mechanism 504.2 is provided on the bevel fixing rack 501, a transverse moving track 504.3 is provided at the front end and the rear end of the top of the second longitudinally moving seat 504.1, a transverse moving seat 504.4 is provided on each transverse moving track 504.3, and a second rotating seat 504.5 is provided on each transverse moving seat 504.4;
The beveling rotating frame 502 is transversely arranged, the bottom of the left end of the beveling rotating frame 502 is fixed on the first rotating seat 503.3, the right front end and the right rear end of the beveling rotating frame 502 are respectively fixed on the two second rotating seats 504.5, a beveling cutting lining plate 502.1 which is transversely arranged is arranged in the middle of the beveling rotating frame 502, a transverse hollow groove is formed in the middle of the beveling cutting lining plate 502.1, a waste groove 508 is arranged below the transverse hollow groove, and obliquely downward guide inclined planes are respectively arranged at the left end and the right end of the beveling cutting lining plate 502.1;
the bevel cutting assembly 505 comprises a bevel cutting blade 505.1 vertically arranged, a bevel cutting blade housing dust cover 505.2 is arranged outside the bevel cutting blade 505.1, a bevel cutting dust suction pipe is arranged on the bevel cutting blade housing dust cover 505.2, the bevel cutting blade 505.1 is fixed on a bevel cutting blade holder 505.3, a bevel cutting blade holder 505.3 is arranged on a bevel cutting transverse moving seat 505.4, the bevel cutting transverse moving seat 505.4 is connected to a transverse bevel cutting assembly beam 505.5 in a sliding manner, the bevel cutting assembly beam 505.5 is transversely fixed on the top of the bevel cutting rotating frame 502, and a bevel cutting assembly beam 505.5 is positioned right above the transverse hollow groove, so that when the bevel cutting transverse moving seat moves transversely, the lower blade of the bevel cutting blade can move in the transverse hollow groove to cut a pultruded plate at the position;
The chamfer front and rear clamping assembly 506 comprises a left front and rear clamping assembly longitudinal moving rail 506.1 and a right front and rear clamping assembly longitudinal moving rail 506.1, front and rear clamping assembly sliding frames 506.2 are respectively arranged on the front section and the rear section of the front and rear clamping assembly longitudinal moving rail 506.1, the upper ends of the front and rear clamping assembly sliding frames 506.2 extend inwards to form front and rear clamping assembly check blocks 506.3, the front and rear clamping assembly check blocks 506.3 are positioned above the chamfer cutting lining plate 502.1 and are mutually close to each other, and a front and rear clamping driving cylinder 506.4 is connected between the front and rear clamping assembly longitudinal moving rail 506.1 and the front and rear clamping assembly sliding frames 506.2;
the two sets of chamfering upper and lower clamping assemblies 507 are respectively positioned at the left side and the right side of the chamfering front and rear clamping assemblies 506, each set of chamfering upper and lower clamping assemblies 507 respectively comprises two upper and lower clamping mechanisms which are symmetrically arranged front and rear, each upper and lower clamping mechanism comprises two overturning rods 507.1 which are longitudinally arranged left and right, each overturning rod 507.1 is positioned above the chamfering cutting lining plate 502.1, a transverse clamping plate 507.2 is connected between one ends of the two overturning rods 507.1 facing the inner side, the clamping plate 507.2 is arranged near the transverse hollow groove, a clamping hinging seat is hinged below one end of the two overturning rods 507.1 facing the outer side, the clamping hinging seat is fixed on the chamfering fixing frame 501, the half sections of the two overturning rods 507.1 near the outer side are downwards hinged with overturning clamping cylinders 507.3, the telescopic ends of the overturning cylinders 507.3 are hinged with the overturning rods 507.1, the cylinder ends of the overturning clamping cylinders 507.3 are hinged on the fixing frame 501, and the upper and lower actions of the clamping plates 507.2 are realized by controlling actions of the overturning clamping cylinders 507.3 so as to clamp the upper and lower actions of the extruding plates and unclamping plates;
A beveling method of the beveling apparatus 500:
the left end and the right end of the chamfering device can be fed or discharged, a pultruded plate can be fed from the left end and also fed from the right end, initially, the chamfering cutting assembly 505 is positioned at the far end of a feeding hole of the pultruded plate, the pultruded plate stays on the chamfering cutting lining plate 502.1 after entering the chamfering device 500, then the chamfering front-back clamping assembly 506 is started to clamp the pultruded plate front and back, then the chamfering upper-lower clamping assembly 507 is started to clamp the pultruded plate up and down, then the chamfering cutting knife 505.1 of the chamfering cutting assembly 505 is started to cut, meanwhile, the chamfering cutting assembly 505 transversely moves according to the required cutting angle of the corresponding transverse position of the pultruded plate, in addition, the first rotation adjusting assembly 503 and the second rotation adjusting assembly 504 also start to act, and the chamfering rotation rack 502 deflects a certain angle on the first rotation adjusting assembly 503 and the second rotation adjusting assembly 504, so that the pultruded plate can cut.
The foregoing is merely a specific application example of the present invention, and the protection scope of the present invention is not limited in any way. All technical schemes formed by equivalent transformation or equivalent substitution fall within the protection scope of the invention.

Claims (1)

1. A chamfering method of a post-processing production line of a pultruded plate for a wind power blade girder is characterized by adopting a chamfering device, when the pultruded plate enters the chamfering device, a first photoelectric sensor senses that the pultruded plate starts to enter the chamfering device, a second photoelectric sensor senses that the pultruded plate completely enters the chamfering device, then an upper clamping assembly, a lower clamping assembly and a front clamping assembly clamp the pultruded plate, then according to the information of the pultruded plate currently in the chamfering device, the transverse action of a transverse moving mechanism and the lifting action of a lifting frame are controlled, chamfering operation is carried out according to the real-time position of a chamfering wheel of the chamfering assembly and the transverse position of the pultruded plate, the chamfering heights of the transverse positions of different pultruded plates are different, when chamfering is finished, the chamfering assembly is lifted, the pultruded plate is loosened, the pultruded plate is continuously advanced, after a set distance is advanced, the pultruded plate is clamped again, then a cutting-off cutter of a cutting assembly starts to cut-off the pultruded plate, and the pulling-off plate after the cutting operation is finished is loosened again, and is continuously advanced;
the chamfering device comprises a fixed frame, a lifting frame capable of vertically lifting is arranged on the left section of the fixed frame, a traversing mechanism is arranged on the lifting frame, a chamfering component is arranged on the traversing mechanism, a cutting component is arranged on the right section of the fixed frame, an upper clamping component and a lower clamping component are arranged at the left end and the right end of the fixed frame, a first photoelectric sensor and a second photoelectric sensor are arranged on the left side and the right side of the lifting frame, and a front clamping component and a rear clamping component are also arranged on the fixed frame;
The fixed frame comprises an upper layer table top and a middle layer support frame, a table panel is arranged on the upper layer table top, a front frame plate and a rear frame plate which are vertically arranged are arranged between the front end and the rear end of the upper layer table top and the middle layer support frame, and vertical lifting hollow grooves are formed in the front frame plate and the rear frame plate;
the lifting frame comprises a lifting frame front side plate, a lifting frame rear side plate, a lifting frame left side plate and a lifting frame right side plate which are connected in a circle, wherein the lifting frame left side plate and the lifting frame right side plate are positioned above a table top of a fixed frame, the lifting frame front side plate and the lifting frame rear side plate are respectively positioned in front of a lifting frame plate and behind the rear frame plate, a left lifting frame connecting beam and a right lifting frame connecting beam are connected between the lower section inner side walls of the lifting frame front side plate and the lifting frame rear side plate, the bottoms of the two lifting frame connecting beams are downwards connected with a screw rod lifter, the screw rod lifter is fixed on a supporting frame of a middle layer of the fixed frame, the left lifting frame connecting beam and the right lifting frame connecting beam penetrate through lifting hollow grooves on the front frame plate and the rear frame plate, and a front section and a rear section between the inner side walls of the lifting frame left side plate and the lifting frame right side plate are connected with a front transverse supporting beam and a rear transverse supporting beam;
The lifting frame comprises a lifting frame front side plate and a lifting frame rear side plate, wherein vertical lifting frame guide rails are arranged on the inner walls of the lifting frame front side plate and the lifting frame rear side plate of the lifting frame, lifting frame guide blocks are arranged on the lifting frame guide rails, and the lifting frame guide blocks are fixed on the outer walls of a front frame plate and a rear frame plate of the fixed frame;
the cutting assembly comprises a longitudinal moving track, a longitudinal moving block is arranged on the longitudinal moving track, a cutting-off cutter mounting seat is arranged on the longitudinal moving block, a cutting-off cutter is arranged on the cutting-off cutter mounting seat, and a longitudinal cutting-off hollow groove for the cutting-off cutter to walk is formed in a table panel of the fixed frame at the position corresponding to the cutting-off cutter;
the upper and lower clamping assemblies comprise upper and lower clamping cylinders, the upper and lower clamping cylinders are downwards fixed at the bottom of the upper layer table top of the fixed frame, longitudinal upper and lower clamping cylinder connecting plates are arranged at the telescopic ends of the upper and lower clamping cylinders, upper and lower clamping cylinder lifting rods are respectively arranged at the front end and the rear end of the upper and lower clamping cylinder connecting plates upwards, the upper and lower clamping cylinder lifting rods penetrate through upper and lower clamping cylinder lifting sleeves, the upper and lower clamping cylinder lifting sleeves are fixed at the bottom of the upper layer table top of the fixed frame, upper ends of the two upper and lower clamping cylinder lifting rods are connected with upper and lower clamping plates, and the upper and lower clamping plates of the upper and lower clamping assemblies at the left end and the right end are respectively positioned above the left end and the right end of the table top plate;
The front clamping assembly and the rear clamping assembly comprise two front clamping cylinders which are arranged backwards and two rear clamping cylinders which are arranged forwards, the two front clamping cylinders which are arranged backwards and the two rear clamping cylinders which are arranged forwards are arranged oppositely, the front clamping cylinders are arranged on the front side of the upper-layer table top of the fixed frame, the rear clamping cylinders are arranged on the rear side of the upper-layer table top of the fixed frame, and the telescopic ends of the front clamping cylinders and the rear clamping cylinders are respectively provided with a front clamping plate and a rear clamping plate;
the front clamping cylinder and the table top plate at the stroke of the rear clamping cylinder are correspondingly provided with longitudinal cylinder forming grooves, and the heights of the front clamping plate and the rear clamping plate are higher than those of the table top plate;
the transverse moving mechanism comprises transverse moving transmission screw rods which are transversely arranged, screw rod seats at the left end and the right end of the transverse moving transmission screw rods are connected to the front side face of the rear side plate of the lifting frame, transverse moving transmission screw rod nuts are arranged on the transverse moving transmission screw rods, the transverse moving transmission screw rod nuts are fixedly connected with transverse moving seats forwards, the transverse moving seats are forwardly connected with chamfering component seats, the transverse moving mechanism further comprises transverse guide rails, the transverse guide rails are connected to two transverse supporting beams of the lifting frame, and the chamfering component seats can transversely move on the transverse guide rails;
The chamfering assembly comprises a chamfering motor and a chamfering wheel which is longitudinally arranged, the chamfering motor is connected with the chamfering wheel through a chamfering transmission belt, auxiliary press rolls are arranged on the left side and the right side of the chamfering wheel, the auxiliary press rolls are arranged on an auxiliary press roll lifting frame, and an auxiliary press roll lifting cylinder is connected with the middle upper section of a chamfering assembly seat of the transverse moving mechanism;
the method comprises the steps of adopting a pultrusion plate production line for operation of a wind power blade girder, firstly uncoiling and demoulding cloth of the pultrusion plate in an uncoiling and demoulding cloth device, then entering a chamfering device through a traction device, chamfering in the thickness direction of the pultrusion plate in the chamfering device, cutting off, chamfering in the width direction in the chamfering device, then carrying out dust sweeping treatment on the beveled pultrusion plate, detecting the appearance of the beveled pultrusion plate, conveying the pultrusion plate on a conveying line according to the length of the pultrusion plate required to be paved on each layer and reaching a designated position, and conveying the pultrusion plate on a rack at one side of the conveying line by a manipulator at the corresponding position to form a pultrusion plate layer, and then paving the wind power blade girder paving device above the pultrusion plate layer, repeating the operation, so as to finish staggered paving of the pultrusion plate layer and cloth;
The chamfering device comprises a chamfering fixed frame, a chamfering rotating frame, a first rotating adjusting assembly, a second rotating adjusting assembly, a chamfering cutting assembly, a chamfering front-back clamping assembly and a chamfering upper-lower clamping assembly, wherein the chamfering rotating frame is rotationally connected to the chamfering fixed frame through the first rotating adjusting assembly and the second rotating adjusting assembly, the chamfering cutting assembly can transversely move on the chamfering rotating frame to chamfer, and the chamfering front-back clamping assembly and the chamfering upper-lower clamping assembly are used for fixing a pultruded plate on the chamfering rotating frame in the front-back and upper-lower direction;
the oblique cutting fixing rack is transversely arranged, and the tops of the left end and the right end of the oblique cutting fixing rack are provided with a longitudinal first rail and a longitudinal second rail;
the first rotation adjusting assembly comprises a first longitudinal moving seat, the first longitudinal moving seat can longitudinally move on a first track, a first longitudinal moving driving mechanism for driving the first longitudinal moving seat to longitudinally move is arranged on one side of the first longitudinal moving seat, the first longitudinal moving driving mechanism is arranged on the inclined cutting fixed frame, and a first rotating seat is arranged in the middle of the top of the first longitudinal moving seat;
The second rotation adjusting assembly comprises a second longitudinal moving seat, the second longitudinal moving seat can longitudinally move on a second track, a second longitudinal moving driving mechanism for driving the second longitudinal moving seat to longitudinally move is arranged on one side of the second longitudinal moving seat, the second longitudinal moving driving mechanism is arranged on a beveling fixed rack, a transverse moving track is arranged at the front end and the rear end of the top of the second longitudinal moving seat, a transverse moving seat is arranged on each transverse moving track, and a second rotating seat is arranged on each transverse moving seat;
the right front end and the right rear end of the beveling rotating frame are respectively fixed on the two second rotating seats;
the middle part of the beveling rotary frame is provided with a beveling cutting lining plate which is transversely arranged, and the middle part of the beveling cutting lining plate is provided with a transverse hollow groove;
the chamfering cutting assembly comprises chamfering cutting blades which are vertically arranged, the chamfering cutting blades are fixed on a chamfering cutting blade holder, the chamfering cutting blade holder is arranged on a chamfering cutting transverse moving seat, the chamfering cutting transverse moving seat is connected to a transverse chamfering cutting assembly beam in a sliding mode, the chamfering cutting assembly beam is transversely fixed to the top of the chamfering rotating frame, and the chamfering cutting assembly beam is located right above the transverse hollow groove.
CN202110167462.2A 2021-02-07 2021-02-07 Chamfering method of post-treatment production line of pultruded plates for wind power blade girder Active CN112848405B (en)

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