CN112846758B - Pull-type clutch disc assembly intelligent production line for heavy truck - Google Patents

Pull-type clutch disc assembly intelligent production line for heavy truck Download PDF

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Publication number
CN112846758B
CN112846758B CN202110018027.3A CN202110018027A CN112846758B CN 112846758 B CN112846758 B CN 112846758B CN 202110018027 A CN202110018027 A CN 202110018027A CN 112846758 B CN112846758 B CN 112846758B
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China
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running
detection
torsion
servo
disc
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CN112846758A (en
Inventor
张勇
陈桂虎
章翔
张鹏
杨丽
卢守庆
付正同
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Zhejiang Qidie Auto Parts Co ltd
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Zhejiang Qidie Auto Parts Co ltd
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Priority to CN202110018027.3A priority Critical patent/CN112846758B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/02Gearings; Transmission mechanisms
    • G01M13/022Power-transmitting couplings or clutches

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Hydraulic Clutches, Magnetic Clutches, Fluid Clutches, And Fluid Joints (AREA)
  • Automatic Assembly (AREA)

Abstract

The utility model provides a heavy card is with pulling type clutch disc assembly intelligent production line, includes assembly line and detection line, the detection line includes transfer chain, picks material transfer chain, manipulator and balanced detection device, the detection line still includes running-in detection device, face pressure detection device, drags detection device and twists reverse detection device. The clutch assembly device can assemble the clutch, then automatically detect, has accurate detection data and high detection speed, greatly reduces the labor intensity of workers and ensures the personal safety of operators.

Description

Pull-type clutch disc assembly intelligent production line for heavy truck
Technical Field
The application relates to the technical field of clutch production, in particular to an intelligent production line of a pull-type clutch disc assembly for a heavy truck.
Background
Clutch discs are widely used as clutch components in various vehicles, for example, in CN02803278.0, a clutch disc (10) is disclosed, which has a central hub part (11) with radially extending drive formations (19) which engage with cooperating drive formations (23) on an outer annular disc (12) which supports friction lining means (15 a, 15 b). The disc has a radially inner peripheral portion (21) which is axially displaced relative to and connected to the remainder of the disc by an axially curved portion (22) of the disc, the curved portion being provided with apertures/windows (23) for engagement with radially extending drive formations (19). Spring means (24, 25) are carried by the disc for maintaining the radially inner flange portion (21) in contact with one side of the radially extending drive forming member (19) while allowing limited tilting of the disc (12) and friction lining means (15 a, 15 b) relative to the hub member (11) during use of the driven disc. During production, an automatic production line is generally adopted to assemble all the components, and then corresponding detection is carried out to determine whether the components are qualified or not, however, the existing detection mode is low in detection speed, poor in detection effect and complex in detection steps.
Disclosure of Invention
The application aims to overcome the defects of the prior art, and provides an intelligent production line of a pull-type clutch disc assembly for heavy trucks, which can assemble a clutch and then automatically detect the clutch, has accurate detection data and high detection speed, greatly reduces the labor intensity of workers and ensures the personal safety of operators.
The technical aim of the application is realized by the following technical scheme: the utility model provides a heavy card is with pulling type clutch disc assembly intelligent production line, includes assembly line and detection line, the detection line includes product transfer chain, picks material transfer chain, manipulator and balanced detection device, the detection line still includes running-in detection device, face pressure detection device, drags detection device and twists reverse detection device.
As a further preferable technical scheme of the application, the running-in detection device comprises a running-in table, a running-in rotating mechanism for driving the driven disc to rotate, a plurality of running-in detection compacting mechanisms and an origin return mechanism connected with the running-in rotating mechanism.
As a further preferable technical scheme of the application, the running-in detection pressing mechanism comprises a running-in detection sliding table, a running-in detection sliding block arranged on the running-in detection sliding table, a running-in detection air cylinder for driving the running-in detection sliding block to slide on the running-in detection sliding table, a running-in detection oil cylinder arranged on the running-in detection sliding block, a running-in detection middle plate hinged on the running-in detection sliding table and a running-in detection clamping plate, wherein one end of the running-in detection middle plate is hinged with a piston rod of the running-in detection oil cylinder, and the other end of the running-in detection middle plate is connected with the running-in detection clamping plate.
As a further preferable technical scheme of the application, the running-in rotating mechanism comprises a shafting bracket, a running-in driven shaft arranged on the shafting bracket, a running-in variable frequency motor driving the running-in driven shaft to rotate, a running-in spline shaft arranged on the running-in driven shaft, a running-in driving shaft arranged on the shafting bracket and driven by the running-in variable frequency motor, an eccentric disc fixedly connected with the running-in driving shaft, a first connecting rod fixedly connected with the eccentric disc, a second connecting rod hinged with the first connecting rod, a running-in jacking support, a running-in jacking base connected with the running-in jacking support and a running-in jacking cylinder driving the running-in jacking support to lift.
As a further preferable technical scheme of the application, the origin return mechanism comprises an origin return servo motor, a clutch arranged on the running-in driven shaft and an origin return encoder for sensing the position of the running-in driven shaft.
As a further preferable aspect of the present application, the torsion detection device includes a torsion detection work bench, an encoder loading mechanism provided on the torsion detection work bench, a plurality of torsion detection pressing mechanisms for pressing the driven disk, and a servo rotation loading mechanism for driving the driven disk to rotate.
As a further preferable technical scheme of the application, the torsion detection pressing mechanism comprises a torsion detection sliding table, a torsion detection sliding block arranged on the torsion detection sliding table, a torsion detection cylinder for driving the torsion detection sliding block to slide on the torsion detection sliding table, a torsion detection oil cylinder arranged on the torsion detection sliding block, a torsion detection middle plate hinged on the torsion detection sliding table and a torsion detection clamping plate, wherein one end of the torsion detection middle plate is hinged with a piston rod of the torsion detection oil cylinder, and the other end of the torsion detection middle plate is connected with the torsion detection clamping plate; the encoder loading mechanism comprises an encoder mounting frame, an encoder transverse cylinder, an encoder vertical cylinder, an encoder mounting table, an upper encoder, a three-grabbing cylinder and clamping jaws, wherein the encoder transverse cylinder is fixed on the encoder mounting frame, the encoder vertical cylinder is connected with the encoder transverse cylinder, the encoder mounting table is connected with the encoder vertical cylinder, the upper encoder is arranged on the encoder mounting table, the three-grabbing cylinder is connected with the upper encoder, and the clamping jaws are connected with the three-grabbing cylinder.
As a further preferable technical scheme of the application, the servo rotary loading mechanism comprises a torsion servo motor, a torsion speed reduction motor connected with the torsion servo motor, a torque sensor connected with the torsion speed reduction motor, a torsion jacking support, a torsion jacking base connected with the torsion jacking support and a torsion jacking cylinder for driving the torsion jacking support to lift.
As a further preferable technical scheme of the application, the surface pressure detection device comprises a servo loading installation base table, a servo loading screw rod arranged on the servo loading installation base table, a servo loading installation top table arranged on the top of the servo loading screw rod, a servo loading motor used for driving the servo loading screw rod to rotate, a servo loading speed reducing motor connected with the servo loading motor, a servo loading lifting plate connected with the servo loading speed reducing motor and arranged on the servo loading screw rod, a spoke sensor arranged on the servo loading lifting plate, a servo loading installation disc connected with the spoke sensor, a servo loading positioning shaft arranged on the servo loading installation base table, a servo loading bearing disc arranged on the servo loading installation base table and positioned around the servo loading bearing disc, and a servo loading lifting cylinder.
As a further preferable embodiment of the present application, the drag detection device includes a drag mount table, a fixed mount seat fixed to the drag mount table, a drag fixed mount plate provided on the fixed mount seat, a fixed center shaft penetrating from the drag fixed mount plate, a drag linear guide provided on the drag mount table, a drag slide seat provided on the drag linear guide, a pressing plate provided on the drag slide seat, a drag motor for driving the drag slide seat to move on the drag linear guide, and a platen load sensor provided on the pressing plate.
In summary, the application has the following beneficial effects:
the clutch assembly device can assemble the clutch, then automatically detect, has accurate detection data and high detection speed, greatly reduces the labor intensity of workers and ensures the personal safety of operators.
Drawings
FIG. 1 is a schematic diagram of a detection line in the present application;
FIG. 2 is a schematic diagram of a running-in detecting device according to the present application;
FIG. 3 is a schematic diagram of a running-in detection pressing mechanism according to the present application;
FIG. 4 is a schematic view of a running-in rotation mechanism according to the present application;
FIG. 5 is a schematic illustration of the position of a run-in jacking cylinder according to the present application;
FIG. 6 is a schematic diagram of a torsion detecting apparatus according to the present application;
FIG. 7 is a schematic view of a torsion detecting and compressing mechanism according to the present application;
FIG. 8 is a block diagram of a servo rotary loading mechanism according to the present application;
FIG. 9 is a schematic diagram of a surface pressure detecting device according to the present application;
FIG. 10 is a schematic perspective view of a surface pressure detecting device according to the present application;
FIG. 11 is a schematic perspective view of a drag detection device according to the present application;
fig. 12 is a plan view of an assembly line and a test line of the present application.
Detailed Description
The application is further described below with reference to the accompanying drawings.
Examples: as shown in fig. 1-12, an intelligent production line for a pull-type clutch disc assembly for heavy trucks comprises an assembly line a and a detection line B, wherein the detection line comprises a product conveying line 1, a picking conveying line 2, a manipulator 3 and a balance detection device 8, and the detection line further comprises a running-in detection device 4, a face pressure detection device 5, a dragging detection device 6 and a torsion detection device 7. In order to change the current situation of the detection of the driven disc, the applicant develops the technical scheme of the application, the driven disc of the clutch is assembled by an assembly line and then enters a detection line for detection, specifically, a product conveying line conveys the assembled driven disc of the clutch, a manipulator is used for putting the assembled driven disc of the clutch on a corresponding running-in detection device 4, a face pressure detection device 5, a dragging detection device 6, a torsion detection device 7 and a balance detection device for detection, whether the driven disc of the clutch is qualified or not is judged, after the qualified driven disc of the clutch is grabbed by the manipulator, the driven disc of the clutch is conveyed by the product conveying line, and after the unqualified driven disc of the clutch is grabbed by the manipulator, the driven disc of the clutch is conveyed into a picking conveying line and is conveyed out.
In this embodiment, the running-in detecting device 4 includes a running-in table 401, a running-in rotating mechanism 402 for driving the driven disc to rotate, a plurality of running-in detecting pressing mechanisms 403, and an origin returning mechanism 404 connected to the running-in rotating mechanism 402. The running-in detection pressing mechanism 403 includes running-in detection sliding table 4031, establishes running-in detection sliding block 4032 on the running-in detection sliding table 4031, be used for driving running-in detection sliding block 4032 is in running-in detection cylinder 4033 that runs-in detection sliding table 4031 was slided, install running-in detection hydro-cylinder 4034 on running-in detection sliding block 4032, hinge running-in detection intermediate plate 4035 and running-in detection clamping plate 4036 on running-in detection sliding table 4031, running-in detection intermediate plate 4035 one end with running-in detection hydro-cylinder 4034's piston rod is articulated and the other end with running-in detection clamping plate 4036 connects, and the piston rod of running-in detection hydro-cylinder 4034 passes through the hinge piece and runs-in detection intermediate plate is articulated. The running-in detection sliding table is provided with the sliding groove, the sliding groove is used for being matched with the running-in detection sliding block, the cross section of the sliding groove is in a T shape, after the clutch driven plate is placed on the running-in jacking base, the running-in detection sliding block is driven to slide to a fixed position on the running-in detection sliding table through the running-in detection cylinder, the running-in detection cylinder drives the running-in detection clamping plate to tightly press the clutch to be driven, the size of the pressing force can be adjusted, and when the torsion angle of the running-in detection clamping plate is overlarge, slipping protection can occur, so that the running-in detection clamping plate is prevented from crushing the clutch driven plate.
In this embodiment, the running-in rotation mechanism 402 includes a shafting bracket 4021, a running-in driven shaft 4022 disposed on the shafting bracket 4021, a running-in variable frequency motor 4023 driving the running-in driven shaft 4022 to rotate, a running-in spline shaft 4024 disposed on the running-in driven shaft 4022, a running-in driving shaft 4025 disposed on the shafting bracket 4021 and driven by the running-in variable frequency motor 4023, an eccentric disc 4026 fixedly connected with the running-in driving shaft 4025, a first connecting rod 4027 fixedly connected with the eccentric disc 4026, a second connecting rod 4028 hinged with the first connecting rod 4027, a running-in jacking base 4029, and a running-in jacking cylinder 40292 for driving the running-in jacking base 4029 to lift. The origin return mechanism 404 includes an origin return servo motor 4041, a clutch 4042 provided on the running-in driven shaft 4022, and an origin return encoder 4043 for sensing the position of the running-in driven shaft 4022, where the origin return servo motor is provided with a servo motor pulley, and is connected with the origin return driven pulley provided on the running-in driven shaft through a belt, and is connected by an electromagnetic clutch control power.
The running-in jacking cylinder drives the running-in jacking support to lift, and a guide rod and guide sleeve structure are arranged for the convenience of lifting. The shafting bracket is fixed on the running-in table, and a running-in spline shaft is matched with a spline hole on the clutch driven plate; be equipped with driving pulley on the running-in inverter motor, also be equipped with driven pulley on the running-in driven shaft, driving pulley and driven pulley pass through the belt and connect. In order to realize accurate insertion of a spline hole of a clutch driven disc and a spline shaft, the driven shaft (spline shaft) needs to be controlled to stop at each time and have fixed angles (original position), so that an original point returning mechanism is arranged, the angle position of the driven shaft is detected mainly through an encoder, the driven shaft is driven to rotate to the original position by an original point returning servo motor, when the running-in variable-frequency motor works for running-in test of the clutch driven disc, the original point returning servo motor does not work at the moment, and an electromagnetic clutch is adopted to connect a servo driving belt pulley and the driven shaft. At the moment, the clutch is in a separation state, so that the running-in driven shaft is guaranteed to rotate without generating acting force on the origin return servo motor during test, and the origin return servo motor is protected; when the clutch driven disc running-in test is finished, the running-in variable frequency motor does not work and is in a power-off state, the electromagnetic clutch is combined at the moment, the origin return servo motor works, and the driving belt wheel and the belt drive running-in driven shaft return to the origin position, so that the electromagnetic clutch reciprocates.
In this embodiment, the torsion detection device 7 includes a torsion detection table 701, an encoder loading mechanism 702 provided on the torsion detection table 701, a plurality of torsion detection pressing mechanisms 703 for pressing a driven disk, and a servo rotation loading mechanism 704 for driving the driven disk to rotate.
Referring to fig. 7, in order to clamp the clutch driven disc, the torsion detection pressing mechanism 703 includes a torsion detection sliding table 7031, a torsion detection sliding block 7032 provided on the torsion detection sliding table 7031, a torsion detection cylinder 7033 for driving the torsion detection sliding block 7032 to slide on the torsion detection sliding table 7031, a torsion detection cylinder 7034 mounted on the torsion detection sliding block 7032, a torsion detection intermediate plate 7035 hinged on the torsion detection sliding table 7031, and a torsion detection clamping plate 7036, wherein one end of the torsion detection intermediate plate 7035 is hinged with a piston rod of the torsion detection cylinder 7034 and the other end is connected with the torsion detection clamping plate 7036; the torsion detection sliding table is provided with the sliding groove which is matched with the torsion detection sliding block, the torsion detection oil cylinder drives the torsion detection clamping plate to press the clutch to be driven, the pressing force can be adjusted, and when the torsion angle of the torsion detection clamping plate is overlarge, slipping protection can occur, so that the torsion detection clamping plate is prevented from pressing the clutch driven disc.
In order to eliminate the influence of clearance factors between a spline groove of the clutch of the driven plate and a test spline shaft on angle measurement, the encoder adopts an upper loading mode, the encoder is directly loaded on a disc hub of the clutch driven plate, the clearance between the spline shaft and a spline hole is eliminated, and the angle measurement result is more accurate.
The encoder loading mechanism 702 includes an encoder mounting frame 7021, an encoder horizontal cylinder 7022 fixed to the encoder mounting frame 7021, an encoder vertical cylinder 7023 connected to the encoder horizontal cylinder 7022, an encoder mounting table 7024 connected to the encoder vertical cylinder 7023, an upper encoder 7025 provided on the encoder mounting table 7024, a three-grip cylinder 7026 connected to the upper encoder 7025, and a grip jaw 7027 connected to the three-grip cylinder 7026. The horizontal air of encoder is from taking the cylinder of direction, and by its horizontal feed, the vertical feeding of encoder cylinder (all adjustable) to appointed position, and three claw cylinders and clamping jaw clamp driven dish hub, measure torsion angle.
In this embodiment, the servo rotary loading mechanism 704 includes a torsion servo motor 7041, a torsion gear motor 7042 connected to the torsion servo motor 7041, a torque sensor 7043 connected to the torsion gear motor 7042, a torsion lifting support 7044, a torsion lifting base 7045 connected to the torsion lifting support 7044, and a torsion lifting cylinder 7046 for driving the torsion lifting support 7044 to lift, and the torsion gear motor is connected to a torsion spline shaft 7047. Because the manipulator adopts the clutch driven disc sheet structure of clamping, so clutch driven need to lift it to a certain height each time the detection finishes, the manipulator of being convenient for snatchs the work piece, adopts twists reverse jacking cylinder drive twists reverse jacking support to realize, guarantees that the face piece is not damaged.
In this embodiment, the surface pressure detecting device 5 includes a servo load mounting base table 501, a servo load screw rod 502 provided on the servo load mounting base table 501, a servo load mounting top table 503 provided on the top of the servo load screw rod 502, a servo load motor 504 for driving the servo load screw rod to rotate, a servo load speed reducing motor 505 connected with the servo load motor 504, a servo load lifting plate 506 connected with the servo load speed reducing motor 505 and mounted on the servo load screw rod 502, spoke sensors 507 provided on the servo load lifting plate 506, a servo load mounting disc 508 connected with the spoke sensors 507, a servo load positioning shaft 509 provided on the servo load mounting base table 501, a servo load bearing disc 510, a servo load position sensor 511 provided on the servo load mounting base table 501 and located around the servo load bearing disc 510, and a load lifting cylinder 512, wherein the output shaft of the servo load speed reducing motor is connected with a belt and a belt pulley provided on the servo load screw rod to drive the servo load screw rod to rotate, and the number of the servo load screw rods is 4.
The servo loading motor and the speed reducer are driven by a belt and a belt wheel to drive the servo loading screw rod to rotate, so that the servo loading mounting plate moves up and down; meanwhile, the servo loading mounting plate and the servo loading lifting plate are in flexible connection through three tension springs, so that the offset of the servo loading mounting plate and the clutch driven plate can be synchronous during measurement; the servo loading mounting disc is contacted with the spoke sensor through the round head ejector rod to detect loading force, when a workpiece is placed on the loading disc, the servo motor loads the workpiece, the servo loading mounting disc is firstly loaded on the driven disc (the servo loading mounting disc does not load the workpiece (clutch driven) at the moment), and related parameters are measured; after the measurement is finished, the servo loading motor works and continues to load, the whole servo loading mounting disc acts on the clutch driven disc downwards, and relevant parameters are measured after the servo loading mounting disc is loaded to the specified loading force. The servo loading positioning shaft is used for centering the workpiece, the loader is used for supporting the clutch driven disc workpiece, and for workpieces with different specifications, the positioning shaft and the servo loading receiving disc can be quickly replaced, so that the measurement of various workpieces is realized; the displacement sensor adopts high-precision sensors, the number of the displacement sensors is three, the displacement sensors are uniformly distributed at 120 degrees, the compression amount and the inclination amount of the clutch driven disc are measured, the position of the position sensor is adjustable, and the rapid conversion of various workpieces is realized; the two servo loading jacking cylinders at the bottom are connected with the source gathering grease jacking block, and are used for jacking the clutch driven disc to a certain height on the clutch driven disc hub so as to facilitate grabbing by a robot.
In the present embodiment, the drag detection device 6 includes a drag mounting base 601, a fixed mounting base 602 fixed to the drag mounting base 601, a drag fixed mounting plate 603 provided on the fixed mounting base 602, a fixed center shaft 604 penetrating from the drag fixed mounting plate 603, a drag linear rail 605 provided on the drag mounting base 601, a drag slide base 606 provided on the drag linear rail 605, a pressing plate 607 provided on the drag slide base 606, a drag motor 608 for driving the drag slide base 606 to move on the drag linear rail 605, and a platen load sensor 609 provided on the pressing plate 607. The dragging motor drives the dragging sliding seat to move on the dragging linear guide rail through the screw rod, and the dragging fixed mounting disc and the pressurizing disc are matched to pressurize the clutch driven disc to perform related tests.

Claims (6)

1. The utility model provides a heavy card is with pulling type clutch disc assembly intelligent production line, includes assembly line and detection line, the detection line includes product transfer chain (1), picks material transfer chain (2), manipulator (3) and balanced detection device (8), its characterized in that: the detection line further comprises a running-in detection device (4), a surface pressure detection device (5), a dragging detection device (6) and a torsion detection device (7);
the running-in detection device (4) comprises a running-in table (401), a running-in rotation mechanism (402) for driving the driven disc to rotate, a plurality of running-in detection pressing mechanisms (403) and an origin return mechanism (404) connected with the running-in rotation mechanism (402);
the running-in detection pressing mechanism (403) comprises a running-in detection sliding table (4031), a running-in detection sliding block (4032) arranged on the running-in detection sliding table (4031), a running-in detection cylinder (4033) used for driving the running-in detection sliding block (4032) to slide on the running-in detection sliding table (4031), a running-in detection oil cylinder (4034) arranged on the running-in detection sliding block (4032), a running-in detection middle plate (4035) hinged on the running-in detection sliding table (4031) and a running-in detection clamping plate (4036), wherein one end of the running-in detection middle plate (4035) is hinged with a piston rod of the running-in detection oil cylinder (4034) and the other end of the running-in detection middle plate is connected with the running-in detection clamping plate (4036);
the running-in rotating mechanism (402) comprises a shafting bracket (4021), a running-in driven shaft (4022) arranged on the shafting bracket (4021), a running-in variable frequency motor (4023) for driving the running-in driven shaft (4022) to rotate, a running-in spline shaft (4024) arranged on the running-in driven shaft (4022), a running-in driving shaft (4025) arranged on the shafting bracket (4021) and driven by the running-in variable frequency motor (4023), an eccentric disc (4026) fixedly connected with the running-in driving shaft (4025), a first connecting rod (4027) fixedly connected with the eccentric disc (4026), a second connecting rod (4028) hinged with the first connecting rod (4027), a running-in jacking support (4029) and a running-in jacking base (40291) connected with the running-in jacking support (4029) and a running-in jacking air cylinder (40292) for driving the running-in jacking support (4029) to lift;
the origin return mechanism (404) comprises an origin return servo motor (4041), a clutch arranged on the running-in driven shaft (4022) and an origin return encoder (4043) for sensing the position of the running-in driven shaft (4022).
2. The intelligent production line for the pull-type clutch disc assembly for the heavy truck according to claim 1, wherein: the torsion detection device (7) comprises a torsion detection workbench frame (701), an encoder loading mechanism (702) arranged on the torsion detection workbench frame (701), a plurality of torsion detection compacting mechanisms (703) used for compacting the driven disc and a servo rotation loading mechanism (704) used for driving the driven disc to rotate.
3. The intelligent production line for the pull-type clutch disc assembly for the heavy truck according to claim 2, wherein: the torsion detection pressing mechanism (703) comprises a torsion detection sliding table (7031), a torsion detection sliding block (7032) arranged on the torsion detection sliding table (7031), a torsion detection cylinder (7033) for driving the torsion detection sliding block (7032) to slide on the torsion detection sliding table (7031), a torsion detection oil cylinder (7034) arranged on the torsion detection sliding block (7032), a torsion detection middle plate (7035) hinged on the torsion detection sliding table (7031) and a torsion detection clamping plate (7036), wherein one end of the torsion detection middle plate (7035) is hinged with a piston rod of the torsion detection oil cylinder (7034), and the other end of the torsion detection middle plate is connected with the torsion detection clamping plate (7036); the encoder loading mechanism (702) comprises an encoder mounting frame (7021), an encoder transverse cylinder (7022) fixed on the encoder mounting frame (7021), an encoder vertical cylinder (7023) connected with the encoder transverse cylinder (7022), an encoder mounting table (7024) connected with the encoder vertical cylinder (7023), an upper encoder (7025) arranged on the encoder mounting table (7024), a three-grabbing cylinder (7026) connected with the upper encoder (7025) and a clamping jaw (7027) connected with the three-grabbing cylinder (7026).
4. The intelligent production line for the pull-type clutch disc assembly for the heavy truck according to claim 3, wherein: the servo rotary loading mechanism (704) comprises a torsion servo motor (7041), a torsion speed reduction motor (7042) connected with the torsion servo motor (7041), a torque sensor (7043) connected with the torsion speed reduction motor (7042), a torsion jacking support (7044), a torsion jacking base (7045) connected with the torsion jacking support (7044) and a torsion jacking air cylinder (7046) for driving the torsion jacking support (7044) to lift.
5. The intelligent production line for the pull-type clutch disc assembly for the heavy truck according to claim 1, wherein: the surface pressure detection device (5) comprises a servo loading installation base table (501), a servo loading screw rod (502) arranged on the servo loading installation base table (501), a servo loading installation top table (503) arranged at the top of the servo loading screw rod (502), a servo loading motor (504) used for driving the servo loading screw rod (502) to rotate, a servo loading speed reducing motor (505) connected with the servo loading motor (504), a servo loading lifting plate (506) connected with the servo loading speed reducing motor (505) and arranged on the servo loading screw rod (502), a spoke sensor (507) arranged on the servo loading lifting plate (506), a servo loading installation disc (508) connected with the spoke sensor (507), a servo loading positioning shaft (509) arranged on the servo loading installation base table (501), a servo loading bearing disc (510), a servo loading position sensor (511) arranged on the servo loading installation base table (501) and a servo loading lifting cylinder (512) arranged on the periphery of the servo loading bearing disc (510).
6. The intelligent production line for the pull-type clutch disc assembly for the heavy truck according to claim 1, wherein: the dragging detection device (6) comprises a dragging installation table (601), a fixed installation seat (602) fixed on the dragging installation table (601), a dragging fixed installation disc (603) arranged on the fixed installation seat (602), a fixed central shaft (604) penetrating out of the dragging fixed installation disc (603), a dragging linear guide rail (605) arranged on the dragging installation table (601), a dragging sliding seat (606) arranged on the dragging linear guide rail (605), a pressing disc (607) arranged on the dragging sliding seat (606), a dragging motor (608) used for driving the dragging sliding seat (606) to move on the dragging linear guide rail (605) and a pressing disc load sensor (609) arranged on the pressing disc (607).
CN202110018027.3A 2021-01-07 2021-01-07 Pull-type clutch disc assembly intelligent production line for heavy truck Active CN112846758B (en)

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CN112846758B true CN112846758B (en) 2023-10-03

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CN113933050B (en) * 2021-09-30 2023-01-03 浙江奇碟汽车零部件有限公司 AMT heavy commercial vehicle clutch assembly, debugging method and inspection method

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CN106124208A (en) * 2016-08-31 2016-11-16 青岛四机设备工程有限公司 A kind of wheel is to loading engaging experimental bench
CN108942076A (en) * 2017-05-17 2018-12-07 上海唐德自动化设备有限公司 Clutch assembly friction plate running-in machine
CN206832451U (en) * 2017-06-27 2018-01-02 济宁市金牛机械有限公司 A kind of thrust wheel running in machine
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CN111829775A (en) * 2020-06-29 2020-10-27 浙江奇碟汽车零部件有限公司 Special clutch disk assembly damping of engineering tipper twists reverse running-in equipment

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