CN112846758A - Pull-type clutch disc assembly intelligent production line for heavy truck - Google Patents
Pull-type clutch disc assembly intelligent production line for heavy truck Download PDFInfo
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- CN112846758A CN112846758A CN202110018027.3A CN202110018027A CN112846758A CN 112846758 A CN112846758 A CN 112846758A CN 202110018027 A CN202110018027 A CN 202110018027A CN 112846758 A CN112846758 A CN 112846758A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
- G01M13/02—Gearings; Transmission mechanisms
- G01M13/022—Power-transmitting couplings or clutches
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- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Hydraulic Clutches, Magnetic Clutches, Fluid Clutches, And Fluid Joints (AREA)
- Automatic Assembly (AREA)
Abstract
The utility model provides a heavily block is with drawing formula clutch disc assembly intelligence production line, includes assembly line and detection line, the detection line includes transfer chain, picks material transfer chain, manipulator and balanced detection device, the detection line still includes running-in detection device, face pressure detection device, drags detection device and twists reverse detection device. The invention can assemble the clutch and then carry out automatic detection, has accurate detection data and high detection speed, greatly reduces the labor intensity of workers and ensures the personal safety of the operators.
Description
Technical Field
The invention relates to the technical field of clutch production, in particular to an intelligent production line of a pull type clutch disc assembly for a heavy truck.
Background
Clutch discs are widely used in various vehicles as part of a clutch, for example patent No. CN02803278.0 discloses a clutch disc (10) having a central hub member (11) with radially extending drive formations (19) which engage with cooperating drive formations (23) on an outer annular disc member (12) which supports friction lining arrangements (15a, 15 b). The disc has a radially inner peripheral portion (21) which is axially displaced relative to and connected to the remainder of the disc by an axially curved portion (22) of the disc, the curved portion being provided with apertures/windows (23) which engage with radially extending drive formations (19). Spring means (24, 25) are carried by the disc member for maintaining the radially inner flange portion (21) in contact with one side of the radially extending drive formation (19) while allowing limited tilting of the disc member (12) and friction lining arrangement (15a, 15b) relative to the hub member (11) during use of the driven disc. In production, an automatic production line is generally adopted to assemble each part and then carry out corresponding detection to determine whether the part is qualified, but the existing detection mode has the defects of low detection speed, poor detection effect and complicated detection steps.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an intelligent production line of a pull-type clutch disc assembly for a heavy truck, which can assemble a clutch and then automatically detect, has accurate detection data and high detection speed, greatly reduces the labor intensity of workers and ensures the personal safety of the operators.
The technical purpose of the invention is realized by the following technical scheme: the utility model provides a heavily block is with drawing formula clutch disc assembly intelligence production line, includes assembly line and detection line, the detection line includes the product transfer chain, picks material transfer chain, manipulator and balanced detection device, the detection line still includes running-in detection device, face pressure detection device, drags detection device and twists reverse detection device.
As a further preferable technical solution of the present invention, the running-in device includes a running-in table, a running-in rotating mechanism for driving the driven disc to rotate, a plurality of running-in pressing mechanisms, and a return-to-original point mechanism connected with the running-in rotating mechanism.
As a further preferable technical solution of the present invention, the running-in detection pressing mechanism includes a running-in detection sliding table, a running-in detection sliding block disposed on the running-in detection sliding table, a running-in detection cylinder for driving the running-in detection sliding block to slide on the running-in detection sliding table, a running-in detection cylinder mounted on the running-in detection sliding block, a running-in detection intermediate plate hinged on the running-in detection sliding table, and a running-in detection clamping plate, wherein one end of the running-in detection intermediate plate is hinged to a piston rod of the running-in detection cylinder, and the other end of the running-in detection intermediate plate is connected to the running-in detection clamping plate.
As a further preferable technical scheme of the present invention, the running-in rotating mechanism includes a shafting support, a running-in driven shaft disposed on the shafting support, a running-in variable frequency motor driving the running-in driven shaft to rotate, a running-in spline shaft disposed on the running-in driven shaft, a running-in driving shaft disposed on the shafting support and driven by the running-in variable frequency motor, an eccentric disc fixedly connected with the running-in driving shaft, a first connecting rod fixedly connected with the eccentric disc, a second connecting rod hinged with the first connecting rod, a running-in jacking support, a running-in jacking base connected with the running-in jacking support, and a running-in jacking cylinder for driving the running-in jacking support to ascend and descend.
As a further preferable technical solution of the present invention, the origin returning mechanism includes an origin returning servo motor, a clutch provided on the running-in driven shaft, and an origin returning encoder for sensing a position of the running-in driven shaft.
As a further preferable technical solution of the present invention, the torsion detecting apparatus includes a torsion detecting work bench, an encoder loading mechanism provided on the torsion detecting work bench, a plurality of torsion detecting pressing mechanisms for pressing the driven disk, and a servo rotation loading mechanism for driving the driven disk to rotate.
As a further preferable technical scheme of the present invention, the torsion detection pressing mechanism includes a torsion detection sliding table, a torsion detection slider disposed on the torsion detection sliding table, a torsion detection cylinder for driving the torsion detection slider to slide on the torsion detection sliding table, a torsion detection cylinder mounted on the torsion detection slider, a torsion detection intermediate plate hinged on the torsion detection sliding table, and a torsion detection clamping plate, wherein one end of the torsion detection intermediate plate is hinged to a piston rod of the torsion detection cylinder, and the other end of the torsion detection intermediate plate is connected to the torsion detection clamping plate; encoder loading mechanism includes the encoder mounting bracket, fixes horizontal cylinder of encoder on the encoder mounting bracket, with the vertical cylinder of encoder that horizontal direction cylinder connects, with the encoder mount table that the vertical cylinder of encoder connects, establish top encoder on the encoder mount table, with three of top encoder connection grab the cylinder and with three clamping jaw of grabbing the cylinder connection.
As a further preferable technical scheme of the present invention, the servo rotary loading mechanism includes a torsion servo motor, a torsion deceleration motor connected to the torsion servo motor, a torque sensor connected to the torsion deceleration motor, a torsion jacking support, a torsion jacking base connected to the torsion jacking support, and a torsion jacking cylinder for driving the torsion jacking support to lift.
As a further preferable technical scheme of the invention, the surface pressure detection device comprises a servo loading installation bottom platform, a servo loading screw rod arranged on the servo loading installation platform, a servo loading installation top platform arranged at the top of the servo loading screw rod, a servo loading motor used for driving the servo loading screw rod to rotate, a servo loading speed reducing motor connected with the servo loading motor, and a servo loading lifting plate connected with the servo loading speed reducing motor and arranged on the servo loading screw rod, establish spoke sensor on the servo loading lifter plate and servo loading mounting disc that spoke sensor connects, establish servo loading positioning shaft, servo loading on the servo loading installation base frame accept the dish, establish servo loading position sensor and servo loading jacking cylinder on servo loading installation base frame lie in around the dish are accepted in the servo loading.
As a further preferable technical solution of the present invention, the dragging detection device includes a dragging mounting table, a fixed mounting base fixed on the dragging mounting table, a dragging fixed mounting plate provided on the fixed mounting base, a fixed center shaft penetrating from the dragging fixed mounting plate, a dragging linear guide rail provided on the dragging mounting table, a dragging sliding base provided on the dragging linear guide rail, a pressure plate provided on the dragging sliding base, a dragging motor for driving the dragging sliding base to move on the dragging linear guide rail, and a pressure plate load sensor provided on the pressure plate.
In conclusion, the invention has the following beneficial effects:
the invention can assemble the clutch and then carry out automatic detection, has accurate detection data and high detection speed, greatly reduces the labor intensity of workers and ensures the personal safety of the operators.
Drawings
FIG. 1 is a schematic view of the structure of the detection line of the present invention;
fig. 2 is a schematic structural diagram of the running-in device of the present invention;
fig. 3 is a schematic structural view of the running-in pressing mechanism of the invention;
fig. 4 is a schematic structural view of the running-in rotating mechanism of the present invention;
FIG. 5 is a schematic diagram of the position of the running-in jacking cylinder of the present invention;
FIG. 6 is a schematic structural diagram of a torsion detecting apparatus according to the present invention;
FIG. 7 is a schematic structural view of a torsion detecting and pressing mechanism according to the present invention;
FIG. 8 is a structural view of a servo rotary loading mechanism of the present invention;
FIG. 9 is a schematic structural diagram of the apparatus for detecting a medium pressure according to the present invention;
FIG. 10 is a schematic perspective view of the apparatus for detecting surface pressure according to the present invention;
FIG. 11 is a perspective view of a drag detection device according to the present invention;
FIG. 12 is a plan view of an assembly line and inspection line in accordance with the present invention.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
Example (b): as shown in fig. 1-12, the intelligent production line for the pull-type clutch disc assembly for the heavy truck comprises an assembly line a and a detection line B, wherein the detection line comprises a product conveying line 1, a material rejecting conveying line 2, a mechanical arm 3 and a balance detection device 8, and the detection line further comprises a running-in detection device 4, a surface pressure detection device 5, a dragging detection device 6 and a torsion detection device 7. In order to change the current situation of the detection of the current driven plate, the applicant develops the technical scheme of the application, the assembly line finishes the assembly of the driven plate of the clutch, and then the driven plate enters a detection line for detection, specifically, the product conveying line conveys the assembled driven plate of the clutch, the clutch is placed on the corresponding running-in detection device 4, the surface pressure detection device 5, the dragging detection device 6, the torsion detection device 7 and the balance detection device by the manipulator for detection, whether the clutch is qualified is judged, the qualified driven plate of the clutch is conveyed by the product conveying line after being grabbed by the manipulator, and the unqualified driven plate of the clutch is conveyed to the material removing conveying line after being grabbed by the manipulator and conveyed out.
In this embodiment, the running-in device 4 includes a running-in table 401, a running-in rotating mechanism 402 for rotating the driven disc, a plurality of running-in pressing mechanisms 403, and a return-to-original-point mechanism 404 connected to the running-in rotating mechanism 402. Running-in detection hold-down mechanism 403 includes running-in detection slip table 4031, establishes running-in detection slider 4032 on the running-in detection slip table 4031, is used for driving running-in detection slider 4032 is in gliding running-in detection cylinder 4033 on the running-in detection slip table 4031, install running-in detection cylinder 4034 on the running-in detection slider 4032, articulate run-in detection intermediate lamella 4035 and running-in detection clamp plate 4036 on the running-in detection slip table 4031, run-in detection intermediate lamella 4035 one end with the piston rod of running-in detection cylinder 4034 is articulated and the other end with the running-in detection clamp plate 4036 connects, and the piston rod of running-in detection cylinder 4034 is articulated through articulated piece and running-in detection intermediate lamella. The sliding table is provided with a sliding groove for matching with a sliding detection sliding block, the cross section of the sliding groove is in a T shape, after a clutch driven disc is placed on a sliding jacking base, the sliding detection sliding block is driven by a sliding detection cylinder to slide to a fixed position on the sliding table, the sliding detection cylinder drives the sliding detection clamping plate to press the clutch to be driven, the pressing force can be adjusted, when the sliding detection clamping plate is too large in torsion angle, the sliding protection can be realized, and the clutch driven disc is prevented from being damaged by the sliding detection clamping plate.
In this embodiment, the running-in rotating mechanism 402 includes a shaft support 4021, a running-in driven shaft 4022 disposed on the shaft support 4021, a running-in variable frequency motor 4023 for driving the running-in driven shaft 4022 to rotate, a running-in spline shaft 4024 disposed on the running-in driven shaft 4022, a running-in driving shaft 4025 disposed on the shaft support 4021 and driven by the running-in variable frequency motor 4023, an eccentric disc 4026 fixedly connected to the running-in driving shaft 4025, a first connecting rod 4027 fixedly connected to the eccentric disc 4026, a second connecting rod 4028 hinged to the first connecting rod 4027, a running-in jacking support 4029, a running-in jacking base 40291 connected to the running-in jacking support 4029, and a running-in jacking cylinder 40292 for driving the running-in jacking support 4029 to ascend and descend. Origin of return mechanism 404 includes origin of return servo motor 4041, establishes clutch 4042 on running-in driven shaft 4022 and is used for the response origin of return encoder 4043 of running-in driven shaft 4022 position is equipped with the servo motor band pulley on the origin of return servo motor to connect through belt and the origin of return driven pulley of establishing on the running-in driven shaft, and by electromagnetic clutch control power connection.
Running-in jacking cylinder drives running-in jacking support and goes up and down, for the ease of going up and down, has set up guide bar and uide bushing structure. The shafting bracket is fixed on the running-in table, and the running-in spline shaft is matched with a spline hole on the clutch driven disc; the running-in variable frequency motor is provided with a driving belt wheel, the running-in driven shaft is also provided with a driven belt wheel, and the driving belt wheel is connected with the driven belt wheel through a belt. In order to realize accurate insertion of the spline hole of the clutch driven disc and the spline shaft, the driven shaft (spline shaft) is required to be controlled to stop fixed angle (original point position) at each time, and therefore an original point returning mechanism is arranged, the angle position of the driven shaft is mainly detected through an encoder, the driven shaft is driven to rotate to the original point position through an original point returning servo motor, when the running-in variable frequency motor works as a running-in test for the clutch driven disc, the original point returning servo motor does not work at the moment, and the servo driving belt wheel is connected with the driven shaft through an electromagnetic clutch. The clutch is in a separation state at the moment, so that the running-in driven shaft does not generate acting force on the origin point servo motor during the test, and the origin point servo motor is protected; after the clutch driven disc running-in test is finished, the running-in variable frequency motor does not work and is in a power-off state, the electromagnetic clutch is combined at the moment, the origin point servo motor works, the driving belt wheel and the belt drive the running-in driven shaft to return to the origin point position, and the reciprocating motion is carried out.
In the present embodiment, the torsion detecting apparatus 7 includes a torsion detecting stage 701, an encoder loading mechanism 702 provided on the torsion detecting stage 701, a plurality of torsion detecting pressing mechanisms 703 for pressing a driven disk, and a servo rotation loading mechanism 704 for rotating the driven disk.
In order to clamp the clutch driven disc, the torsion detection pressing mechanism 703 comprises a torsion detection sliding table 7031, a torsion detection sliding block 7032 arranged on the torsion detection sliding table 7031, a torsion detection cylinder 7033 for driving the torsion detection sliding block 7032 to slide on the torsion detection sliding table 7031, a torsion detection oil cylinder 7034 arranged on the torsion detection sliding block 7032, a torsion detection intermediate plate 7035 hinged on the torsion detection sliding table 7031, and a torsion detection clamping plate 7036, wherein one end of the torsion detection intermediate plate 7035 is hinged to a piston rod of the torsion detection oil cylinder 7034, and the other end of the torsion detection intermediate plate 7036 is connected to the torsion detection clamping plate 7036; the torsion detection sliding table is provided with a sliding groove which is matched with the torsion detection sliding block, the torsion detection oil cylinder drives the torsion detection clamping plate to press the clutch to be driven, the pressing force can be adjusted, when the torsion angle of the torsion detection clamping plate is too large, the slip protection can be realized, and the torsion detection clamping plate is prevented from crushing the clutch driven disc.
In order to eliminate the influence of clearance factors between the spline grooves of the driven disc clutch and the inspection spline shaft on angle measurement, the encoder adopts an upper loading mode, the encoder is directly loaded on the hub of the clutch driven disc, the clearance between the spline shaft and the spline holes is eliminated, and the angle measurement result is more accurate.
The encoder loading mechanism 702 includes the encoder mounting bracket 7021, fixes the horizontal cylinder 7022 of encoder on the encoder mounting bracket 7021, with the vertical cylinder 7023 of encoder that horizontal direction cylinder 7022 connects, with the encoder mount 7024 that the vertical cylinder 7023 of encoder connects, establish top encoder 7025 on the encoder mount 7024, with the cylinder 7026 is grabbed to three that top encoder 7025 connects and with the clamping jaw 7027 that cylinder 7026 connects is grabbed to three. The horizontal gas of encoder is for the cylinder from the area direction, realizes the level by it and feeds, and the vertical perpendicular feed of the vertical cylinder of encoder is to assigned position (all adjustable), and three-jaw cylinder and clamping jaw clamp driven plate dish hub measure the angle of torsion.
In this embodiment, the servo rotary loading mechanism 704 includes a torsion servo motor 7041, a torsion deceleration motor 7042 connected to the torsion servo motor 7041, a torque sensor 7043 connected to the torsion deceleration motor 7042, a torsion jacking support 7044, a torsion jacking base 7045 connected to the torsion jacking support 7044, and a torsion jacking cylinder 7046 for driving the torsion jacking support 7044 to ascend and descend, and the torsion deceleration motor is connected to a torsion spline shaft 7047. Because the manipulator adopts the clutch driven plate dough sheet structure of centre gripping, so the clutch is driven and need to be lifted to a take the altitude with it at every turn detection completion, and the manipulator of being convenient for snatchs the work piece, adopts to twist reverse the jacking cylinder and drive to twist reverse the jacking support and realize, guarantees that the dough sheet does not receive the damage.
In this embodiment, the surface pressure detecting device 5 includes a servo loading mounting base 501, a servo loading screw 502 provided on the servo loading mounting base 501, a servo loading mounting top 503 provided on the top of the servo loading screw 502, a servo loading motor 504 for driving the servo loading screw to rotate, a servo loading deceleration motor 505 connected to the servo loading motor 504, a servo loading elevating plate 506 connected to the servo loading deceleration motor 505 and mounted on the servo loading screw 502, a spoke sensor 507 provided on the servo loading elevating plate 506, a servo loading mounting plate 508 connected to the spoke sensor 507, a servo loading positioning shaft 509 provided on the servo loading mounting base 501, a servo loading receiving plate 510, a servo loading position sensor 511 and a loading jacking cylinder 512 provided on the servo loading mounting base 501 and located around the servo loading receiving plate 510, an output shaft of the servo loading speed reducing motor is connected with a belt wheel arranged on the servo loading screw rod through a belt to drive the servo loading screw rod to rotate, and the number of the servo loading screw rods is 4.
The servo loading motor and the speed reducer are driven by a belt and a belt wheel to drive the servo loading screw rod to rotate, so that the servo loading mounting disc moves up and down; meanwhile, the servo loading mounting disc and the servo loading lifting plate are in flexible connection through three tension springs, and the offset of the servo loading mounting disc and the clutch driven disc can be ensured to be synchronous during measurement; the servo loading mounting disc is contacted with the spoke sensor through the round-head ejector rod to detect loading force, when a workpiece is placed on the loading disc, a servo motor loads the workpiece, firstly, the servo loading mounting disc is loaded on a driven disc (at the moment, the servo loading mounting disc does not load the workpiece (driven by a clutch)), and relevant parameters are measured; after the measurement is finished, the servo loading motor works to continue loading, the servo loading mounting disc acts on the clutch driven disc downwards integrally, and after the specified loading force is loaded, relevant parameters are measured. The servo loading positioning shaft is used for performing center positioning on a workpiece, the mounting tool is used for supporting a clutch driven disc workpiece, and the positioning shaft and the servo loading bearing disc can be quickly replaced for workpieces of different specifications, so that measurement of various workpieces is realized; the displacement sensors are three high-precision sensors, are uniformly distributed at 120 degrees, measure the compression amount and the inclination amount of a clutch driven disc, and are adjustable in position, so that the rapid conversion of various workpieces is realized; two servo loading jacking cylinders in bottom are connected with the source grease jacking block, and are used for jacking the clutch driven disc to a certain height on the hub of the clutch driven disc so as to facilitate the robot to grab.
In the present embodiment, the drag detection device 6 includes a drag mounting table 601, a fixed mounting base 602 fixed to the drag mounting table 601, a drag fixed mounting plate 603 provided on the fixed mounting base 602, a fixed center shaft 604 extending out from the drag fixed mounting plate 603, a drag linear guide 605 provided on the drag mounting table 601, a drag slider 606 provided on the drag linear guide 605, a pressure plate 607 provided on the drag slider 606, a drag motor 608 for moving the drag slider 606 on the drag linear guide 605, and a pressure plate load sensor 609 on the pressure plate 607. The dragging motor drives the dragging sliding seat to move on the dragging linear guide rail through the lead screw, and the dragging fixed mounting disc is matched with the pressurizing disc to pressurize the clutch driven disc for relevant testing.
Claims (10)
1. The utility model provides a heavily block with drawing formula clutch disc assembly intelligence production line, includes assembly line and detection line, the detection line includes product transfer chain (1), picks material transfer chain (2), manipulator (3) and balanced detection device (8), its characterized in that: the detection line further comprises a running-in detection device (4), a surface pressure detection device (5), a dragging detection device (6) and a torsion detection device (7).
2. The smart production line of pull-type clutch disc assemblies for heavy trucks according to claim 1, characterized in that: the running-in device (4) comprises a running-in table (401), a running-in rotating mechanism (402) for driving the driven disc to rotate, a plurality of running-in pressing mechanisms (403) and an origin point returning mechanism (404) connected with the running-in rotating mechanism (402).
3. The smart production line for pull-type clutch disc assemblies for heavy trucks according to claim 2, characterized in that: running-in detection hold-down mechanism (403) include running-in detection slip table (4031), establish running-in detection slider (4032) on running-in detection slip table (4031), be used for driving running-in detection slider (4032) is in gliding running-in detection cylinder (4033) on running-in detection slip table (4031), install running-in detection hydro-cylinder (4034) on running-in detection slider (4032), articulate running-in detection intermediate plate (4035) and running-in detection grip block (4036) on running-in detection slip table (4031), running-in detection intermediate plate (4035) one end with the piston rod of running-in detection hydro-cylinder (4034) is articulated and the other end with running-in detection grip block (4036) connect.
4. The smart production line for pull-type clutch disc assemblies for heavy trucks according to claim 3, characterized in that: the running-in rotating mechanism (402) comprises a shafting support (4021), a running-in driven shaft (4032) arranged on the shafting support (4021), a running-in variable frequency motor (4033) for driving the running-in driven shaft (4032) to rotate, a running-in spline shaft (4034) arranged on the running-in driven shaft (4032), a running-in driving shaft (4035) driven by the running-in variable frequency motor (4033) arranged on the shafting support (4021), an eccentric disc (4036) fixedly connected with the running-in driving shaft (4035), a first connecting rod (4037) fixedly connected with the eccentric disc (4036), a second connecting rod (4038) hinged with the first connecting rod (4037), a running-in jacking support (4039), a running-in jacking base (40391) connected with the running-in jacking support (4039), and a running-in jacking cylinder (40392) for driving the running-in jacking support (40391) to ascend and descend.
5. The smart production line for pull-type clutch disc assemblies for heavy trucks as claimed in claim 4, wherein: the origin point returning mechanism (404) comprises an origin point returning servo motor (4041), a clutch (4032) arranged on the running-in driven shaft (4032) and an origin point returning encoder (4043) used for sensing the position of the running-in driven shaft (4032).
6. The smart production line of pull-type clutch disc assemblies for heavy trucks according to claim 1, 2, 3, 4 or 5, characterized in that: the torsion detection device (7) comprises a torsion detection working table frame (701), an encoder loading mechanism (702) arranged on the torsion detection working table frame (701), a plurality of torsion detection pressing mechanisms (703) used for pressing a driven disc and a servo rotation loading mechanism (704) used for driving the driven disc to rotate.
7. The smart production line for pull-type clutch disc assemblies for heavy trucks according to claim 6, characterized in that: the torsion detection pressing mechanism (703) comprises a torsion detection sliding table (7031), a torsion detection sliding block (7032) arranged on the torsion detection sliding table (7031), a torsion detection cylinder (7033) used for driving the torsion detection sliding block (7032) to slide on the torsion detection sliding table (7031), a torsion detection oil cylinder (7034) arranged on the torsion detection sliding block (7032), a torsion detection intermediate plate (7035) hinged on the torsion detection sliding table (7031) and a torsion detection clamping plate (7036), wherein one end of the torsion detection intermediate plate (7035) is hinged with a piston rod of the torsion detection oil cylinder (7034), and the other end of the torsion detection intermediate plate is connected with the torsion detection clamping plate (7036); encoder loading mechanism (702) include encoder mounting bracket (7021), fix horizontal cylinder (7022) of encoder on encoder mounting bracket (7021), with vertical cylinder (7023) of encoder that horizontal direction cylinder (7022) are connected, with encoder mount table (7024) that vertical cylinder (7023) of encoder are connected, establish top encoder (7025) on encoder mount table (7024), with cylinder (7026) and three clamping jaws (7027) that cylinder (7026) are connected are grabbed to three that top encoder (7025) are connected.
8. The smart production line of pull-type clutch disc assemblies for heavy trucks according to claim 7, characterized in that: the servo rotary loading mechanism (704) comprises a torsion servo motor (7041), a torsion speed reducing motor (7042) connected with the torsion servo motor (7041), a torque sensor (7043) connected with the torsion speed reducing motor (7042), a torsion jacking support (7044), a torsion jacking base (7045) connected with the torsion jacking support (7044) and a torsion jacking cylinder (7046) used for driving the torsion jacking support (7044) to lift.
9. The smart production line of pull-type clutch disc assemblies for heavy trucks according to claim 1, 2, 3, 4 or 5, characterized in that: face pressure detection device (5) include servo load installation base frame (501), establish servo load lead screw (502) on servo load installation base frame (501), establish servo load installation top platform (503) at servo load lead screw (502) top, be used for driving servo load lead screw (502) pivoted servo load motor (504), with servo load gear motor (505) that servo load motor (504) are connected, with servo load gear motor (505) are connected and are installed servo load lifter plate (506) on servo load lead screw (502), establish spoke sensor (507) on servo load lifter plate (506), with servo load mounting disc (508) that spoke sensor (507) are connected, establish servo load location axle (509) on servo load installation base frame (501), The servo loading device comprises a servo loading bearing disc (510), a servo loading position sensor (511) and a servo loading jacking cylinder (512), wherein the servo loading position sensor (511) is arranged on the servo loading installation base platform (501) and is positioned around the servo loading bearing disc (510).
10. The smart production line of pull-type clutch disc assemblies for heavy trucks according to claim 1, 2, 3, 4 or 5, characterized in that: the dragging detection device (6) comprises a dragging installation platform (601), a fixed installation base (602) fixed on the dragging installation platform (701), a dragging fixed installation disc (603) arranged on the fixed installation base (602), a fixed central shaft (604) penetrating out of the dragging fixed installation disc (603), a dragging linear guide rail (605) arranged on the dragging installation platform (601), a dragging sliding base (606) arranged on the dragging linear guide rail (605), a pressure adding disc (607) arranged on the dragging sliding base (606), a dragging motor (608) used for driving the dragging sliding base (606) to move on the dragging linear guide rail (605), and a pressure disc load sensor (609) arranged on the pressure adding disc (607).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110018027.3A CN112846758B (en) | 2021-01-07 | 2021-01-07 | Pull-type clutch disc assembly intelligent production line for heavy truck |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110018027.3A CN112846758B (en) | 2021-01-07 | 2021-01-07 | Pull-type clutch disc assembly intelligent production line for heavy truck |
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| CN112846758A true CN112846758A (en) | 2021-05-28 |
| CN112846758B CN112846758B (en) | 2023-10-03 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113933050A (en) * | 2021-09-30 | 2022-01-14 | 浙江奇碟汽车零部件有限公司 | AMT heavy commercial vehicle clutch assembly, debugging method and inspection method |
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| CN113933050A (en) * | 2021-09-30 | 2022-01-14 | 浙江奇碟汽车零部件有限公司 | AMT heavy commercial vehicle clutch assembly, debugging method and inspection method |
| CN113933050B (en) * | 2021-09-30 | 2023-01-03 | 浙江奇碟汽车零部件有限公司 | AMT heavy commercial vehicle clutch assembly, debugging method and inspection method |
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| CN112846758B (en) | 2023-10-03 |
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