CN112847183B - Machining clamp and machining equipment - Google Patents
Machining clamp and machining equipment Download PDFInfo
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- CN112847183B CN112847183B CN202011620942.1A CN202011620942A CN112847183B CN 112847183 B CN112847183 B CN 112847183B CN 202011620942 A CN202011620942 A CN 202011620942A CN 112847183 B CN112847183 B CN 112847183B
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- 238000003754 machining Methods 0.000 title claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 74
- 230000005540 biological transmission Effects 0.000 claims description 55
- 238000003825 pressing Methods 0.000 claims description 24
- 238000003801 milling Methods 0.000 claims description 13
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 125000006850 spacer group Chemical group 0.000 description 11
- 230000033001 locomotion Effects 0.000 description 9
- 210000005069 ears Anatomy 0.000 description 8
- 230000006872 improvement Effects 0.000 description 5
- 238000009434 installation Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
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Abstract
Description
技术领域technical field
本发明涉及机械加工技术领域,尤其涉及一种加工夹具及加工设备。The invention relates to the technical field of mechanical processing, in particular to a processing fixture and processing equipment.
背景技术Background technique
导向臂一般应用于汽车的安装悬架,结构上呈Z字形,导向臂的一端设置有卷耳,并且与卷耳相连的一段为横臂段,横臂段的相对的两侧面需要加工平整的面,以便于装配使用。The guide arm is generally used in the installation of the suspension of the automobile. face for easy assembly.
现有技术中,导向臂由一根钢条折弯成Z字形,其中,横臂段的两个侧面均预留待加工的余量,在进行加工时,需要先对横臂段其中一个侧面进行加工,然后再以该侧面为基准面,再加工另一侧面。因此,导向臂要进行两次加工,进而需要进行多次装夹和定位,导致加工的误差大,劳动强度大,生产效率低。In the prior art, the guide arm is bent into a zigzag shape from a steel bar, wherein, the two sides of the cross-arm section are reserved for machining allowances. Machining is performed, and then the other side is processed with this side as the reference plane. Therefore, the guide arm needs to be processed twice, which in turn needs to be clamped and positioned multiple times, resulting in large processing errors, high labor intensity and low production efficiency.
发明内容SUMMARY OF THE INVENTION
为克服现有技术中的不足,本申请提供了一种加工夹具及加工设备,用以解决现有技术中,导向臂加工时,需要进行多次装夹和定位,导致加工的误差大,劳动强度大,生产效率低的技术问题。In order to overcome the deficiencies in the prior art, the present application provides a processing fixture and processing equipment to solve the problem that in the prior art, when the guide arm is processed, multiple clamping and positioning are required, resulting in large processing errors and labor. Technical problems with high strength and low production efficiency.
为达上述目的,第一方面,本申请提供的一种加工夹具,应用于导向臂的加工,所述加工夹具包括底座、装夹结构及夹紧结构;In order to achieve the above purpose, in the first aspect, a processing fixture provided by the present application is applied to the processing of the guide arm, and the processing fixture includes a base, a clamping structure and a clamping structure;
所述装夹结构包括两个定位机构,两个所述定位机构沿所述底座的长度方向的对称中心线分布,两个所述定位机构用于定位所述导向臂,使得所述导向臂的对称中心线与所述底座长度方向的对称中心线重合;The clamping structure includes two positioning mechanisms, the two positioning mechanisms are distributed along the symmetrical center line of the length direction of the base, and the two positioning mechanisms are used to position the guide arm, so that the guide arm is The center line of symmetry coincides with the center line of symmetry in the longitudinal direction of the base;
其中,所述定位机构包括驱动组件及两个夹块,两个所述夹块均设置于所述驱动组件,且两个所述夹块关于所述底座的长度方向的对称中心线对称设置,所述驱动组件驱动两个所述夹块相互靠近或远离;Wherein, the positioning mechanism includes a driving assembly and two clamping blocks, the two clamping blocks are both arranged on the driving assembly, and the two clamping blocks are symmetrically arranged with respect to the symmetrical center line of the length direction of the base, The driving assembly drives the two clamping blocks to approach or move away from each other;
所述夹紧结构设置于所述底座,所述夹紧结构用于夹紧定位后的所述导向臂。The clamping structure is arranged on the base, and the clamping structure is used for clamping the positioned guide arm.
结合第一方面,在一种可能的实施方式中,所述驱动组件包括传动轴及第一驱动件;With reference to the first aspect, in a possible implementation manner, the drive assembly includes a transmission shaft and a first drive member;
所述传动轴的两端设置有旋向相反的外螺纹,两个所述夹块均设置有与所述外螺纹适配的内螺纹;Both ends of the transmission shaft are provided with external threads with opposite directions of rotation, and both of the two clamping blocks are provided with internal threads adapted to the external threads;
所述第一驱动件与所述传动轴通过齿轮传动配合或涡轮蜗杆传动配合,所述第一驱动件用于驱动所述传动轴转动。The first driving member is matched with the transmission shaft through gear transmission or worm gear transmission, and the first driving member is used for driving the transmission shaft to rotate.
结合第一方面,在一种可能的实施方式中,所述驱动组件包括两根传动轴及第一驱动件,两根所述传动轴相互镜像设置,且两根所述传动轴相互靠近的一端设置有旋向相反的外螺纹,两根所述传动轴相互远离的一端分别设置有所述夹块;With reference to the first aspect, in a possible implementation manner, the drive assembly includes two transmission shafts and a first driving member, the two transmission shafts are arranged in mirror images of each other, and the ends of the two transmission shafts are close to each other The external threads with opposite rotation directions are provided, and the clamping blocks are respectively provided at the ends of the two transmission shafts that are far away from each other;
所述第一驱动件通过传动螺母同时与两根所述传动轴螺纹配合,所述第一驱动件用于驱动两根所述传动轴相互靠近或远离。The first driving member is threadedly engaged with the two transmission shafts at the same time through a transmission nut, and the first driving member is used to drive the two transmission shafts to approach or move away from each other.
结合第一方面,在一种可能的实施方式中,所述装夹结构还包括第二驱动件,所述第二驱动件设置于底座,其中一个所述定位机构设置于所述第二驱动件,所述第二驱动件用于驱动该定位机构相对另一个所述定位机构靠近或远离。With reference to the first aspect, in a possible implementation manner, the clamping structure further includes a second driving member, the second driving member is disposed on the base, and one of the positioning mechanisms is disposed on the second driving member , the second driving member is used to drive the positioning mechanism to approach or move away from the other positioning mechanism.
结合第一方面,在一种可能的实施方式中,所述加工夹具还包括定位凸台,所述定位凸台设置于所述底座,及位于两个所述定位机构之间,其中,所述定位凸台的宽度小于所述导向臂的宽度。With reference to the first aspect, in a possible implementation manner, the processing fixture further includes a positioning boss, the positioning boss is disposed on the base, and is located between the two positioning mechanisms, wherein the The width of the positioning boss is smaller than the width of the guide arm.
结合第一方面,在一种可能的实施方式中,所述加工夹具还包括夹持结构,所述夹持结构设置于所述底座,且所述夹持结构与两个所述定位机构位于一条直线上,所述夹持结构用于定位所述导向臂的卷耳;With reference to the first aspect, in a possible implementation manner, the processing fixture further includes a clamping structure, the clamping structure is disposed on the base, and the clamping structure and the two positioning mechanisms are located in a line In a straight line, the clamping structure is used for positioning the roll ears of the guide arm;
其中,所述夹持结构包括铰接座、压臂及第三驱动件,所述铰接座连接所述底座,所述压臂铰接于所述铰接座上,所述第三驱动件连接所述压臂远离所述定位机构的一端,所述第三驱动件用于驱动所述压臂绕铰接处转动。Wherein, the clamping structure includes a hinge seat, a pressing arm and a third driving member, the hinge seat is connected to the base, the pressing arm is hinged on the hinge seat, and the third driving member is connected to the pressing member One end of the arm away from the positioning mechanism, and the third driving member is used to drive the pressing arm to rotate around the hinge.
结合第一方面,在一种可能的实施方式中,所述夹持结构还包括楔形垫块,所述楔形垫块活动设置于所述底座,且所述楔形垫块位于所述铰接座朝向所述定位机构的一侧,所述楔形垫块用于与所述卷耳相抵配合。With reference to the first aspect, in a possible implementation manner, the clamping structure further includes a wedge-shaped spacer block, the wedge-shaped spacer block is movably arranged on the base, and the wedge-shaped spacer block is located in the direction where the hinge seat faces. On one side of the positioning mechanism, the wedge-shaped spacer is used to abut against the roll ear.
结合第一方面,在一种可能的实施方式中,所述夹紧结构包括冂形架、第四驱动件及压紧块,所述冂形架横跨所述底座长度方向的对称中心线设置,且所述冂形架与所述底座长度方向的对称中心线呈预定夹角,所述第四驱动件设置于所述冂形架,所述压紧块设置于所述第四驱动件,所述第四驱动件用于驱动所述压紧块沿垂直于所述底座方向的往复运动。In combination with the first aspect, in a possible implementation manner, the clamping structure includes a square frame, a fourth driving member and a pressing block, and the square frame is arranged across the symmetrical centerline in the length direction of the base , and the symmetric center line of the length direction of the base frame and the base is at a predetermined angle, the fourth drive member is arranged on the frame frame, and the pressing block is arranged on the fourth drive member, The fourth driving member is used for driving the pressing block to reciprocate in a direction perpendicular to the base.
结合第一方面,在一种可能的实施方式中,所述冂形架包括两个支撑梁及连接两个所述支撑梁的横梁,其中,两个所述支撑梁分别设置于所述底座沿长度方向的对称中心线的两侧,且两个所述支撑梁分别靠近两个所述定位机构,所述横梁的一端与其中一个所述支撑梁转动配合,所述横梁的另一端与另一个所述支撑梁为卡合。In combination with the first aspect, in a possible implementation manner, the rib-shaped frame includes two support beams and a cross beam connecting the two support beams, wherein the two support beams are respectively arranged on the edge of the base On both sides of the symmetrical center line in the longitudinal direction, and the two support beams are respectively close to the two positioning mechanisms, one end of the beam is rotatably matched with one of the support beams, and the other end of the beam is connected with the other The support beams are engaged.
第二方面,本申请还提供了一种加工设备,包括铣床及上述提供的加工夹具;In a second aspect, the application also provides a processing equipment, including a milling machine and the processing fixture provided above;
所述铣床包括加工台面及两个加工刀座,两个所述加工刀座关于所述加工台面的加工中线对称设置;The milling machine includes a machining table and two machining tool holders, and the two machining tool holders are symmetrically arranged with respect to the machining center line of the machining table;
所述加工夹具设置于所述铣床的加工台面,且所述底座的长度方向的对称中心线与所述加工台面的加工中线重合。The processing fixture is arranged on the processing table of the milling machine, and the symmetrical center line of the base in the longitudinal direction coincides with the processing center line of the processing table.
相比现有技术,本申请的有益效果:Compared with the prior art, the beneficial effects of the present application:
本申请提供的一种加工夹具及加工设备,加工夹具应用于导向臂的加工,包括底座、装夹结构及夹紧结构;装夹结构包括两个定位机构,两个定位机构沿底座的长度方向的对称中心线分布,两个定位机构用于定位导向臂,使得导向臂的对称中心线与底座长度方向的对称中心线重合;其中,两个定位机构均包括驱动组件及两个夹块,两个夹块均设置于驱动组件,且两个夹块关于底座的长度方向的对称中心线对称设置,第一驱动件驱动两个夹块相互靠近或远离;夹紧结构设置于底座,夹紧结构用于夹紧定位后的导向臂。本申请提供的加工夹具,在使用时,将导向臂放置在加工夹具上,每个定位机构中的两个夹块相互靠近夹持导向臂,通过两个定位机构相互配合,利用两点确定一条直线的原理,使得导向臂的对称中心线与底座长度方向的对称中心线重合,以实现对导向臂的定位,接着夹紧结构将导向臂夹紧固定,进而通过一次装夹和定位,即可实现导向臂的两侧面同时进行加工,减少加工误差,降低劳动强度,提高生产效率。The application provides a processing fixture and processing equipment. The processing fixture is applied to the processing of the guide arm, and includes a base, a clamping structure and a clamping structure; the clamping structure includes two positioning mechanisms, and the two positioning mechanisms are along the length direction of the base. The symmetrical centerline is distributed, and the two positioning mechanisms are used to position the guide arm, so that the symmetrical centerline of the guide arm coincides with the symmetrical centerline of the length direction of the base; wherein, the two positioning mechanisms include a drive assembly and two clamping blocks, two Each clamping block is arranged on the drive assembly, and the two clamping blocks are symmetrically arranged with respect to the symmetrical center line of the longitudinal direction of the base, and the first driving member drives the two clamping blocks to approach or move away from each other; the clamping structure is arranged on the base, and the clamping structure For clamping the positioned guide arm. In the processing fixture provided by the present application, when in use, the guide arm is placed on the processing fixture, the two clamping blocks in each positioning mechanism are close to each other to clamp the guide arm, and the two positioning mechanisms cooperate with each other, and use two points to determine a The principle of straight line makes the symmetrical center line of the guide arm coincide with the symmetrical center line of the length direction of the base to realize the positioning of the guide arm, and then the clamping structure clamps and fixes the guide arm, and then through one clamping and positioning, you can The two sides of the guide arm can be processed at the same time, reducing the processing error, reducing the labor intensity and improving the production efficiency.
另外,在加工设备中进行加工时,加工夹具的底座的长度方向的对称中心线与铣床的加工台面的加工中线重合,进而导向臂的对称中心线与加工台面的加工中线重合,使得导向臂两侧面的加工余量一致,进一步提高了加工精度。In addition, when processing in the processing equipment, the symmetrical centerline of the longitudinal direction of the base of the processing fixture coincides with the processing centerline of the processing table of the milling machine, and then the symmetrical centerline of the guide arm and the processing centerline of the processing table coincide, so that the two guide arms are overlapped. The machining allowance on the side is consistent, which further improves the machining accuracy.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.
图1示出了本申请实施例提供的一种导向臂的结构示意图;FIG. 1 shows a schematic structural diagram of a guide arm provided by an embodiment of the present application;
图2示出了本申请实施例提供的一种加工夹具一种状态的主视图;2 shows a front view of a processing fixture provided in an embodiment of the present application in one state;
图3示出了本申请实施例提供的一种加工夹具另一种状态的主视图;3 shows a front view of another state of a processing fixture provided by an embodiment of the present application;
图4示出了图2中提供的加工夹具俯视图;Figure 4 shows a top view of the processing fixture provided in Figure 2;
图5示出了图2中提供的加工夹具左视图;Figure 5 shows a left side view of the processing fixture provided in Figure 2;
图6示出了图5中A处的一种局部放大结构示意图;Figure 6 shows a schematic diagram of a partially enlarged structure at A in Figure 5;
图7示出了图5中A处的另一种局部放大结构示意图;Fig. 7 shows another partial enlarged structural schematic diagram at A in Fig. 5;
图8示出本申请实施例提供的加工夹具中冂形架的横梁结构示意图。FIG. 8 shows a schematic diagram of a beam structure of a jig-shaped frame in a processing fixture provided in an embodiment of the present application.
主要元件符号说明:Description of main component symbols:
100-导向臂;110-短横臂;120-竖臂段;130-长横臂段;131-加工区域;140-卷耳;100-guide arm; 110-short cross arm; 120-vertical arm segment; 130-long cross-arm segment; 131-processing area; 140-roll ear;
200-加工夹具;210-底座;211-安装孔;220-装夹结构;221-定位机构;2210-驱动组件;2210a-第一驱动件;2210b-传动轴;2210c-导向轴;2210d-驱动座;2210e-外螺纹;2211-夹块;221a-第一定位机构;221b-第二定位机构;222-第二驱动件;223-滑轨滑块组件;230-夹紧结构;231-冂形架;2310-支撑梁;2311-横梁;2311a-轴孔;2311b-U形卡口;232-第四驱动件;233-压紧块;240-定位凸台;250-夹持结构;251-铰接座;252-压臂;253-第三驱动件;254-楔形垫块。200-processing fixture; 210-base; 211-installation hole; 220-clamping structure; 221-positioning mechanism; 2210-drive assembly; 2210a-first drive part; 2210b-transmission shaft; 2210c-guide shaft; 2210e-external thread; 2211-clamping block; 221a-first positioning mechanism; 221b-second positioning mechanism; 222-second driving member; 223-slide rail slider assembly; 230-clamping structure; 2310-support beam; 2311-beam; 2311a-shaft hole; 2311b-U-shaped bayonet; 232-fourth drive part; 233-pressing block; 240-positioning boss; 250-clamping structure; 251 -Hinged seat; 252-Press arm; 253-Third drive member; 254-Wedge spacer.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Back, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated device or Elements must have a particular orientation, be constructed and operate in a particular orientation and are therefore not to be construed as limitations of the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may be in direct contact between the first and second features, or the first and second features indirectly through an intermediary touch. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
实施例一Example 1
请参阅图1和图2,本实施例的一种加工夹具200,可应用于导向臂100的加工,通过一次装夹和定位,即可实现对导向臂100两侧面的加工,减少了加工误差,降低了劳动强度,提高了生产效率。Please refer to FIG. 1 and FIG. 2 , a
在本实施例中,还一并提供了一种待加工的导向臂100,导向臂100应用于汽车的安装悬架,导向臂100为方形的长条件,通过折弯加工后,导向臂100呈Z字形,且导向臂100的对称中心线位于导向臂100的长度方向。In this embodiment, a
导向臂100沿长度方向包括依次连接的三段结构,三段结构依次为短横臂110段、竖臂段120及长横臂段130,长横臂段130远离短横臂110段的一端设置有卷耳140。其中,长横臂段130中相对的两侧面因装配需要,需将该两侧面加工成平整的面。因此,在本实施例中,将长横臂段130需要加工的区域定义为加工区域131。The
为了能够实现导向臂100的长横臂段130的两侧面的加工,本实施例提供了一种加工夹具200,加工夹具200包括底座210、装夹结构220及夹紧结构230。In order to realize the processing of both sides of the long
请结合参阅图2和图3,底座210呈方形,且底座210为对称结构,其对称中心线位于底座210的长度方向。底座210上设置有预定数量的安装孔211,可选的,预定数量的安装孔211沿底座210的四周均匀分布,安装孔211允许螺栓或螺钉穿过,用以将底座210进行固定,进而实现整个加工夹具200的安装固定。Please refer to FIG. 2 and FIG. 3 , the
装夹结构220包括两个定位机构221,如图3所示,两个定位机构221沿底座210的长度方向的对称中心线分布,也即是说,两个定位机构221位于一条直线上。两个定位机构221用于导向臂100的定位,使得导向臂100的对称中心线与底座210长度方向的对称中心线重合。The clamping
在本实施例中,两个定位机构221用于对导向臂100的长横臂段130进行夹持定位,可以理解的,两个定位机构221夹持长横臂段130时,应该避让长横臂段130两侧的加工区域131。In this embodiment, the two
请结合参阅图2、图4以及图5,具体的,两个定位机构221均包括驱动组件2210及两个夹块2211,两个夹块2211均设置于驱动组件2210,且两个夹块2211关于底座210的长度方向的对称中心线对称设置,驱动组件2210驱动两个夹块2211相互靠近或远离。也即是说,在导向臂100装夹时,导向臂100的长横臂段130位于两个夹块2211之间,此时,两个夹块2211的动作同步,两个夹块2211分别与长横臂段130的两个侧面相抵,用以保证导向臂100的对称中心线与底座210长度方向的对称中心线重合。Please refer to FIG. 2 , FIG. 4 and FIG. 5 . Specifically, the two
请结合参阅图2和图3,夹紧结构230设置于底座210,夹紧结构230用于夹紧定位后的导向臂100,其中,夹紧结构230可输出沿直线方向的往复运动,且夹紧结构的运动方向与底座210垂直。进而通过夹紧结构230对导向臂100的夹紧力,以及两个定位机构221中夹块2211对导向臂100的定位夹持,使得导向臂100的自由度为0,避免在加工时,导向臂100偏移初始定位点,使得导向臂100的对称中心线与底座210长度方向的对称中心线始终保持重合,减少加工误差,提高加工精度。Please refer to FIG. 2 and FIG. 3 , the clamping
在本实施例中,在夹紧导向臂100时,夹紧结构230输出向底座210靠拢的运动,夹紧结构230与导向臂100的长横臂段130的上表面相抵配合,实现对导向臂100的夹紧。可以理解的,夹紧结构230应该避让长横臂段130两个侧面的加工区域131,用以避免对两个侧面加工时造成干涉。In the present embodiment, when the
本实施例提供的加工夹具200,在使用时,将导向臂100放置在加工夹具200上,每个定位机构221中的两个夹块2211相互靠近夹持导向臂100的长横臂段130,通过两个定位机构221相互配合,利用两点确定一条直线的原理,使得导向臂100的对称中心线与底座210长度方向的对称中心线重合,完成对导向臂100的定位,接着夹紧结构230将导向臂100夹紧固定,由于导向臂100的对称中心线与底座210长度方向的对称中心线重合,所以装夹后,导向臂100的长横臂段130两个侧面的加工余量保持一致,因此加工夹具200只需通过一次装夹和定位,即可实现对导向臂100的两侧面同时进行加工,进而减少加工误差,降低劳动强度,提高生产效率。In the
实施例二Embodiment 2
请参阅图1至图5,本实施例的一种加工夹具200,可应用于导向臂100的加工,通过一次装夹和定位,即可实现对导向臂100两侧面的加工,减少了加工误差,降低了劳动强度,提高了生产效率。本实施例是在上述实施例一的技术基础上做出的改进,相比上述实施例一,区别之处在于:Referring to FIGS. 1 to 5 , a
请结合参阅图5和图6,在本实施例中,为了方便描述,对两个定位机构221择一进行描述,定位机构221中的驱动组件2210包括传动轴2210b、驱动座2210d及第一驱动件2210a。Please refer to FIG. 5 and FIG. 6 in conjunction. In this embodiment, for the convenience of description, one of the two
其中,传动轴2210b转动设置于驱动座2210d上,传动轴2210b的两端分别向驱动座2210d的两端延伸,传动轴2210b的两端设置有旋向相反的外螺纹2210e。两个夹块2211均设置有与外螺纹2210e相适配的内螺纹。也即是说,当传动轴2210b转动时,两个夹块2211会同步运动,且两个夹块2211的运动方向可以是相互靠拢或者相互远离。The
第一驱动件2210a也设置于驱动座2210d上,第一驱动件2210a与传动轴2210b传动配合,第一驱动件2210a驱动传动轴2210b转动,进而驱动两个夹块2211同步动作。The
进一步的,为了保证两个夹块2211在动作时不发生旋转运动,在本实施例中,驱动座2210d上还设置于一根导向轴2210c,导向轴2210c与传动轴2210b相互平行设置,导向轴2210c两端向驱动座2210d外延伸,且导向轴2210c的两端分别贯穿过两个夹块2211,也即是说,两个夹块2211可相对导向轴2210c滑动,进而在导向轴2210c与传动轴2210b的配合下,限制了两个夹块2211的转动。Further, in order to ensure that the two
在一些实施例中,第一驱动件2210a与传动轴2210b通过齿轮传动配合。也即是说,在传动轴2210b上设置有第一齿轮,在第一驱动件2210a上也设置有第二齿轮,第一齿轮与第二齿轮啮合传动,其中,第一驱动件2210a输出旋转运动,进而驱动传动轴2210b转动。In some embodiments, the
可选的,第一齿轮和第二齿轮可以直齿轮、斜齿轮或锥齿轮。进一步的,第一驱动件2210a可以选择是电机、旋转气缸或旋转油缸。Alternatively, the first gear and the second gear may be spur gears, helical gears or bevel gears. Further, the
在另一些实施例中,第一驱动件2210a与传动轴2210b通过涡轮蜗杆传动配合。也即是说,在传动轴2210b上设置有涡轮,在第一驱动件2210a上设置有蜗杆,涡轮与蜗杆相互啮合传动,其中,第一驱动件2210a输出旋转运动,进而驱动传动轴2210b转动。同理,第一驱动件2210a可以选择是电机、旋转气缸或旋转油缸。In other embodiments, the
当然,第一驱动件2210a与传动轴2210b还可以是链传动或皮带传动配合。Of course, the
在另一些实施例中,第一驱动件2210a与传动轴2210b还可以通过齿轮齿条传动配合。其中,在传动轴2210b上设置有第三齿轮,在第一驱动件2210a上也设置有齿条,第三齿轮和齿条啮合传动,第一驱动件2210a可输出沿直线方向的往复运动。可选的,第一驱动件2210a包括油缸、气缸、直线电机或电动推杆。In other embodiments, the
实施例三Embodiment 3
请参阅图1至图5,本实施例的一种加工夹具200,可应用于导向臂100的加工。本实施例是在上述实施例二的技术基础上做出的改进,相比上述实施例二,区别之处在于:Please refer to FIG. 1 to FIG. 5 , a
请结合参阅图5和图7,在本实施例中,驱动组件2210包括两根传动轴2210b、驱动座2210d及第一驱动件2210a,两根传动轴2210b滑动设置于驱动座2210d,且两根传动轴2210b相互镜像设置。其中,两根传动轴2210b相互靠近的一端设置有旋向相反的外螺纹,两根传动轴2210b相互远离的一端分别设置有夹块2211。Please refer to FIG. 5 and FIG. 7 in conjunction. In this embodiment, the driving
为了防止,传动轴2210b带动夹块2211转动,在本实施例中也设置有导向轴2210c,导向轴2210c与驱动座2210d滑动配合。In order to prevent the
第一驱动件2210a通过传动螺母(图未示)同时与两根传动轴2210b螺纹配合,第一驱动件2210a用于驱动两根传动轴2210b相互靠近或远离,换而言之,两根传动轴2210b相对驱动座2210d伸缩,进而带动夹块2211相互靠近或远离。The
其中,第一驱动件2210a驱动传动螺母转动的方式可参考实施例二中提供第一驱动件2210a驱动传动轴2210b的方案。For the manner in which the
实施例四Embodiment 4
请参阅图1至图5,本实施例的一种加工夹具200,可应用于导向臂100的加工。本实施例是在上述实施例一至实施例三任意一个实施例的技术基础上做出的改进,相比上述任意一个实施例,区别之处在于:Please refer to FIG. 1 to FIG. 5 , a
在本实例中,为了使得导向臂100定位更为精准,至少有一个定位机构221位于导向臂100的长横臂段130的加工区域131,为了保证加工时该定位机构221不干涉加工,应当在加工时将该定位机构221挪移至加工区域131以外的位置。In this example, in order to make the positioning of the
请结合参阅图2和图3,在本实施例中,两个定位机构221分别为第一定位机构221a和第二定位机构221b,其中,第一定位机构221a靠近竖臂段120设置,第二定位机构221b靠近卷耳140设置,且第一定位机构221a位于导向臂100的长横臂段130的加工区域131。2 and 3, in this embodiment, the two
在本实例中,装夹结构220还包括第二驱动件222,第二驱动件222设置于底座210上,其中,第一定位机构221a设置于第二驱动件222上,第二驱动件222用于驱动该第一定位机构221a相对第二定位机构221b靠近或远离,如图3所示,用以实现将第一定位机构221a挪移至加工区域131以外的位置。In this example, the clamping
请结合参阅图2和图4,在一些实施例中,为了保证第一定位机构221a挪移时的稳定性,第一定位机构221a通过滑轨滑块组件223实现与底座210滑动配合,进而减少第一定位机构221a挪移时与底座210的摩擦力,提高第一定位机构221a挪移时的稳定性。Please refer to FIG. 2 and FIG. 4 , in some embodiments, in order to ensure the stability of the
进一步的,加工夹具200还包括定位凸台240,定位凸台240设置于底座210,及位于两个定位机构221之间,即定位凸台240位于第一定位机构221a与第二定位机构221b之间,其中,定位凸台240的宽度小于导向臂100的宽度。可以理解的,定位凸台240用于为导向臂100的长横臂段130提供支撑,同时将长横臂段130垫高,使得长横臂段130离开底座210一定的距离,为刀具预留操作空间。Further, the
另外,定位凸台240的宽度小于导向臂100的宽度,用以避免与加工时的刀具发生干涉。In addition, the width of the
在一些实施例中,定位凸台240内设置有安装位,第二驱动件222设置于定位凸台240的安装位,使得加工夹具200结构上更紧凑。In some embodiments, the
在另一些实施例中,定位凸台240上设置有多个可收缩的滚轮(图未示),滚轮的设置便于导向臂100的在定位凸台240上的移动,以调整合适的位置。在夹紧结构230压紧导向臂100时,滚轮会收缩至定位凸台240内,导向臂100直接与定位凸台240抵接。In other embodiments, the
实施例五Embodiment 5
请参阅图1至图5,本实施例的一种加工夹具200,可应用于导向臂100的加工。本实施例是在上述实施例一至实施例四中任意一个实施例的技术基础上做出的改进,相比上述任意一个实施例,区别之处在于:Please refer to FIG. 1 to FIG. 5 , a
请结合参阅图2和图3,在本实施例中,加工夹具200还包括夹持结构250,夹持结构250设置于底座210,且夹持结构250与两个定位机构221位于一条直线上。Please refer to FIG. 2 and FIG. 3 , in this embodiment, the
其中,夹持结构250用于定位导向臂100的卷耳140,也即是说,夹持结构250位于长横臂段130设置有卷耳140的一端。夹持结构250包括铰接座251、压臂252及第三驱动件253,铰接座251连接底座210,或者铰接座251直接设置于第三驱动件253上。压臂252铰接于铰接座251上,压臂252的两端分别向远离铰接座251的方向延伸,第三驱动件253连接压臂252远离定位机构221的一端,第三驱动件253用于驱动压臂252绕铰接处转动,进而利用杠杆原理可实现压臂252的另一端对卷耳140的压紧,可以理解的,压臂252抵压的是卷耳140的上表面,卷耳140的上表面呈弧形。Wherein, the clamping
由此,通过夹持结构250对卷耳140的夹持后,可实现对卷耳140的两个侧面进行同时加工。夹持结构250的夹持还可避免卷耳140加工时抖动,因此,本实施例提供的加工夹具200,通过一次装夹和定位,可实现对长横臂段130与卷耳140的加工,在对卷耳140加工时,无需再对导向臂100进行装夹和定位,提高加工精度,降低劳动强度,提高生产效率。In this way, after the
在一些实施例中,第三驱动件253输出沿直线方向的往复运动,第三驱动件253包括气缸、油缸、直线电机或电动推杆等。In some embodiments, the
进一步的,卷耳140远离长横臂段130的一端与夹持结构250相抵配合,用以实现导向臂100的快速定位。Further, one end of the
在一些实施例中,夹持结构250还包括楔形垫块254,楔形垫块254活动设置于底座210,且楔形垫块254位于铰接座251朝向定位机构221的一侧。也即是说,楔形垫块254的目的是为卷耳140的下表面提供支撑,避免卷耳140出现悬空现象,进一步提供加工精度。In some embodiments, the clamping
另外,楔形垫块254活动设置的目的是为了适配不同大小的卷耳140,也即是说,楔形垫块254可根据卷耳140的大小进行自适应性调节,保证卷耳140与楔形垫块254自然相抵,进而保证压紧后卷耳140受到稳定的压力,提高加工质量,同时,提高加工夹具200的实用性。In addition, the purpose of the movable setting of the wedge-shaped
实施例六Embodiment 6
请参阅图1至图5,本实施例的一种加工夹具200,可应用于导向臂100的加工。本实施例是在上述实施例一至实施例五中任意一个实施例的技术基础上做出的改进,相比于上述任意一个实施例,区别之处在于:Please refer to FIG. 1 to FIG. 5 , a
请结合参阅图2、图3以及图4,在本实施例中,夹紧结构230包括冂形架231、第四驱动件232及压紧块233。可以理解的,冂形架231呈“冂”形或“门”形,其中,冂形架231横跨底座210长度方向的对称中心线设置,且冂形架231与底座210长度方向的对称中心线呈预定夹角,用以保证冂形架231不遮挡长横臂段130的加工区域131,同时保证可以对长横臂段130的夹紧。其中,夹角小于50°,夹角具体的大小根据加工区域131的长度确定。Please refer to FIG. 2 , FIG. 3 and FIG. 4 , in this embodiment, the clamping
第四驱动件232设置于冂形架231,压紧块233设置于第四驱动件232,第四驱动件232用于驱动压紧块233沿垂直于底座210方向的往复运动。可选的,第四驱动件232包括气缸或油缸;压紧块233的宽度小于长横臂段130的宽度,避免对加工的刀具造成干涉。The
请结合参阅图4和图8,进一步的,冂形架231包括两个支撑梁2310及连接两个支撑梁2310的横梁2311,其中,两个支撑梁2310分别设置于底座210沿长度方向的对称中心线的两侧,且两个支撑梁2310分别靠近两个定位机构221,横梁2311的一端与其中一个支撑梁2310转动配合,横梁2311的另一端与另一个支撑梁2310为卡合。Please refer to FIG. 4 and FIG. 8 , further, the
在一些实施例中,横梁2311的一端设置有轴孔2311a,轴孔2311a内设置有轴瓦或轴承,轴孔2311a与其中一个支撑梁2310转动配合;横梁2311的另一端设置有U形卡口2311b,U形卡口2311b与另一个支撑梁2310为卡合配合。In some embodiments, one end of the
也即是说,横梁2311的一端可绕其中一个支撑梁2310转动,在装夹导向臂100时,横梁2311的另一端应该不与另一个支撑梁2310卡合;当导向臂100装夹后,再将转动横梁2311,使得横梁2311的另一端与另一个支撑梁2310卡合,待导向臂100完成定位后,再启动第四驱动件232,将导向臂100夹紧固定;当取出导向臂100时,使横梁2311与支撑梁2310解除卡合,再向相反的方向转动横梁2311,即可取出导向臂100。横梁2311的卡合设置,使得装夹和拆卸导向臂100更为快捷,进而提高了加工效率。That is to say, one end of the
实施例七Embodiment 7
请参阅图1至图8,本实施例的一种加工设备,可用于加工导向臂100,通过一次装夹和定位,即可实现对导向臂100两侧面的加工,减少了加工误差,提高了加工精度,降低了劳动强度,提高了生产效率。Please refer to FIG. 1 to FIG. 8 . The processing equipment of this embodiment can be used to process the
本实施例提供的加工设备,包括铣床(图未示)及上述任意一个实施例提供加工夹具200。The processing equipment provided in this embodiment includes a milling machine (not shown in the figure) and a
其中铣床可选用数控铣床,铣床包括加工台面及两个加工刀座,两个加工刀座关于加工台面的加工中线对称设置,刀座上用于安装加工的刀具。Among them, CNC milling machine can be selected for the milling machine. The milling machine includes a machining table and two machining tool holders. The two machining tool holders are symmetrically arranged about the machining center line of the machining table, and the tool holders are used to install the machining tools.
加工夹具200设置于铣床加工台面,且底座210的长度方向的对称中心线与加工台面的加工中线重合,进而,导向臂100装夹在加工夹具200上时,导向臂100的对称中心线与加工台面的加工中线重合,使得导向臂100两侧面的加工余量一致,由此,铣床的刀座进给量一致。进而通过一次装夹和定位,实现导向臂100的长横臂段130的两侧面的同时加工,进一步提高了加工精度,降低了劳动强度,提高了生产效率。The
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it should be understood that the above-mentioned embodiments are exemplary and should not be construed as limiting the present invention. Embodiments are subject to variations, modifications, substitutions and variations.
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Application publication date: 20210528 Assignee: Changsha Sugong Technology Co.,Ltd. Assignor: CHANGSHA University Contract record no.: X2022430000020 Denomination of invention: A kind of processing fixture and processing equipment Granted publication date: 20220603 License type: Common License Record date: 20221216 |