CN112846552B - A laser cutting and welding integrated knife and scissor manufacturing equipment - Google Patents

A laser cutting and welding integrated knife and scissor manufacturing equipment

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Publication number
CN112846552B
CN112846552B CN202110038053.2A CN202110038053A CN112846552B CN 112846552 B CN112846552 B CN 112846552B CN 202110038053 A CN202110038053 A CN 202110038053A CN 112846552 B CN112846552 B CN 112846552B
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China
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plate
laser cutting
pressing
conveying mechanism
clamping
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CN202110038053.2A
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CN112846552A (en
Inventor
金克宁
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Guangdong Youhua New Material Technology Co ltd
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Guangdong Youhua Laser Intelligent Technology Co ltd
Guangdong Youhua New Material Technology Co ltd
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Priority to CN202110038053.2A priority Critical patent/CN112846552B/en
Publication of CN112846552A publication Critical patent/CN112846552A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K28/00—Welding or cutting not covered by any of the preceding groups, e.g. electrolytic welding
    • B23K28/02—Combined welding or cutting procedures or apparatus

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Laser Beam Processing (AREA)

Abstract

The invention discloses a cutter and scissors manufacturing device integrating laser cutting and welding, which comprises a frame, wherein a first plate conveying mechanism, a second plate conveying mechanism, a pressing parallel and level mechanism and an XY movement control module are arranged on the frame, the pressing parallel and level mechanism is positioned between the first plate conveying mechanism and the second plate conveying mechanism, a laser cutting machine head and a welding machine head are arranged on the XY movement control module, the laser cutting machine head and the welding machine head are positioned right above the pressing parallel and level mechanism, and air cylinder clamping and feeding mechanisms are arranged on the first plate conveying mechanism and the second plate conveying mechanism. The invention adopts the feeding mode of the original plate, performs alignment welding through the butt contact of the two plates, and then performs laser cutting to obtain a finished product according to the shape specified by a program.

Description

Laser cutting and welding integrated knife and scissors manufacturing equipment
Technical Field
The invention relates to a cutter manufacturing device, in particular to a cutter manufacturing device integrating laser cutting and welding.
Background
At present, the existing knife and scissors manufacturing method generally comprises the following steps of (1) cutting two different metal plates separately (such as cutting and forming a knife body part and a knife edge part separately), (2) manually clamping the fixed knife body part and the knife edge part after the two parts are cut and formed so as to enable the two parts to be in butt contact, (3) manually pushing a jig with the knife body part and the knife edge part to a laser welding position for welding, and (4) manually taking out and reloading after the welding is finished. The traditional manufacturing process has the following defects that 1, the cutting edge parts which are cut separately are smaller, the fixing is difficult, 2, the manual fixing alignment is not guaranteed, 3, the just-welded finished product has a heat conduction effect, the temperature is high, the manual material taking is easy to scald, and 4, the product quality is difficult to guarantee.
Disclosure of Invention
The invention aims at overcoming the defects of the prior art and provides a cutter-scissors manufacturing device integrating laser cutting and welding.
In order to solve the defects of the prior art, the technical scheme is that the laser cutting and welding integrated knife and shear manufacturing equipment comprises a frame, wherein a first plate conveying mechanism, a second plate conveying mechanism, a pressing parallel and level mechanism and an XY movement control module are arranged on the frame, the pressing parallel and level mechanism is arranged between the first plate conveying mechanism and the second plate conveying mechanism, a laser cutting machine head and a welding machine head are arranged on the XY movement control module, the laser cutting machine head and the welding machine head are arranged right above the pressing parallel and level mechanism, and air cylinder clamping and feeding mechanisms are arranged on the first plate conveying mechanism and the second plate conveying mechanism. The XY movement control module comprises an X movement control module and a Y movement control module, wherein the X movement control module controls the Y movement control module to move through a motor and a screw rod, and the Y movement control module controls the laser cutting machine head and the welding machine head to move through the motor and the screw rod.
As an improvement of the laser cutting and welding integrated knife and shear manufacturing equipment, a separator is arranged below the pressing and leveling mechanism on the frame, finished products and leftover materials cut by the laser cutting machine head are conveyed out of the separator, and the separator is used for separately conveying out the products and the leftover materials by controlling different conveying channels.
As an improvement of the laser cutting and welding integrated knife and scissors manufacturing equipment, the hardness of the plates conveyed by the first plate conveying mechanism is different from that of the plates conveyed by the second plate conveying mechanism, the plates conveyed by the first plate conveying mechanism and the plates conveyed by the second plate conveying mechanism are in butt contact at the position of the pressing parallel and level mechanism, and the pressing parallel and level mechanism presses down the two plates, so that the butt joint surfaces of the two plates are in a parallel and level state, and the plates are pressed.
As an improvement of the laser cutting and welding integrated knife and scissors manufacturing equipment, when the butt joint surfaces of two plates are in a flush state, the XY movement control module controls the welding machine head to move to weld the butt joint positions of the two plates, and after the welding machine head finishes welding, the laser cutting machine head cuts the two plates according to the preset knife and scissors shape, and the cut and molded knife and scissors automatically fall on the separator to be sent out.
As an improvement of the laser cutting and welding integrated knife and scissors manufacturing equipment, the material pressing parallel and level mechanism comprises a pressing frame and a lower alignment plate, two ends of the pressing frame are respectively provided with a material pressing cylinder, the material pressing cylinders drive the pressing frame to press downwards, the middle part of the pressing frame is hollow, the contact position of two plates is at the hollow part of the middle part of the pressing frame, and finished products and leftover materials cut by a laser cutting machine head fall from the hollow part of the middle part of the pressing frame.
As an improvement of the laser cutting and welding integrated knife and scissors manufacturing equipment, the cylinder clamping and feeding mechanism comprises a servo motor and a screw rod controlled by the servo motor, wherein the screw rod is connected with a clamping cylinder bracket, two clamping cylinders are arranged on the clamping cylinder bracket at intervals, clamping blocks are arranged on piston rods of the two clamping cylinders, the two clamping cylinders can clamp a plate when controlling the clamping blocks to move towards corresponding directions, and the two clamping cylinders drive the screw rod to push the clamping cylinder bracket to move after clamping the plate, so that the plate is driven to move;
After each time a product is cut by the laser cutting machine head, the cylinder clamping feeding mechanism clamps the plate to move to a distance in contact with another plate.
The cutter shear manufacturing equipment integrating laser cutting and welding comprises a rotating cylinder and an A-shaped sorting channel, wherein the A-shaped sorting channel is provided with two material separating channels, the rotating cylinder is positioned between the two material separating channels, a rotating rod is arranged in the A-shaped sorting channel, an output shaft of the rotating cylinder is connected to one end of the rotating rod, and the rotating rod is connected to a groove of the A-shaped sorting channel.
As an improvement of the laser cutting and welding integrated knife and shear manufacturing equipment, the first plate conveying mechanism and the second plate conveying mechanism comprise a plurality of conveying rollers, one end of each two conveying rollers is connected with a synchronous belt through a synchronous wheel, and one end of one conveying roller is connected with a driving motor through the synchronous belt.
As an improvement of the laser cutting and welding integrated knife and shear manufacturing equipment, a product feeding conveying line and a waste feeding conveying line are arranged below the separator on the frame;
When the laser cutting machine head cuts a product, the rotary air cylinder controls the A-shaped sorting channel to rotate by an angle, so that one of the sorting channels completely blocks the hollow position in the middle of the pressing frame, and the product is directly conveyed to a product feeding conveying line for delivery through the sorting channel after being cut;
When the laser cutting machine head cuts the leftover materials of the plates, the rotary air cylinder controls the A-shaped sorting channel to rotate by another angle, so that the other sorting channel totally blocks the middle hollow position of the pressing frame, and after the waste materials are cut out, the waste materials are directly conveyed to the waste material feeding conveying line through the sorting channel for delivery.
As an improvement of the laser cutting and welding integrated knife and shear manufacturing equipment, a plate sensor is arranged below the pressing and leveling mechanism on the frame, and when the plate sensor senses that a plate exists, the first plate conveying mechanism and the second plate conveying mechanism stop feeding;
When the plate sensor does not sense the plate, the first plate conveying mechanism and the second plate conveying mechanism convey the plate to the position of the cylinder clamping and feeding mechanism, and the cylinder clamping and feeding mechanism clamps the plate for horizontal feeding.
Compared with the prior art, the invention has the advantages that the feeding mode of the original plate is adopted, the alignment welding is carried out through the butt contact of the two plates, then the laser cutting of the finished product is carried out according to the shape specified by the program, and the feeding mode of the original plate can solve the complex steps of difficult traditional manual positioning, multiple clamping and the like. And the butt joint surface and the butt joint amplitude of the two plates can be cut again through laser cutting of the leftover materials. The invention adopts automatic operation from feeding to discharging of finished products, has high production efficiency and low labor cost, and ensures the quality of the products.
Drawings
The invention and its advantageous technical effects are described in further detail below with reference to the attached drawings and to the detailed description, wherein:
fig. 1 is a schematic perspective view of a knife-shear welding and cutting device according to the present invention.
Fig. 2 is a schematic structural view of the pressing leveling mechanism of the present invention.
FIG. 3 is a schematic diagram of a cylinder clamping and feeding mechanism.
FIG. 4 is a schematic diagram of the structure of the A-shaped sorting channel of the present invention.
Fig. 5 is a schematic view of the laser head and the welding head mounting structure of the knife-shear welding cutting device with the outer cover removed.
FIG. 6 is a schematic view of a feeding mechanism for two strips of board according to the present invention.
Detailed Description
The invention will be further described with reference to the drawings and specific examples, to which embodiments of the invention are not limited.
As shown in fig. 1-6, a laser cutting and welding integrated knife and shear manufacturing device comprises a frame 10, wherein a first plate conveying mechanism 3A, a second plate conveying mechanism 3B, a pressing parallel and level mechanism 4 and an XY moving control module 7 are arranged on the frame 10, the pressing parallel and level mechanism 4 is located between the first plate conveying mechanism 3A and the second plate conveying mechanism 3B, a laser cutting machine head 1 and a welding machine head 2 are arranged on the XY moving control module 7, the laser cutting machine head 1 and the welding machine head 2 are located right above the pressing parallel and level mechanism 4, and air cylinder clamping and feeding mechanisms 6 are arranged on the first plate conveying mechanism 3A and the second plate conveying mechanism 3B. The XY movement control module 7 includes an X movement control module 71 and a Y movement control module 72, the X movement control module 71 controls the Y movement control module 72 to move by a motor and a screw, and the Y movement control module 72 controls the laser cutting head and the welding head to move by a motor and a screw.
Preferably, the frame 10 is located and presses material parallel and level mechanism 4 below and is equipped with the sorter 8, and finished product and leftover bits that laser cutting aircraft nose 1 cut all are carried out from the sorter 8, and the sorter 8 is separately carried out product and leftover bits through controlling different conveying channel.
Preferably, the hardness of the plate conveyed by the first plate conveying mechanism 3A is different from that of the plate conveyed by the second plate conveying mechanism 3B, and the plate conveyed by the first plate conveying mechanism 3A and the plate conveyed by the second plate conveying mechanism 3B are in butt contact at the position of the pressing flush mechanism 4 and are pressed down by the pressing flush mechanism 4 to enable the butt joint surfaces of the two plates 5 to be in a flush state and press the plates 5.
Preferably, when the butt joint surfaces of the two plates 5 are in a flush state, the XY movement control module 7 controls the welding head 2 to move to weld the butt joint positions of the two plates 5, after the welding of the welding head 2 is finished, the laser cutting head 1 cuts the two plates 5 according to the preset cutter shape, and the cutter formed by cutting automatically falls on the sorter 8 to be sent out.
Preferably, the pressing flush mechanism 4 comprises a pressing frame 41 and a lower alignment plate 42, two ends of the pressing frame 41 are respectively provided with a pressing cylinder 43, the pressing cylinders 43 drive the pressing frame 41 to press downwards, the middle part of the pressing frame 41 is hollow, the contact position of the two plates 5 is at the hollow part of the middle part of the pressing frame 41, and finished products and leftover materials cut by the laser cutting machine head 1 fall from the hollow part of the middle part of the pressing frame 41.
Preferably, the cylinder clamping and feeding mechanism 6 comprises a servo motor 64 and a screw rod 65 controlled by the servo motor, the screw rod 65 is connected with a clamping cylinder support 61, two clamping cylinders 62 are arranged on the clamping cylinder support 61 at intervals, clamping blocks 63 are arranged on piston rods of the two clamping cylinders 62, the two clamping cylinders 62 control the clamping blocks 63 to move towards corresponding directions and can clamp the plate 5, and after the two clamping cylinders 62 clamp the plate 5, the servo motor 64 drives the screw rod 65 to push the clamping cylinder support 61 to move so as to drive the plate 5 to move;
After each time a sheet 5 is cut by the laser cutting head 1, the cylinder clamping feeding mechanism 6 clamps the sheet 5 to move to a distance in contact with another sheet 5.
Preferably, the separator 8 comprises a rotary air cylinder 81 and an A-shaped separation channel 82, the A-shaped separation channel 82 is provided with two material separation channels, the rotary air cylinder 81 is positioned between the two material separation channels, a rotary rod 85 is arranged in the A-shaped separation channel 82, an output shaft of the rotary air cylinder 81 is connected to one end of the rotary rod 85, and the rotary rod 85 is connected to a groove of the A-shaped separation channel 82.
Preferably, the first plate conveying mechanism 3A and the second plate conveying mechanism 3B each include a plurality of conveying rollers 31, one end of each of the two conveying rollers 31 is connected with a synchronous belt 33 through a synchronous wheel 32, and one end of one conveying roller 31 is connected with a driving motor 34 through the synchronous belt.
Preferably, the frame 10 is arranged below the separator 8 and provided with a product feeding conveyor line 83 and a waste feeding conveyor line 84, and the product feeding conveyor line 83 and the waste feeding conveyor line 84 comprise a circulating feeding belt and a feeding motor for controlling the rotation of the circulating feeding belt.
When the laser cutting machine head 1 cuts a product, the rotary air cylinder 81 controls the A-shaped sorting channel 82 to rotate by an angle, so that one of the sorting channels totally blocks the hollow position in the middle of the pressing frame 41, and the product is directly conveyed to the product feeding conveying line 83 for delivery through the sorting channel after being cut;
when the laser cutting machine head 1 cuts the leftover materials of the plates, the rotary air cylinder 81 controls the A-shaped sorting channel 82 to rotate by another angle, so that the other sorting channel totally blocks the middle hollow position of the pressing frame 41, and the waste materials are directly conveyed to the waste material feeding conveying line 84 for delivery after being cut out.
Preferably, a plate sensor is arranged below the pressing flush mechanism 4 on the frame 10, and when the plate sensor senses that the plate 5 exists, the first plate conveying mechanism 3A and the second plate conveying mechanism 3B stop feeding;
When the plate sensor does not sense the plate 5, the first plate conveying mechanism 3A and the second plate conveying mechanism 3B convey the plate to the position of the cylinder clamping and feeding mechanism 6, and the cylinder clamping and feeding mechanism 6 clamps the plate 5 for horizontal feeding.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations may be made therein without departing from the principles and structure of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (4)

1.一种激光切割、焊接一体的刀剪制作设备，包括机架，其特征在于，所述机架上设有第一板材输送机构、第二板材输送机构、压料平齐机构和XY移动控制模组，所述压料平齐机构位于所述第一板材输送机构和第二板材输送机构之间，所述XY移动控制模组上设有激光切割机头和焊接机头，所述激光切割机头和焊接机头位于所述压料平齐机构的正上方，所述第一板材输送机构和所述第二板材输送机构上均设有气缸夹持送料机构；所述第一板材输送机构输送的板材硬度与所述第二板材输送机构输送的板材硬度不同，所述第一板材输送机构输送的板材和所述第二板材输送机构输送的板材均在所述压料平齐机构的位置对碰接触、并由所述压料平齐机构下压两块板材，使两块板材的对接面处于平齐的状态、并且压紧板材；所述机架位于所述压料平齐机构下方设有分选器，所述激光切割机头切割出来的成品和边角料均从所述分选器输送出，所述分选器通过控制不同的输送通道将产品和边角料分开送出；所述分选器包括旋转气缸和A字形分选通道，所述A字形分选通道具有两条分料通道，所述旋转气缸位于两条分料通道之间；所述A字形分选通道的内部设有旋转杆，所述旋转气缸的输出轴连接在旋转杆的一端，所述旋转杆连接在所述A字形分选通道的凹槽内；两块板材的对接面处于平齐的状态时、所述XY移动控制模组控制焊接机头移动对两块板材的对接处进行焊接，所述焊接机头焊接完成后由所述激光切割机头根据预设好的刀剪形状对两块板材进行切割，切割成型的刀剪自动掉落在分选器上送出；所述压料平齐机构包括压框和下对位板，所述压框的两端分别设有压料气缸，所述压料气缸带动压框下压，所述压框的中部呈镂空状，两块板材对碰接触的位置在所述压框的中部镂空处，激光切割机头切割出的成品和边角料均从所述压框的中部镂空处掉落；1. A laser cutting and welding integrated scissor manufacturing equipment, comprising a frame, characterized in that the frame is provided with a first sheet material conveying mechanism, a second sheet material conveying mechanism, a pressing and leveling mechanism, and an XY movement control module; the pressing and leveling mechanism is located between the first and second sheet material conveying mechanisms; the XY movement control module is provided with a laser cutting head and a welding head, the laser cutting head and the welding head being located directly above the pressing and leveling mechanism; both the first and second sheet material conveying mechanisms are provided with a cylinder clamping and feeding mechanism; the sheet material conveyed by the first sheet material conveying mechanism has a different hardness than the sheet material conveyed by the second sheet material conveying mechanism; the sheet material conveyed by the first and second sheet material conveying mechanisms both collide and contact at the position of the pressing and leveling mechanism, and the pressing and leveling mechanism presses down on the two sheet materials, so that the mating surfaces of the two sheet materials are in a flat state and the sheet materials are pressed tightly; a sorting device is provided below the pressing and leveling mechanism on the frame, and the finished products and scraps cut by the laser cutting head are separated from the sorting device. The sorter separates and delivers products and scraps by controlling different conveying channels. The sorter includes a rotary cylinder and an A-shaped sorting channel. The A-shaped sorting channel has two material distribution channels, and the rotary cylinder is located between the two channels. A rotating rod is installed inside the A-shaped sorting channel, and the output shaft of the rotary cylinder is connected to one end of the rotating rod. The rotating rod is connected to a groove in the A-shaped sorting channel. When the mating surfaces of two plates are flush, the XY movement control module controls the welding head to move to the two... Welding is performed at the joint of the two plates. After welding is completed, the laser cutting head cuts the two plates according to the preset blade shape. The cut blades automatically fall onto the sorter and are sent out. The pressing and leveling mechanism includes a pressing frame and a lower alignment plate. Pressing cylinders are provided at both ends of the pressing frame. The pressing cylinders drive the pressing frame to press down. The middle of the pressing frame is hollow. The contact point between the two plates is at the hollow middle of the pressing frame. The finished product and scrap cut by the laser cutting head fall from the hollow middle of the pressing frame. 所述机架位于所述分选器的下方设有产品送料输送线和废料送料输送线；The frame located below the sorter is equipped with a product feeding conveyor line and a waste material feeding conveyor line; 当激光切割机头切割产品时，所述旋转气缸控制A字形分选通道旋转一个角度，使其中一条分料通道全部挡住所述压框的中部镂空位置，产品切割出来后直接通过分料通道输送至产品送料输送线送出；When the laser cutting head cuts the product, the rotary cylinder controls the A-shaped sorting channel to rotate by an angle, so that one of the sorting channels completely blocks the hollowed-out position in the middle of the pressure frame. After the product is cut out, it is directly conveyed to the product feeding conveyor line through the sorting channel. 当激光切割机头切割板材的边角料时，所述旋转气缸控制A字形分选通道旋转另一个角度，使另外一条分料通道全部挡住所述压框的中部镂空位置，废料切割出来后直接通过该分料通道输送至废料送料输送线送出。When the laser cutting head cuts the scrap material of the sheet metal, the rotary cylinder controls the A-shaped sorting channel to rotate to another angle, so that the other sorting channel completely blocks the hollowed-out position in the middle of the pressure frame. After the waste material is cut out, it is directly transported to the waste material feeding conveyor line through the sorting channel. 2.根据权利要求1所述的激光切割、焊接一体的刀剪制作设备，其特征在于，所述气缸夹持送料机构包括伺服电机、由该伺服电机控制的丝杆，所述丝杆上连接有夹持气缸支架，所述夹持气缸支架上间隔设有两个夹持气缸，两个所述夹持气缸的活塞杆上均设有夹持块，两个夹持气缸控制夹持块向对应方向移动靠近时、能够夹持住板材，两个所述夹持气缸夹持住板材后、由伺服电机通过带动丝杆来推动夹持气缸支架运动，从而带动板材移动；2. The laser cutting and welding integrated scissor manufacturing equipment according to claim 1, characterized in that the cylinder clamping and feeding mechanism includes a servo motor and a lead screw controlled by the servo motor, a clamping cylinder bracket connected to the lead screw, two clamping cylinders spaced apart on the clamping cylinder bracket, and clamping blocks on the piston rods of the two clamping cylinders. When the two clamping cylinders control the clamping blocks to move closer in the corresponding direction, they can clamp the plate. After the two clamping cylinders clamp the plate, the servo motor drives the lead screw to push the clamping cylinder bracket to move, thereby driving the plate to move. 板材每次被激光切割机头切割掉一个产品后，所述气缸夹持送料机构就会夹持板材移动至与另一块板材对碰接触的距离。After each product is cut off by the laser cutting head, the cylinder clamping and feeding mechanism will clamp the sheet and move it to the distance where it will collide with another sheet. 3.根据权利要求1所述的激光切割、焊接一体的刀剪制作设备，其特征在于，所述第一板材输送机构和所述第二板材输送机构均包括若干输送辊，每两根输送辊的一端均通过通同步轮和同步带连接，其中一根输送辊的一端通过同步带连接驱动电机。3. The laser cutting and welding integrated scissor manufacturing equipment according to claim 1, characterized in that the first plate conveying mechanism and the second plate conveying mechanism each include a plurality of conveying rollers, one end of each pair of conveying rollers is connected by a synchronous pulley and a synchronous belt, and one end of one conveying roller is connected to a drive motor by a synchronous belt. 4.根据权利要求1所述的激光切割、焊接一体的刀剪制作设备，其特征在于，所述机架位于所述压料平齐机构的下方设有板材感应器，所述板材感应器感应到有板材时、所述第一板材输送机构和所述第二板材输送机构均停止送料；4. The laser cutting and welding integrated scissor manufacturing equipment according to claim 1, characterized in that the frame is provided with a plate sensor below the pressing and leveling mechanism, and when the plate sensor detects that there is a plate, both the first plate conveying mechanism and the second plate conveying mechanism stop feeding. 所述板材感应器没感应到板材时、所述第一板材输送机构和所述第二板材输送机构将板材输送至气缸夹持送料机构位置，所述气缸夹持送料机构夹持板材进行水平送料。When the plate sensor does not detect a plate, the first plate conveying mechanism and the second plate conveying mechanism convey the plate to the position of the cylinder clamping and feeding mechanism, which clamps the plate and feeds it horizontally.
CN202110038053.2A 2021-01-12 2021-01-12 A laser cutting and welding integrated knife and scissor manufacturing equipment Active CN112846552B (en)

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CN117359091A (en) * 2023-12-07 2024-01-09 无锡市松洋工业自动化有限公司 Processing method for processing power distribution cabinet with heat dissipation holes

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