CN112847598A

CN112847598A - Extrusion device for producing composite insulating material

Info

Publication number: CN112847598A
Application number: CN202011574848.7A
Authority: CN
Inventors: 丁云保
Original assignee: Taihu Huaqiang Technology Co ltd
Current assignee: Taihu Huaqiang Technology Co ltd
Priority date: 2020-12-28
Filing date: 2020-12-28
Publication date: 2021-05-28
Anticipated expiration: 2040-12-28
Also published as: CN112847598B

Abstract

The invention discloses an extrusion device for producing a composite insulating material, relates to the technical field of composite insulating material production, and aims to solve the problems that the length of a product is changed and the quality of the product is influenced because a cutting rotary cutter is easily abraded and the distance between the cutting rotary cutter and a discharge hole is easily changed in the long-time use process of the conventional extrusion device for producing the composite insulating material. The utility model discloses a novel extrusion support, including extrusion support, a barrel, a contact plate, a spacing guide rail, a movable mounting support, an electric putter, an installation board, mounting panel and extrusion support fixed connection, the barrel is installed to the one end of extrusion support, the barrel passes through threaded connection with the extrusion support, the contact plate is installed to the upper end of barrel, contact plate and a barrel fixed connection, spacing guide rail is all installed at both ends around extrusion support upper end one side, spacing guide rail's externally mounted has the removal installing support, it passes through the draw-in groove with spacing guide rail to remove the installing support and is connected, the mounting panel is installed to the opposite side.

Description

Extrusion device for producing composite insulating material

Technical Field

The invention relates to the technical field of composite insulating material production, in particular to an extrusion device for producing a composite insulating material.

Background

The composite material with the insulating function is formed by compounding insulating filler and high polymer. It can be divided into two categories, power plant insulation and electronic device insulation. The first group is mica, wood fiber or synthetic fiber paper, cotton cloth, asbestos fiber or paper, and glass fiber or cloth with phenolic, epoxy, unsaturated polyester, and melamine. Laminate, pipe and short fiber molded part compounded with polyimide, polyaryl alkyl ether and other resin. It is required to have temperature resistance, moisture resistance, dimensional stability, certain mechanical properties, flame retardancy and the like in addition to electrical insulation properties. The second type mainly comprises a substrate of a copper-clad circuit board and an electronic packaging material containing a filler.

However, in the long-term use process of the existing extrusion device for producing the composite insulating material, the distance between the cutting rotary cutter and the discharge hole is easy to change due to abrasion, so that the length of a product is changed, and the quality of the product is influenced; thus, the existing need is not met, for which we propose an extrusion device for producing composite insulation.

Disclosure of Invention

The invention aims to provide an extrusion device for producing a composite insulating material, and aims to solve the problems that the length of a product is changed and the quality of the product is influenced because a cutting rotary cutter is easily abraded and the distance between the cutting rotary cutter and a discharge port is changed in the long-time use process of the extrusion device for producing the composite insulating material in the background art.

In order to achieve the purpose, the invention provides the following technical scheme: an extrusion device for producing composite insulating materials comprises an extrusion bracket, wherein one end of the extrusion bracket is provided with a discharge cylinder, the discharging barrel is connected with the extrusion bracket through threads, a contact plate is arranged at the upper end of the discharging barrel, the contact plate is fixedly connected with the discharge barrel, the front end and the rear end of one side of the upper end of the extrusion bracket are both provided with a limiting guide rail, the outer part of the limit guide rail is provided with a movable mounting bracket which is connected with the limit guide rail through a clamping groove, the other side of the upper end of the extrusion bracket is provided with a mounting plate which is fixedly connected with the extrusion bracket, an electric push rod is arranged on one side of the mounting plate close to the limit guide rail, the electric push rod is fixedly connected with the mounting plate and the movable mounting bracket, and a cutting rotary cutter main body is installed on one side of the movable mounting bracket and is connected with the movable mounting bracket through a bearing.

Preferably, the lower extreme of removing installing support one side installs the crashproof support, crashproof support and removal installing support fixed connection, spacing axle is installed to one side that the crashproof support is close to the extrusion support, spacing axle and crashproof support fixed connection, the crashproof support is close to the lower extreme of extrusion support one side and installs the anticollision spring, anticollision spring and crashproof support fixed connection, the pick-up plate is installed to the one end of anticollision spring, pick-up plate and anticollision spring fixed connection, the pick-up plate is close to one side of extrusion support and installs weighing sensor, weighing sensor and pick-up plate fixed connection, the solid fixed cylinder is installed to the one end of extrusion support, gu fixed cylinder passes through the draw-in groove with spacing axle and is connected.

Preferably, the material case is installed to the opposite side of extrusion support up end, material case and extrusion support fixed connection, the puddler is installed to the upper end of material incasement portion, the puddler passes through the bearing with the material case and is connected, solid-liquid separation net is installed to the lower extreme of material incasement portion, solid-liquid separation net and material case fixed connection, the control butterfly valve is installed to the lower extreme of material case, control butterfly valve and material case fixed connection, agitator motor is installed to the upper end of material case, agitator motor and material case fixed connection, agitator motor passes through the coupling joint with the puddler.

Preferably, the internally mounted of extrusion support has the extrusion pole, the extrusion pole passes through the bearing with the extrusion support and is connected, the fixed plate is installed to the inside one side of extrusion support, fixed plate and extrusion support fixed connection, the fixed plate passes through the bearing with the extrusion pole and is connected, the extrusion motor is installed to the other end of extrusion support, extrusion motor and extrusion support fixed connection, the extrusion motor passes through the coupling joint with the extrusion pole.

Preferably, one side of the movable mounting bracket is provided with a cutting motor, and the cutting motor is connected with the cutting rotary cutter main body through a coupler.

Preferably, the lower ends of two sides in the material box are respectively provided with a heating plate, and the heating plates are fixedly connected with the material box.

Preferably, both sides of the upper end of the material box are provided with material adding pipelines, and the material adding pipelines are fixedly connected with the material box.

Preferably, the two sides of the lower end of the extrusion support are both provided with stabilizing supports, and the stabilizing supports are fixedly connected with the extrusion support.

Compared with the prior art, the invention has the beneficial effects that:

1. the discharging barrel is arranged and provided with a plurality of different specifications, so that workers can conveniently control the shape of a product, the using effect of the device is improved, the installation of the limiting guide rail can prevent the movable installation support from shaking in the moving process, the stability of the movable installation support is improved, the installation of the electric push rod is convenient for the workers to accurately adjust the position of the cutting rotary knife main body, the adjusting device can prevent the distance between the cutting rotary knife main body and the discharging barrel from changing due to abrasion in the long-time use process, the installation of the anti-collision spring can prevent the weighing sensor from being damaged due to overlarge impact force between the weighing sensor and the contact plate, the buffering protection effect is achieved, the weighing sensor can be installed to timely detect when the anti-collision support and the contact plate are installed, and the collision between the cutting rotary;

2. according to the invention, the solid-liquid separation net is arranged, so that solid materials in the device can be separated from the melted liquid materials, the product quality is favorably improved, the extrusion rod is arranged and matched with the extrusion motor, so that the materials can be continuously transported to one end in the extrusion support, the pressure of the extrusion rod is increased, the materials are extruded from the discharge barrel, the functional integrity of the device is ensured, the heating plate is arranged, so that the materials in the material box can be heated and melted, and the extrusion molding of the materials at the later stage is facilitated.

Drawings

FIG. 1 is a schematic view of an extrusion apparatus for producing a composite insulating material according to the present invention;

FIG. 2 is a front view of an extrusion apparatus for producing a composite insulating material according to the present invention;

FIG. 3 is an enlarged view of portion A of FIG. 1;

FIG. 4 is an enlarged view of portion B of FIG. 1;

fig. 5 is a top view of the mobile mounting bracket of the present invention.

In the figure: 1. extruding the bracket; 2. an extrusion stem; 3. an extrusion motor; 4. a fixing plate; 5. a material box; 6. heating plates; 7. a solid-liquid separation net; 8. a stirring rod; 9. a stirring motor; 10. adding the materials into a pipeline; 11. controlling a butterfly valve; 12. mounting a plate; 13. an electric push rod; 14. limiting a guide rail; 15. moving the mounting bracket; 16. cutting off the motor; 17. cutting off the rotary cutter main body; 18. a fixed cylinder; 19. an anti-collision support; 20. an anti-collision spring; 21. detecting a plate; 22. a contact plate; 23. a discharging barrel; 24. a weighing sensor; 25. a limiting shaft; 26. and (5) stabilizing the bracket.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1-3, an embodiment of the present invention is shown: an extrusion device for producing composite insulating materials comprises an extrusion support 1, wherein one end of the extrusion support 1 is provided with a discharge barrel 23, the discharge barrel 23 is provided with a plurality of different specifications, workers can conveniently control the shape of products, the using effect of the device is improved, the discharge barrel 23 is in threaded connection with the extrusion support 1, the upper end of the discharge barrel 23 is provided with a contact plate 22, the contact plate 22 is fixedly connected with the discharge barrel 23, the front end and the rear end of one side of the upper end of the extrusion support 1 are respectively provided with a limit guide rail 14, the movable mounting support 15 can be prevented from shaking in the moving process by mounting the limit guide rails 14, the stability of the device is improved, the movable mounting support 15 is mounted outside the limit guide rails 14, the movable mounting support 15 is connected with the limit guide rails 14 through clamping grooves, the other side of the upper end of the extrusion support 1 is provided with a, electric putter 13 is installed to one side that mounting panel 12 is close to limit rail 14, installation electric putter 13 is convenient for the staff accurate adjustment to cut off the position of rotary knife main part 17, adjusting device is in long-time use, cut off the distance that rotary knife main part 17 changes because of wearing and tearing and play feed cylinder 23, electric putter 13 and mounting panel 12 and the equal fixed connection of removal installing support 15, remove one side of installing support 15 and install and cut off rotary knife main part 17, cut off rotary knife main part 17 and remove installing support 15 and pass through the bearing and be connected.

Further, an anti-collision support 19 is mounted at the lower end of one side of the movable mounting support 15, the anti-collision support 19 is fixedly connected with the movable mounting support 15, a limiting shaft 25 is mounted at one side of the anti-collision support 19, which is close to the extrusion support 1, the limiting shaft 25 is fixedly connected with the anti-collision support 19, an anti-collision spring 20 is mounted at the lower end of one side of the anti-collision support 19, which is close to the extrusion support 1, the anti-collision spring 20 is mounted to prevent the weighing sensor 24 from being damaged due to the overlarge impact force between the weighing sensor 24 and a contact plate 22, so as to play a role of buffer protection, the anti-collision spring 20 is fixedly connected with the anti-collision support 19, a detection plate 21 is mounted at one end of the anti-collision spring 20, the detection plate 21 is fixedly connected with the anti-collision spring, the fixed cylinder 18 is connected with the limiting shaft 25 through a clamping groove, and the weighing sensor 24 can timely detect when the anti-collision support 19 and the contact plate 22 are mounted, so that the phenomenon that the rotary cutter main body 17 collides with the discharging cylinder 23 to cause unnecessary loss is avoided.

Further, a material box 5 is installed on the other side of the upper end face of the extrusion support 1, the material box 5 is fixedly connected with the extrusion support 1, a stirring rod 8 is installed at the upper end inside the material box 5, the stirring rod 8 is connected with the material box 5 through a bearing, a solid-liquid separation net 7 is installed at the lower end inside the material box 5, the solid-liquid separation net 7 is fixedly connected with the material box 5, a control butterfly valve 11 is installed at the lower end of the material box 5, the control butterfly valve 11 is fixedly connected with the material box 5, a stirring motor 9 is installed at the upper end of the material box 5, the stirring motor 9 is fixedly connected with the material box 5, the stirring motor 9 is connected with the stirring rod 8 through a coupler, and the solid-liquid separation net 7 is installed to separate solid materials inside the device from liquid materials after.

Further, the internally mounted of extrusion support 1 has the extrusion pole 2, extrusion pole 2 passes through the bearing with extrusion support 1 and is connected, fixed plate 4 is installed to 1 inside one side of extrusion support,

fixed plate

4 and 1 fixed connection of extrusion support, fixed plate 4 passes through the bearing with extrusion pole 2 and is connected, extrusion motor 3 is installed to the other end of extrusion support 1,

extrusion motor

3 and 1 fixed connection of extrusion support, extrusion motor 3 passes through the coupling joint with extrusion pole 2, installation extrusion pole 2 makes its cooperation extrusion motor 3 can make the material constantly transport to the one end of extrusion support 1 inside, increase its pressure, make the material extrude from play feed cylinder 23, guarantee the functional complete of device.

Further, one side of the movable mounting support 15 is provided with a cutting motor 16, the cutting motor 16 is connected with the cutting rotary cutter main body 17 through a coupler, and the cutting motor 16 is mounted to control the height of the cutting rotary cutter main body 17 to rotate conveniently, so that materials are cut off, and the integrity of the functionality of the device is guaranteed.

Further, the lower extreme of the inside both sides of material case 5 all installs hot plate 6, and hot plate 6 and material case 5 and fixed connection install hot plate 6 and can heat the inside material of material case 5, make it melt, and the later stage of being convenient for carries out extrusion to the material.

Further, both sides of the upper end of the material box 5 are provided with material adding pipelines 10, the material adding pipelines 10 are fixedly connected with the material box 5, and the material adding pipelines 10 are installed to facilitate workers to enter materials into the device, so that the functional integrity of the device is guaranteed.

Further, firm support 26 is all installed to the both sides of extrusion support 1 lower extreme, firm support 26 and extrusion support 1 fixed connection, and the installation firm support 26 can increase the stability of device, prevents that the device from inclining.

The working principle is as follows: when the device is used, a worker adds materials into the material box 5 through the material adding pipeline 10, then the stirring motor 9 is electrified to drive the stirring rod 8 to rotate, the materials are fully stirred and are gradually melted under the action of the heating plate 6, the melted materials are discharged into the extrusion support 1 through the action of the solid-liquid separation net 7 and the control butterfly valve 11, then the extrusion motor 3 is electrified to drive the extrusion rod 2 to rotate, the materials are pushed to move towards one end inside the extrusion support 1 and are extruded from the discharging barrel 23, at the moment, the cutting motor 16 is electrified to drive the cutting rotary knife main body 17 to rotate, the materials are cut off, when the device is used for a period of time, the cutting rotary knife main body 17 is abraded, the distance between the cutting rotary knife main body and the discharging barrel 23 is changed, at the moment, the worker starts the electric push rod 13 to control the moving mounting support 15 to move, and adjusts the distance between the cutting rotary knife main body 17, when the cutting rotary cutter main body 17 is too close to the discharge barrel 23, the weighing sensor 24 is in contact with the contact plate 22, the weighing sensor 24 sends a signal to the PLC control box of the device to alarm the PLC control box and remind a worker to adjust the PLC control box to avoid collision between the cutting rotary cutter main body 17 and the discharge barrel 23, the device is provided with the discharge barrel 23 with a plurality of different specifications, the worker can conveniently control the shape of a product, the using effect of the device is improved, the installation of the limit guide rail 14 can prevent the movable installation support 15 from shaking in the moving process and increase the stability of the device, the installation of the electric push rod 13 can conveniently and accurately adjust the position of the cutting rotary cutter main body 17, the impact force of the weighing sensor 24 caused by abrasion of the cutting rotary cutter main body 17 and the change distance of the discharge barrel 23 in the long-time use process of the adjusting device, and the installation of the anti-collision spring 20 can prevent, play buffer protection's effect, installation weighing sensor 24 can be when crashproof support 19 and contact plate 22, in time detect, avoid cutting off the rotary cutter main part 17 and go out feed cylinder 23 and bump, cause the unnecessary loss, installation solid-liquid separation net 7 can make the inside solid material of device and the liquid material separation after melting, be favorable to improving product quality, installation extrusion stem 2 makes its cooperation extrusion motor 3 can make the material constantly transport to the one end of extrusion support 1 inside, increase its pressure, make the material extrude from going out feed cylinder 23, guarantee the functional complete of device, installation hot plate 6 can heat the inside material of material case 5, make it melt, be convenient for the later stage carries out extrusion to the material.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. An extrusion device for producing composite insulating materials, comprising an extrusion support (1), characterized in that: the extrusion support is characterized in that a discharge barrel (23) is installed at one end of the extrusion support (1), the discharge barrel (23) is in threaded connection with the extrusion support (1), a contact plate (22) is installed at the upper end of the discharge barrel (23), the contact plate (22) is fixedly connected with the discharge barrel (23), a limit guide rail (14) is installed at the front end and the rear end of one side of the upper end of the extrusion support (1), a movable installation support (15) is installed outside the limit guide rail (14), the movable installation support (15) is connected with the limit guide rail (14) through a clamping groove, an installation plate (12) is installed at the other side of the upper end of the extrusion support (1), the installation plate (12) is fixedly connected with the extrusion support (1), an electric push rod (13) is installed at one side of the installation plate (12) close to the limit guide rail (14), the electric push rod (13) is fixedly connected with the installation, and a cutting rotary cutter main body (17) is installed on one side of the movable mounting bracket (15), and the cutting rotary cutter main body (17) is connected with the movable mounting bracket (15) through a bearing.

2. An extrusion apparatus for producing composite insulation according to claim 1, wherein: the anti-collision device is characterized in that an anti-collision support (19) is mounted at the lower end of one side of the movable mounting support (15), the anti-collision support (19) is fixedly connected with the movable mounting support (15), a limiting shaft (25) is mounted at one side, close to the extrusion support (1), of the anti-collision support (19), the limiting shaft (25) is fixedly connected with the anti-collision support (19), an anti-collision spring (20) is mounted at the lower end, close to one side of the extrusion support (1), of the anti-collision support (19), the anti-collision spring (20) is fixedly connected with the anti-collision support (19), a detection plate (21) is mounted at one end of the anti-collision spring (20), the detection plate (21) is fixedly connected with the anti-collision spring (20), a weighing sensor (24) is mounted at one side, close to the extrusion support (1), the weighing sensor (24) is fixedly connected with the detection plate (21, the fixed cylinder (18) is connected with the limiting shaft (25) through a clamping groove.

3. An extrusion apparatus for producing composite insulation according to claim 1, wherein: material case (5) are installed to the opposite side of extrusion support (1) up end, material case (5) and extrusion support (1) fixed connection, puddler (8) are installed to the inside upper end of material case (5), puddler (8) are connected through the bearing with material case (5), solid-liquid separation net (7) are installed to the inside lower extreme of material case (5), solid-liquid separation net (7) and material case (5) fixed connection, control butterfly valve (11) are installed to the lower extreme of material case (5), control butterfly valve (11) and material case (5) fixed connection, agitator motor (9) are installed to the upper end of material case (5), agitator motor (9) and material case (5) fixed connection, agitator motor (9) pass through the coupling joint with puddler (8).

4. An extrusion apparatus for producing composite insulation according to claim 1, wherein: the utility model discloses a bearing extrusion support, including extrusion support (1), fixed plate (3), extrusion support (1), fixed plate (4) and extrusion support (1), the internally mounted of extrusion support (1) has extrusion pole (2), extrusion pole (2) are connected through the bearing with extrusion support (1), fixed plate (4) are installed to inside one side of extrusion support (1), fixed plate (4) and extrusion support (1) fixed connection, fixed plate (4) are connected through the bearing with extrusion pole (2), extrusion motor (3) are installed to the other end of extrusion support (1), extrusion motor (3) and extrusion support (1) fixed connection, extrusion motor (3) pass through the coupling joint with extrusion pole (2).

5. An extrusion apparatus for producing composite insulation according to claim 1, wherein: and a cutting motor (16) is installed on one side of the movable installation support (15), and the cutting motor (16) is connected with the cutting rotary cutter main body (17) through a coupler.

6. An extrusion apparatus for producing composite insulation according to claim 3, wherein: heating plates (6) are mounted at the lower ends of two sides in the material box (5), and the heating plates (6) are fixedly connected with the material box (5).

7. An extrusion apparatus for producing composite insulation according to claim 3, wherein: both sides of the upper end of the material box (5) are provided with material adding pipelines (10), and the material adding pipelines (10) are fixedly connected with the material box (5).

8. An extrusion apparatus for producing composite insulation according to claim 1, wherein: firm support (26) are all installed to the both sides of extrusion support (1) lower extreme, firm support (26) and extrusion support (1) fixed connection.